Emerson Fisher 585C Installation Instructions

Instruction Manual
D102087X012
Fisherr 585C Series Piston Actuators
585C Actuator
October 2013
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Specifications 2...............................
Educational Services 2.........................
Actuator with Handwheel 8.....................
Actuator with Spring Return 10..................
Installation 10.................................
Bypass Assembly 11...........................
Three-Way Valve Applications Note 11............
Actuator Mounting 11...........................
Size 25 & 50 Actuator Mounting 11...............
Size 60-130 Actuator Mounting 13...............
Stem Connector Assembly (Size 60-130) 13....
585C Handwheels 14...........................
Handwheel Operation (Sizes 25 & 50) 14..........
Handwheel Operation (Sizes 60-130) 14..........
Maintenance (Sizes 25 & 50) 15...................
Replacing Handwheel Housing O-Ring or
Thrust Bearings (Sizes 25 & 50) 16.............
Replacing Seals, Changing Action, or
Changing Bias Spring(s) (Sizes 25 & 50) 17......
Maintenance (Sizes 60-130) 20...................
Side-Mounted Handwheel Maintenance
(Sizes 60-130) 21...........................
Disassembly of Handwheel Constructions
(Sizes 60 and 68) 21.....................
Figure 1. Fisher 585C Series Piston Actuator
X0175-1
Disassembly of Handwheel Constructions
(Sizes 80-130) 22........................
Reassembly (Sizes 60-130) 22...............
Parts Ordering 22...............................
Parts Kits 23...................................
Parts List 24...................................
Sizes 25 & 50 24...............................
Sizes 60-130 33...............................
Introduction
Scope of Manual
This instruction manual provides information on installation, maintenance, and parts ordering for the Fisher 585C piston actuators. Refer to separate instruction manuals for information about other equipment and accessories used with these actuators.
Information for the 585CLS long stroke actuator can be found in the Fisher 585CLS instruction manual (D103793X012).
Do not install, operate, or maintain a 585C Series actuator without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important
www.Fisher.com
585C Actuator
October 2013
to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Instruction Manual
D102087X012
Description
585C pneumatic piston actuators ( figure 1) provide accurate throttling or on-off control of sliding-stem valves. The 585C actuator uses a double-acting cylinder, which requires air pressure for operation.
Size 25 and 50 actuators are available as a springless construction or with a bias spring. Depending on configuration, the bias spring will retract or extend the piston rod upon loss of cylinder air pressure. Size 60 through 130 actuators are available as springless constructions only.
585C actuators are typically supplied with a DVC6200 digital valve controller, or a 3600 P/P or I/P analog positioner. The 585C actuator is available with a top-mounted or side-mounted manual handwheel, depending on actuator size.
Specifications
Specifications for the 585C piston actuators are given in table 1. Some individual actuators come from the factory with specifications stamped on a nameplate attached to the yoke.
Educational S ervices
For information on available courses for Fisher 585C Seriespistonactuators,aswellasavarietyofotherproducts, contact:
Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1 Marshalltown, IA 50158-2823 Phone: 800-338-8158 or Phone: 641-754-3771 FAX: 641-754-3431 e-mail: education@emerson.com
st
Ave.
2
Instruction Manual
D102087X012
Table 1. 585C Specifications (sizes 25-130)
585C Actuator
October 2013
Operating Pressure
(1)
Sizes 25-50
Maximum Allowable: 10.3 bar (150 psig) Minimum Recommended: 1.4 bar (20 psig)
Sizes 60-130
Maximum Allowable: See table 8 Minimum Recommended: 2.4 bar (35 psig)
Travel
See table 2
Thrust Capabilities
See tables 4 through 8
Stroking Speeds
Varies with actuator size, actuator spring, travel, and supply pressure. If stroking speed is critical, consult your Emerson Process Management sales office
Piston Area
See table 2
Cylinder Volumetric Displacement
See table 2
Operative Temperature Limits
(1)
For All Sizes With Nitrile O-Rings: -40 to 80_C (-40 to 175_F), standard With Fluorocarbon O-Rings: -18 to 149_C (0 to 300_F), optional
Yoke Boss and Valve Stem Diameters
See table 3
Pressure Connections
Size 25-60
J 1/4 NPT internal (standard), or J 3/8 NPT internal
(optional) Sizes 68-130
J 1/2 NPT internal (standard)
Instrument Mounting
Universal NAMUR mounting
Construction Materials
Part Material
Yoke Ductile Iron
Piston Aluminum
Cylinder Aluminum
Bolting and Fasteners NCF (non-corroding finish)
Springs (sizes 25 & 50 only)
O-Rings Nitrile (std), Fluorocarbon
Actuator Stem Chrome-plated Steel
Stem Connection Stainless Steel
Travel Indicator Scale Stainless Steel
Paint Polyester Powder
Cylinder Seal Bushings (sizes 60-130 only)
Stem Connector (sizes 60-130)
Alloy Steel
Brass
Zinc-plated steel
Approximate Weights (less positioner and handwheel)
Size 25 2-1/8 inch yoke boss, 7 kg (16 pounds) 2-13/16 inch yoke boss, 8 kg (17 pounds) Size 50 2-13/16 inch yoke boss, 20 kg (45 pounds) 3-9/16 inch yoke boss, 22 kg (48 pounds) Size 60: 31 kg (68 pounds) Size 68: 54 kg (120 pounds) Size 80: 102 kg (225 pounds) Size 100: 113 kg (250 pounds) Size 130: 188 kg (415 pounds)
Options
Sizes 25 and 50
J Top-mounted handwheel, see figures 5, 7, and 8
and table 9
J Cylinder bypass valve J Limit switches J Fisher
4200 position transmitter Sizes 60-130
J Integral side-mounted handwheel, (figure 9)
Sizes 25-130
J FIELDVUEt mounting options J Fisher 377 trip valve system to fail actuator J up or J down or J lock in last position J TopWorxt DXP M21GNEB electrical valve stem
position switch
J Micro-Switch limit switches
1. The pressure/temperaturelimits in this manual and any applicable standard or code limitation forvalve should notbe exceeded.
3
585C Actuator
Instruction Manual
October 2013
Table 2. Fisher 585C Piston Cylinder Clearance Volumes
PISTON AT TOP OF CYLINDER (SPRINGS BELOW PISTON FOR SIZE 25 AND 50)
Actuator
Size
25 168 26 2.9 1.125 104 6.3 1750 107
50 303 47 5.1 2 330 20 5200 320
60 358 55.5
68 571 88.5
80 571 88.5
100 842 130.5
130 1430 221.5
Actuator
Size
25 168 26 2.9 1.125 77 4.7 1790 109
50 303 47 5.1 2 350 22 5200 320
Piston Area MaximumActuatorTravel Upper Clearance Volume Volume Below Piston
cm
2
Inches
2
cm Inches cm
3
Inches
3
cm
3
5.1 2 310 19 2700 163 10 4 310 19 4400 270 20 8 310 19 8200 500
5.1 2 1230 75 7500 460
10.2 4 1230 75 7500 460
20.3 8 1230 75 13300 810
10.2 4 1230 75 7500 460
20.3 8 1230 75 13300 810
10.2 4 1700 104 10700 650
20.3 8 1700 104 19200 1170
10.2 4 4600 280 18500 1130
20.3 8 4600 280 33000 2000
PISTON AT BOTTOM OF CYLINDER (SPRINGS ABOVE PISTON FOR SIZE 25 AND 50)
Piston Area MaximumActuatorTravel Lower Clearance Volume Volume Above Piston
cm
2
Inches
2
cm Inches cm
3
Inches
3
cm
3
D102087X012
3
Inches
3
Inches
Table3.YokeBossandValveStemDiameters
ACTUATOR SIZE
25
50
60 90 3-9/16 19.1 3/4
68 90 3-9/16 19.1 3/4
80 127 5, 5H
100 127 5, 5H
130 127 5, 5H
1. Heavy actuatorto bonnet bolting.
YOKE BOSSDIAMETER VALVE STEM DIAMETER
mm Inches mm Inches
54 71
71 90
2-1/8
2-13/16 2-13/16
3-9/16
9.5
12.7
12.7
19.1
25.4
31.8
25.4
31.8
25.4
31.8
3/8 1/2
1/2 3/4
1
1-1/4
1
1-1/4
1
1-1/4
4
Instruction Manual
585C Actuator
D102087X012
Actuator Thrust Capabilities
Table 4. Fisher 585C Size 25 and 50 Actuator Thrust Capabilities, U.S. Units (spring retracts actuator stem)
ACTU-
ATOR
SIZE
25
50
X–Indicates where the listed supply pressure is not sufficient to overcome the opposing bias spring effect.
ACTUATOR
SPRING
RATE,
lb/in
200
400
500
700
900
330
600
930
1550
1880
STEM
TRAVEL,
INCHES
0 All 0 0 1040 1300 1560 1820 2080 2340 2600 2860 3250 3900
0.5625
0.75
0.875
1.125
0.5625
0.75
0.875
1.125
0.5625
0.75
0.875
1.125
0.5625
0.75
0.875
1.125
0.5625
0.75
0.875
1.125
0 All 0 0 1840 2300 2760 3220 3680 4140 4600 5060 5750 6900
0.75
0.875
1.125
1.5 2
0.75
0.875
1.125
1.5 2
0.75
0.875
1.125
1.5 2
0.75
0.875
1.125
1.5 2
0.75
0.875
1.125
1.5 2
SPRING THRUST W/ ACTUATOR
STEM
RETRACTED,
POUNDS
200 200 200 200
400 400 400 400
500 500 500 500
700 700 700 700
900 900 900 900
330 330 330 330 330
600 600 600 600 600
930 930 930 930 930
1550 1550 1550 1550 1550
1880 1880 1880 1880 1880
SPRING
THRUST W/
ACTUATOR
STEM
EXTENDED,
POUNDS
313 350 375 425
625 700 750 850
781 875 938
1063 1094
1225 1313 1488
1406 1575 1688 1913
578 619 701 825 990
1050 1125 1275 1500 1800
1628 1744 1976 2325 2790
2710 2906 3294 3875 4650
3290 3525 3995 4700 5640
NET THRUST FOR 585C WITH ACTUATOR STEM FULLY
40 50 60 70 80 90 100 110 125 150
730
990
690
950
660
920
610
870
410
670
340
600
290
550
190
450 520
260
420
160
360
100
240
X X
200
X
70
X
X
X
X
X
X
X
X
X
X
X
X
1310
1780
1270
1740
1180
1660
1060
1530
900
1370
840
1310
760
1230
610
1080
390
860
90
560
260
730
140
610
X
380
X
30
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
EXTENDED AT FULL TRAVEL
Operating Pressure, psig
Force, Pounds
1250
1510
1210
1470
1180
1440
1130
1390
930
1190
860
1120
810
1070
710
970
780
1040
680
940
620
880
500
760
460
720
330
590
250
510
70
330
150
410
X
240
X
130
X
X
2250
2720
2210
2680
2130
2600
2000
2470
1840
2310
1780
2250
1700
2170
1550
2020
1330
1800
1030
1500
1200
1670
1080
1560
850
1320
500
970
40
510
110
580
X
385
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1760 1730 1700 1650
1450 1380 1330 1230
1300 1200 1140 1010
980 850 760 590
670 500 390 160
3190 3150 3070 2950 2780
2720 2650 2500 2270 1970
2140 2030 1790 1450
980
1050
855 465
X X
470 235
X X X
2020 1990 1960 1910
1710 1640 1590 1490
1560 1460 1400 1270
1240 1110 1020
850 930
760 650 420
3660 3620 3540 3420 3250
3190 3120 2970 2740 2440
2610 2500 2270 1920 1450
1520 1325
935 355
X
940 705 235
X X
2280 2250 2220 2170
1970 1900 1850 1750
1820 1720 1660 1530
1500 1370 1280 1110
1190 1020
910 680
4140 4090 4010 3890 3720
3660 3590 3440 3210 2910
3090 2970 2740 2390 1920
1990 1795 1405
825
50
1410 1175
705
X X
2540 2510 2480 2430
2230 2160 2110 2010
2080 1980 1920 1790
1760 1630 1540 1370
1450 1280 1170
940
4610 4570 4480 4360 4190
4130 4060 3910 3680 3380
3560 3440 3210 2860 2390
2460 2265 1875 1295
520
1880 1645 1175
470
X
2930 2900 2870 2820
2620 2550 2500 2400
2460 2370 2310 2180
2150 2020 1930 1760
1840 1670 1560 1330
5310 5270 5190 5070 4900
4840 4770 4620 4390 4090
4260 4150 3910 3570 3100
3165 2970 2580 2000 1225
2585 2350 1880 1175
235
3580 3550 3520 3470
3270 3200 3150 3050
3110 3020 2960 2830
2800 2670 2580 2410
2490 2320 2210 1980
6490 6450 6370 6250 6080
6020 5950 5800 5570 5270
5440 5330 5090 4750 4280
4345 4150 3760 3180 2405
3765 3530 3060 2355 1415
October 2013
SPRINGS
USED,
BY
COLOR
Springs
Not Used
Gold
Light
Green
White
Gold & White
Light
Green
&White
Springs
Not Used
Pink
Light Blue
Pink &
Light Blue
Green
Pink & Green
5
585C Actuator
October 2013
Instruction Manual
D102087X012
Table 5. Fisher 585C Size 25 and 50 Actuator Thrust Capabilities, Metric Units (spring retracts actuator stem)
ACTU-
ATOR
SIZE
SPRING
RATE,
N/mm
ATOR STEM
TRAVEL,
mm
0 All 0 0 4626 5783 6939 8096 9252 10,409 11,565 12,722 14,457 17,348
14.3
19.1
35.0
22.2
28.6
14.3
19.1
70.1
22.2
28.6
ACTU-
25
122.6
157.7
105.1
50
162.9
271.4
329.2
X–Indicates where thelisted supply pressure is not sufficient to overcome the opposing bias spring effect.
14.3
19.1
87.6
22.2
28.6
14.3
19.1
22.2
28.6
14.3
19.1
22.2
28.6
0 All 0 0 8180 10,200 12,300 14 ,300 16,400 18,400 20,500 22,500 25,600 30,700
19.1
22.2
28.6
57.8
38.1
50.8
19.1
22.2
28.6
38.1
50.8
19.1
22.2
28.6
38.1
50.8
19.1
22.2
28.6
38.1
50.8
19.1
22.2
28.6
38.1
50.8
SPRING
THRUST W/
ACTUATOR
STEM
RETRACTED,
N
890 890 890 890
1780 1780 1780 1780
2225 2225 2225 2225
3115 3115 3115 3115
4005 4005 4005 4005
1468 1468 1468 1468 1468
2669 2669 2669 2669 2669
4137 4137 4137 4137 4137
6894 6894 6894 6894 6894
8362 8362 8362 8362 8362
SPRING
THRUST W/
ACTUATOR
STEM
EXTENDED,
N
1393 1558 1669 1891
2781 3115 3338 3783
3475 3894 4174 4730
4868 5451 5843 6622
6257 7009 7512 8513
2571 2753 3118 3670 4404
4671 5004 5671 6672 8007
7242 7758
8790 10,342 12,410
12054 12925 14652 17236 20683
14634 15679 17770 20906 25087
NET THRUST FOR 585C WITH ACTUATOR STEM FULLY
EXTENDED AT FULL TRAVEL
Operating Pressure, bar
2.8 3.4 4.1 4.8 5.5 6.2 6.9 7.6 8.6 10.3 Force, N
3247
4404
5560
6717
7829
8985
10,142 3069 2936 2713
1824 1512 1290
845
1156
712 445
X
X X X X
X X X X
5827 5649 5249 4715 4003
3736 3381 2713 1735
400
1157
623
X X X
X X X X X
X X X X X
4226 4092 3870
2980 2669 2447 2002
2313 1868 1601 1068
890 311
X X
X X X X
7918 7740 7384 6806 6094
5827 5471 4804 3825 2491
3247 2713 1690
133
X
X X X X X
X X X X X
5382 5249 5026
4137 3825 3603 3158
3470 3025 2758 2224
2046 1468 1112
311
667
X X X
10,008
9831 9475 8896 8185
7918 7562 6895 5916 4582
5338 4804 3781 2224
178
489
X X X X
X X X X X
6539 6405 6183
5293 4982 4760 4315
4626 4181 3914 3381
3203 2624 2269 1468
1824 1068
578
X
12,099 11,921 11,565 10,987 10,275
10,008
9653 8985 8007 6672
7428 6939 5872 4315 2269
2580 1712
X X X
X X X X X
7695 7562 7340
6450 6139 5916 5471
5783 5338 5071 4493
4359 3781 3381 2624
2980 2224 1735
712
14,190 14,012 13,656 13,122 12,366
12,099 11,788 11,121 10,097
8763
9519 9030 7962 6450 4359
4670 3803 2068
X X
2091 1045
X X X
8852 8718 8496
7606 7295 7073 6628
6939 6494 6227 5649
5516 4938 4537 3781
4137 3381 2891 1868
16,280 16,102 15,747 15,213 14,457
14,190 13,878 13,211 12,188 10,854
11,610 11,121 10,097
8541 6450
6761 5894 4159 1579
X
4181 3136 1045
X X
10,008
9875 9653
8763 8452 8229 7784
8096 7651 7384 6806
6672 6094 5694 4938
5293 4537 4048 3025
18,416
18,193
17,837
17,303
16,547
16,280
15,969
15,302
14,279
12,944
13,745
13,211
12,188
10,631
8541
8852 7984 6249 3670
222
6272 5226 3136
X X
11,298 11,165 11,032 10,809
20,506 20,328 19,928 19,394 18,638
18,371 18,060 17,392 16,369 15,035
15,836 15,302 14,279 12,722 10,631
10942 10075
9919 9608 9386 8941
9252 8807 8541 7962
7829 7251 6850 6094
6450 5694 5204 4181
8340 5760 2313
8362 7317 5226 2091
X
13,033 12,900 12,766 12,544
11,654 11,343 11,121 10,676
10,943 10,542 10,275
9697
9564 8985 8585 7829
8185 7428 6939 5916
23,620 23,442 23,086 22,552 21,796
21,529 21,218 20,551 19,528 18,193
18,949 18,460 17,392 15,880 13,789
14078 13211 11476
8896 5449
11498 10453
8362 5226 1045
15,925 15,791 15,658 15,435
14,546 14,234 14,012 13,567
13,834 13,434 13,167 12,588
12,455 11,877 11,476 10,720
11,076 10,320
9831 8807
28,869 28,691 28,335 27,801 27,045
26,778 26,467 25,800 24,777 23,442
24,198 23,709 22,641 21,129 19,038
19,328 18,460 16,725 14,145 10,698
16,748 15,702 13,612 10,476
6294
SPRINGS
USED,
BY
COLOR
Springs
Not
Used
Gold
Light
Green
White
Gold &
White
Light
Green &
White
Springs
Not
Used
Pink
Light
Blue
Pink &
Light
Blue
Green
Pink & Green
6
Instruction Manual
585C Actuator
D102087X012
Table 6. Fisher 585CR Size 25 and 50 Actuator Thrust Capabilities, U.S. Units (spring extends actuator stem)
SPRING
lb/in
THRUST W/ ACTUATOR
STEM
EXTENDED,
40 50 60 70 80 90 100 110 125 150
ACTUATOR
SIZE
SPRING
RATE,
POUNDS
0 0 1040 1300 1560 1820 2080 2340 2600 2860 3250 3900 Springs Not Used
200 200 1240 1500 1760 2020 2280 2540 2800 3060 3450 X Gold
25
(2)
400 400 1440 1700 1960 2220 2480 2740 3000 3260 3650 X Light Green 500 500 1540 1800 2060 2320 2580 2840 3100 3360 3750 X White 700 700 1740 2000 2260 2520 2780 3040 3300 3560 X X Gold & White 900 900 1940 2200 2460 2720 2980 3240 3500 3760 X X Light Green & White
0 0 1840 2300 2760 3220 3680 4140 4600 5060 5750 6900 Springs Not Used
330 330 2210 2680 3150 3620 4090 4560 5030 5500 6205 X Pink
50
(3)
600 600 2480 2950 3420 3890 4360 4830 5300 5770 6475 X Light Blue
930 930 2810 3280 3750 4220 4690 5160 5630 6100 6805 X Pink & Light Blue 1550 1550 3430 3900 4370 4840 5310 5780 6250 6720 X X Green 1880 1880 3760 4230 4700 5170 5640 6110 6580 7050 X X Pink & Green
X–Indicates where the listed supply pressure is not sufficient to overcome the opposing bias spring effect.
1. The maximum design pressuref or size 25 and 50 actuatoris 150 psig.
2. Maximum thrust is 3900lbs.
3. Maximum thrust is 6900lbs.
TOTAL THRUST FOR 585CR WITH ACTUATOR STEM FULLY
EXTENDED
Operating Pressure, psig
(1)
Force, Pounds
SPRINGS USED, BY COLOR
October 2013
Table 7. Fisher 585CR Size 25 and 50 Actuator Thrust Capabilities, Metric Units (spring extends actuator stem)
SPRING
ACTUATOR
SIZE
SPRING
RATE,
N/mm
THRUST W/ ACTUATOR
STEM
EXTENDED,
2.8 3.4 4.1 4.8 5.5 6.2 6.9 7.6 8.6 10.3
N
0 0 4626 5782 6939 8095 9251 10408 11565 12721 14456 17347 Springs Not Used
35.0 890 5516 6672 7828 8985 10141 11298 12454 13610 15346 X Gold
25
(2)
70.0 1780 6405 7562 8718 9874 11031 12188 13344 14500 16235 X Light Green
87.6 2225 6850 8006 9163 10319 11476 12632 13789 14945 16680 X White
122.6 3115 7740 8896 10052 11209 12365 13655 14678 15835 X X Gold & White
157.6 4005 8629 9786 10942 12099 13255 14412 15568 16724 X X LightGreen & White 0 0 8180 10200 12300 14300 16400 18400 20500 22500 25600 30700 Springs Not Used
57.8 1468 9830 11921 14011 16102 18192 20282 22373 24464 27600 X Pink
50
(3)
105.1 2670 11031 13122 15212 17303 19393 21484 23574 25665 28800 X Light Blue
162.8 4135 12499 14589 16680 18770 20861 22952 25042 27133 30269 X Pink & Light Blue
271.4 6894 15256 17347 19438 21528 23619 25709 27800 29891 X X Green
329.2 8362 16724 18815 20906 22996 25087 27177 29268 31358 X X Pink & Green
X–Indicates where the listed supply pressure is not sufficient to overcome the opposing bias spring effect.
1. The maximum design pressuref or size 25 and 50 actuatori s 10.3 bar.
2. Maximum thrust is 17347N.
3. Maximum thrust is 31358N.
TOTAL THRUST FOR 585CR WITH ACTUATOR STEM FULLY
EXTENDED
Operating Pressure, bar
(1)
Force, N
SPRINGS USED, BY
COLOR
7
585C Actuator
October 2013
Instruction Manual
D102087X012
Table 8. Fisher 585C Thrust (springless construction)
ACTUATOR
SIZE
25 168 4630 5780 6940 8100 9260 10400 11600 12700 14500 17300 17300
50 303 8180 10200 12300 14300 16400 18400 20500 22500 25600 30700 31400
60 358 9880 12300 14800 17300 19800 22200 24700 27200 30900 36900 36900
68 571 15700 19700 23600 27600 31500 35400 39400 43300 49200 55600 55600
80 571 15700 19700 23600 27600 31500 35400 39400 43300 49200 58700 58700
100 842 23200 29000 34800 40600 46400 52200 58000 63900 72600 86700 86700
130 1430 39400 49300 59100 69000 78700 88500 98800 108100 X X 111200
ACTUATOR
SIZE
25 26 1040 1300 1560 1820 2080 2340 2600 2860 3250 3900 3900
50 47 1840 2300 2760 3220 3680 4140 4600 5060 5750 6900 7050
60 55.5 2220 2780 3330 3890 4440 5000 5550 6110 6940 8300 8300
68 88.5 3540 4430 5310 6200 7080 7970 8850 9740 11100 12500 12500
80 88.5 3540 4430 5310 6200 7080 7970 8850 9740 11100 13200 13200
100 130.5 5220 6530 7830 9140 10440 11700 13100 14400 16300 19500 19500
130 221.5 8860 11100 13300 15500 17700 19900 22200 24300 X X 25000
X–Indicates where the listed supply pressure willexceed the maximum thrust allowable.
1. The maximum design pressuref or size 25 through 100 actuators is 10.3 bar (150 psig). The size 68 and 130 actuators are limitedto 9.7 and 7.8 bar(140 and 113 psig) respectively.
2. The size 25 and 50 data is for the construction without a bias spring.
3. Minimum operating pressure for sizes 60-130 actuatorsis 2.4 bar (35 psig).
4. The size 68 actuator with a handwheel is limitedto 40000 Newtons (9000 lb) thrust.
PISTON
AREA
2
cm
PISTON
AREA
Inches
2.8 3.4 4.1 4.8 5.5 6.2 6.9 7.6 8.6 10.3
40 50 60 70 80 90 100 110 125 150
2
TOTAL THRUST FOR 585C
Operating Pressure, bar
Force, Newtons
Operating Pressure, psig
Force, Pounds
(1)
(3)
(2)
(3)
(2)
MAXIMUM ALLOWABLE
THRUST
Newtons
MAXIMUM ALLOWABLE
THRUST
Pounds
(4)
(4)
Principle of Operation
The585Cpistonactuator(figures2and3)usesapistonthatmovesinsidetheactuatorcylinder.AnO-ring(seefigure
3) provides a seal between the piston and the cylinder.
From an equilibrium state, the actuator reacts to a force unbalance that is created by increasing supply pressure on onesideofthepiston,anddecreasingitontheother.Thismoves the piston up or down, and results in a repositioning of the valve plug.
Actuator with Handwheel (figures 2 and 5)
The handwheel version can be used to open or close the valve manually (either during normal operation or in an emergency), to position the valve at any point in the stroke, or to act as a travel stop.
Size 25 and 50 actuators use an integral top-mounted handwheel. See figure 5.
Size 60 to 130 actuators use a side-mounted handwheel, and come with a spring-loaded ball detent which prevents vibration from changing the handwheel setting. Handwheels for most types are either 203 mm (8 inches) in diameter with beveled gears or 432 mm (17 inches) in diameter with worm gears.
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Instruction Manual
D102087X012
Handwheel Specifications
Table 9. Fisher 585C Handwheel Specifications
ACTUATOR SIZE
25 50 482 0.5 445 23,790 20
(1)
60
(2)
60
(1)
68
(2)
68
80 432 0.4 423 50000 35 100 432 0.4 623 75600 94 130 432 0.4 623 75600 12 3
ACTUATOR SIZE
25
50 19 12 100 5350 45
(1)
60
(2)
60
(1)
68
(2)
68
80 17 10 95 11250 77 100 17 10 140 17000 20 8 130 17 10 140 17000 27 2
1. 2 and 4 inch maximum travel constructions.
2. 8 inch maximum travel construction.
HANDWHEEL
MOUNTING
Top-Mounted
Integral
Side-Mounted
HANDWHEEL
MOUNTING
Top-Mounted
Integral
Side-Mounted
HANDWHEEL
DIAMETER
mm Newtons Newtons kg
356 0.5 325 12,810 17
203 0.6 276 40000 28 356 0.6 160 40000 30 203 0.6 276 40000 30 356 0.6 160 40000 33
HANDWHEEL
DIAMETER
Inches Pounds Pounds Pounds
14 12 73 2880 37
8 16 62 9000 61
14 16 36 9000 66
8 16 62 9000 66
14 16 36 9000 71
TURNS PER mm
TRAVEL
TURNS PER INCH
TRAVEL
MAXIMUM RIM
FORCE REQUIRED
MAXIMUM RIM
FORCE REQUIRED
HANDWHEEL
OUTPUT FORCE
HANDWHEEL
OUTPUT FORCE
585C Actuator
October 2013
HANDWHEEL
WEIGHT
HANDWHEEL
WEIGHT
Figure 2. Fisher 585C Piston Actuator with Handwheel
E0410
Figure 3. Fisher 585C Piston Actuator with Spring Return
PISTON O-RING
W7447-1
9
585C Actuator
October 2013
Instruction Manual
D102087X012
Actuator with Spring Return (figure 3)
585C size 25 & 50 actuators are available with bias springs in two configurations. The 585C actuator, with the bias spring under the piston, fully retracts the actuator stem upon loss of cylinder pressure. The 585C actuator, with the bias spring on top of the piston, fully extends the actuator stem upon loss of cylinder pressure. No additional parts are required to convert from one actuator type to the other.
For more detailed information on the 3610 positioner and DVC6200 digital valve controllers, refer to the Principle of Operation section in the 3610 and DVC6200 Instruction Manuals.
Installation
WARNING
To avoid personal injury or property damage caused by cylinder fracture as a result of piston impact, install the stem connector securely before supplying pressure to the positioner. Use only a regulator-controlled air supply to move the actuator piston so that you can install the stem connector. Do not use the positioner to move the actuator piston before installing the stem connector.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
To avoid personal injury or property damage caused by bursting of pressure-retaining parts, be certain the cylinder pressure or other pressure ratings do not exceed the limits listed in table 1. Use pressure-limiting or pressure-relieving devices to prevent cylinder pressure or other pressure ratings from exceeding these limits.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance sections in this instruction manual.
When an actuator and valve are shipped together as a control valve assembly, the actuator is normally mounted on the valve. Follow the valve instructions when installing the control valve in the pipeline. If the actuator is shipped separately or if it is necessary to mount the actuator on the valve, perform the Actuator Mounting procedures in this instruction manual corresponding to your actuator size. For information on mounting valve positioners, refer to the 3610 or DVC6200 instruction manuals for details.
If a 585C actuator is being installed without a positioner, the cylinder loading pressures should be supplied through a 4-way solenoid valve or a switching valve. The bottom side of the piston is pressured through the bottom side of the mounting flange on the actuator yoke (key 6, figures 4 and 6) for sizes 25 and 50 or the connection at the lower side of the cylinder (key 1, figure 9 to 12) for sizes 60 to 130. The top side of the piston is pressured through the connection in the cylinder cover (key 1 for figures 4, 6; and 9 to 12).
The supply pressure medium should be clean, dry filtered air. If the supply source is capable of exceeding the maximum actuator operating pressure or positioner supply pressure, appropriate steps must be taken during installation to protect the positioner and all connected equipment against overpressure.
WARNING
Dropping the actuator and any attached accessories and/or valve may cause personal injury and/or equipment damage. For all mounting procedures use an adequately sized chain, sling, hoist, or crane to handle the actuator and any attached
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Instruction Manual
D102087X012
accessories and/or valve. Use caution during lifting and handling to prevent slippage, swinging, faulty equipment connections, or sudden shock loads.
585C Actuator
October 2013
CAUTION
To avoid damage to actuator parts and difficult operation of actuator handwheels, open the bypass valve before using a handwheel.
If manual operation is required, the actuator should be equipped with a manual handwheel. To manually move the piston rod with the handwheel, first open the bypass needle valve(key66forsizes25and50,figure8;key92forsizes 60 to 130, figure 13), place the handwheel pointer in the neutral position, and insert the locking pin in the sleeve assembly (for size 60-130). Then turn the handwheel in the selected direction as indicated on the wheel.
The control valve should be located where it will be accessible for servicing. Room should be left above and below the control valve to permit removal of the actuator and valve plug.
Bypass Assembly
The bypass is furnished as shown in figures 5, 7, 8, and 13 only when a handwheel actuator is specified. The bypass allows the pressure to equalize on either side of the piston, so that the manual actuator can be used to position the valve.
Flow through the bypass tubing is controlled by an angle needle valve (key 66 for figures 5, 7, and 8; and key 92 for figure 13), which is operated manually. This valve should be closed when air pressure is being used to operate the valve.
Three-Way Valve Applications Note
WARNING
To avoid loss of control of process fluid and subsequent personal injury or property damage caused by bursting of pressure-retaining parts, be sure the cylinder pressure does not exceed 80 psig in high cycle-rate, fast stroking speed, three-way valve applications.
In three-way valve applications where the actuator fully strokes at a frequency of once per minute or faster, and the stroking speed is rapid (less than 0.5 seconds per stroke), there is a possibility that the stem can fracture at the plug if the actuator cylinder pressure is greater than 80 psig. This can cause loss of control of process fluid and further damage to the actuator. Consideration should be given to the use of high-strength, fatigue-resistant stem materials in these applications.
Actuator Mounting
Size 25 and 50 Actuator Mounting
Thefollowingproceduredescribeshowtomounta585Cactuatorsize25and50onapush-down-to-closevalveso that the piston stem to valve plug stem connection allows full travel and proper shutoff. Key numbers referenced in the following steps are shown in figures 4 through 8.
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