Emerson Fisher Baumann 89000 Instruction Manual

Instruction Manual

D103374X012

Baumann™ 89000 Sanitary Control Valve

89000 Valve

March 2014

Contents

Introduction 2...................................

Scope of Manual 2.............................

Safety Precautions 2...........................

Maintenance 3.................................

Installation 4..................................

Air Piping 4...................................

Valve Body Disassembly 5......................

Replacing O-Ring Seals 6.......................

Valve Body Reassembly 6.......................

Parts Ordering 6................................

Dimensions 8..................................

Figure 1. Baumann 89000 NPS 1/2 Sanitary Control
Valve Shown with FIELDVUE™ DVC2000 Digital Valve
Controller

W9850

Introduction

The Baumann 89000 sanitary control valve (figures 1 and 2) provides control solutions for sanitary and aseptic process
systems. These valves meet FDA and USP CLVI standards. They are designed to drain freely from inlet to outlet. In
sanitary and aseptic valve applications, the surface finish of all wetted parts is of the utmost importance and needs to
be free of pits and cracks. The Baumann 89000 series valv es meet all of these requirements.

The 89000 control valve covers a wide range of applications in many industries including food and beverage,
biotechnology, pharmaceutical, and others where cleanliness and sterility are required. The valves are designed for
easy maintenance and all parts in contact with the media are made of corrosion resistant S31603 stainless steel.

www.Fisher.com

89000 Valve

March 2014

Instruction Manual

D103374X012

Figure 2. Baumann 89000 NPS 3 Sanitary Control Valve Shown with FIELDVUE DVC6200 Digital Valve Controller

W9851-2

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for the Baumann 89000 series
sanitary control valve.

Do not install, operate, or maintain Baumann 89000 control valves without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office
before proceeding.

Safety Precautions

WARNING

Always wear protective gloves, clothing and eyewear when performing any installation operations to avoid personal
injury.

Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result
if service conditions exceed those for which the product was intended. To avoid injury or damage, provide a relief valve for
over pressure protection as required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.

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Instruction Manual

D103374X012

89000 Valve

March 2014

CAUTION

This valve is intended for a specific range of pressures, temperatures and other application specifications. Applying
different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of
control of the process. Do not expose this product to service conditions or variables other than those for which the product
was intended. If you are not sure what these conditions are you should contact your Emerson Process Management sales
office for more complete specifications. Provide the product serial numbers (shown on the nameplate) and all other
pertinent information.

WARNING

If you move or work on an actuator installed on a valve with loading pressure applied, keep your hands and tools away
from the stem travel path to avoid personal injury. Be especially careful when removing the stem connector to release all
loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs.

Likewise take similar care when adjusting or removing any optional travel stop. Refer to the relevant actuator Maintenance
Instructions.

If hoisting the valve, take care to prevent people from being injured in case the hoist or rigging slips. Be sure to use
adequate sized hoists and chains or slings to handle the valve.

Maintenance

WARNING

Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before
performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

on both sides of the valve. Drain the process media from both sides of the valve.

D Depending on the actuator construction, it will be necessary to manage the pneumatic actuator spring

pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of
the actuator from the valve.

D Use lock-out procedures to be sure the above measures stay in effect while you work on the equipment.

D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Note

Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a
good gasket seal because the used gasket may not seal properly.

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89000 Valve

March 2014

Instruction Manual

D103374X012

Installation

1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and

other foreign material.

2. Install the valve so the controlled fluid will flow through the valve body in the direction indicated. If you are not sure,

reference bulletin 51.2:89SV, D103346X012 or contact your Emerson Process Management sales office.

3. Athree-valvebypassmustbeusedtopermitremovalofthecontrolvalvefromthelinewithoutshuttingdownthe

system.

WARNING

To avoid personal injury or property damage, do not attempt to do any work on a valve while the system is in operation,
the valve must be isolated 100% from the active system and the isolated line voided of pressure and/or hazardous fluids.

Air Piping

1. For an air-to-extend actuator (air-to-close action), connect the actuating air pressure line to the 1/4 NPT opening in

the upper diaphragm case. For an air-to-retract actuator (air-to-open action) connect the actuating air pressure line
to the 1/4 NPT in the lower diaphragm case.

2. Use 6.4 mm (1/4 inch) O.D. tubing on type 20 and 9.6 mm (3/8 inch) on types 50, 50H, and 112 or equivalent for all

air lines. If the air line exceeds 8 m (25 ft) in length, 9.5 mm (3/8 inch) tubing is preferred. Air lines must not leak. Air
pressure not to exceed 6.9 bar (100 psig).

CAUTION

When assembling or disassembling the valve, do not turn the valve stem while the plug is touching the valve seat. This will
damage the valve's seating surfaces.

When adjusting the valve stem, do not grip the stem directly with pliers or a wrench. This will damage the surface of the
stem, and cause damage to the O-ring seals in the valve. Instead, use a spanner or Allen wrench through the recessed holes
on the stem (key 12). This will allow you to turn the stem.

Do not place valve in a vise. This can distort the shape of the valve.

CAUTION

Prior to performing maintenance on the valve, isolate the valve, vent the process pressure, and shut off supply and signal
air lines to the actuator.

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