Emerson Fisher 627, Fisher 627R, Fisher 627LR, Fisher 627M, Fisher 627HM Instruction Manual

...
Instruction Manual Form 5252
May 2013
627 Series
627 Series Pressure Reducing Regulators
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion
and/or re causing property damage and
personal injury or death. Fisher® regulators must be installed,
operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator T echnologies, Inc. (Regulator T echnologies) instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Call a gas service person to service the
unit. Only a qualied person must install
or service the regulator.
Introduction
Scope of the Manual
This manual provides instructions for the installation, adjustment, maintenance, and parts ordering information for the 627 Series regulators. These regulators are usually shipped separate for line installation, although sometimes they are shipped installed on other equipment. Refer to the Instruction Manual of the other equipment for installation and operating instructions.
Description
The 627 Series direct-operated pressure reducing regulators (Figure 1) are for high and low pressure systems. These regulators can be used with natural gas, air, or a variety of other gases. Performance characteristics vary according to construction.
W4793
Figure 1. Typical 627 Direct-Operated
Pressure Reducing Regulator
!
Personal injury, property damage, equipment damage, or leakage due to escaping gas or bursting of pressure­containing parts may result if this regulator is overpressured or is installed where service conditions could exceed
the limits given in the Specications
section, Tables 1, 2, 3, and 4, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding
D101328X012
www.fisherregulators.com
627 Series
Specications
The Specications section gives some general specications for the 627 Series regulators. The nameplates give
detailed information for a particular regulator as it comes from the factory.
Available Constructions
Type 627: Direct-operated pressure reducing
regulator equipped with a pitot tube for greater regulated capacities (Figure 7). Type 627R: Type 627 with internal relief and with an open throat (Figure 8). T ype 627LR: T ype 627R with light rate relief spring (Figure 9). Type 627M: Type 627 with a stem seal between the body outlet pressure and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT downstream control line connection (Figure 10).
T ype 627MR: Type 627M with internal relief
Maximum Body outlet Pressure (Types 627M, 627MR, and 627HM only)
NPT Steel: 2000 psig / 138 bar Flanged Steel: 1500 psig / 103 bar Ductile Iron: 1000 psig / 69.0 bar
Orice Sizes
See Table 1
Internal Relief Performance
Type 627R: See Table 3 Type 627LR: See Table 4 Type 627MR: Limited by eld-installed control
line piping
Elastomer Temperature Capabilities
(Figure 11). Type 627H: Type 627 with a diaphragm limiter to deliver a higher outlet pressure (Figure 12). Type 627HM: Type 627H with a stem seal between the body outlet pressure and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT downstream control line connection (Figure 13).
MATERIAL
Nitrile (NBR)
Fluorocarbon (FKM)
Nylon (PA) Disk -40 to 180 -40 to 82
Neoprene (CR) for
Types 627H and 627HM only
Body Sizes and End Connection Styles
BoDy SIzE
NPS DN
3/4 - - - - NPT
1 25
2 50
END CoNNECTIoN STyLE
NPT, CL150 RF, CL300 RF,
CL600 RF, and Long Body
NPT, CL150 RF, CL300 RF,
CL600 RF, and Long Body
Maximum Inlet Pressure
(1)
(Body Rating)
CoNSTRuCTIoN
AvAILABLE
All
NPT Stainless Steel: 2000 psig / 138 bar Flanged Stainless Steel: 1440 psig / 99.3 bar NPT Steel: 2000 psig / 138 bar Flanged Steel: 1500 psig / 103 bar Ductile Iron: 1000 psig / 69.0 bar
Maximum valve Disk Inlet Pressure Rating
(1)
Nylon (PA) Disk: 2000 psig / 138 bar Nitrile (NBR) Disk: 1000 psig / 69.0 bar Fluorocarbon (FKM) Disk: 300 psig / 20.7 bar
Maximum operating Inlet Pressure, Pressure Differential, and outlet Pressure Ranges
(1)
See Table 1 for pressures by orice size and
spring range
Maximum Spring and Diaphragm Casing Pressure
Flow Coefcients
See Table 5
IEC Sizing Coefcients
See Table 6
Pressure Registration
Type 627, 627H, 627R, or 627LR: Internal Type 627M, 627HM, or 627MR: External through
1/4 NPT control line connection in the diaphragm casing
De-Icer System
See Figure 3 and Type 627M Regulator De-Icer System Application section
Relief Indicator
For T ypes 627R, 627LR, and 627MR (see Figures 8, 9, and 1 1)
Spring Case vent Connection
3/4 NPT with removable screened vent assembly
Approximate Weights
Ductile Iron, Steel, or Stainless Steel Casings:
10 pounds / 4 kg
(1)
Aluminum Casings: 6.3 pounds / 3 kg
See Table 2
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
2. Types 627, 627H, 627R, and 627LR are limited by maximum diaphragm casing pressure.
3. Stainless steel body is rated to -40°F / -40°C. Steel and Ductile Iron bodies are rated to -20°F / -29°C.
(1)(2)
(1)(3)
DISK/
DIAPHRAGM
Disk
Diaphragm
Disk
Diaphragm
Diaphragm -40 to 180 -40 to 82
TEMPERATuRE
°F °C
-40 to 180 -40 to 82
0 to 180 -18 to 82
2
627 Series
INLET PRESSuRE ouTLET PRESSuRE ATMoSPHERIC PRESSuRE
ADjuSTING SCREW
A6557
INLET PRESSuRE ouTLET PRESSuRE ATMoSPHERIC PRESSuRE
DIAPHRAGM
PuSHER PoST
LEvER
CoNTRoL SPRING
STEM
vALvE DISK
oRIFICE
Figure 2. Type 627 Operational Schematic
those limits. The Type 627R, 627LR, or 627MR regulator with internal relief will provide downstream overpressure protection within the limits given in
the Specications section, Tables 1, 2,
3, and 4. If these limits are exceeded, additional downstream overpressure protection must be provided by the user.
Additionally, physical damage to the regulator could cause personal injury or property damage due to escaping gas. To avoid such injury or damage, install the regulator in a safe location.
Principle of operation
Refer to Figure 2. When downstream demand decreases, the pressure under the diaphragm increases. This pressure overcomes the regulator setting (which is set by a spring). Through the action of the pusher post assembly, lever, and valve stem
the valve disk moves closer to the orice and reduces gas ow. If demand downstream increases, pressure
under the diaphragm decreases. Spring force pushes the pusher post assembly downward and the valve
disk moves away from the orice.
Product Description
Types 627 and 627H Direct-operated Pressure Reducing Regulators—The Types 627 and 627H
regulators provide economical pressure reducing control for a variety of residential, commercial, and industrial applications. The regulator pitot tube located in a high velocity stream provides dynamic boost that compensates for outlet pressure drop.
Type 627 Long Body—The Type 627 Long Body regulator can be used as a drop-in replacement for existing Type 630 installations without the need to modify piping.
Internal Relief for Type 627R, 627LR, or 627MR Regulator—The Type 627R internal relief performance values were obtained by removing the disk assembly from the regulator. For the Type 627R,
627LR, or 627MR regulator, the internal relief across the diaphragm provides overpressure protection in many applications. As outlet pressures build up above the start-to-discharge point, the diaphragm moves off the relief valve seat allowing the excess pressure to bleed out through the screened vent.
For extra protection, should failure conditions exist which would prevent normal operation of the regulator
3
627 Series
Table 1. Maximum Inlet Pressures and Outlet Pressure Ranges
ouTLET PRESSuRE
TyPE
RANGE, SPRING PART
NuMBER, AND
CoLoR CoDE
(2)
5
to 20 psig /
0.34 to 1.4 bar 10B3076X012
Yellow
15 to 40 psig /
1.0 to 2.8 bar
10B3077X012 627 and
627M
(3)
Green
35 to 80 psig /
2.4 to 5.5 bar
10B3078X012
Blue
70 to 150 psig /
4.8 to 10.3 bar
10B3079X012
Red
(2)
5
to 20 psig /
0.34 to 1.4 bar
10B3076X012
Yellow
15 to 40 psig /
1.0 to 2.8 bar
10B3077X012
627R
Green
and
627MR
35 to 80 psig /
2.4 to 5.5 bar
10B3078X012
Blue
70 to 150 psig /
4.8 to 10.3 bar
10B3079X012
Red
15 to 40 psig /
1.0 to 2.8 bar
627LR
10B3077X012
Green
140 to 250 psig /
9.7 to 17.2 bar
10B3078X012
627H
and
627HM
(3)
Blue
240 to 500 psig /
16.5 to 34.5 bar 10B3079X012
Red
1. For inlet pressure in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
2. For pressure settings under 10 psig / 0.69 bar, inlet pressure should be limited to approximately 100 psig / 6.9 bar so the setpoint adjustment can be obtained.
3. The unbalance forces change from the wide-open monitor mode to an active regulator mode such that the Type 627M or 627HM should have a 3/8 inch / 9.5 mm or larger orice.
- Shaded areas indicate that Fluorocarbon (FKM) and Nylon (PA) disk material are not available.
oRIFICE SIzE
Nylon (PA) Disk Nitrile (NBR) Disk Fluorocarbon (FKM) Disk
Inches mm psig bar psig bar psig bar
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2000 1000
750 500 300 250
2000 1500 1000
750 500 300
2000 2000 1750 1500 1000 750
2000 2000 2000 1750 1250
750
2000 1000
750 500 300 200
2000 1500 1000
750 300 200
2000 1750 1000
750 300 200
2000 1000
500 300 200 200
2000 2000 1750 1500 1000
750
2000 2000 1750 1500 1000
750
MAxIMuM INLET PRESSuRE
138
69.0
51.7
34.5
20.7
17.2 138
103
69.0
51.7
34.5
20.7 138
138 121 103
69.0
51.7 138
138 138 121
86.2
51.7 138
69.0
51.7
34.5
20.7
13.8 138
103
69.0
51.7
20.7
13.8 138
121
69.0
51.7
20.7
13.8 138
69.0
34.5
20.7
13.8
13.8
1000 1000
750 500 300 250
1000 1000 1000
750 500 300
1000 1000 1000 1000 1000
750
1000 1000 1000 1000 1000
750
1000 1000
750 500 300 200
1000 1000 1000
750 300 200
1000 1000 1000
750 300 200
1000 1000
500 300 200 200
1000 1000
750 500
138 138 121 103
69.0
51.7 138
138 121 103
69.0
51.7
1000 1000 1000 1000
750 500
1000 1000 1000 1000 1000
750
69.0
69.0
51.7
34.5
20.7
17.2
69.0
69.0
69.0
51.7
34.5
20.7
69.0
69.0
69.0
69.0
69.0
51.7
69.0
69.0
69.0
69.0
69.0
51.7
69.0
69.0
51.7
34.5
20.7
13.8
69.0
69.0
69.0
51.7
20.7
13.8
69.0
69.0
69.0
51.7
20.7
13.8
69.0
69.0
34.5
20.7
13.8
13.8
69.0
69.0
51.7
34.5
69.0
69.0
69.0
69.0
51.7
34.5
69.0
69.0
69.0
69.0
69.0
51.7
(1)
300 300 300 300 300 250
300 300 300 300 300 300
300 300 300 300 300 300
300 300 300 300 300 300
300 300 300 300 300 200
300 300 300 300 300 200
300 300 300 300 300 200
300 300 300 300 200 200
300 300 300 300
20.7
20.7
20.7
20.7
20.7
17.2
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
13.8
20.7
20.7
20.7
20.7
20.7
13.8
20.7
20.7
20.7
20.7
20.7
13.8
20.7
20.7
20.7
20.7
13.8
13.8
20.7
20.7
20.7
20.7
4
627 Series
Table 2. Maximum Spring and Diaphragm Casing Pressure
MAxIMuM PRESSuRE DESCRIPTIoN
Maximum pressure to spring and diaphragm
casings to prevent leak to atmosphere other than
relief action (internal parts damage may occur)
Maximum pressure to spring and diaphragm
casings to prevent burst of casings during
abnormal operation (leak to atmosphere and
internal parts damage may occur)
Maximum diaphragm casing overpressure (above
setpoint) to prevent damage to internal parts
1. If the spring case is pressurized, a metal adjusting screw cap is required. Contact your local Sales Ofce for details.
DIAPHRAGM
CASING MATERIAL
Die cast aluminum
Ductile iron
Steel or Stainless steel 250 17.2 800 55.2
Die cast aluminum 375 25.9 375 25.9 Not Available Not Available
Ductile iron 465 32.1 465 32.1 465 32.1 465 32.1
Steel or Stainless steel 1500 103 1500 103 1500 103 1500 103 1500 103
All materials 60 4.1 120 8.3 60 4.1 120 8.3 120 8.3
(for example, disk broken off or disk erosion), the pusher post contacts the lever retainer causing the relief valve assembly to open. Since the diaphragm
TyPE 627
psig bar psig bar psig bar psig bar psig bar
250 17.2 250 17.2
Perform steps 1 through 6 for all types of regulators:
1. Only personnel qualied through training and
continues to rise as downstream pressure builds, it opens the relief valve; thereby, opening the valve. This internal relief may be adequate for the application.
2. For a regulator that is shipped separately, make
Downstream Control Line for Type 627M, 627HM, or 627MR Regulator—A Type 627M, 627HM, or
627MR regulator has a blocking throat stem seal
3. Ensure that all tubing and piping have been blown
with O-rings and a 1/4 NPT control line connection in
TyPES 627R
AND 627LR
experience should install, operate, or maintain this regulator.
sure that there is no damage to or foreign material in the regulator.
free of foreign debris.
the diaphragm case. A regulator with a downstream control line is used for monitoring applications or other applications where other equipment is installed between the regulator and the pressure control point. The stem seal separates the body outlet pressure from the diaphragm case.
4. The regulator may be installed in any position as
long as the ow through the body is in the direction
indicated by the arrow cast on the body.
5. If continuous operation is required during inspection or maintenance, install a three-valve bypass around the regulator.
(1)
TyPE 627M TyPE 627MR
Not Available
250 17.2
Not Available Not Available
TyPES 627H
AND 627HM
Not Available
Installation
Regulator operation within ratings does not preclude the possibility of damage from debris in the lines or from external sources. A regulator should be inspected for damage periodically and after any overpressure condition. Key numbers referenced in this section are shown in Figures 7 through 13. Ensure that the operating temperature capabilities
listed in Specications section are not exceeded.
Note
If the regulator is shipped mounted on another unit, install that unit according to the appropriate Instruction Manual.
!
A regulator may vent some gas to the
atmosphere. In hazardous or ammable
gas service, vented gas may accumulate and cause personal injury , death, or
property damage due to re or explosion.
vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous area. The vent line or stack opening must be protected against condensation or clogging.
6. Position the body (key 1) and/or diaphragm spring case (key 29) so it will not collect moisture or debris into the screened vent. If the regulator requires repositioning, refer to the Body Area Maintenance Procedures and/or the Diaphragm and Spring Case Area Maintenance Procedures in the Maintenance section to reposition the screened vent for the application.
5
627 Series
EquALIzING LINE
vENT vALvE
GRAvITy FEED ALCoHoL DRIP PoT
TyPE 627M SET LoWER THAN WoRKING REGuLAToR
CoNTRoL LINE
NEEDLE vALvE
INLET
A3725
Figure 3. De-Icer System Operational Schematic
Perform steps 7 through 9 for Types 627M, 627HM, and 627MR regulators only:
7. A Type 627M, 627HM, or 627MR regulator requires a downstream control line. Install the control line before putting the regulator into operation.
8. Ensure that the downstream control line piping is at least 3/8 inch / 9.5 mm or larger outside diameter tubing and connected to a straight section of outlet piping 10 diameters downstream of the regulator.
9. A hand valve should be installed in the control line. This hand valve can be used to throttle down and dampen outlet pulsations in control pressure which may cause instability or cycling of the regulator.
Remote vent Line Installation
All 627 Series regulators have a vent assembly installed in the 3/4 NPT spring case vent opening. The vent assembly can be removed to install a remote vent line if necessary. Remote vent lines must have the largest practical diameter. It should be as short as possible with minimum number of bends or elbows.
HAND vALvE
WoRKING REGuLAToR
the vent or vent line and prevent proper operation of the regulator. Periodically check the vent opening to be sure it is not plugged with foreign debris.
Type 627M or 627HM Regulator De-Icer System Application
For the Type 627M or 627HM regulator de-icer system, refer to the application shown in Figure 3. With a large pressure drop across the working regulator, ice can form within this regulator. The
formation of ice decreases the size of the orice, so the regulator is unable to supply enough ow to satisfy
the downstream demand. When the downstream pressure falls below the outlet pressure setting of the Type 627M or 627HM regulator, the disk assembly of the Type 627M or 627HM regulator moves off its
orice, permitting alcohol to ow into the main gas
line. The alcohol carried to the main regulator by the
owstream prevents additional ice from forming on the orice. When normal ow resumes, and as pressure
in the downstream system is restored, the Type 627M or 627HM regulator shuts off.
overpressure Protection
Protect the remote vent opening against entrance of rain, snow, or any other foreign material that may plug
6
627 Series regulators have outlet pressure ratings that are lower than their inlet pressure ratings. A pressure-
627 Series
22.1
42.7
57.2
75.8
89.6 110
17.9
42.1
55.8
75.8
89.6 110
14.5
41.4
55.2
75.8
89.6 110
14.5
40.7
55.2
75.8
89.6
66.2
10.3
37.9
52.4
75.8
89.6
66.2
31.1
46.2
69.0
82.7 110
22.8
38.6
69.0
82.7 110
(1)
190
13.1
26.9
33.1
46.2
53.1
66.2
11.7
25.5
33.1
46.2
53.1
66.2
9.0
24.8
33.1
46.2
53.1
66.2
9.0
24.1
32.4
44.1
53.8
66.2
6.9
22.8
31.1
43.4
53.1
66.2
17.9
27.6
42.1
52.4
66.9
13.8
23.4
37.9
50.3
66.9
95 180 220 320 360 450
90 170 220 320 360 450
80 170 220 320 360 450
80 170 220 320 370 450
70 160 210 320 360 460
140 190 300 360 460
120 180 290 350 460
390 480 670 770 960
170 370 480 670 770 960
130 360 480 670 770 960
130 350 470 640 780 960
100 330 450 630 770 960
260 400 610 760 970
200 340 550 730 970
Table 3. Type 627R Internal Relief Performance
ouTLET
PRESSuRE RANGE,
SPRING PART NuMBER, AND CoLoR CoDE
(3)
to 20 psig /
5
0.34 to 1.4 bar 10B3076X012
Yellow
15 to 40 psig /
1.0 to 2.8 bar
10B3077X012
Green
1. The internal relief performance values are obtained by removing the disk assembly.
2. For inlet pressures in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
3. For pressure settings under 10 psig / 0.69 bar, inlet pressure should be limited to approximately 100 psig / 6.9 bar so the setpoint adjustment can be obtained.
- Shaded areas indicate maximum inlet pressures allowed during system malfunction only. Table 1 gives the maximum inlet pressure for normal regulator operation.
ouTLET
PRESSuRE
SETTING
psig bar psig bar psig bar psig bar psig bar psig bar psig bar psig bar
10 0.69
15 1.0
20 1.4
15 1.0
1.4
20
30 2.1
40 2.8
MAxIMuM
ALLoWABLE
DoWNSTREAM
SySTEM
PRESSuRE
60 100 125 175
200 250
60 100 125 175 200 250
60 100 125 175 200 250
60 100 125 175 200 250
60 100 125 175 200 250
100 125 175
200 250
100 125 175
200 250
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
6.9
8.6
12.1
13.8
17.2
6.9
8.6
12.1
13.8
17.2
MAxIMuM INLET PRESSuRE To KEEP MAxIMuM ALLoWABLE DoWNSTREAM
3/32 / 2.4 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4 3/8 / 9.5 1/2 / 13
1250
86.2
2000
138
2000
138
2000
138
2000
138
2000
138
1000
69.0
2000
138
2000
138
2000
138
2000
138
2000
138
850
58.6
2000
138
2000
138
2000
138
2000
138
2000
138
1000
69.0
2000
138
2000
138
2000
138
2000
138
2000
138
630
43.4
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
1500
103
2000
138
2000
138
2000
138
2000
138
SySTEM PRESSuRE FRoM BEING ExCEEDED
Orice Size, Inches / mm
740
51.0 103 131 138 138 138
42.7
96.5 131 138 138 138
33.8
89.6 124 138 138 138
26.2
89.6 124 138 138 138
13.8
82.7 117 138 138 138
65.5 103 138 138 138
48.3
89.6 124 138 138
320 620
830 1100 1300 1600
260
610
810 1100 1300 1600
210
600
800 1100 1300 1600
210
590
800 1
100 1300 1600
150 550
760 1100 1300 1600
450
670 1000 1200 1600
330
560 1000 1200 1600
1500 1900 2000 2000 2000
620 1400 1900 2000 2000 2000
490 1300 1800 2000 2000 2000
380 1300 1800 2000 2000 2000
200 1200 1700 2000 2000 2000
950 1500 2000 2000 2000
700 1300 1800 2000 2000
(2)
6.6
75 130 160 220 260 320
70 130 160 220 260 320
65 120 160 220 260 320
65 120 160 220 260 320
65 120 160 220 260 320
110 150 220 260 320
108 140 220 250 320
5.2
9.0
11.0
15.2
17.9
22.1
4.8
9.0
11.0
15.2
17.9
22.1
4.5
8.3
11.0
15.2
17.9
22.1
4.5
8.3
11.0
15.2
17.9
22.1
4.5
8.3
11.0
15.2
17.9
22.1
7.6
10.3
15.2
17.9
22.1
7.4
9.7
15.2
17.2
22.1
12.4
15.2
22.1
24.8
31.0
6.2
11.7
15.2
22.1
24.8
31.0
5.5
11.7
15.2
22.1
24.8
31.0
5.5
11.7
15.2
22.1
25.5
31.0
4.8
11.0
14.5
22.1
24.8
31.7
9.7
13.1
20.7
24.8
31.7
8.3
12.4
20.0
24.1
31.7
relieving or pressure-limiting device must be provided by the user for the Types 627, 627H, 627M, and 627HM regulators if the inlet pressure can exceed the outlet pressure rating, since these regulators do not have internal relief.
Types 627R and 627LR regulators provide internal relief which limits the total outlet pressure buildup over setpoint. Use Tables 3 and 4 to determine the total outlet pressure. This internal relief may be adequate for the application, if not, provide additional pressure relief or a pressure-limiting device downstream.
- continued -
Startup and Adjustment
Startup
!
To avoid personal injury or property damage due to explosion or damage to regulator or downstream components during startup, release downstream
7
627 Series
Table 3. Type 627R Internal Relief Performance
ouTLET PRESSuRE RANGE,
SPRING PART NuMBER,
AND CoLoR CoDE
35 to 80 psig /
2.4 to 5.5 bar
10B3078X012
Blue
70 to 150 psig /
4.8 to 10.3 bar 10B3079X012
Red
1. The internal relief performance values are obtained by removing the disk assembly.
2. For inlet pressures in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
3. For pressure settings under 10 psig / 0.69 bar, inlet pressure should be limited to approximately 100 psig / 6.9 bar so the setpoint adjustment can be obtained.
- Shaded areas indicate maximum inlet pressures allowed during system malfunction only. Table 1 gives the maximum inlet pressure for normal regulator operation.
ouTLET
PRESSuRE
SETTING
psig bar psig bar psig bar psig bar psig bar psig bar psig bar psig bar
40 2.8
50 3.4
60 4.1
70 4.8
80 5.5
70 4.8
80 5.5
100 6.9 125 8.6 250 17.2 2000 138 1000 69.0 500 34.5 390 26.9 290 20.0 260 17.9
150 10.3 250 17.2 1200 82.7 260 17.9 260 17.9 260 17.9 260 17.9 260 17.9
MAxIMuM
ALLoWABLE
DoWNSTREAM
SySTEM
PRESSuRE
125 150 175 200 250
125 150 175 200 250
125 150 175 200 250
150 175 200 250
150 175 200 250
175 200 250
175 200 250
200 250
MAxIMuM INLET PRESSuRE To KEEP MAxIMuM ALLoWABLE DoWNSTREAM
3/32 / 2.4 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4 3/8 / 9.5 1/2 / 13
8.6
2000
10.3
2000
12.1
2000
13.8
2000
17.2
2000
8.6
1400
10.3
2000
12.1
2000
13.8
2000
17.2
2000
8.6
10.3
12.1
13.8
17.2
10.3
12.1
13.8
17.2
10.3
12.1
13.8
17.2
12.1
13.8
17.2
12.1
13.8
17.2
13.8
17.2
900 1700 2000 2000 2000
1200 2000 2000 2000
800 1500 2000 2000
1900 2000 2000
1400 2000 2000
1500 2000
SySTEM PRESSuRE FRoM BEING ExCEEDED
138
1100
138
1600
138
2000
138
2000
138
2000
96.5
820
138
1400
138
1900
138
2000
138
2000
62.1
450
117
1100
138
1700
138
2000
138
2000
82.7
850
138
1400
138
2000
138
2000
55.2
500
103
1200
138
1700
138
2000
131
600
138
1200
138
2000
96.5
250
138
960
138
2000
103
250
138
1600
(1)
(continued)
Orice Size, Inches / mm
75.8
500 750
980 1200 1600
400
650
700 1100 1500
270
540
780 1000 1400
430
670
920 1300
300
550
800 1200
400
630 1100
240
520 1000
240
770
34.5
51.7
67.6
82.7 110
27.6
44.8
48.3
75.8
103
18.6
37.2
53.8
69.0
96.5
29.6
46.2
63.4
89.6
20.7
37.9
55.2
82.7
27.6
43.4
75.8
16.5
35.9
69.0
16.5
53.1
110 138 138 138
56.5
96.5 131 138 138
31.0
75.8 117 138 138
58.6
96.5 138 138
34.5
82.7
17
1 138
41.4
82.7 138
17.2
66.2 138
17.2 110
300 440 580 720 940
230 370 530 670 920
190 300 470 610 880
250 400 550 830
200 330 480 770
260 380 680
200 330 620
230 520
20.7
30.3
40.0
49.6
64.8
15.9
25.5
36.5
46.2
63.4
13.1
20.7
32.4
42.1
60.7
17.2
27.6
37.9
57.2
13.8
22.8
33.1
53.1
17.9
26.2
46.9
13.8
22.8
42.7
15.9
35.9
140
170 230 290 340 450
150 210 270 330 430
190 250 310 420
170 230 280 400
160 210 270 390
200 250 360
190 240 350
210 320
(2)(3)
11.7
15.9
20.0
23.4
31.0
10.3
14.5
18.6
22.8
29.6
9.7
13.1
17.2
21.4
29.0
11.7
15.9
19.3
27.6
11.0
14.5
18.6
26.9
13.8
17.2
24.8
13.1
16.5
24.1
14.5
22.1
140
180 220 250 320
140
170 210 240 320
130
160 200 230 310
160 190 230 310
150 190 220 300
175 210 290
175 210 280
210 270
9.7
12.4
15.2
17.2
22.1
9.7
11.7
14.5
16.5
22.1
9.0
11.0
13.8
15.9
21.4
11.0
13.1
15.9
21.4
10.3
13.1
15.2
20.7
12.1
14.5
20.0
12.1
14.5
19.3
14.5
18.6
ouTLET PRESSuRE RANGE,
SPRING PART NuMBER,
AND CoLoR CoDE
15 to 40 psig /
1.03 to 2.8 bar 10B3077X012
Green
1. The internal relief performance values are obtained by removing the disk assembly.
2. For inlet pressures in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
ouTLET
PRESSuRE
SETTING
psig bar psig bar psig bar psig bar psig bar psig bar
30 2.1
40 2.8
MAxIMuM ALLoWABLE
8
Table 4. Type 627LR Internal Relief Performance
MAxIMuM INLET PRESSuRE To KEEP MAxIMuM ALLoWABLE
DoWNSTREAM
SySTEM PRESSuRE
55 3.8 500 34.5 270 18.6 110 7.6 80 5.5 60 4.1 850 58.6 480 33.1 200 13.8 120 8.3 66 4.5 1000 69.0 660 45.5 290 20.0 175 12.1 66 4.5 380 26.2 190 13.1 85 5.9 80 5.5 70 4.8 700 48.3 370 25.5 150 10.3 115 7.9 75 5.2 1000 69.0 560 38.6 240 16.5 160 11.0
DoWNSTREAM SySTEM PRESSuRE FRoM BEING ExCEEDED
3/32 / 2.4 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4
(1)
Orice Size, Inches / mm
(2)
627 Series
Table 5. Flow Coefcients
oRIFICE 3/4 NPT NPS 1 / DN 25 BoDy NPS 2 / DN 50 BoDy
Wide-open
C
for
Inch mm
3/32 2.4 6.9 0.24 29.2 6.9 0.24 28.5 6.9 0.23 29.7
1/8 3.2 12.5 0.43 29.1 12.5 0.43 29.4 12.5 0.42 29.5
3/16 4.8 29 1.01 28.6 29 0.93 31.2 29 1.02 28.5
1/4 6.4 50 1.63 30.6 50 1.71 29.3 52 1.66 31.3 3/8 9.5 108 2.99 36.1 108 3.42 31.6 115 3.39 33.9 1/2 13 190 4.87 39.0 190 5.29 35.9 200 5.01 39.9
g
External
Relief Sizing
Wide-open
Cv for
External
Relief Sizing
Wide-open
C
1
Cg for
External
Relief Sizing
Wide-open
Cv for
External
Relief Sizing
Table 6. IEC Sizing Coefcients
Wide-open
C
1
Cg for
External
Relief Sizing
Wide-open
Cv for
External
Relief Sizing
C
1
oRIFICE SIzE x
Inch mm 3/4 NPT Body NPS 1 / DN 25 Body NPS 2 / DN 50 Body
3/32 2.4 0.539 0.514 0.558
1/8 3.2 0.536 0.547 0.539 0.79
3/16 4.8 0.517 0.616 0.514 0.85
1/4 6.4 0.592 0.543 0.620 0.87 3/8 9.5 0.824 0.632 0.727 0.89 1/2 13 0.962 0.815 1.01 0.86
T
F
0.50
D
Table 7. Maximum Torque Values
KEy NuMBER
1. Refer to Figures 7 through 13 for key number locations.
(1)
2 Orice 25 34 3
18 Lever cap screw 7 9.5 22 Diaphragm connector nut 17 23 26 Guide retainer (for Types 627R, 627LR, and 627MR only) 3 4.1
37
46
Cap screw (with ductile iron or steel/stainless steel diaphragm casing) 25 34
Spring case cap screw (with aluminum or ductile iron diaphragm casing) 7 9.5
Spring case cap screw (with steel/stainless steel diaphragm casing) 35 47
pressure to prevent an overpressure
DESCRIPTIoN
Cap screw (with aluminum diaphragm casing) 16 22
Diaphragm cap screw (with Type 627 or 627M) 7 9.5
Diaphragm cap screw (with Type 627H or 627HM) 14 19
FooT-PouNDS N•m
Adjustment
MAxIMuM ToRquE
condition on the diaphragm of the regulator.
In order to avoid an overpressure condition and possible equipment damage, pressure gauges should always be used to monitor pressures during startup.
1. Slowly open the upstream shut-off valve.
The range of allowable pressure settings is marked on the nameplate. If a pressure setting beyond this range is necessary, substitute the appropriate regulator control spring. Change the nameplate to indicate the new pressure range.
Before increasing the setting, refer to Table 1, 2, 3, or 4. Review the pressure limits for the control spring range being used and be certain that the new pressure setting
2. Slowly open the downstream shut-off valve.
will not result in an overpressure condition.
F
0.85
L
3. Check all connections for leaks.
4. Make nal control spring adjustments according to the adjustment procedures.
Note
Always use a pressure gauge to monitor pressure when making adjustments.
9
627 Series
Refer to Figures 7 through 13 for key number locations.
1. Remove the adjusting screw cap (key 36).
2. Loosen the locknut (key 34).
3. Increase the outlet pressure setting by turning the adjusting screw (key 35) clockwise. Decrease the outlet pressure setting by turning the adjusting screw counterclockwise.
4. When the desired pressure is obtained, hold the adjusting screw (key 35) in place and tighten the locknut (key 34).
RELIEF INDICAToR CAP (KEy 49)
Shutdown
!
To avoid personal injury or property damage due to explosion or damage to regulator or downstream components during shutdown, release downstream pressure to prevent an overpressure condition on the diaphragm of the regulator.
1. Close the nearest upstream shut-off valve.
2. Close the nearest downstream shut-off valve.
3. Open the vent valve between the regulator and the downstream shut-off valve nearest to it.
4. For a Type 627, 627H, 627R, or 627LR regulator, the regulator will open to release pressure between the upstream shut-off valve and the regulator .
5. A Type 627M, 627HM, or 627MR regulator requires venting the control line and downstream pressure from the regulator before maintenance. The pressure between these shut-off valves is released through the open regulator because the disk assembly remains open in response to the decrease in control line pressure.
W4665
Figure 4. Relief Indicator
be inspected periodically and replaced as necessary to ensure correct performance. The frequency of inspection and replacement depends upon the severity of conditions and the requirements of state and federal
laws. Normal wear of the orice and disk assembly is
accelerated with high pressure drops and with large
amounts of impurities in the owstream. Instructions
are given below for replacing the disk assembly,
orice, diaphragm, and O-rings. These procedures
may also be used for disassembly required for inspection and replacement of other parts.
Problem Indication for Types 627R, 627LR, and 627MR Regulators
!
Isolate the regulator from all pressure to avoid personal injury and equipment damage due to explosion or sudden release of process pressure. Cautiously release pressure from the regulator before attempting disassembly.
Maintenance
Unless otherwise specied, the following maintenance
procedures apply to all types of regulators. For a summary of maximum torque values required for all types of regulators, refer to Table 7.
Due to normal wear, damage from external sources, or debris in the air or gas line, regulator parts such
as the disk assembly, orice, and diaphragm must
10
The vent assembly is equipped with a relief indicator (key 49, Figure 4). The cap for the relief indicator snaps over the vent assembly opening. If the relief valve opens wide, exhaust gas pops the cap off the screen vent assembly opening indicating a problem with the regulator. If the cap pops off, refer to the shutdown and to the Body Area Maintenance
Procedures to inspect the disk assembly and orice.
If the disk assembly and orice are not damaged, refer
to the Diaphragm and Spring Case Area Maintenance Procedures in this section.
LEvER (KEy 15)
DIAPHRAGM CASING (KEy 5)
W4792
STEM (KEy 10)
STEM BACK-uP RINGS (KEy 12)
STEM o-RING (KEy 11)
DIAPHRAGM CASING o-RING (KEy 4)
STEM GuIDE (KEy 8)
STABILIzER (KEy 7)
TyPES 627, 627H, 627R, AND 627LR
BLoCKED THRoAT BACK-uP RINGS (KEy 45)
BLoCKED THRoAT (KEy 43)
BooST BoDy (KEy 6)
HAIR PIN CLIP (KEy 13)
DISK ASSEMBLy (KEy 9)
PIToT TuBE AND TAB FoR TyPE 627 oNLy
627 Series
BoDy (KEy 1)
CAP SCREW (KEy 3)
oRIFICE (KEy 2)
W4791
TyPES 627M, 627HM, AND 627MR
Figure 5. Stem Assemblies
The disk assembly and orice can be inspected,
removed, and replaced without removing the regulator body from the line connections. Refer to the Body Area Maintenance Procedures.
Body Area Maintenance Procedures
These procedures are for gaining access to the disk
assembly, orice, diaphragm casing O-ring, and stem
assembly. All pressure must be released from the diaphragm casing before performing these steps.
While using the following procedures, refer to Figures 7 through 13 for key number locations.
Replacing the Disk Assembly or Orice
1. To inspect and replace the disk assembly (key 9)
or orice (key 2), remove the cap screws (key 3,
Figure 5), and separate the diaphragm casing (key 5) from the body (key 1).
2. Inspect and, if necessary, remove the orifice (key 2). If removed, coat the threads of the replacement orifice with lubricant and torque to
25 foot-pounds / 34 N•m.
BLoCKED THRoAT o-RINGS (KEy 44)
3. Inspect the disk assembly (key 9) and, if necessary, remove the hair pin clip (key 13) that holds the disk assembly (key 9) in place. If replacing the disk assembly is the only maintenance required, skip to step 16.
Replacing the Stem Assembly
If it is necessary to perform maintenance on the stem assembly, continue with steps 4 through 8 and 15 through 19 for Types 627, 627H, 627R, and 627LR regulators, or steps 9 through 19 for Types 627M, 627HM, and 627MR regulators.
Perform steps 4 through 8 for Types 627, 627H, 627R, and 627LR Regulators only:
4. Use steps 5 through 8 to remove and replace the stem assembly .
5. Remove the boost body (key 6), stabilizer (key 7), and stem guide (key 8) from the diaphragm casing (key 5). Unhook and remove the stem (key 10) from the diaphragm casing (key 5).
6. Remove and inspect the diaphragm casing
O-ring (key 4, Figure 7, 8, 9, or 12) and replace
it if necessary.
11
627 Series
DIAPHRAGM (KEy 23)
W4668
W5433-1
RELIEF vALvE o-RING (KEy 28)
PuSHER PoST (KEy 19)
RELIEF SEAL RETAINER (KEy 47)
PuSHER PoST (KEy 19)
PuSHER PoST o-RING (KEy 52)
DIAPHRAGM CoNNECToR ASSEMBLy (KEy 21)
TyPE 627, 627R, 627LR, 627M, oR 627MR
DIAPHRAGM (KEy 23)
DIAPHRAGM LIMITER (KEy 50)
DIAPHRAGM HEAD (KEy 24)
DIAPHRAGM HEAD CAP SCREW (KEy 46)
DIAPHRAGM HEAD (KEy 24)
DIAPHRAGM CoNNECToR NuT (KEy 22)
LoWER SPRING SEAT (KEy 31)
RELIEF vALvE SPRING (KEy 27)
RELIEF SPRING SEAT (KEy 25)
DIAPHRAGM LIMITER o-RING (KEy 51)
GuIDE RETAINER o-RING (KEy 48)
GuIDE RETAINER (KEy 26)
TyPES 627H AND 627HM
Figure 6. Diaphragm Assemblies
7. Apply lubricant to a replacement diaphragm casing
O-ring (key 4, Figure 7, 8, 9, or 12) and install it onto
the boost body (key 6). Skip to step 14.
8. For the Type 627 or 627H regulators, be sure to insert the pitot tube (tab) into the outlet side of the body (see Figure 7 or 12). Skip to step 14.
Perform steps 9 through 19 for Types 627M, 627HM, and 627MR Regulators only:
9. Use steps 10 through 14 to remove and replace the stem assembly.
10. To remove the blocked throat (key 43), insert a screw driver blade into the groove provided in the throat and pry it out of the diaphragm casing (key 5). Inspect and replace parts as necessary.
11. Inspect and, if necessary, replace the blocked
throat O-rings (key 44, Figure 5) and back-up rings
(key 45, Figure 5).
12. Apply lubricant to replacement blocked throat
O-rings (key 44) and back-up rings (key 45).
13. Apply lubricant to the replacement stem O-ring (key 11) and stem back-up rings (key 12) and install them on the stem (key 10).
14. For assembly, lubricate the stem (key 10) and insert the diaphragm casing (key 5) and hook it on the lever (key 15).
15. Lubricate the contact points of the lever (key 15).
16. Insert parts into the diaphragm casing (key 5) that were removed in steps 5 and 6 or step 10 (see Figure 5).
17. Install the disk assembly (key 9), line up the hole in the disk assembly and stem (key 10) and insert the hair pin clip (key 13).
18. Position the diaphragm casing (key 5) plus attached parts in relation to the body (key 1) so that they are correct for the application.
12
627 Series
19. Secure the diaphragm casing (key 5) to the body with the cap screws (key 3, Figure 5). For an aluminum diaphragm casing, torque the cap screws
(key 3) to 16 foot-pounds / 22 N•m. For ductile iron
or steel diaphragm casings, torque the cap screws
(key 3) to 25 foot-pounds / 34 N•m.
20. It may be necessary to reposition the diaphragm spring case to prevent rain, ice, and foreign debris from entering the spring case. Refer to the Diaphragm and Spring Case Area Maintenance Procedures, steps 1, 2, and 21 through 25.
Diaphragm and Spring Case Area Maintenance Procedures
These procedures are for gaining access to the control spring, diaphragm assembly, and lever assembly. All spring pressure must be released from the diaphragm casing before these steps can be performed.
While using the following procedures, refer to Figures 7 through 13 for key number locations.
1. Remove the adjusting screw cap (key 36), loosen the lock nut (key 34), and turn the adjusting screw (key 35) counterclockwise until all compression is removed from the control spring (key 32).
2. Remove the spring case cap screws (key 37), the nameplates, and lift off the spring case (key 29). If changing the control spring (key 32) or repositioning the spring case (key 29) is the only maintenance required, install the replacement control spring or rotate the spring case so it is correct for the application. Skip to step 21. For diaphragm area maintenance, continue with step 3.
3. Remove the diaphragm limiter O-ring and diaphragm limiter (keys 51 and 50, on the Type 627H or 627HM only). Remove the diaphragm assembly by tilting it so that the pusher post (key 19) slips off the lever (key 15).
4. If it is necessary to replace the lever assembly, remove the lever cap screws (key 18).
5. Install the replacement lever (key 15) into the lever retainer (key 16) by inserting the lever pin (key 17). Secure the lever assembly into the diaphragm casing with the cap screws (key 18) and torque the cap
screws to 7 foot-pounds / 9.5 N•m.
If it is necessary to perform maintenance on the diaphragm assembly, continue with steps 6 through 11 and step 20 for Types 627, 627H, 627M, and 627HM regulators, or steps 12 through 19 for Types 627R, 627LR, and 627MR regulators.
Perform steps 6 through 11 for Types 627, 627H, 627M, and 627HM Regulators only:
6. For Types 627, 627H, 627M, and 627HM regulators (Figures 5 and 6), use steps 7 through 11 to disassemble and reassemble the diaphragm assembly.
7. Remove the diaphragm head cap screw (key 46), lower spring seat (key 31, Type 627 or 627M only),
and diaphragm head (key 24). On the Type 627H
or 627HM, remove the pusher post O-rings
(key 52). Separate the diaphragm (key 23) from the pusher post (key 19).
8. Install the diaphragm (key 23), in reverse order in step 7, on the pusher post (key 19), insert and nger tighten the diaphragm head cap screw (key 46).
9. Hook the pusher post on the lever (key 15), then turn the diaphragm (key 23) to match the holes in the diaphragm with the holes in the spring casing.
10. Unhook the pusher post from the lever (key 15) and torque the diaphragm head cap screw
(key 46) to 7 foot-pounds / 9.5 N•m for the
Type 627 or 627M. On the Type 627H or 627HM,
torque the diaphragm head cap screw to
14 foot-pounds / 19 N•m.
11. Hook the pusher post on the lever (key 15) and check the hole alignment. If necessary, loosen the cap screw (key 46) and reposition the diaphragm (key 23) on the pusher post (key 19). Retorque the screw (see step 10). Skip to step 20.
Perform steps 12 through 19 for Types 627R, 627LR, and 627MR Regulators only:
12. For Types 627R, 627LR, and 627MR regulators (Figure 6), use steps 13 through 19 to disassemble and reassemble the diaphragm assembly.
13. Remove the guide retainer (key 26) and separate the diaphragm parts. Refer to Figure 6 for the sequence of parts.
14. To remove the diaphragm (key 23), remove the diaphragm connector nut (key 22) and lift off the diaphragm head (key 24) and diaphragm (key 23) from the connector assembly (key 21). Do not attempt to disassemble the connector assembly (key 21).
13
627 Series
15. Position the replacement diaphragm (key 23) on the connector assembly (key 21), install the diaphragm head (key 24) and connector nut
(key 22), then torque to 17 foot-pounds / 23 N•m.
16. If necessary, replace the guide retainer O-ring (key 48) and, set the guide retainer (key 26) aside, ready for assembly.
17. On the pusher post (key 19) install the relief
seal O-ring (key 28) and apply lubricant. Also,
install the relief seal retainer (key 47), diaphragm connector assembly (key 21, with attached parts) relief spring (key 27), upper relief spring seat (key 33), and guide retainer (key 26). Torque the
guide retainer (key 26) to 3 foot-pounds / 4.1 N•m.
18. Hook the pusher post (key 19) (with attached parts) on the lever (key 15) to check the alignment of the holes in the diaphragm with the holes in the spring casing. If the holes do not line up, unhook the pusher post from the lever, hold the pusher post, and rotate the diaphragm to the correct position.
19. Install the lower spring seat (key 31) over the relief
spring so it rests at on the connector nut (key 22).
20. Insert the diaphragm assembly into the diaphragm casing (key 5) and hook the pusher post on the lever (key 15).
21. Install the control spring (key 32) and upper spring seat (key 33), and apply lubricant to the upper spring seat (key 33).
22. Install the spring case (key 29) so that the screened vent assembly (key 30) is in the correct position for the application. Place the nameplates over the screw holes, insert the spring case cap
screws (key 37), and nger tighten.
23. Screw in the adjusting screw (key 35) to put slack into the diaphragm (key 23).
24. Using a crisscross pattern, nish tightening the spring case cap screws (key 37) to 7 foot-pounds /
9.5 N•m of torque.
25. If necessary, refer to the installation and/or the Startup and Adjustment procedures.
26. Install the adjusting locknut (key 34) after regulator adjustment.
Parts ordering
When corresponding with your local Sales Ofce about
this equipment, always reference the equipment serial number or FS number that can be found on the nameplate.
When ordering replacement parts, reference the key number of each needed part as found in the following parts list. Separate kits containing all recommended spare parts are available.
Parts List
Note
In this parts list, parts marked NACE are intended for corrosion-resistant service as detailed in the NACE International Standard MR0175.
Key Description Part Number
Type 627 Parts Kit with Aluminum/Nitrile (NBR) trim (include keys 4, 9, 11, 12, and 23) R627X000A12 Type 627 Parts Kit with Stainless steel/ Nitrile (NBR) trim (include keys 4, 9, 11, 12, and 23) R627X000S12 Type 627H Parts Kit with SST/Nylon (PA) trim R627HX00S12 Type 627R Parts Kit with Aluminum/ Nitrile (NBR) trim (include keys 4, 9, 11, 12, 23, 28, and 48) R627RX00A12 Type 627R Parts Kit with Stainless steel/ Nitrile (NBR) trim (include keys 4, 9, 11, 12, 23, 28, and 48) R627RX00S12 1 Body Ductile iron 1000 psig / 69.0 bar maximum inlet pressure 3/4 NPT 30B3046X012 1 NPT 30B3048X012 2 NPT 30B3096X012 Ductile iron (Long Body) 1000 psig / 69.0 bar maximum inlet pressure 1 NPT 39B2451X012 2 NPT 39B0414X012 Steel 2000 psig / 138 bar maximum inlet pressure 3/4 NPT 30B3050X012 1 NPT 30B3051X012 2 NPT 30B7452X012 Steel (Long Body) 2000 psig / 138 bar maximum inlet pressure 1 NPT 39B0412X012 2 NPT 39B0415X012
Steel, CL600 RF anged
1500 psig / 103 bar maximum inlet pressure NPS 1 / DN 25 40B6754X012 NPS 2 / DN 50 40B6756X012
Steel, CL300 RF anged
750 psig / 51.7 bar maximum inlet pressure NPS 1 / DN 25 41B8978X012 NPS 2 / DN 50 41B8080X012
(1)
14
1. Bodies can be used for both standard and NACE constructions.
627 Series
Key Description Part Number
1 Body
(1)
(continued)
Steel, CL150 RF anged
290 psig / 20.0 bar maximum inlet pressure NPS 1 / DN 25 43B8656X022 NPS 2 / DN 50 44B0666X012 Steel, BWE 1000 psig / 69.0 bar maximum inlet pressure NPS 1 / DN 25 33B6723X012 NPS 2 / DN 50 38B1688X012 Steel, PN 16/25/40 RF 580 psig / 40.0 bar maximum inlet pressure NPS 1 / DN 25 44B0386X012 NPS 2 / DN 50 44B3342X012 Stainless Steel
(2)
, NPT 2000 psig / 138 bar maximum inlet pressure 3/4 NPT 30B3050X062 1 NPT 30B3051X092 2 NPT 30B7452X052 Stainless Steel
(2)
, CL150 RF anged
275 psig / 18.9 bar maximum inlet pressure NPS 1 / DN 25 43B8656X052 NPS 2 / DN 50 44B0666X022 Stainless Steel
(2)
, CL300 RF anged
720 psig / 49.6 bar maximum inlet pressure NPS 1 / DN 25 41B8978X072 NPS 2 / DN 50 41B8080X072 Stainless Steel
(2)
, CL600 RF anged
1440 psig / 99.2 bar maximum inlet pressure NPS 1 / DN 25 40B6754X102 NPS 2 / DN 50 40B6756X062 Stainless Steel
(2)
, PN 16/25/40 RF 580 psig / 40.0 bar maximum inlet pressure NPS 1 / DN 25 44B0386X032 NPS 2 / DN 50 44B3342X032
2* Orice
Aluminum 3/32 inch / 2.4 mm 0R044109022 1/8 inch / 3.2 mm 1A936709012 3/16 inch / 4.8 mm 00991209012 1/4 inch / 6.4 mm 0B042009012 3/8 inch / 9.5 mm 0B042209012 1/2 inch / 13 mm 1A928809012 303 Stainless steel 3/32 inch / 2.4 mm 0R044135032 1/8 inch / 3.2 mm 1A936735032 3/16 inch / 4.8 mm 00991235032 1/4 inch / 6.4 mm 0B042035032 3/8 inch / 9.5 mm 0B042235032 1/2 inch / 13 mm 1A928835032 316 Stainless steel, NACE construction only 3/32 inch / 2.4 mm 0R0441X0012 1/8 inch / 3.2 mm 1A9367X0022 3/16 inch / 4.8 mm 009912X0012 1/4 inch / 6.4 mm 0B0420X0012 3/8 inch / 9.5 mm 0B0422X0012 1/2 inch / 13 mm 1A9288X0012 3 Cap Screw (not shown), (2 required) 627 Series For Ductile iron/Steel diaphragm case 1A560724052 For Aluminum diaphragm case (not applicable for Types 627H and 627HM) 1A352524052
Type 627 Only
For Ductile iron/Steel diaphragm case 1A5607X0052 For Aluminum case with Steel diaphragm case 10A3869X012 For SST Case and body 1A5607X0052 For Aluminum Case and SST body 10A3869X022
Key Description Part Number
4* Diaphragm Case O-ring
Nitrile (NBR) For Type 627, 627H, or 627R only 17A2325X022 Fluorocarbon (FKM) For Types 627, 627R, and 627LR only 10A0037X012 5 Diaphragm Case For Type 627, 627R, or 627LR Aluminum without 1/8-inch / 3.2 mm gauge tap 40B3084X012 Aluminum with 1/8-inch / 3.2 mm gauge tap for 627 Series (except Types 627H and 627HM) 11B5380X012 Ductile iron without 1/8-inch / 3.2 mm gauge tap 30B3053X012 Ductile iron with 1/8-inch / 3.2 mm gauge tap for 627 Series (except Types 627H and 627HM) 31B0641X012 For Type 627, 627R, or 627LR Steel 30B3104X012 Ductile iron with 1/4 NPT gauge tap for 627 Series (except Types 627H and 627HM) 39A5987X012 Steel with 1/4 NPT gauge tap for 627 Series (except Type 627H) 30B8734X012 For Type 627M or 627MR Ductile iron 39A5987X012 Steel 30B8734X012 For Type 627H, Steel 30B3104X012 For Type 627, Stainless steel 30B3104X082 For Type 627HM, Steel 30B8734X012 6 Boost Body (not for Type 627M, 627HM, or 627MR), Delrin
®
For Type 627 or 627H 30B3056X012 For Type 627R or 627LR 30B3057X012
7 Stabilizer
Nitrile (NBR) For Types 627, 627H, 627R, and 627LR only 10B3060X012 Fluorocarbon (FKM) For Types 627, 627R, and 627LR only 10B3060X022 8 Stem Guide (for Types 627, 627H, 627R, and 627LR only), Powdered metal 20B3061X012
9* Disk Assembly (for all Orice Size)
Aluminum holder and Nitrile (NBR) disk 1C4248X0212 303 Stainless steel holder and Nitrile (NBR) disk 1C4248X0202 Aluminum holder and Nylon (PA) disk 1C4248X00A2 303 Stainless steel holder and Nylon (PA) disk 1C4248X0062 316 Stainless steel holder and Nylon (PA) disk 1C4248X0262 316 Stainless steel holder and Nitrile (NBR) disk 1C4248X0252 303 Stainless steel holder and Fluorocarbon (FKM) disk 1C4248X0052 Aluminum holder and Fluorocarbon (FKM) disk 1C4248X0182 316 Stainless steel holder and Fluorocarbon (FKM) disk 1C4248X0192 10 Stem 303 Stainless steel 10B3059X012 316 Stainless steel (NACE) 10B3059X022
11* Stem O-ring
Nitrile (NBR) 1D687506992 Fluorocarbon (FKM) For Types 627, 627R, 627LR, 627M, and 627MR only 1N430406382 12* Stem Back-up Ring,
Polytetrauoroethylene (PTFE) (2 required) 1K786806992
13 Hair Pin Clip, Stainless steel 10B3058X012 14 Drive Pin, Plated steel 1H3671X0012 15 Lever, Plated steel 20B3063X012 16 Lever Retainer, Plated steel 30B3097X012 17 Lever Pin Stainless steel 10B3083X012 316 Stainless steel (NACE) 10B3083X022
*Recommended spare part.
1. Bodies can be used for both standard and NACE constructions.
2. Stainless steel body material can be used for applications in temperature ranges down to -40°F / -40°C and are only available for Types 627, 627R, and 627H. Delrin® is a mark owned by E.I. du Pont de Nemours and Co.
15
627 Series
Key Description Part Number
18 Lever Cap Screw (2 required) Plated steel 10B7454X012 316 Stainless steel (NACE) 1B2905X0012 19 Pusher Post, Aluminum For Type 627 or 627M 10B3098X012 For Type 627R, 627LR, or 627MR 10B3098X022 For Type 627H or 627HM, 416 Stainless steel 10B3098X032 Stainless steel (NACE) 10B3098X102 21 Diaphragm Connector (for Type 627R, 627LR, or 627MR only), Stainless steel 28B8832X012 22 Diaphragm Connector Nut (for Type 627R, 627LR, or 627MR only), Stainless steel 10B7449X012 23* Diaphragm Nitrile (NBR) For Type 627 or 627M with Aluminum or Ductile iron diaphragm case 10B3069X012 For Type 627 or 627M with Steel diaphragm case 10B8735X012 For Type 627R, 627LR, or 627MR with Aluminum or Ductile iron diaphragm case 10B3068X012 For Type 627R, 627LR, or 627MR with Steel diaphragm case 10B8736X012 For Type 627H or 627HM with Steel diaphragm case (diaphragm is Neoprene (CR) with Nylon (PA) fabric) 12B0178X012 Fluorocarbon (FKM) For Types 627R, 627LR, and 627MR with Steel case 10B8736X022 For Types 627 and 627M with Steel case 10B8735X042 For Types 627R, 627LR, and 627MR with Ductile Iron and Aluminum Casing 10B3068X022 For Types 627 and 627M with Ductile Iron and Aluminum Casing 10B3069X032 24 Diaphragm Head, Plated steel For Type 627 or 627M, Plated steel 1D666428982 For Type 627R, 627LR, or 627MR, Plated steel 10B3071X012 For Type 627H or 627HM, 416 Stainless steel 12B0175X012 25 Relief Spring Seat (For Type 627R or 627MR only), Steel 10B7446X012 26 Guide Retainer (For Type 627R, 627LR, or 627MR only), Stainless steel 10B7450X012 27 Relief Spring (For Type 627R or 627MR only), Plated steel 10B6757X012 For Type 627LR 1B541327022
28* Relief Seal O-ring
Nitrile (NBR) For Type 627R, 627LR, or 627MR only 1J108506992 Fluorocarbon (FKM) For Types 627R, 627LR, and 627MR only 1J1085X0042 29 Spring Case For Type 627, 627R, or 627LR Aluminum 40B3086X012 Ductile iron 30B3055X012 Steel 30B3102X012 Stainless steel (Types 627 and 627R only) 30B3102X092 29 Spring Case (continued) For Type 627M or 627MR Ductile iron 30B3055X012 Steel 30B3102X012 For Type 627H or 627HM Steel 30B3102X012 Stainless steel (Type 627H only) 30B3102X092
Key Description Part Number
30 Screened Vent Assembly, Plastic 10B3093X012 31 Lower Spring Seat, Plated steel For Type 627 or 627M 1D666625072 For Type 627R, 627LR, or 627MR 20B3073X012 32 Control Spring, Plated steel 5 to 20 psig / 0.34 to 1.4 bar, Yellow 10B3076X012 15 to 40 psig / 1.0 to 2.8 bar, Green 10B3077X012 35 to 80 psig / 2.4 to 5.5 bar, Blue 10B3078X012 70 to 150 psig / 4.8 to 10.3 bar, Red 10B3079X012 140 to 250 psig range / 9.7 to 17.2 bar, Blue, used for Type 627H or 627HM 10B3078X012 240 to 500 psig range / 16.5 to 34.5 bar, Red, used for Type 627H or 627HM 10B3079X012 33 Upper Spring Seat, Plated steel 1D667125072 34 Locknut, Plated steel 1D667728982 35 Adjusting Screw, Plated steel For Type 627, 627M, 627H, or 627HM 10B3081X012 For Type 627R, 627LR, or 627MR 10B3080X012 36 Adjusting Screw Cap, Plastic 20B3082X012 37 Spring Case Cap Screw, Plated steel (8 required) For Aluminum or ductile iron diaphragm case 1A391724052 For Steel diaphragm case 1A368324052 For Stainless steel case and body 1A3683X0062 For Aluminum case and SST body 1A3917X0062 For Type 627H/HM, steel diaphragm case 1A346424052 For Type 627H, Stainless steel case and body 1A3464X0022 43 Blocked Throat (For Type 627M, 627HM, or 627MR only), Stainless steel 10B3085X012
44* Blocked Throat O-ring
Nitrile (NBR) For Type 627M, 627HM, or 627MR only (2 required) 1E264306992 Fluorocarbon (FKM) For Types 627M and 627MR only 1E2643X0022 45* Blocked Throat Back-up Ring (For Type 627M, 627HM, or 627MR only), PTFE (2 required) 10B3106X012 46 Diaphragm Head Cap Screw, Steel For Type 627 or 627M 1B290524052 For Type 627H or 627HM 1C379124052 47 Relief Seal Retainer (For Type 627R, 627LR, or 627MR only), Stainless steel 10B7445X012
48* Guide Retainer O-ring
Nitrile (NBR) For Type 627R, 627LR, or 627MR only 1D682506992 Fluorocarbon (FKM) For Types 627R, 627LR, and 627MR only 1N423906382 49 Relief Indicator (For Type 627R, 627LR, or 627MR only), Rubber (not shown) 30B3100X012 50 Diaphragm Limiter (For Types 627H and 627HM only) 22B0176X012
51* Diaphragm Limiter O-ring
For Types 627H and 627HM only 1K877606992
52* Pusher Post O-ring (2 required)
For Types 627H and 627HM only 1C853806992 58 Pipe Plug, Zinc 1D8293T0022 67 Drive Screw, 18-8 Stainless steel 1A368228982 72 Pipe Plug, Zinc-plated steel 1A767524662
*Recommended spare part.
16
627 Series
L1
36
L1
33
30
31
24
23
35
34
32
29
18
37
5
8
4
7
6
L2
46
19
15
L2
14
17
16
L2 L2
30B3092_G
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
Figure 7. Type 627 Regulator Assembly
11
12
10
L2
1
2
L1
9
13
17
627 Series
49
25 48
31 24 23
L2
L1 30
27
22
21
29
34
36
35
33
26
32
18
37
5
8 4 7 6
1
L2
28
47
L1
19
15
14 17
16
L2 L2 L2
30B3089_G
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
Figure 8. Type 627R Regulator Assembly
11
12
10
L2
2
L1
9
13
18
627 Series
49
48
31 24 23
L2
47
L1
30
27
22
21 28
29
34
36
35
33
26
32 18
37
5 8
4
7 6 1 2
L2
L1
19
15
L2
38B4843_C
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
14
17
16
L2
10
L2
Figure 9. Type 627LR Regulator Assembly
L1
9
13
19
627 Series
36
L1
33
30
31
24
23
35
3234
29
18
37
5
44
L2
45
43
L1
46
19
15
14
L2
30B6433_E
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
17
16
L2
Figure 10. Type 627M Regulator Assembly
11 L2
12
10
L2
1
2
L1
9
13
20
627 Series
49
25
48
31 24 23
L2
L1
30
27
22
21
29
34 36
35
33
26
32
18
37 5
44
45
43
1
L2
28
47
L1
19
15
14
L2
30B6434_E
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
Figure 11. Type 627MR Regulator Assembly
1617
L2 L2
11
12
2
L1
9
1310
L2
21
627 Series
36
L1
33
30
24
37
23
35
34
32
29
52
51
18
5
8
4
7
6
50
L2
L1
46
19
15
14
17
16
L2
L2 L2
31B5374_D
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
11
12
10
L2
1
2
L1
9
13
22
Figure 12. Type 627H Regulator Assembly
627 Series
36
L1
33
30
24
37
23
35
34
32
29
52
51
18
5
44
45
43
50
L2
L1
46
19
15
14
17
L2
31B9872_D
APPLy LuBRICANT L1 = MuLTI-PuRPoSE LITHIuM PoLyMER TyPE GREASE L2 = ExTREME LoW-TEMPERATuRE BEARING GREASE PARTS NoT SHoWN: 3
1. Lubricants must be selected such that they meet the temperature requirements.
(1)
L2 L2 L2
16
11
12
10
1
2
L1
9
13
Figure 13. Type 627HM Regulator Assembly
23
627 Series
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872, USA Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
Asia-Pacic
Shanghai 201206, China Tel: +86 21 2892 9000
Europe Bologna 40013, Italy Tel: +39 051 419 0611
Middle East and Africa Dubai, United Arab Emirates Tel: +971 4811 8100
For further information visit www.fisherregulators.com
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management Regulator Technologies, Inc., does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
Natural Gas Technologies
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872, USA Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
Asia-Pacic
Singapore 128461, Singapore Tel: +65 6770 8337
Europe Bologna 40013, Italy Tel: +39 051 419 0611 Chartres 28008, France Tel: +33 2 37 33 47 00
TESCoM
Emerson Process Management Tescom Corporation
USA - Headquarters Elk River, Minnesota 55330-2445, USA Tels: +1 763 241 3238 +1 800 447 1250
Europe Selmsdorf 23923, Germany Tel: +49 38823 31 287
Asia-Pacic
Shanghai 201206, China Tel: +86 21 2892 9499
©Emerson Process Management Regulator Technologies, Inc., 1986, 2013; All Rights Reserved
Loading...