EATON MVX9000 Service Manual

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MVX9000 Adjustable Frequency Drives

Technical Data

MVX9000 Drives

 

Prices effective December 2004

Model MVX9000

Product Description

Cutler-Hammer® MVX9000 sensorless vector adjustable frequency AC Drives from Eaton’s electrical business are designed to provide adjustable speed control of three-phase motors. These microprocessor-based, sensorless vector drives have standard features that can be programmed to tailor the drive’s performance to suit a wide variety of application requirements.

The MVX9000 sensorless vector product line utilizes a 32-bit microprocessor and insulated gate bipolar transistors (IGBTs) which provide quiet motor operation, high motor efficiency and smooth low speed performance. The size and simplicity of the MVX9000 make it ideal for hassle free installation where size is a primary concern.

Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 10 hp. Models rated at 240 volts, singleor three-phase, 50/60 Hz are available in sizes ranging from 1/2 to 7-1/2 hp. Models rated at 115 volts, single-phase, 50/60 Hz are available in the 1/4 to 1 hp size range.

Contents

 

Description

Page

Product Description. . . . . . . . . . .

. 1

Features and Benefits . . . . . . . . .

. 1

Technical Data and

 

Specifications . . . . . . . . . . . . . . .

2

Wiring Diagrams . . . . . . . . . . . . . .

3

Dimensions . . . . . . . . . . . . . . . . . .

5

Catalog Number Selection . . . . . .

6

Product Selection . . . . . . . . . . . . .

8

Options . . . . . . . . . . . . . . . . . . . . . .

8

The standard drive includes a digital display, operating and programming keys on a removable keypad.

The display provides drive monitoring as well as adjustment and diagnostic information. The keys are utilized for digital adjustment and programming of the drive as well as for operator control. Separate terminal blocks for control and power wiring are provided for customer connections. Other features provided as standard include built-in DC braking, RS-485 serial communications and PID control.

Features and Benefits

Table 1. Features and Benefits

Feature

Customer Benefit

 

 

Sensorless Vector Control with auto tuning.

Provides 200% starting torque and advanced low

 

speed torque control.

 

 

Clearly laid out and easy to understand keypad

Most informative operator’s interface in this

with 4-character LED display, 7 status indicating

class of VFD, provided as standard. All parameters,

LEDs, speed potentiometer, and 6 function keys.

diagnostic information and metering values are

 

displayed with a bright 4-character LED display.

 

 

2 analog inputs

Provide enhanced application flexibility.

6 programmable, intelligent digital inputs

 

1 programmable digital output

 

1 programmable relay

 

PID control of a process variable such as pressure,

Eliminates requirement for separate setpoint

flow, temperature, liquid level, etc.

controller.

 

 

Built-in dynamic braking chopper.

Superior deceleration performance.

Serial communication port (RS-485).

Direct connection to serial communications

 

networks.

 

 

Single-phase or three-phase input capability on

Operate three-phase motor with single-phase

240V AC rated units, 3 hp and below.

supply.

 

 

TD04002001E

For more information visit: www.EatonElectrical.com

Technical Data

MVX9000 Adjustable

 

 

 

 

 

 

 

 

Frequency Drives

 

 

 

Page 2

Effective: December 2004

 

 

 

 

Technical Data and Specifications

Output Ratings

Horsepower;

90V – 132V, 1/4 – 1 hp

200 – 240V: 1/2 – 7-1/2 hp

380 – 480V: 1 – 10 hp

Frequency Range: 0.1 – 400 Hz

Overload Rating: 150% for 60 seconds

Frequency Resolution:

Digital: 0.1 Hz

Analog: Max. (Set Frequency/1000) Hz

Frequency Accuracy

Digital: ± 0.01% of max. frequency

Analog: ± 0.2% of max. frequency

Undervoltage Carryover Limit: 0.3 to 25 seconds

Motor Performance

Motor Control: Sensorless Vector

Constant and Variable Torque:

Standard

Speed Regulation: 0.5% of base speed

Input Power

Voltage at 50/60 Hz ± 3 Hz

100V – 120V, -10% +10% / 1-phase

200V – 240V, -10% +5% / 1-phase

200V – 240V, -10% +5% / 3-phase

380V – 480V, -10% +10% / 3-phase

Displacement Power Factor: Better than 0.95

Efficiency: Typically greater than 95%

Design Type

Microprocessor: 32-Bit

Converter Type: Diode

Inverter Type: Insulated Gate Bipolar Transistor

Waveform: Sensorless Vector

Environment

Operating Temperature:

-10°C to +50°C

-10°C to +40°C (above 7-1/2 hp)

Humidity: 20 to 90% non-condensing

Maximum Elevation: 1000 meters (3300 ft.)

Codes and Standards

NEMA, IEEE, NEC: Design Standards

UL Listed

cUL Listed

CE Marked (Requires EMI filter)

Enclosure

Standard: Protected Chassis (IP20)

Protective Features

Ground Fault: Standard

Overload Protection: Standard

Overcurrent: Standard

Overvoltage: Standard

Undervoltage: Standard

Overtemperature: Standard

Overload Limit: Standard

Set Up Adjustments, Performance

Features, Operator Control and

External Interface

Keypad

Alphanumeric Display: Standard, 1 x 4 character

Digital Indications:

Frequency (Hz), Motor Current (amps), User-Defined RUN/STOP, FORWARD/REVERSE and Parameters

Diagnostics: Last 3 trips with cause

LED Status Indicators: 8 (RUN/STOP, FORWARD/REVERSE, Hz, Amps, User Defined, and Input Speed)

Operator Functions:

START/STOP, Speed control (digital or potentiometer), RESET, SETUP Keys and ENTER.

I/O Terminal Block

Analog Inputs:

2 Inputs: 0 – 10V DC, 4 – 20 mA

Potentiometer: 1K ohm to 2K ohm

Analog Voltage: Nominal 10V DC (10K ohm input impedance)

Analog Current: Nominal 4 – 20 mA (250 ohm)

Digital Inputs: 6 Programmable Inputs

Digital Outputs: 1 Programmable Open collector and 1 Form C Relay contact

Analog Monitor Output:

Analog meter – frequency or output current

Dynamic Brake Chopper

Programmable Parameters

Out of the Box: Factory settings loaded for quick start-up.

Accel. and Decel.: 2 separately adjustable Linear or S Curve times: 0.1 – 3000 seconds

Auto Restart:

Overcurrent, overvoltage and undervoltage with 4 selectable retry restart modes

DC Injection Braking

External Fault: Terminal input

Jog: Terminal input

Fault Reset: STOP/RESET or terminal input

I/O: NO/NC Selectable

Jump Frequencies: 3 (with adjustable width)

Parameter Security: Programmable software lock

Preset Speeds: 7 preset speeds

PID Controller: PID process control

Reversing: Keypad or terminal

Speed Setting: Keypad, terminal or pot

START/STOP Control: Keypad or terminal

Stop Modes: Decel, coast or DC injection

Reliability

Pretested Components: Standard

Surface Mount Technology: Standard (PCBs)

Computerized Testing: Standard

Final Test with Full Load: Standard

Eaton’s Cutler-Hammer Engineering Systems and Service: National network of AF drive specialists

Table 2. Watts Loss

Horsepower

Catalog

Volts

Watts

 

Number

 

Loss

 

 

 

 

 

 

 

9 kHz

 

 

 

 

 

 

 

 

1/4

MVXF25A0-1

115V

20W

1/2

MVXF50A0-1

AC

20W

1

MVX001A0-1

 

38W

 

 

 

 

1/2

MVXF50A0-2

240V

20W

1

MVX001A0-2

AC

38W

2

MVX002A0-2

 

75W

3

MVX003A0-2

 

110W

5

MVX005A0-2

 

185W

7-1/2

MVX007A0-2

 

275W

 

 

 

 

1

MVX001A0-4

480V

38W

2

MVX002A0-4

AC

75W

3

MVX003A0-4

 

110W

5

MVX005A0-4

 

185W

7-1/2

MVX007A0-4

 

275W

10

MVX010A0-4

 

375W

 

 

 

 

For more information visit: www.EatonElectrical.com

TD04002001E

EATON MVX9000 Service Manual

 

MVX9000 Adjustable

Technical Data

 

Frequency Drives

 

 

Effective: December 2004

Page 3

Table 3. Dynamic Breaking Resistor Sizing

Dynamic Braking Resistors, Open Units

Catalog Number

Resistor

Watts

Braking

Duty

 

 

 

(Min. Ohms)

 

Torque

Cycle

Horsepower

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

115V

K13-000034-0821

100

80W

220%

10%

1/2

Series

K13-000034-0821

100

80W

220%

10%

1

 

K13-000034-0821

80

80W

125%

10%

 

 

 

 

 

 

 

1/2

230V

K13-000034-0821

100

80W

220%

10%

1

Series

K13-000034-0821

80

80W

125%

10%

2

 

K13-000034-0824

55

300W

125%

10%

3

 

K13-000034-0824

35

300W

125%

10%

5

 

K13-000034-0825

25

400W

125%

10%

7-1/2

 

K13-000034-0826

16

500W

125%

10%

1

460V

K13-000034-0841

260

80W

125%

10%

2

Series

K13-000034-0843

190

300W

125%

10%

3

 

K13-000034-0843

145

300W

125%

10%

5

 

K13-000034-0844

95

400W

125%

10%

7-1/2

 

K13-000034-0845

60

500W

125%

10%

10

 

K13-000034-0846

45

700W

125%

10%

Braking resister kit includes two resistors to be connected in parallel.Braking resister kit includes three resistors to be connected in parallel.

Wiring Diagrams

RO3 RO2 RO1

DI1 DI2 DI3 DI4 DI5 DI6 COM AO+ AI1 +10V AI2 COM DO1 DOC

 

 

 

Factory Setting:

NC Relay Output

 

Inverter Running

Factory Setting:

 

Digital Output

Inverter Fault

4 – 20 mA

NO Relay Output

 

Bias

 

 

 

Forward/Stop

Potentiometer

 

Reverse/Stop

 

 

Preset Speed 1

 

 

Preset Speed 2

Full Scale Voltmeter:

 

Preset Speed 3

0 to 10V DC

 

Factory Setting:

 

Reset

 

Output Frequency

 

Figure 1. Control Terminal Wiring (Factory Settings)

TD04002001E

For more information visit: www.EatonElectrical.com

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