Emerson Fisher 585CLS Instruction Manual

Instruction Manual
D103793X012
585CLS Actuator
April 2018
Fisher™ 585CLS Long Stroke Piston Actuator
Contents
Introduction 1.................................
Safety Instructions 1............................
Specifications 2................................
Inspection and Maintenance Schedules 2...........
Parts Ordering 2................................
Installation 3..................................
Operation 3...................................
Maintenance 3.................................
Latest Published Instruction Manual 5..............
Introduction
Part numbers in the included instruction manual should not be relied on to order replacement parts. For replacement parts, contact your Emerson sales office
For more than 20 years, Fisher products have been manufactured with asbestos‐free components. The included manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available from your sales office.
or Local Business Partner.
Safety Instructions
Please read these safety warnings, cautions, and instructions carefully before using the product.
These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To
avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact
your Emerson sales office or Local Business Partner before proceeding.
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585CLS Actuator
April 2018
Instruction Manual
D103793X012
Specifications
This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product to service conditions or variables other than those for which the product was intended. If you are not sure what these conditions or variables are, contact your Emerson sales office product serial number and all other pertinent information that you have available.
or Local Business Partner for assistance. Provide the
Inspection and Maintenance Schedules
All products must be inspected periodically and maintained as needed. The schedule for inspection can only be determined based on the severity of your service conditions. Your installation might also be subject to inspection schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant standards.
In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.
When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper tool selection and avoiding other types of impact energy. Control Valve surface temperature is dependent upon process operating conditions.
WARNING
Control valve surface temperature is dependent upon process operating conditions. Personal injury or property damage, caused by fire or explosion, can result if the valve body surface temperature exceeds the acceptable temperature for the hazardous area classification. To avoid an increase of instrumentation and/or accessory surface temperature due to process operating conditions, ensure adequate ventilation, shielding, or insulation of control valve components installed in a potentially hazardous or explosive atmosphere.
Parts Ordering
Whenever ordering parts for older products, always specify the serial number of the product and provide all other pertinent information that you can, such as product size, part material, age of the product, and general service conditions. If you have modified the product since it was originally purchased, include that information with your request.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher product, because they may void your warranty, might adversely affect the performance of the product, and could cause personal injury and property damage.
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Instruction Manual
D103793X012
585CLS Actuator
April 2018
Installation
These safety instructions are limited to pneumatic actuators which are operating using air or nitrogen (inert gas). If the application requires use of a flammable or hazardous gas, you must contact your Emerson sales office Business Partner for assistance.
WARNING
To avoid personal injury and property damage caused by bursting of parts and to avoid parts damage, malfunction of control valve, or loss of control of the process caused by excessive pressure, do not exceed the maximum pressures or temperatures for this actuator, as given in the applicable product literature or on the nameplate. Use pressure‐limiting or pressure‐relieving devices to prevent the actuator pressure from exceeding specified limits. If you cannot determine the limits for this product, contact your Emerson Automation Solutions sales office before proceeding.
D To avoid personal injury, always wear protective gloves, clothing, and eyewear when performing any installation
operations.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D If hoisting the actuator, use a nylon sling to protect the surfaces. Carefully position the sling to prevent damage to the
actuator tubing and any accessories. Also, take care to prevent people from being injured in case the hoist or rigging might slip. Be sure to use adequately sized hoists and chains or slings to handle the assembly.
D If installing into an existing application, also refer to the WARNING in the Maintenance section.
or Local
Operation
WARNING
When moving the actuator stem or shaft with loading pressure applied, use caution to keep hands and tools out of the actuator travel path. Personal injury and property damage is possible if something is caught between the actuator stem and other control valve assembly parts.
Maintenance
WARNING
Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts. Before performing any maintenance operations:
D Do not remove the actuator while the valve is pressurized.
D Always wear protective gloves, clothing, and eyewear.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
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585CLS Actuator
April 2018
Instruction Manual
D103793X012
D Vent any pneumatic pressure from the actuator and relieve any actuator spring pre‐compression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D To avoid personal injury due to the sudden uncontrolled movement of parts, do not loosen the stem connector cap
screws when the stem connector has spring force applied to it.
D Never apply pressure to a partially assembled actuator unless all pressure‐retaining parts have been installed properly.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Cernay, 68700 France Dubai, United Arab Emirates Singapore 128461 Singapore
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E 2018 Fisher Controls International LLC. All rights reserved.
Instruction Manual
D103793X012
585CLS Actuator
Fisherr 585CLS Long Stroke Piston Actuator
October 2013
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Educational Services 2.........................
Principle of Operation 2.........................
Installation 4..................................
Bypass Assembly 5............................
Three-Way Valve Applications Note 6.............
Actuator Mounting 6............................
Handwheels 6.................................
Maintenance 7.................................
Non-Handwheel Construction 7.................
Handwheel Construction 8.....................
Stem Connection Procedure 9...................
Parts Ordering 9................................
Parts List 10...................................
Introduction
Figure 1. Fisher 585CLS Piston Actuator
W2795-1
Scope of Manual
This instruction manual provides information on installation, maintenance, and parts ordering for the Fisher 585CLS Long Stroke piston actuator. Refer to separate instruction manuals for information about other equipment and accessories used with these actuators.
Do not install, operate, or maintain a 585CLS actuator without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Description
585CLS piston actuators are available with travel capabilities exceeding 203 mm (8 inches) up through 610 mm (24 inches). This actuator is available with a manual handwheel, which can be used to open, close, or position the valve. The manual handwheel may also be used as a stop to limit the upward travel of the valve plug.
The 585CLS actuator typically is equipped with either a FIELDVUE™ DVC6200 digital valve controller or 3600 positioner for throttling service. For on-off service, the actuator cylinder is loaded and unloaded through the operation of a solenoid valve, pneumatic switch, or similar equipment.
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