This instruction manual provides information on installation, maintenance, and parts ordering for the Fisher 585C
piston actuators. Refer to separate instruction manuals for information about other equipment and accessories used
with these actuators.
Information for the 585CLS long stroke actuator can be found in the Fisher 585CLS instruction manual
(D103793X012).
Do not install, operate, or maintain a 585C Series actuator without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important
www.Fisher.com
585C Actuator
October 2013
to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Instruction Manual
D102087X012
Description
585C pneumatic piston actuators ( figure 1) provide accurate throttling or on-off control of sliding-stem valves. The
585C actuator uses a double-acting cylinder, which requires air pressure for operation.
Size 25 and 50 actuators are available as a springless construction or with a bias spring. Depending on configuration,
the bias spring will retract or extend the piston rod upon loss of cylinder air pressure. Size 60 through 130 actuators are
available as springless constructions only.
585C actuators are typically supplied with a DVC6200 digital valve controller, or a 3600 P/P or I/P analog positioner.
The 585C actuator is available with a top-mounted or side-mounted manual handwheel, depending on actuator size.
Specifications
Specifications for the 585C piston actuators are given in table 1. Some individual actuators come from the factory with
specifications stamped on a nameplate attached to the yoke.
Educational S ervices
For information on available courses for Fisher 585C Seriespistonactuators,aswellasavarietyofotherproducts,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1
Marshalltown, IA 50158-2823
Phone: 800-338-8158 or
Phone: 641-754-3771
FAX: 641-754-3431
e-mail: education@emerson.com
st
Ave.
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Instruction Manual
D102087X012
Table 1. 585C Specifications (sizes 25-130)
585C Actuator
October 2013
Operating Pressure
(1)
Sizes 25-50
Maximum Allowable: 10.3 bar (150 psig)
Minimum Recommended: 1.4 bar (20 psig)
Sizes 60-130
Maximum Allowable: See table 8
Minimum Recommended: 2.4 bar (35 psig)
Travel
See table 2
Thrust Capabilities
See tables 4 through 8
Stroking Speeds
Varies with actuator size, actuator spring, travel, and
supply pressure. If stroking speed is critical, consult
your Emerson Process Management sales office
Piston Area
See table 2
Cylinder Volumetric Displacement
See table 2
Operative Temperature Limits
(1)
For All Sizes
With Nitrile O-Rings: -40 to 80_C (-40 to 175_F),
standard
With Fluorocarbon O-Rings: -18 to 149_C
(0 to 300_F), optional
Yoke Boss and Valve Stem Diameters
See table 3
Pressure Connections
Size 25-60
J 1/4 NPT internal (standard), or J 3/8 NPT internal
(optional)
Sizes 68-130
J 1/2 NPT internal (standard)
Instrument Mounting
Universal NAMUR mounting
Construction Materials
PartMaterial
YokeDuctile Iron
PistonAluminum
CylinderAluminum
Bolting and FastenersNCF (non-corroding finish)
Springs
(sizes 25 & 50 only)
O-RingsNitrile (std), Fluorocarbon
Actuator StemChrome-plated Steel
Stem ConnectionStainless Steel
Travel Indicator ScaleStainless Steel
PaintPolyester Powder
Cylinder Seal Bushings
(sizes 60-130 only)
Stem Connector
(sizes 60-130)
Alloy Steel
Brass
Zinc-plated steel
Approximate Weights (less positioner and
handwheel)
Size 25
2-1/8 inch yoke boss, 7 kg (16 pounds)
2-13/16 inch yoke boss, 8 kg (17 pounds)
Size 50
2-13/16 inch yoke boss, 20 kg (45 pounds)
3-9/16 inch yoke boss, 22 kg (48 pounds)
Size 60: 31 kg (68 pounds)
Size 68: 54 kg (120 pounds)
Size 80: 102 kg (225 pounds)
Size 100: 113 kg (250 pounds)
Size 130: 188 kg (415 pounds)
Options
Sizes 25 and 50
J Top-mounted handwheel, see figures 5, 7, and 8
and table 9
J Cylinder bypass valve J Limit switches J Fisher
4200 position transmitter
Sizes 60-130
J Integral side-mounted handwheel, (figure 9)
Sizes 25-130
J FIELDVUEt mounting options
J Fisher 377 trip valve system to fail actuator
J up or J down or J lock in last position
J TopWorxt DXP M21GNEB electrical valve stem
position switch
J Micro-Switch limit switches
1. The pressure/temperaturelimits in this manual and any applicable standard or code limitation forvalve should notbe exceeded.
Table 6. Fisher 585CR Size 25 and 50 Actuator Thrust Capabilities, U.S. Units (spring extends actuator stem)
SPRING
lb/in
THRUST W/
ACTUATOR
STEM
EXTENDED,
405060708090100110125150
ACTUATOR
SIZE
SPRING
RATE,
POUNDS
001040130015601820208023402600 2860 3250 3900Springs Not Used
2002001240150017602020228025402800 3060 3450XGold
25
(2)
4004001440170019602220248027403000 3260 3650XLight Green
5005001540180020602320258028403100 3360 3750XWhite
7007001740200022602520278030403300 3560XXGold & White
9009001940220024602720298032403500 3760XXLight Green & White
001840230027603220368041404600 5060 5750 6900Springs Not Used
3303302210268031503620409045605030 5500 6205XPink
50
(3)
6006002480295034203890436048305300 5770 6475XLight Blue
9309302810328037504220469051605630 6100 6805XPink & Light Blue
155015503430390043704840531057806250 6720XXGreen
188018803760423047005170564061106580 7050XXPink & Green
X–Indicates where the listed supply pressure is not sufficient to overcome the opposing bias spring effect.
1. The maximum design pressuref or size 25 and 50 actuatoris 150 psig.
2. Maximum thrust is 3900lbs.
3. Maximum thrust is 6900lbs.
TOTAL THRUST FOR 585CR WITH ACTUATOR STEM FULLY
EXTENDED
Operating Pressure, psig
(1)
Force, Pounds
SPRINGS USED, BY COLOR
October 2013
Table 7. Fisher 585CR Size 25 and 50 Actuator Thrust Capabilities, Metric Units (spring extends actuator stem)
SPRING
ACTUATOR
SIZE
SPRING
RATE,
N/mm
THRUST W/
ACTUATOR
STEM
EXTENDED,
2.83.44.14.85.56.26.97.68.610.3
N
004626578269398095925110408 11565 12721 14456 17347Springs Not Used
X–Indicates where the listed supply pressure willexceed the maximum thrust allowable.
1. The maximum design pressuref or size 25 through 100 actuators is 10.3 bar (150 psig). The size 68 and 130 actuators are limitedto 9.7 and 7.8 bar(140 and 113 psig) respectively.
2. The size 25 and 50 data is for the construction without a bias spring.
3. Minimum operating pressure for sizes 60-130 actuatorsis 2.4 bar (35 psig).
4. The size 68 actuator with a handwheel is limitedto 40000 Newtons (9000 lb) thrust.
3) provides a seal between the piston and the cylinder.
From an equilibrium state, the actuator reacts to a force unbalance that is created by increasing supply pressure on
onesideofthepiston,anddecreasingitontheother.Thismoves the piston up or down, and results in a repositioning
of the valve plug.
Actuator with Handwheel (figures 2 and 5)
The handwheel version can be used to open or close the valve manually (either during normal operation or in an
emergency), to position the valve at any point in the stroke, or to act as a travel stop.
Size 25 and 50 actuators use an integral top-mounted handwheel. See figure 5.
Size 60 to 130 actuators use a side-mounted handwheel, and come with a spring-loaded ball detent which prevents
vibration from changing the handwheel setting. Handwheels for most types are either 203 mm (8 inches) in diameter
with beveled gears or 432 mm (17 inches) in diameter with worm gears.
Figure 2. Fisher 585C Piston Actuator
with Handwheel
E0410
Figure 3. Fisher 585C Piston Actuator
with Spring Return
PISTON
O-RING
W7447-1
9
585C Actuator
October 2013
Instruction Manual
D102087X012
Actuator with Spring Return (figure 3)
585C size 25 & 50 actuators are available with bias springs in two configurations. The 585C actuator, with the bias
spring under the piston, fully retracts the actuator stem upon loss of cylinder pressure. The 585C actuator, with the
bias spring on top of the piston, fully extends the actuator stem upon loss of cylinder pressure. No additional parts are
required to convert from one actuator type to the other.
For more detailed information on the 3610 positioner and DVC6200 digital valve controllers, refer to the Principle of
Operation section in the 3610 and DVC6200 Instruction Manuals.
Installation
WARNING
To avoid personal injury or property damage caused by cylinder fracture as a result of piston impact, install the stem
connector securely before supplying pressure to the positioner. Use only a regulator-controlled air supply to move the
actuator piston so that you can install the stem connector. Do not use the positioner to move the actuator piston before
installing the stem connector.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
To avoid personal injury or property damage caused by bursting of pressure-retaining parts, be certain the cylinder
pressure or other pressure ratings do not exceed the limits listed in table 1. Use pressure-limiting or pressure-relieving
devices to prevent cylinder pressure or other pressure ratings from exceeding these limits.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance sections in this
instruction manual.
When an actuator and valve are shipped together as a control valve assembly, the actuator is normally mounted on the
valve. Follow the valve instructions when installing the control valve in the pipeline. If the actuator is shipped
separately or if it is necessary to mount the actuator on the valve, perform the Actuator Mounting procedures in this
instruction manual corresponding to your actuator size. For information on mounting valve positioners, refer to the
3610 or DVC6200 instruction manuals for details.
If a 585C actuator is being installed without a positioner, the cylinder loading pressures should be supplied through a
4-way solenoid valve or a switching valve. The bottom side of the piston is pressured through the bottom side of the
mounting flange on the actuator yoke (key 6, figures 4 and 6) for sizes 25 and 50 or the connection at the lower side of
the cylinder (key 1, figure 9 to 12) for sizes 60 to 130. The top side of the piston is pressured through the connection in
the cylinder cover (key 1 for figures 4, 6; and 9 to 12).
The supply pressure medium should be clean, dry filtered air. If the supply source is capable of exceeding the
maximum actuator operating pressure or positioner supply pressure, appropriate steps must be taken during
installation to protect the positioner and all connected equipment against overpressure.
WARNING
Dropping the actuator and any attached accessories and/or valve may cause personal injury and/or equipment damage. For
all mounting procedures use an adequately sized chain, sling, hoist, or crane to handle the actuator and any attached
10
Instruction Manual
D102087X012
accessories and/or valve. Use caution during lifting and handling to prevent slippage, swinging, faulty equipment
connections, or sudden shock loads.
585C Actuator
October 2013
CAUTION
To avoid damage to actuator parts and difficult operation of actuator handwheels, open the bypass valve before using a
handwheel.
If manual operation is required, the actuator should be equipped with a manual handwheel. To manually move the
piston rod with the handwheel, first open the bypass needle valve(key66forsizes25and50,figure8;key92forsizes
60 to 130, figure 13), place the handwheel pointer in the neutral position, and insert the locking pin in the sleeve
assembly (for size 60-130). Then turn the handwheel in the selected direction as indicated on the wheel.
The control valve should be located where it will be accessible for servicing. Room should be left above and below the
control valve to permit removal of the actuator and valve plug.
Bypass Assembly
The bypass is furnished as shown in figures 5, 7, 8, and 13 only when a handwheel actuator is specified. The bypass
allows the pressure to equalize on either side of the piston, so that the manual actuator can be used to position the
valve.
Flow through the bypass tubing is controlled by an angle needle valve (key 66 for figures 5, 7, and 8; and key 92 for
figure 13), which is operated manually. This valve should be closed when air pressure is being used to operate the
valve.
Three-Way Valve Applications Note
WARNING
To avoid loss of control of process fluid and subsequent personal injury or property damage caused by bursting of
pressure-retaining parts, be sure the cylinder pressure does not exceed 80 psig in high cycle-rate, fast stroking speed,
three-way valve applications.
In three-way valve applications where the actuator fully strokes at a frequency of once per minute or faster, and the
stroking speed is rapid (less than 0.5 seconds per stroke), there is a possibility that the stem can fracture at the plug if
the actuator cylinder pressure is greater than 80 psig. This can cause loss of control of process fluid and further
damage to the actuator. Consideration should be given to the use of high-strength, fatigue-resistant stem materials in
these applications.
Actuator Mounting
Size 25 and 50 Actuator Mounting
Thefollowingproceduredescribeshowtomounta585Cactuatorsize25and50onapush-down-to-closevalveso
that the piston stem to valve plug stem connection allows full travel and proper shutoff. Key numbers referenced in
the following steps are shown in figures 4 through 8.
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