Emerson Fisher Baumann 51000 Data Sheet

51000 Valve
D103339X012
Baumannt 51000 High-Pressure, Low-Flow Control Valve
The Baumann 51000 control valve is optimally designed for demanding low-flow, high-pressure control applications often found in laboratories and pilot plants. NPS 1/4 or 1/2 valve assemblies are standard as either investment cast stainless steel or N10276 nickel alloy. Constructions with other high nickel alloys are available.
With a small footprint, less than 10 inches tall, and multiple trim capacity reductions available to meet changing process requirements, the 51000 is a perfect fit where space is at a premium and flexibility is a must. The valve is suited for demanding control of gases, chemical/dye injection and acid/caustic solutions in paper production, textiles, specialty chemicals, and many other industries.
W9733
Baumann 51000 NPS 1/2 Control Valve
with TA6000 Electropneumatic Transducer (I/P)
Product Bulletin
52.1:51LF
October 2014
Features
Compact Size.
Suitable for sticky fluids and corrosive atmospheres.
Quick Trim Change Out - Matched trims not
required.
Investment cast stainless steel body in NPS 1/4 and
1/2, or barstock N10276 Nickel Alloy. Other alloys available.
Class VI shutoff with soft seat available.
Up to 207 barg (3000 psig) at 37_C(100_F).
Rugged bolted bonnet design.
Wide flow capacity range. Maximum rated Cv
ranges from 0.00013 to 2.5 (0.00011 to 2.16 Kv).
Corrosion-resistant actuator.
Available without positioner for fail-open or
fail-close applications.
W9734
51000 NPS 1/4 Control Valve with Baumann 16 Actuator,
and Fisherr 3660 Pneumatic Positioner
W9066
51000 NPS 1/2 Control Valve with Baumann 16 Actuator,
and FIELDVUEt DVC2000 Digital Valve Controller
www.Fisher.com
Product Bulletin
52.1:51LF October 2014
51000 Valve
D103339X012
Figure 1. NPS 1/4 and 1/2 (6.35 and 12.7 mm) Soft SeatCageDesignforCv=0.00013to0.45ClassVI Shutoff (N10276 Nickel Alloy Construction Available)
FLOW DOWN
E1230
Soft Seat
Figure 3. NPS 1/2 (12.7 mm) Integral (Metal) Seating for Cv = 1.0, 1.5, and 2.5 Class IV Shutoff
58
27
31
28
32
33
FLOW
UP
E1232
26
Metal Seat
Figure 2. Soft Seat Cage Assembly
The PTFE ring (key 3B) surrounds the valve plug (key 4) to help eliminate clearance flow typical of lapped-in metal-to-metal close clearance micro trims. Flow is directed over the valve plugandforcedthrougha single V-notch path as the plug moves above the PTFE ring, providing precise and predictable control over its entire travel range. When the V-notch moves below the PTFE ring, Class VI primary shutoff is achieved.
A live-loaded metal seat collar (key 3C) fully retains the PTFE ring (key 3B). The valve plug (key 4) seats against the metal collar providing Class IV secondary shutoff.
V-NOTCH GROOVE
E1231
In addition, the fluid process pressure combines with the actuator seating force to form a hydraulic seal within the fully retained PTFE ring (key 3B). Therefore, thehighertheprocesspressurethetightertheshutoff.
Table 1. Baumann 51000 Soft Seat Cage Assembly
Key Number Parts Material
3A Cage ASTM A276S31600 ConditionA or ASTM B574 N10276,35 HRC Max
3B Ring PTFE (Polytetrafluoroethylene)
3C Collar ASTM A276S31600 ConditionA or ASTM B574 N10276,35 HRC Max
3D Retainer
3E Spring
2
51000 Valve
D103339X012
Product Bulletin
52.1:51LF
October 2014
Figure 4. V-Ring Packing Kit
E1233
Table 2. Baumann 51000 V-Ring Packing Kit 51607
Key Number Quantity Description
9 1 Packing Set
29 2 Flat Washer
3 4 Disc Spring
Table 3. Materials of Construction
Key Number Parts Material
1 Valve Body, NPS 1/4 and NPS 1/2 ASTM A351CF8M or ASTM B575 N10276, 35 HRC Max
2 Seat Cage Gasket Reinforced Graphite
Soft Seat Cage Assy, (Cv's 0.00013 to 0.45),
3
4 Plug/Stem (Cv's 0.00013 - 0.45); (Kv's0.00011 to 0.39) ASTM A479 S21800 Annealed orASTM B574 N10276, 35 HRC Max
5 Bonnet Gasket Flexible Graphite and Polymer Composite
6 Bonnet ASTM A351CF8M or ASTM B574 N10276, 35 HRC Max
7 Hex Nuts 18-8 Stainless Steel
8 Stem Guide
9 V-Ring Packing Kit PTFE (Polytetrafluoroethylene) & S30400 & S30100
10 Clamp Nut ASTM A240 S30400
11 Packing Follower Nut ASTM A582S30300 ConditionA or ASTM B574 N10276, 35 HRC Max
26 Stem Adapter, Baumann 16 Actuator 18-8 Stainless Steel
27 Hex Jam Nut, Baumann 16 Actuator 18-8 Stainless Steel
28 Body Studs S30400 ASTMA193, B8 Class 1
31 Stem Adapter Nut 18-8 Stainless Steel
32
33 Plug Guide
34 Flange, Bonnet ASTM A743 CF8
35 Travel Indicator Disc, Baumann 16 Actuator 18-8 Stainless Steel
Seat, Body(Integral Seat) (Cv's 1.0, 1.5, 2.5); (Kv's 0.86,
Plug and Stem S/A (for metal seated plugs) Integral Seat,
Cv's 1.0,1.5, & 2.5; (Kv's 0.86, 1.29, 2.16)
Figure 1 ONLY!
(Kv's 0.00011 to 0.39)
1.29, 2.16)
Seefigure2,table1
ASTM A351CF8M or ASTM B575 N10276, 35 HRC Max
ASTM A582S30300 Condition A or
Carbon Fiber-Filled Thermoplastic Fluoropolymer
ASTM A276S31600 ConditionA or ASTM B574 N10276, 35 HRC Max
ASTM A479 S21800 Annealed or
Carbon Fiber-Filled Thermoplastic Fluoropolymer
3
Product Bulletin
52.1:51LF October 2014
Table 4. Flow Coefficients (ASME/ISA/IEC)
Valve Size Orifice Diameter Plug Tvl
mm NPS mm in. mm in. 5 10 20 30 40 50 60
6.35
12.7
12.7 1/2 9.53 0.375 12.7 0.5
1/4 1/2
3.97 0.156 12.7 0.5
Trim
No.
16 0.000001 0.000003 0.00001 0.00002 0.00003 0.00005 0.00006 15 0.000002 0.000006 0.00002 0.00004 0.00006 0.00009 0.00011 14 0.000004 0.000014 0.00004 0.00006 0.00009 0.00013 0.00021 13 0.00001 0.00003 0.00008 0.00012 0.00017 0.00025 0.00037 12 0.00002 0.00007 0.00017 0.00025 0.00036 0.0005 0.0007 11 0.00004 0.0001 0.00025 0.00040 0.00058 0.0009 0.0014 10 0.00008 0.00015 0.00030 0.00057 0.0010 0.0017 0.0029 09 0.00009 0.00018 0.00040 0.0008 0.0016 0.0031 0.0057 08 0.00010 0.00020 0.0005 0.0012 0.0028 0.006 0.010 07 0.00012 0.00025 0.0007 0.0019 0.005 0.011 0.022 06 0.00015 0.0003 0.001 0.003 0.008 0.021 0.040 05 0.0002 0.0005 0.002 0.006 0.016 0.04 0.079 04 0.0017 0.005 0.011 0.02 0.034 0.06 0.11 03 0.009 0.014 0.030 0.06 0.11 0.17 0.25 02 0.015 0.020 0.050 0.10 0.15 0.25 0.37 01 0.023 0.035 0.075 0.15 0.25 0.42 0.61
CVAT VALVE OPENING - Percent of Plug Travel
51000 Valve
D103339X012
Table 5. Flow Coefficients (ASME/ISA/IEC) (continued)
Valve Size Orifice Diameter Plug Tvl
mm NPS mm in. mm in. 70 80 90 100
6.35
12.7
12.7 1/2 9.53 0.375 12.7 0.5
1/4 1/2
3.97 0.156 12.7 0.5
Trim
No.
16 0.00008 0.0001 0.0012 0.00013 0.035 15 0.00015 0.0002 0.00023 0.00025 0.04 14 0.00031 0.0004 0.00045 0.0005 0.05 13 0.0006 0.0008 0.0009 0.001 0.06 12 0.0010 0.0015 0.0018 0.002 0.075 11 0.0020 0.0029 0.0036 0.004 0.10 10 0.0046 0.0062 0.0072 0.008 0.11 09 0.0087 0.011 0.014 0.015 0.15 08 0.016 0.022 0.026 0.03 0.18 07 0.035 0.046 0.054 0.06 0.22 06 0.062 0.08 0.09 0.10 0.25 05 0.12 0.16 0.18 0.20 0.3 04 0.19 0.29 0.38 0.45 0.4 03 0.35 0.45 0.60 1.0 0.23 0.95 0.75 0.86 02 0.50 0.72 1.2 1.5 0.31 0.90 0.68 0.73 01 0.88 1.2 1.7 2.5 0.60 0.88 0.65 0.68
CVAT VALVE OPENING - Perc ent of
Plug Travel
F
d
F
L
0.98 0.80 0.94
Table 6. Valve Body S/A Pressure-Temperature Ratings
WORKING PRESSURE (barg) WORKING PRESSURE (psig)
Temperature (_C) ASTM A351 CF8M
-195 to37.8 207 207 -320 to 100 3000 3000
93.3 178 207 200 2580 3000
149 161 207 300 2330 3000
176 154 207 350 2235 3000
ASTM B575 N10276,
35 HRC Max
Temperature (_F) ASTM A351 CF8M
X
ASTM B575 N10276,
35 HRC Max
K
T
C
4
51000 Valve
D103339X012
Product Bulletin
52.1:51LF
October 2014
Baumann 16 Actuator
Figure 5. Baumann 16 Actuator Sectional
The Baumann 16 actuator is single acting, pneumatic with spring-return action. It is a compact, multi-spring actuator with low operating friction. It can be reversed in the field (air-to-open or air-to-close) without special tools or additional parts.
Multiple springs determine the bench set; there is no need for a bench set adjustment.
1/4 NPT OPENING
It can be mounted with the TA6000 transducer, Fisher 3660 pneumatic or 3661 electropneumatic valve
E1234
positioners, or FIELDVUE digital valve controllers.
Table 7. Actuator Construction
Actuator Type Parts Material
Diaphragm CR (Chloroprene), TPES (Polyester Thermoplastic)
Diaphragm Plate S30200 or S30400
16
Diaphragm Casing Carbon Steel (AISI G10080/G10090/G10100)
Yoke ASTM A743CF8 Stem ASTM A582 S30300 Condition A
Table 8. Actuator Specifications
Type 16 Multi-Spring Diaphragm (Single Acting)
Nominal Size 103 cm2(16 in2)
Air Failure Open or Closed (Field Reversible)
Bench Spring Range 0.2 - 0.8 bar (3-12 psi), fail-open / 0.3 - 0.9 bar (4-13 psi), fail-closed
Travel 12.7 mm(0.5 inch)
Ambient Temperature Range -29 to 71_C(-20 to 160_F)
Maximum Air Pressure 2.41 barg (35 psig)
Diaphragm Material CR (Chloroprene), TPES (Polyester Thermoplastic)
Spring Cases Steel, Powder Epoxy-Coated Appliance White per FDA 21 CFR 175.300 with Stainless Steel Fasteners
Yoke CF8M Stainless Steel
Weight 2.1 kg(4.6 lbs)
5
Product Bulletin
52.1:51LF October 2014
Table 9. 51000 Series Valve with Baumann 16 Actuator and Positioner (Metric)
PERFORMANCE SPECIFICATIONS ALLOWABLEPRESSUREDROPS
Valve Size,
mm
6.35 &12.7 0.00011 - 0.39 -28.9 to177_C Class VI 0.3 -0.9 bar 207bar 0.2 - 0.8 bar 207 bar
12.7 0.86, 1.29,2.16 -28.9 to 232_C Class IV 0.3 - 0.9 bar 28 bar 0.2 -0.8 bar 55 bar
1. Based on 1.4 barg air supply topo sitioner.
KvRange
Process
Temperature
Range
Seat Leakage
(per ASME/
FCI 70-2)
Bench Spring
Range
Air-to-Open
(1)
Bench Spring
Range
Table 10. 51000 Series Valve with Baumann 16 Actuator and Positioner
PERFORMANCE SPECIFICATIONS ALLOWABLEPRESSUREDROPS
Valve Size,
NPS
1/4 &1/2 0.00013 - 0.45 -20 to350_F Class VI 4-13 psi 3000 psi 3-12 psi 3000 psi
1/2 1.0, 1.5, 2.5 -20 to 450_F Class IV 4-13 psi 400 psi 3-12 psi 800 psi
1. Based on 20 psig air supply to positioner.
CvRange
Process
Temperature
Range
Seat Leakage
(per ASME/
FCI 70-2)
Bench Spring
Range
Air-to-Open
(1)
Bench Spring
Range
Table 11. 51000 Series Valve with Baumann 16 Actuator without Positioner or with Transducer (Metric)
PERFORMANCE SPECIFICATIONS ALLOWABLEPRESSUREDROPS
Valve Size,
mm
6.35 &12.7 0.00011 - 0.39 -28.9 to177_C Class VI 0.3 -0.9 bar 69 bar 0.2 - 0.8 bar 207 bar
12.7 0.86, 1.29,2.16 -28.9 to 232_C Class IV 0.3 - 0.9 bar 6.8 bar 0.2 - 0.8 bar 20.6 bar
1. Based on 0.2 to 1.0 bar air output signal to actuator.
KvRange
Process
Temperature
Range
Seat Leakage
(per ASME/
FCI 70-2)
Bench Spring
Range
Air-to-Open
(1)
Bench Spring
Range
51000 Valve
D103339X012
Air-to-Close
Air-to-Close
Air-to-Close
(1)
(1)
(1)
Table 12. 51000 Series Valve with Baumann 16 Actuator without Positioner or with Transducer
PERFORMANCE SPECIFICATIONS ALLOWABLEPRESSUREDROPS
Valve Size,
NPS
1/4 &1/2 0.00013 - 0.45 -20 to350_F Class VI 4-13 psi 1000 psi 3-12 psi 3000 psi
1/2 1.0, 1.5, 2.5 -20 to 450_F Class IV 4-13 psi 100 psi 3-12 psi 300 psi
1. Based on 3 to 15 psi air outputsignal to actuator.
CvRange
Process
Temperature
Range
Seat Leakage
(per ASME/
FCI 70-2)
Bench Spring
Range
Air-to-Open
(1)
Bench Spring
Range
Air-to-Close
(1)
6
51000 Valve
D103339X012
Table 13. TA6000 Transducer Functional Specifications
BAR PSI kPa
OUTPUT RANGE 0.2-1.0 3-15 20-100
SUPPLY PRESSURE
MINIMUM SPAN 0.4 5 35
SUPPLY PRESSURE EFFECT
ON OUTPUT
INPUT SIGNAL, 4-20 mA Impedance (OHMS), 197
ENCLOSURE RATING NEMA 2
AIR CONSUMPTION (per ISA S51.1) SCFH 5.0 / (0.14m3/HR)
FLOW RATE (SCFM) 2.5(4.25m3/HR) @ 1.7 bar (25 psig) / 170 kPa Supply & 0.6 bar(9 psig) / 60 kPa Output
TEMPERATURE RANGE (per ISA S51.1) -28.9 to65_C (-20 to 150_F)
1. Supply pressuremust be no less than 0.4 bar (5psi), (35 kPa) abovemaximum output.
Table 14. TA6000 Transducer Performance Specifications
OUTPUT RANGE 3-15 0.2-1.0 20-100
INDEPENDENT LINEARITY (per ISA S51.1) +/-0.5% Full Span
HYSTERESIS &REPEATABILITY (per ISA S51.1) 0.25% Full Span
RFI/EMI EFFECT
(1)
Output Change 0.02 0.25 1.7
Supply Change 1.7 25 170
1.5-8.0 20-120 150-800
PSI BAR kPa
Less than0.5% of Span @ 30 v/m Class 3Band ABC (20-1000 mHz) per
SAMA PMC 33.1 1978and Less than 0.5% of Span @10 v/m Level 3, 27-500 mHz Bandper
IEC Standard 801-3 1984.
EMC Directive 89/336/EEC European NormsEN50081-2 andEN50082-2.
Product Bulletin
52.1:51LF
October 2014
Table 15. TA6000 Transducer Materials of Construction
Parts Material
Valve body and housing Aluminum
Orifice Nickel Plated Brass
Trim Zinc Plated Steel
Diaphragm NBR (Nitrile)
7
Product Bulletin
52.1:51LF October 2014
51000 Valve
D103339X012
Baumann 16 Actuator with TA6000 Transducer Specifications
See figures 6, 7, and 8.
Figure 6. Baumann 16 Actuator (Front View)
177 (6.98)
159
(46.25)
146 (5.75)
60 (2.38)
E1235
23 (0.91)
A
TA6000 TRANSDUCER
1/2 NPT
mm (inch)
Figure 7. Baumann 16 Actuator with TA6000 (Top View)
E1236
EB0054
98 (3.86)
mm (inch)
Figure 8. TA6000 Electropneumatic Transducer Dimensions
38.6 (1.52)
1/2 NPT
93.2 (3.67)
ORIFICE
1/4 NPT OUTLET
PORT (2)
(TYPICAL)
E1237
79.0 (3.11)
1/4 NPT INLET
PORT (2)
(TYPICAL)
57.1 (2.25)
77.5 (3.05)
VENT
19.7 (0.78)
25.4 (1)
12.7 (0.50)
49.0 (1.93)
9.8 (0.39)
mm (inch)
8
51000 Valve
D103339X012
Figure 9. Dimensional Drawings
Product Bulletin
52.1:51LF
October 2014
126 (4.95)
146 (5.75)
60 (2.38)
23 (0.91)
BAUMANN 16 ACTUATOR
WITH FISHER 3660/3661
POSITIONER
E1238-1
205 (8.05)
159
(46.25)
A
125 (4.93)
3660/3661 POSITIONER
1/2 NPT
R185 (R7.30)
127 (5.01)
166 (6.52)
DVC2000 DIGITAL VALVE CONTROLLER
BAUMANN 16 ACTUATOR WITH FIELDVUE DVC2000
POSITIONER
R300
(R11.80)
93
(3.67)
188 (7.41)
268 (10.54)
DVC6200
mm (inch)
Table 16. Dimensions and Weights, Valve Body Subassembly
VALVE SIZE A
mm NPS mm inch kgs lbs
6.35 1/4 55.9 2.20
12.7 1/2 68.6 2.70
MATERIAL
Stainless Steel 0.64 1.4
N10276 Nickel Alloy 1.0 2.2
Stainless Steel 0.82 1.8
N10276 Nickel Alloy 1.18 2.6
APPROXIMATE WEIGHTS
9
Product Bulletin
52.1:51LF October 2014
Table 17. Weights, Actuator and Instruments Only
ACTUATOR TYPE INSTRUMENT
Actuator without instrument 2.1 4.6
Fisher 3660/3661 Positioner 3.6 8.0
FIELDVUE DVC2000 3.8 8.3
16
Table 18. Rated Cv Comparison Chart
VALVE SIZE
NPS
1/2 only
1/4 1/2
1. P10-P14 trims in NPS 1/4 only.
FIELDVUE DVC6010 (Aluminum) 5.8 12.7
FIELDVUE DVC6010 (SST) 10.0 22.0
FIELDVUE DVC6010f 5.0 11.0
TA6000 Electropneumatic Transducer 2.5 5.5
51000 TRIM NUMBER 51000RATED Cv COMPETITIVE RATED Cv
01 2.5 2.5 / 2.0 A&B 02 1.5 1.25 C 03 1.0 0.80 D 04 0.45 0.50 / 0.32 E&F 05 0.20 0.20 / 0.13 G&H 06 0.10 0.08 I 07 0.06 0.05 J 08 0.03 0.03 / 0.02 K&L 09 0.015 0.01 M 10 0.008 0.006 N 11 0.004 0.003 O 12 0.002 0.002 / 0.0013 P1 & P2 13 0.001 0.001 / 0.0006 P3 & P4 14 0.0005 0.0004 /0.00027 P5 & P6 15 0.00025 0.00018 P7 16 0.00013 0.00012 - 0.00001 P8 - P14
51000 Valve
D103339X012
APPROXIMATE WEIGHT
kg lbs
COMPETITIVE TRIM
DESIGNATION
(1)
10
51000 Valve
D103339X012
Table 19. Model Numbering System
16 51
Actuator
Size
51000
16 51000 1 6.35 1/4 01 2.5
1. Available inNPS 1/2 valve only.
2. Baumann 16 actuator.
3. 16 with 3660.
4. 16 with 3661.
5. 16 with TA6000.
Valve Size mm NPS
Trim No. Cv Kv Instrument
2 12.7 1/2 02 1.5
03 1.0
04 0.45 0.39 3
05 0.20 0.17 06 0.10 0.09 07 0.060 0.05 08 0.030 0.026 09 0.015 0.013 10 0.008 0.0069 11 0.004 0.0035 12 0.002 0.0018 13 0.001 0.0009 14 0.0005 0.00043 15 0.00025 0.00022 16 0.00013 0.00011
Product Bulletin
52.1:51LF
October 2014
Valve Body
Material
(1)
(1)
(1)
2.16
1.29
0.86
(1)
(1)
(1)
(2)
0
(3)
1
(4)
2
None S CF8M O Open
Pneumatic
(3-15 psi)
C N10276 C Closed
I/P Positioner (4-20 mA)
(5)
I/X
Transducer
(4-20 mA)
Fail Option
11
Product Bulletin
52.1:51LF October 2014
51000 Valve
D103339X012
Neither Emerson, Emerson Process Management,nor any of their affiliated entitiesassumes responsibility for the selection, use or maintenance of anyproduct. Responsibility for proper selection, use, and maintenance ofany product remains solely with the purchaser and enduser.
Baumann, Fisher, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request.We reservethe rightto modifyor improvethe designs or specifications ofsuch products at any time without notice.
Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore
www.Fisher.com
E 2009, 2014 Fisher ControlsInternational LLC. All rights reserved.
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