Emerson Fisher 630 Series Instruction Manual

Page 1
Instruction Manual Form 1243
December 2015
630 Series Regulators and Relief Valves
Introduction
This Instruction Manual provides operating, installation, maintenance and parts information for the 630 Series regulators and relief valves.
Description
The 630 Series consists of self-operated, spring loaded Type 630 Big Joe® pressure regulators and Type 630R relief valves, which are designed for maximum inlet pressures to 1500 psig / 103 bar and outlet pressures from 3 to 500 psig / 0.21 to 34.5 bar.
630 Series
Installation
WARNING
!
Personal injury, property damage, equipment damage or leakage due to escaping gas or bursting of pressure­containing parts may result if this regulator is overpressured or is installed where service conditions could exceed
the limits given in Specications
section, Tables 1 through 3 or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding those limits.
W1934
Figure 1. Spring-Loaded Type 630 Regulator
Additionally, physical damage to the regulator could cause personal injury or property damage due to escaping gas. To avoid such injury or damage, install the regulator in a safe location.
Before installing, inspect the unit for any damage and any foreign material. The regulator or relief valve may be mounted in any position, however, ensure that the
ow direction corresponds with the direction of the
arrow on the nameplate. Apply a good grade of pipe compound to the male threads of the pipeline.
D100300X012
www.fisherregulators.com
Page 2
630 Series
Specications
The Specications section lists the specications for the 630 Series constructions.
Available Congurations
Type 630: Spring-loaded reducing regulators Type 630R: Spring-loaded relief valves
Body Size
1 and 2 in. / DN 25 and 50
End Connection Style
NPT, ASME CL150 RF, CL300 RF or CL600 RF
Maximum Allowable Inlet Pressures
(1)
Type 630 Regulators: See Table 1 Type 630R Relief Valves: See Table 3
Type 630 Outlet Pressure Ranges
(1)
3 to 500 psig / 0.21 to 34.5 bar with intermediate values shown in Table 2
Type 630R Relief Pressure Ranges
(1)
3 to 250 psig / 0.21 to 17.2 bar See Table 3
Maximum Allowable Outlet Pressures
(1)
See Table 2
Maximum Allowable Pressure Drops
(1)
See Table 1
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
Pressure Registration
Internal
Spring Case Vent
1/4 NPT
Material Temperature Capabilities
Standard: -20 to 180°F / -29 to 82°C Optional: -20 to 300°F / -29 to 149°C
Orice Sizes
1/8, 3/16, 1/4, 3/8 or 1/2 in. /
3.18, 4.76, 6.35, 9.53 or 12.7 mm
Coefcients for Relief Valve Sizing
ORIFICE SIZE
In. mm
1/8
3/16
1/4 3/8 1/2
3.18
4.76
6.35
9.53
12.7
Approximate Weights
1 In. End Connection: 25 lbs / 11.3 kg 2 In. End Connection: 30 lbs / 13.6 kg
C
13.9
31.3
55.1
122.5
216.0
(1)
C
g
V
0.49
1.11
2.03
4.61
8.18
C
28.4
28.2
27.2
26.6
26.4
1
Vents
WARNING
!
When the unit is installed in an enclosed area or indoors, escaping gas may accumulate and be an explosion hazard. Under these conditions the vent should be piped away from the unit to a freely ventilated outdoor location away from air intakes, windows, etc. Protect all vent openings against weather or the entrance of any foreign material that may plug the vent or affect operation of the regulator or relief valve. Inspect all vent openings periodically to be sure they are not plugged. If the vent is in an environment where freezing rain, ice or snow could clog the vent, it is recommended that a weatherproof vent be used.
Spring-loaded constructions have a screened vent assembly (key 27, Figures 4, 5 and 6) installed in the 1/4 NPT spring case vent opening. If a remote vent is required, remove the vent assembly and install a remote vent line.
Overpressure Protection
As is the case with most regulators, the Type 630 spring­loaded regulators have outlet pressure ratings that are lower than the inlet pressure ratings. Overpressure protection must be provided if the actual inlet pressure can exceed the outlet pressure rating. Overpressure protection is also required for the loading regulator and main regulator spring case of relief valves.
Refer to the following tables to determine pressure ratings:
1. Spring-loaded Type 630 regulators. a. Inlet pressure and pressure drop—Table 1. b. Outlet pressure—Table 2.
2. Spring-loaded Type 630R relief valve pressure Table 3.
WARNING
!
Overpressuring any portion of this equipment may cause damage to regulator parts, leaks in the regulator or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas.
2
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630 Series
Table 1. Maximum Allowable Inlet Pressures and Pressure Drops
MAXIMUM ALLOWABLE PRESSURE DROP
ORIFICE SIZE
MAXIMUM ALLOWABLE
INLET PRESSURE
(1)
Nylon (PA)
Polytetrauoroethylene
In. mm psig bar psig bar psig bar psig bar
1/8 and 3/16 3.2 and 4.8
1/4 6.4 1000 69
1500 103
1500 103
3/8 9.5 1000 69 500 34.5 500 34.5
1/2 13 750 51.7 250 17.2 250 17.2
Note: Maximum inlet pressure not exceeded 1500 psig / 103 bar.
1. Inlet pressure must not exceed the sum of the actual outlet pressure setting and the maximum allowable pressure drop. For example, with an outlet pressure setting of 200 psig / 13.8 bar
and a 3/8 in. / 9.5 mm orice with a maximum allowable pressure drop of 500 psid / 34.5 bar d, the maximum inlet pressure is 700 psig / 48.3 bar.
2. Nitrile (NBR) valve disks are normally furnished for pressure drops to 200 psi / 13.8 bar, differential. For better erosion resistance, Nylon (PA) valve disks are normally furnished for higher
pressure drops. Some erosion of valve disks occurs at all pressure drops due to solid particles in the ow stream. The rate of erosion is higher with large amounts of impurities in the
ow stream and with high pressure drops. Valve disks and other regulator parts must be inspected periodically for erosion and damage and must be replaced as necessary.
Table 2. Type 630 Regulator Outlet Pressure Ranges and Maximum Outlet Pressures
REGULATOR
CONSTRUCTION
Low-Pressure
High-Pressure
1. Damage to internal parts of the regulator may occur if outlet pressure exceeds the actual pressure setting by amounts greater than those shown in this column.
2. For outlet pressure settings to 25 psig / 1.72 bar only. For pressure settings over 25 psig / 1.72 bar, outlet pressure is limited by maximum emergency outlet pressure of 45 psig / 3.10 bar.
3. For outlet pressure settings to 350 psig / 24.1 bar only. For pressure settings over 350 psig / 24.1 bar, outlet pressure is limited by maximum emergency outlet pressure of 550 psig / 37.9 bar.
4. Leakage or bursting of pressure-containing parts may occur if outlet pressure exceeds these values.
OUTLET PRESSURE RANGE
psig bar psig bar psig bar psig bar
3 to 10 0.21 to 0.69 0W019227022 10 0.69
8 to 20 0.55 to 1.38 0W019127022 20 1.38
17 to 30 1.17 to 2.07 0W019027022 30 2.07 20
27 to 40 1.86 to 2.76 0Y066427022 40 2.76
27 to 50 46 to 95
90 to 150 150 to 200 200 to 275
275 to 500 19.0 to 34.5 1K370927082 500 34.5 200
1.86 to 3.45
3.17 to 6.55
6.21 to 10.3
10.3 to 13.8
13.8 to 19.0
SPRING PART
NUMBER
0W019227022 0W019127022 0W019027022
0Y066427022 1J146927142
(2)
and
(PTFE) Disk
MAXIMUM OPERATING
OUTLET PRESSURE
50
95 150 200 275
Fluorocarbon (FKM) Disk Nitrile (NBR)
600 41.4
200 13.8
MAXIMUM EMERGENCY
OUTLET (CASING)
(2)
550 37.9
(2)
66 4.55
3.45
6.55
10.3
13.8
19.0
MAXIMUM OUTLET
PRESSURE
OVER SETPOINT
20 1.38
(2)
Limited by Maximum
Emergency Outlet Pressure
200 13.8
(3)
(1)
1.38
1.38
(2)
Disk
PRESSURE
(4)
Table 3. Type 630R Relief Pressure Ranges
RELIEF VALVE
CONSTRUCTION
Low-Pressure
High-Pressure
1. Leakage or bursting of pressure-containing parts may occur if inlet pressure exceeds these values.
RELIEF (INLET)
PRESSURE RANGE
psig bar psig bar
3 to 8
6 to 17 15 to 22 20 to 35 35 to 50
30 to 70 50 to 95
75 to 175
150 to 250
0.21 to 0.55
0.41 to 1.17
1.03 to 1.52
1.38 to 2.41
2.41 to 3.45
2.07 to 4.83
3.45 to 6.55
5.17 to 12.1
10.3 to 17.2
PART NUMBER
0W019227022 0W019127022 0W019027022
0Y066427022 1J146927142
0W019127022 0W019027022
0Y066427022 1J146927142
To avoid overpressure, provide an appropriate overpressure protection device to ensure that none of the limits
listed in Specications section, Tables 1
through 3 will be exceeded.
Regulator or relief valve operation below the limits
specied in Specications section, Tables 1 through 3
does not preclude the possibility of damage from external sources or from debris in the gas line. Inspect the regulator for damage after any overpressure condition.
MAXIMUM ALLOWABLE
RELIEF (INLET) PRESSURE,
psig / bar
Relief Pressure Setting Plus
Maximum Allowable Buildup of
25 psig / 1.72 bar
Relief Pressure Setting Plus
Maximum Allowable Buildup of
250 psig / 17.2 bar
MAXIMUM EMERGENCY
INLET (CASING) PRESSURE
75 5.17
550 37.9
(1)
Startup
Starting up the unit consists of opening the upstream block valve, introducing gas pressure. Use gauges to monitor pressures during startup.
The range of allowable pressure settings is marked on the nameplate. If a pressure setting beyond the nameplate range is required, substitute an appropriate spring selected from Table 5. Be sure to change the nameplate to indicate the new pressure range.
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630 Series
46A2976-A A2525-1
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
Figure 2. Type 630 Regulator Operational Schematic
WARNING
!
To avoid the consequences of over­tightening the spring in spring-loaded regulators or relief valves, consult Table 4 and replace the adjusting screw with one of the correct length when replacing the spring.
Some pressure ratings are dependent upon the actual outlet pressure settings being used. For example, with a Type 630 regulator, outlet pressure must not exceed the setting by more than 20 psig / 1.38 bar for low pressure constructions or 200 psig / 13.8 bar for high pressure constructions or damage to internal regulator parts may occur. However, with some higher pressure ranges, the setting plus 20 psig / 1.38 bar or 200 psig / 13.8 bar exceeds the maximum emergency outlet (casing) pressure. Before increasing the setting, refer to Tables 2 and 3 (as appropriate). Review the pressure limits for the spring range being used and be certain that the new pressure setting will not result in an overpressure condition. Always use a pressure gauge to monitor pressure when making adjustments.
46A2977 A2526-1
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
Figure 3. Type 630R Relief Valve Operational Schematic
Adjusting Spring-Loaded Regulators and Relief Valves
Loosen the hex nut (key 2, Figures 4, 5 and 6) atop the spring case. While monitoring the pressure, rotate the adjusting screw (key 1, Figures 4, 5 and 6) clockwise to increase set pressure or counterclockwise to decrease it. When the unit is regulating or relieving pressure at the desired value, tighten the hex nut.
Shutdown
Slowly close the upstream block valve.
Principle of Operation
This section describes the operation of the Type 630 regulator and the Type 630R relief valve with spring loading. Set pressure is changed with the adjusting screw on the regulator or relief valve. The Type 630R relief valve uses a light spring for added stability.
Type 630 Regulators
Refer to Figure 2. In the regulator construction, outlet pressure registers beneath the diaphragm. As long as the outlet pressure is less than the set pressure, spring force on the diaphragm causes the lever to hold
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630 Series
the valve open. When the outlet pressure exceeds the set pressure, the diaphragm moves to compress the spring and the lever closes the valve until the outlet pressure returns to set pressure.
Type 630R Relief Valves
Refer to Figure 3. In the relief valve construction, inlet pressure registers beneath the diaphragm. As long as the inlet pressure is less than the set pressure, spring force causes the lever to hold the valve closed. When the inlet pressure exceeds the set pressure, the diaphragm moves to compress the spring and the lever opens the valve allowing inlet pressure to bleed into the downstream line or to atmosphere until the inlet pressure returns to set pressure.
Maintenance
Parts are subject to normal wear and must be inspected and replaced as necessary. Frequency of inspection depends upon severity of service conditions.
WARNING
!
To avoid personal injury or equipment damage, isolate the regulator or relief valve from the pressure system and release all pressure from the regulator or relief valve before performing maintenance.
Except where indicated, key numbers in the following procedures are shown in Figures 4 and 5 for the Type 630 regulator, in Figure 6 for the Type 630R relief valve.
Replacing Orice, Valve Disk and Lever
Note
With some piping systems it may be possible to omit step 1 below by removing four cap screws (key 17) and spreading the body (key 23) and inlet adaptor (key 18) far enough apart to
allow removal of the orice (key 20)
and Type 630 valve disk (key 21,
Figures 4 and 5) or the orice (key 20)
and the Type 630R valve seat O-ring (key 37, Figure 6).
CAUTION
If step 1 is omitted and the body and inlet adaptor are separated, take care to
avoid pinching ngers between the body
and the inlet adaptor.
1. Disconnect piping from inlet adaptor (key 18). Remove four cap screws (key 17) and adaptor.
2. Remove orice (key 20) and gaskets (key 19).
3. To remove Type 630 valve disk (key 21, Figures 4 and 5) or Type 630R valve seat O-ring (key 37,
Figure 6), rst disconnect remote vent pipe (if one
is used).
4. Unscrew the two cap screws (key 31, not shown) that secure diaphragm adaptor (key 13) to body (key 23); remove diaphragm adaptor and attached spring case (key 3).
5. If it is necessary to replace the lever (key 14), drive out the pin (key 15) and slide the lever out of the diaphragm adaptor. When replacing the lever, make sure the slot engages the connector assembly (key 12) and replace the pin.
6. Remove valve carrier assembly (key 22) from body.
7. To replace seating surface:
a. For Type 630, use a 3/4 in. / 19.1 mm socket
wrench to remove and re-install valve disk and holder assembly (key 21, Figures 4 and 5).
b. For Type 630R, unscrew machine screw (key 36,
Figure 6) and remove O-ring washer and O-ring (keys 32 and 37, Figure 6) from O-ring holder (key 21, Figure 6). When reassembling, apply a good-quality gasket shellac to the machine screw thread.
8. Use new orice gaskets (key 19) and body gasket (key 16) when reassembling. Insert valve carrier assembly (key 22) into the body before re-installing the diaphragm adaptor.
Note
The spring case (key 3) must point away from the inlet adaptor (key 18) on Type 630 regulators as shown in Figures 4 and 5. On Type 630R relief valves, the spring case (key 3) must face the same direction as the inlet adaptor (key 18) as shown in Figure 6.
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630 Series
30
10
11
12
13
14
15
16
A
8
1234567
3534
9
27
9
17 18 19 20 21 22 23
0X00119-F
Figure 4. Spring-Loaded Type 630 Regulator - Low Pressure Construction
9. Be certain the lever (key 14) engages the valve carrier.
10. Secure the diaphragm adaptor (key 13) to the body (key 23). Fit the inlet adaptor (key 18) to the body and install and tighten the four cap screws (key 17).
Replacing the Diaphragm
1. To relieve spring compression, loosen hex nut (key 2, Figures 4, 5 and 6). Turn the adjusting screw (key 1, Figures 4, 5 and 6) counterclockwise until spring compression is relieved.
2. Disconnect remote vent line (if one is present).
3. Remove spring case (key 3) by unscrewing cap screws and nuts (keys 9, 10 and 30).
4. Remove diaphragm (key 11) and attached parts from the lever (key 14).
5. Unscrew cap screw (key 6) from connector head assembly (key 12) and disassemble the diaphragm assembly.
6. Install new diaphragm being certain that the diaphragm is centered. Note that low­pressure constructions use a diaphragm plate (key 8, Figure 5) on the spring case side of the diaphragm. Install new gaskets when replacing diaphragm.
7. When reassembling, be certain that the diaphragm connector is engaged in the lever.
Note
Be careful not to twist the diaphragm to lever attachment during assembly.
Twisting will cause sufcient friction to
interfere with the proper operation of the regulator.
6
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12
12
13
13
14
14
15
15
16
16
10 11
30
10
30
11
A
A
7
6
7 6 5 43 2 1
9
9
3
9
9
4
5
12
27
27
630 Series
3435
34
35
18
17
CB2197-E
8. To ensure proper slack in the diaphragm, tighten
the spring case cap screws nger-tight only.
Compress the spring slightly with the adjusting screw then complete the tightening of the spring case cap screws and nuts.
23
19
20
Figure 5. Spring Loaded Type 630 Regulator - High Pressure Construction
21
22212019231817
22
Parts Ordering
The type number orice size, spring range and date of
manufacture are stamped on the nameplate. Always provide this information in any correspondence with
your local Sales Ofce regarding replacement parts or
technical assistance.
When ordering replacement parts, reference the key number of each needed part as found in the following parts list. Separate kit containing all recommended spare parts is available.
Parts List
Note
In this parts list, parts marked NACE are intended for corrosion-resistant service as detailed in the NACE International Standard MR0175.
Parts Kits
Type 630 regulator kits are for low or high pressure spring-loaded construction. Kits include neoprene diaphragm, copper inlet gasket material (for brass trim) or composition material (for stainless trim)
and valve disk assembly material as noted. Orice included only where indicated. If separate orice is
required, must be ordered separately by appropriate
part number based on orice size and material.
(Included are keys 11, 16, 19, 21 and 20).
7
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630 Series
12
12
13
13
14
14
15
15
16
16
22
10
10 1130
21
20
30
11
A
A
19
23
2322 21 20 19 18 17
6
7
7 6 5 43 2 1
9
9
36
36
32
32
18
17
5
9
9
4
1
23
27
27
35
34
3435
37
37
CD3355-E
Figure 6. Spring-Loaded Type 630R Relief Valve High-Pressure Construction
Key Description Part Number
Low Pressure
Without orice
Brass/Nitrile (NBR) R630X000L12 Brass/Nylon (PA) R630X000L22 Brass/PTFE R630X000L32 Stainless steel/Nitrile (NBR) R630X000L42 Stainless steel/Nylon (PA) (standard and NACE) R630X000L52 Stainless steel/PTFE R630X000L62
With orice (key 20)
1/2 in. / 12.7 mm Brass/Nylon (PA) R630X000LA2 1/2 in. / 12.7 mm Stainless steel/Nylon (PA) R630X000LB2
High Pressure
Without orice
Brass/Nitrile (NBR) R630X000H12 Brass/Nylon (PA) R630X000H22 Brass/PTFE R630X000H32 Stainless steel/Nitrile (NBR) R630X000H42 Stainless steel/Nylon (PA) (standard and NACE) R630X000H52 Stainless steel/PTFE R630X000H62
Key Description Part Number
High Pressure (continued)
With orice (key 20)
1/8 in. / 3.18 mm Brass/Nylon (PA) R630X000HC2 1/8 in. / 3.18 mm Stainless steel/Nylon (PA) (standard) R630X000HD2 1/8 in. / 3.18 mm Stainless steel/Nylon (PA) (NACE) R630X00NHD2 1/4 in. / 6.35 mm Brass/Nylon (PA) R630X000HA2 1/4 in. / 6.35 mm Stainless steel/Nylon (PA) (standard) R630X000HB2 1/4 in. / 6.35 mm Stainless steel/Nylon (PA) (NACE) R630X00NHB2
Type 630R Relief Valve retrot kit converts
Type 630 to a Type 630R. (Included are keys 16, 19, 20, 21, 32, 34, 35
1/2 in. / 12.7 mm Brass/Nitrile (NBR) R630RX00B12 1/2 in. / 12.7 mm Stainless steel/Nitrile (NBR) R630RX00S12
(1)
, 36 and 37)
1. Drive screw (key 35) not included in R630RX00S12 kit.
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630 Series
Key Description Part Number
1 Adjusting Screw, Steel See Table 4
2 Hex Nut, plated steel 1A352424122
3 Spring Case Low-pressure Cast iron 3C780919042 Steel 3N698122012 High-pressure Cast iron 3C780819042 Steel 3N698322012
4 Upper Spring Seat, Zinc Pressure range to 275 psig / 19.0 bar 16A9812X012 Pressure range over 275 psig / 19.0 bar 16A9813X012
5 Spring, steel See Table 5
6 Cap Screw, plated steel 1R817699012
7 Lower Spring Seat Low-pressure, Steel 0W020324102 High-pressure, Zinc Pressure range to 275 psig / 19.0 bar 0W020144022 Pressure range over 275 psig / 19.0 bar 1K371044022
8 Diaphragm Plate, Zinc-plated steel Low-Pressure only (1 required) 0W020225072
9 Cap Screw, Zinc-plated steel For use with steel diaphragm adaptor For low-pressure regulator (10 required) 1C379124052 For high-pressure regulator (4 required) 1B787724052
10 Cap Screw, plated steel (for use with cast iron diaphragm adaptor) Low-pressure (10 required) 1A352524052 High-pressure (4 required) 1A352524052
11* Diaphragm Neoprene (CR) For low-pressure regulator 0W020002192 For high-pressure regulator 0W019902192 Fluorocarbon (FKM) For low-pressure regulator (2 required) 0W0200X0022 For high-pressure regulator (2 required) 0W019902402
12 Connector Head Assembly Aluminum trim 16A9811X012 Aluminum trim (NACE) 16A9811X032 Stainless steel trim 1P8465000B2 Stainless steel trim (NACE) 1P8465X0012
13 Diaphragm Adaptor Low-pressure Cast iron 0W019719012 Steel 2N698522012 Steel (NACE) 2N6985X0072 High-pressure Cast iron 0W019819012 Steel 2N698722012 Steel (NACE) 2N6987X0042
14 Lever Assembly, Steel or Stainless steel Low-pressure 1B2891000A2 Low-pressure (NACE) 1B2891X0032 High-pressure 1B2890000A2 High-pressure (NACE) 1B2890X0022
Key Description Part Number
15 Pin Stainless steel 0W018835172 Stainless steel (NACE) 0W0188X0022
16* Gasket, Composition 0W018704022
17 Cap Screw, steel (4 required) 1 in. / DN 25 body 1A935924052 2 in. / DN 50 body 11A7202X022
18 Inlet Adaptor, Steel Body Cast Iron 1 NPT 1F479823022
2 NPT 1F479923022
Steel
1 NPT 1F479823022 1 NPT (NACE) 1F4798X0022 2 NPT 1F479923022
2 NPT (NACE) 1F4799X0022 CL150 RF 1 in. / DN 25 12A3803X012 2 in. / DN 50 27B0495X012 2 in. / DN 50 (Type 630R only) 28B6247X012 CL300 RF 1 in. / DN 25 12A3633X012 2 in. / DN 50 27B0488X012 2 in. / DN 50 (Type 630R only) 28B6248X012 CL600 RF 1 in. / DN 25 18A7701X012 2 in. / DN 50 27B0498X012 2 in. / DN 50 (Type 630R only) 28B6249X012
19* Inlet Body Gasket (2 required) Copper, for Brass trim 0W018415042 Composition, for Stainless steel trim 0W018404022
20* Orice
Type 630 Brass 1/8 in. / 3.18 mm 0Z040014012 3/16 in. / 4.76 mm 1B219514012 1/4 in. / 6.35 mm 0W018314012 3/8 in. / 9.53 mm 0W018214012 1/2 in. / 12.7 mm 0W018114012 Stainless steel 1/8 in. / 3.18 mm 1K416635032 3/16 in. / 4.76 mm 1K416535032 1/4 in. / 6.35 mm 1K416435032 3/8 in. / 9.53 mm 1K416335032 1/2 in. / 12.7 mm 1K416235032 Stainless steel (NACE)
1/8 in. / 3.18 mm 1K4166X0012
3/16 in. / 4.76 mm 1K4165X0012
1/4 in. / 6.35 mm 1K4164X0012
3/8 in. / 9.53 mm 1K4163X0012
1/2 in. / 12.7 mm 1K4162X0012
Type 630R Brass 1/2 in. / 12.7 mm 1B735014012 Stainless steel 1/2 in. / 12.7 mm 1B735035032 Stainless steel (NACE) 1/2 in. / 12.7 mm 1K4162X0012
*Recommended spare part.
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630 Series
Key Description Part Number
21* Valve Disk Assembly (Type 630 only)
For pressure ranges to 200 psig / 13.8 bar Brass holder, Polyurethane (PU) disk 1P7351X0012 Stainless steel holder, Polyurethane (PU) disk 1P7351000A2 Brass holder, Fluorocarbon (FKM) disk 1B4500X0042 Stainless steel holder, Fluorocarbon (FKM) disk 1B4500X0012
For pressure ranges over 200 psig / 13.8 bar Brass holder, Nitrile (NBR) disk 1B4500000A2 Stainless steel holder, Nitrile (NBR) disk 1B4500000B2 Brass holder, Nylon (PA) disk 1C1860000A2 Stainless steel holder, Nylon (PA) disk 1C1860000B2 Brass holder, PTFE disk 1C1860000C2 Stainless steel holder, Nitrile (NBR) disk 1B4500X0072 Stainless steel holder, PTFE disk 1C1860000D2
NACE construction For pressure ranges to 200 psig / 13.8 bar Stainless steel holder, Fluorocarbon (FKM) disk 1B4500X0082 For pressure ranges above 200 psig / 13.8 bar Stainless steel holder, Nylon (PA) disk 1C1860000B2 Stainless steel holder, PTFE disk 1C1860000D2 Stainless steel holder, Nitrile (NBR) disk 1B4500X0072
21 O-ring Holder (Type 630R) Brass 1D336014012 Stainless steel 1D336035032 Stainless steel (NACE) 1D3360X0012
22 Valve Carrier
Brass 0W018614022 Stainless steel 0W018635032 Stainless steel (NACE) 0W0186X0022
23 Body Cast Iron
1 NPT 0W0209000A2 2 NPT 0W021519012
Steel
1 NPT 2N6990000A2
1 NPT (NACE) 2N6990X0092 2 NPT 2N699122012 2 NPT (NACE) 2N6991X0032
CL150 RF
1 in. / DN 25 27B3333X012
2 in. / DN 50 27B3336X012 2 in. / DN 50 (Type 630R only) 28B6244X012
CL300 RF
1 in. / DN 25 27B3334X012
2 in. / DN 50 27B3337X012 2 in. / DN 50 (Type 630R only) 28B6245X012
CL600 RF
1 in. / DN 25 27B3335X012
2 in. / DN 50 27B3338X012 2 in. / DN 50 (Type 630R only) 28B6246X012
Key Description Part Number
27 Vent Assembly, Type Y602-12 27A5516X012
30 Hex Nut, Zinc-plated steel, (used only with Cast iron diaphragm adaptor, key 13) Low-pressure (10 required) 1A352724122 High-pressure (4 required) 1A352724122
31 Cap Screw, plated steel (2 required) (not shown) 1A341824052
32 O-ring Washer (For Type 630R only) Brass 1D335914012 Stainless steel 1D335935072 Stainless steel (NACE) 1D3359X0012
33 Plug, plated steel (not shown) For 2 in. / DN 50 bodies only 1D8293T0022
34 Nameplate, Aluminum Type 630 1F7496X0072 Type 630R 21A5495X062
35 Drive Screw, Stainless steel (4 required) 1A368228982
36 Machine Screw Type 630R only Stainless steel 1A5733X0012
37* O-ring Type 630R only Nitrile (NBR) 1D288806992 PTFE 1F581906522 Nitrile (NBR) (NACE) 1D288806992 PTFE (NACE) 1F581906522
43 Diaphragm protector,
PTFE (not shown) (use only when specied)
High Pressure 1K881306242 Low Pressure 1K881206242
52 NACE Tag (not shown), 18-8 Stainless steel 19A6034X012
53 Tag Wire (not shown), 303 Stainless steel 1U7581X0022
*Recommended spare part.
10
Page 11
Table 4. Key 1, Adjusting Screw, Steel
630 Series
TYPE
630
630R
Spring-Loaded
Type 630
Spring-Loaded
Type 630R
TYPE
SPRING
PART NUMBER
0W019227022 0W019127022 0W019027022
0Y066427022 1J146927142 1K370927082
0W019227022 0W019127022 0W019027022
0Y066427022 1J146927142
Low-Pressure
High Pressure
Low-Pressure
High Pressure
ADJUSTING SCREW
PART NUMBER
1A279128982 1B212028982 1A500528982 1A500528982 1A500528982 1A500528982
1A279128982 1B212028982 1A500528982 1D336628982 1D336628982
ADJUSTING SCREW PART
NUMBER (WIRE SEAL)
1R829928992 1R830028992 1R8085T0012 1R8085T0012 1R8085T0012 1R8085T0012
1R829928992 1R830028992 1R8085T0012 1R830128992 1R830128992
Table 5. Key 5, Regulator Spring, Steel
OUTLET (OR RELIEF) PRESSURE SETTING
psig bar
3 to 10
8 to 20 17 to 30 27 to 40
27 to 50 46 to 95
90 to 150 150 to 200 200 to 275 275 to 500
3 to 8
6 to 17 15 to 22 20 to 35 35 to 50
30 to 70 50 to 95
75 to 175
150 to 250
0.21 to 0.69
0.55 to 1.38
1.17 to 2.07
1.86 to 2.76
1.86 to 3.45
3.17 to 6.55
6.21 to 10.3
10.3 to 13.8
13.8 to 19.0
19.0 to 34.5
0.21 to 0.55
0.41 to 1.17
1.03 to 1.52
1.38 to 2.41
2.41 to 3.45
2.07 to 4.83
3.45 to 6.55
5.17 to 12.1
10.3 to 17.2
LENGTH OF THREADED PORTION
SPRING PART
NUMBER
0W019227022 0W019127022 0W019027022
0Y066427022
0W019227022 0W019127022 0W019027022
0Y066427022 1J146927142 1K370927082
0W019227022 0W019127022 0W019027022
0Y066427022 1J146927142
0W019127022 0W019027022
0Y066427022 1J146927142
In. mm
4
3-1/2
3 3 3 3
4
3-1/2
3 3-1/4 3-1/4
SPRING COLOR
CODE
Red Stripe Olive Drab
Silver
Green Stripe
Red Stripe Olive Drab
Silver
Green Stripe
Blue Stripe
Yellow Stripe
Red Stripe Olive Drab
Silver
Green Stripe
Blue Stripe
Olive Drab
Silver
Green Stripe
Blue Stripe
102
88.9
76.2
76.2
76.2
76.2
102
88.9
76.2
82.6
82.6
11
Page 12
630 Series
Industrial Regulators
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