Emerson Fisher DLC3010 HART Quick Start Guide
Quick Start Guide
D103214X012
DLC3010 Digital Level Controller
Fisherr FIELDVUE™ DLC3010 Digital Level
Controller
September 2014
Contents
Installation 3.....................
Mounting 9.......................
Electrical Connections 13...........
Initial Setup 21....................
Calibration 27.....................
Schematics 32....................
Specifications 34..................
This quick start guide applies to:
Device Type 3010
Device Revision 1
Hardware Revision 1
Firmware Revision 8
DD Revision 3
W7977-1
Note
This guide describes how to install, setup, and calibrate DLC3010 digital level controllers using a 475 Field Communicator.
Additional information for installing, operating, and maintaining the DLC3010 digital level controllers can be found in the related
documents listed on page 42. For information on using the Field Communicator, see the Product Manual
Communicator, available from Emerson Performance Technologies.
www.Fisher.com
for the Field
DLC3010 Digital Level Controller
September 2014
nInstallation Check List
Mounting
Instrument correctly configured and mounted on the sensor. See the appropriate
j
mounting procedure or installation instructions provided with the mounting kit.
Wiring and Electrical Connections
Conduit or I.S. barrier, if necessary, is properly installed. Refer to local and
j
national electrical codes.
Loop wiring properly connected to the LOOP + and - terminals in the terminal box.
j
Connect loop wiring as described on page 15.
Quick Start Guide
D103214X012
HARTr impedance requirements met. Communication established with the
j
instrument. Refer to Electrical Connections on page 13.
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Quick Start Guide
D103214X012
DLC3010 Digital Level Controller
September 2014
Installation
WARNING
To avoid personal injury, always wear protective gloves, clothing, and eyewear when performing any installation
operations.
Personal injury or property damage due to sudden release of pressure, contact with hazardous fluid, fire, or explosion can
be caused by puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not
be readily apparent when disassembling the sensor or removing the displacer. Before disassembling the sensor or
removing the displacer, observe the appropriate warnings provided in the sensor instruction manual.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
This section contains digital level controller installation information, including an installation flowchart (figure 1),
mounting and electrical installation information, and a discussion of failure mode jumpers.
Do not install, operate, or maintain a DLC3010 digital level controller without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all of the contents of this manual, including all safety
cautions and warnings. If you have any questions regarding these instructions contact your Emerson Process
Management sales office before proceeding.
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DLC3010 Digital Level Controller
September 2014
Figure 1. Installation Flowchart
START HERE
Check Alarm
Jumper Position
Quick Start Guide
D103214X012
Factory mounted
on 249 sensor?
No
High
temperature
application?
No
Mount and Wire
Digital level
Controller
Power
Digital level
Controller
Set Level Offset
to Zero
Use Setup Wizard
to enter sensor
data and
calibration
condition
Yes
1
Yes
Install heat
insulator
assembly
Digital Level
Controller
Digital Level
Controller
Enter Tag, Messages,
Date, and check or set
target application data
Yes
Measurement?
Temperature
Correction?
Specific Gravity
Wire
Power
Density
Using
Set
No
No
1
Yes
Set
Temperature
Units
Setup specific
gravity tables
Calibrate
sensor
NOTE:
1 IF USING RTD FOR TEMPERATURE CORRECTION,
ALSO WIRE RTD TO DIGITAL LEVEL CONTROLLER
2 DISABLING WRITES IS EFFECTIVE ONLY IF THE DLC3010 REMAINS
POWERED‐UP
4
Set
Range Values
Disable Writes
DONE
2
Using RTD?
No
Enter Process
Temperature
Yes
Setup and
Calibrate RTD
Quick Start Guide
D103214X012
DLC3010 Digital Level Controller
September 2014
Configuration: On the Bench or in the Loop
Configure the digital level controller before or after installation. It may be useful to configure the instrument on the
bench before installation to ensure proper operation, and to familiarize yourself with its functionality.
Protecting the Coupling and Flexures
CAUTION
Damage to flexures and other parts can cause measurement errors. Observe the following steps before moving the sensor
and controller.
Lever Lock
The lever lock is built in to the coupling access handle. When the handle is open, it positions the lever in the neutral
travel position for coupling. In some cases, this function is used to protect the lever assembly from violent motion
during shipment.
A DLC3010 controller will have one of the following mechanical configurations when received:
1. A fully assembled and coupled caged‐displacer system is shipped with the displacer or driver rod blocked within the
operating range by mechanical means. In this case, the access handle (figure 2) will be in the unlocked position.
Remove the displacer‐blocking hardware before calibration. (See the appropriate sensor instruction manual). The
coupling should be intact.
Figure 2. Sensor Connection Compartment (Adapter Ring Removed for Clarity)
MOUNTING
STUDS
ACCESS HOLE
SHAFT CLAMP
SET SCREW
PRESS HERE TO
MOVE ACCESS
HANDLE
SLIDE ACCESS HANDLE
TOWARD FRONT OF UNIT
TO EXPOSE ACCESS HOLE
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DLC3010 Digital Level Controller
September 2014
Quick Start Guide
D103214X012
CAUTION
When shipping an instrument mounted on a sensor, if the lever assembly is coupled to the linkage, and the linkage is
constrained by the displacer blocks, use of the lever lock may result in damage to bellows joints or flexure.
2. If the displacer cannot be blocked because of cage configuration or other concerns, the transmitter is uncoupled
from the torque tube by loosening the coupling nut, and the access handle will be in the locked position. Before
placing such a configuration into service, perform the Coupling procedure.
3. For a cageless system where the displacer is not connected to the torque tube during shipping, the torque tube
itself stabilizes the coupled lever position by resting against a physical stop in the sensor. The access handle will be
in the unlocked position. Mount the sensor and hang the displacer. The coupling should be intact.
4. If the controller was shipped alone, the access handle will be in the locked position. All of the Mounting, Coupling
and Calibration procedures must be performed.
The access handle includes a retaining set screw, as shown in figures 2 and 6. The screw is driven in to contact the
spring plate in the handle assembly before shipping. It secures the handle in the desired position during shipping and
operation. To set the access handle in the open or closed position, this set screw must be backed out so that its top is
flush with the handle surface.
Hazardous Area Approvals and Special Instructions for “Safe Use” and
Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval type.
Note
This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales
office for approval/certification information not listed here.
WARNING
Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion, or
area re‐classification.
CSA
Intrinsically Safe, Explosion‐proof, Division 2, Dust Ignition‐proof
No special conditions for safe use.
Refer to table 1 for approval information.
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Quick Start Guide
D103214X012
DLC3010 Digital Level Controller
September 2014
Table 1. Hazardous Area Classifications—CSA (Canada)
Certification Body Certification Obtained Entity Rating Temperature Code
Vmax = 30 VDC
Imax = 226 mA
Ci = 5.5 nF
Li = 0.4 mH
T6 (Tamb ≤ 80°C)
- - - T6 (Tamb ≤ 80°C)
- - - T6 (Tamb ≤ 80°C)
CSA
Ex ia Intrinsically Safe
Class I,II,III Division 1 GP A,B,C,D,
E,F,G T6 per drawing 28B5744 (see figure 14)
Explosion-proof
Class I, Division 1 GP B,C,D T6
Class I Division 2 GP A,B,C,D T6
Class II Division 1,2 GP E,F,G T6
Class III
FM
Special Conditions of Safe Use
Intrinsically Safe, Explosion‐proof, Non‐incendive, Dust Ignition‐proof
1. This apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or
friction. Care must be taken into account during installation and use to prevent impact or friction.
Refer to table 2 for approval information.
Table 2. Hazardous Area Classifications—FM (United States)
Certification Body Certification Obtained Entity Rating Temperature Code
Vmax = 30 VDC
Imax = 226 mA
Ci = 5.5 nF
Li = 0.4 mH
Pi = 1.4 W
T5 (Tamb ≤ 80°C)
- - - T5 (Tamb ≤ 80°C)
FM
IS Intrinsically Safe
Class I,II,III Division 1 GP A,B,C,D,
E,F,G T5 per drawing 28B5745 (see figure 15)
XP Explosion‐proof
Class I Division 1 GP B,C,D T5
NI Non‐incendive
Class I Division 2 GP A,B,C,D T5
DIP Dust Ignition‐proof
Class II Division 1 GP E,F,G T5
S Suitable for Use
Class II, III Division 2 GP F,G
ATEX
Special Conditions for Safe Use
Intrinsically Safe
The apparatus DLC3010 is an intrinsically safe apparatus; it can be mounted in a hazardous area.
The apparatus can only be connected to an intrinsically safe certified equipment and this combination must be
compatible as regards the intrinsically safe rules.
Operating ambient temperature: -40_C to + 80_C
Flameproof
Operating ambient temperature: -40_C to + 80_C
The apparatus must be fitted with a certified Ex d IIC cable entry.
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DLC3010 Digital Level Controller
September 2014
Quick Start Guide
D103214X012
Type n
This equipment shall be used with a cable entry ensuring an IP66 minimum and being in compliance with the relevant
European standards.
Operating ambient temperature: -40_C to + 80_C
Refer to table 3 for additional approval information.
Table 3. Hazardous Area Classifications—ATEX
Certificate Certification Obtained Entity Rating Temperature Code
ATEX
Intrinsically Safe
II 1 G D
Gas
Ex ia IIC T5 Ga
Dust
Ex ia IIIC T83°C Da IP66
Flameproof
II 2 G D
Gas
Ex d IIC T5 Gb
Dust
Ex tb IIIC T83°C Db IP66
Type n
II 3 G D
Gas
Ex nA IIC T5 Gc
Dust
Ex t IIIC T83°C Dc IP66
Ui = 30 VDC
Ii = 226 mA
Pi = 1.4 W
Ci = 5.5 nF
Li = 0.4 mH
T5 (Tamb ≤ 80°C)
- - - T5 (Tamb ≤ 80°C)
- - - T5 (Tamb ≤ 80°C)
IECEx
Intrinsically Safe
The apparatus can only be connected to an intrinsically safe certified equipment and this combination must be
compatible as regards the intrinsically safe rules.
Operating ambient temperature: -40_C to + 80_C
Flameproof, Type n
No special conditions for safe use.
Refer to table 4 for approval information.
Table 4. Hazardous Area Classifications—IECEx
Certificate Certification Obtained Entity Rating Temperature Code
IECEx
Intrinsically Safe
Gas
Ex ia IIC T5 Ga
Dust
Ex ia IIIC T83°C Da IP66
Flameproof
Gas
Ex d IIC T5 Gb
Dust
Ex t IIIC T83°C Db IP66
Type n
Gas
Ex nA IIC T5 Gc
Dust
Ex t IIIC T83°C Dc IP66
Ui = 30 VDC
Ii = 226 mA
Pi = 1.4 W
Ci = 5.5 nF
Li = 0.4 mH
T5 (Tamb ≤ 80°C)
- - - T5 (Tamb ≤ 80°C)
- - - T5 (Tamb ≤ 80°C)
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Quick Start Guide
D103214X012
DLC3010 Digital Level Controller
September 2014
Mounting
Mounting the 249 Sensor
The 249 sensor is mounted using one of two methods, depending on the specific type of sensor. If the sensor has a
caged displacer, it typically mounts on the side of the vessel as shown in figure 3. If the sensor has a cageless displacer,
the sensor mounts on the side or top of the vessel as shown in figure 4.
Figure 3. Typical Caged Sensor Mounting
A3789‐1
Figure 4. Typical Cageless Sensor Mounting
A3788‐1
The DLC3010 digital level controller is typically shipped attached to the sensor. If ordered separately, it may be
convenient to mount the digital level controller to the sensor and perform the initial setup and calibration before
installing the sensor on the vessel.
Note
Caged sensors have a rod and block installed on each end of the displacer to protect the displacer in shipping. Remove these parts
before installing the sensor to allow the displacer to function properly.
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DLC3010 Digital Level Controller
September 2014
Quick Start Guide
D103214X012
DLC3010 Orientation
Mount the digital level controller with the torque tube shaft clamp access hole (see figure 2) pointing downward to
allow accumulated moisture drainage.
Note
If alternate drainage is provided by the user, and a small performance loss is acceptable, the instrument can be mounted in 90
degree rotational increments around the pilot shaft axis. The LCD meter may be rotated in 90 degree increments to accommodate
this.
The digital level controller and torque tube arm are attached to the sensor either to the left or right of the displacer, as
shown in figure 5. This can be changed in the field on a 249 sensor (refer to the appropriate sensor instruction
manual). Changing the mounting also changes the effective action, because the torque tube rotation for increasing
level, (looking at the protruding shaft), is clockwise when the unit is mounted to the right of the displacer and counter‐
clockwise when the unit is mounted to the left of the displacer.
All caged 249 sensors have a rotatable head. That is, the digital level controller can be positioned at any of eight
alternate positions around the cage as indicated by the position numbers 1 through 8 in figure 5. To rotate the head,
remove the head flange bolts and nuts and position the head as desired.
Mounting the Digital Level Controller on a 249 Sensor
Refer to figure 2 unless otherwise indicated.
1. If the set‐screw in the access handle is driven against the spring plate, use a 2 mm hex key to back it out until the
head is flush with the outer surface of the handle (see figure 6) . Slide the access handle to the locked position to
expose the access hole. Press on the back of the handle as shown in figure 2 then slide the handle toward the front
of the unit. Be sure the locking handle drops into the detent.
2. Using a 10 mm deep well socket inserted through the access hole, loosen the shaft clamp (figure 2). This clamp will
be re‐tightened in the Coupling portion of the Initial Setup section.
3. Remove the hex nuts from the mounting studs. Do not remove the adapter ring.
CAUTION
Measurement errors can occur if the torque tube assembly is bent or misaligned during installation.
10
Quick Start Guide
DLC3010 Digital Level Controller
D103214X012
Figure 5. Typical Mounting Positions for FIELDVUE DLC3010 Digital Level Controller on Fisher 249 Sensor
September 2014
SENSOR
CAGED
CAGELESS
LEFT‐OF‐DISPLACER
7
1
5
3
RIGHT‐OF‐DISPLACER
6
1
4
8
2
3
1
7
1
5
2
8
4
6
1 NOT AVAILABLE FOR SIZE NPS 2 CL300 AND CL600 249C SENSOR.
19B2787 Rev. D
19B6600 Rev. C
B1407‐2
Figure 6. Close‐up of Set‐Screw
SET‐SCREW
4. Position the digital level controller so the access hole is on the bottom of the instrument.
5. Carefully slide the mounting studs into the sensor mounting holes until the digital level controller is snug against
the sensor.
6. Reinstall the hex nuts on the mounting studs and tighten the hex nuts to 10 NSm (88.5 lbfSin).
11
DLC3010 Digital Level Controller
September 2014
Quick Start Guide
D103214X012
Mounting the Digital Level Controller for Extreme Temperature
Applications
Refer to figure 7 for parts identification except where otherwise indicated.
The digital level controller requires an insulator assembly when temperatures exceed the limits shown in figure 8.
A torque tube shaft extension is required for a 249 sensor when using an insulator assembly.
Figure 7. Digital Level Controller Mounting on Sensor in High Temperature Applications
INSULATOR
(KEY 57)
SET SCREWS
(KEY 60)
EXTENSION
(KEY 58)
WASHER
SHAFT
SHAFT
COUPLING
(KEY 59)
(KEY 78)
HEX NUTS
(KEY 34)
CAP SCREWS
MN28800
20A7423‐C
B2707
(KEY 63)
SENSOR
MOUNTING STUDS
(KEY 33)
Figure 8. Guidelines for Use of Optional Heat Insulator Assembly
-40 -30
800
-20 -10
010 20
30 40 50 60
AMBIENT TEMPERATURE (_C)
HEAT INSULATOR
400
0
1
TOO
COLD
-325
PROCESS TEMPERATURE (_F)
0 20 40 60 80 100 120 140 160
-20-40
REQUIRED
NO HEAT INSULATOR NECESSARY
HEAT INSULATOR
REQUIRED
AMBIENT TEMPERATURE (_F)
STANDARD TRANSMITTER
NOTES:
1 FOR PROCESS TEMPERATURES BELOW -29_C (-20_F) AND ABOVE 204_C (400_F) SENSOR MATERIALS MUST BE APPROPRIATE FOR
THE PROCESS — SEE TABLE 9.
2. IF AMBIENT DEW POINT IS ABOVE PROCESS TEMPERATURE, ICE FORMATION MIGHT CAUSE INSTRUMENT MALFUNCTION AND REDUCE
INSULATOR EFFECTIVENESS.
39A4070‐B
A5494‐1
TOO
HOT
70
80
425
400
300
200
100
0
-100
-200
176
PROCESS TEMPERATURE (_C)
DIGITAL LEVEL CONTROLLER
CAUTION
Measurement errors can occur if the torque tube assembly is bent or misaligned during installation.
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Quick Start Guide
D103214X012
1. For mounting a digital level controller on a 249 sensor, secure the shaft extension to the sensor torque tube shaft
via the shaft coupling and set screws, with the coupling centered as shown in figure 7.
2. Slide the access handle to the locked position to expose the access hole. Press on the back of the handle as shown in
figure 2 then slide the handle toward the front of the unit. Be sure the locking handle drops into the detent.
3. Remove the hex nuts from the mounting studs.
4. Position the insulator on the digital level controller, sliding the insulator straight over the mounting studs.
5. Re‐install the four hex nuts on the mounting studs and tighten the nuts.
6. Carefully slide the digital level controller with the attached insulator over the shaft coupling so that the access hole
is on the bottom of the digital level controller.
7. Secure the digital level controller and insulator to the torque tube arm with four cap screws.
8. Tighten the cap screws to 10 NSm (88.5 lbfSin).
DLC3010 Digital Level Controller
September 2014
Electrical Connections
WARNING
Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and
temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage
from fire or explosion.
Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.
Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or
explosion.
Proper electrical installation is necessary to prevent errors due to electrical noise. A resistance between 230 and 1100
ohms must be present in the loop for communication with a Field Communicator. Refer to figure 9 for current loop
connections.
Power Supply
To communicate with the digital level controller, you need a 17.75 volt DC minimum power supply. The power
supplied to the transmitter terminals is determined by the available supply voltage minus the product of the total loop
resistance and the loop current. The available supply voltage should not drop below the lift‐off voltage. (The lift‐off
voltage is the minimum “available supply voltage” required for a given total loop resistance). Refer to figure 10 to
determine the required lift‐off voltage. If you know your total loop resistance you can determine the lift‐off voltage. If
you know the available supply voltage, you can determine the maximum allowable loop resistance.
If the power supply voltage drops below the lift‐off voltage while the transmitter is being configured, the transmitter
may output incorrect information.
The DC power supply should provide power with less than 2% ripple. The total resistance load is the sum of the
resistance of the signal leads and the load resistance of any controller, indicator, or related pieces of equipment in the
loop. Note that the resistance of intrinsic safety barriers, if used, must be included.
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DLC3010 Digital Level Controller
September 2014
Figure 9. Connecting a Field Communicator to the Digital Level Controller Loop
Quick Start Guide
D103214X012
NOTE:
1 THIS REPRESENTS THE TOTAL SERIES LOOP RESISTANCE.
E0363
230 RL 1100
1
Reference meter
for calibration
+
or monitoring
operation. May
be a voltmeter
across 250 ohm
−
resistor or a
current meter.
A HART‐based communicator
may be connected at any
termination point in the signal
loop. Signal loop must have
between 250 and 1100 ohms
load for communication.
−
+
−
Signal loop may be grounded at
any point or left ungrounded.
+
+
POWER
SUPPLY
−
Figure 10. Power Supply Requirements and Load Resistance
Maximum Load = 43.5 X (Available Supply Voltage - 12.0)
783
E0284
Load (Ohms)
250
0
10 20 2515
12 30
LIFT‐OFF SUPPLY VOLTAGE (VDC)
Operating
Region
14
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