EATON SPX9000 Service Manual

SPX9000 AF Drives

Application Manual

August 2005

New Information

MN04004001E

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SPX9000 AF Drives

August 2005

Important Notice — Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Cutler-Hammer® SPX9000 AF Drives.

MN04004001E

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i

SPX9000 AF Drives

			August 2005
		Contents
	Table of
	LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. iv
	LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		v
	CHAPTER 0 — SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		viii
		Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	viii
		Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	viii
		Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	ix
	CHAPTER 1 — BASIC APPLICATION (SVCHST01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-2
		Basic Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-3
	CHAPTER 2 — STANDARD APPLICATION (SVCHST02) . . . . . . . . . . . . . . . . . . . . . . . . . .		2-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-2
		Standard Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-3
	CHAPTER 3 — LOCAL/REMOTE CONTROL APPLICATION (SVCHST03) . . . . . . . . . . . .		3-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
		Local/Remote Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . .	3-3
	CHAPTER 4 — MULTI-STEP SPEED CONTROL APPLICATION (SVCHST04) . . . . . . . . .		4-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
		Multi-Step Speed Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . .	4-3
	CHAPTER 5 — PID CONTROL APPLICATION (SVCHST05) . . . . . . . . . . . . . . . . . . . . . . . .		5-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-2
		PID Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-3
	CHAPTER 6 — MULTI-PURPOSE CONTROL APPLICATION (SVCHST06) . . . . . . . . . . . .		6-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-2
		“Terminal To Function” (TTF) Programming Principle . . . . . . . . . . . . . . . . . . . . . . .	6-3
		Master/Follower Function (SPX Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-5
		Multi-Purpose Control Application — Parameter Lists . . . . . . . . . . . . . . . . . . . . . . .	6-7
		Input Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-10
		Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-15
	CHAPTER 7 — PUMP AND FAN CONTROL APPLICATION (ASFIFF07) . . . . . . . . . . . . . .		7-1
		Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-1
		Control I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-2
		Short Description of Function and Essential Parameters . . . . . . . . . . . . . . . . . . . . .	7-5
		Pump and Fan Control Application — Parameter Lists. . . . . . . . . . . . . . . . . . . . . . .	7-10
		Input Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-13
		Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-17

ii

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MN04004001E

SPX9000 AF Drives

August 2005

Table of Contents, continued

CHAPTER 8 — DESCRIPTION OF PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-1
Keypad Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-84
APPENDIX A — ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-1
External Brake Control with Additional Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-1
Closed Loop Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-3
Advanced Open Loop Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-3
Parameters of Motor Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-4
Parameters of Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-4
Parameters of Underload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-5
Fieldbus Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-5

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SPX9000 AF Drives

	August 2005
List of Figures
Figure 6-1: Defining Input/Output — Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 6-3
Figure 6-2: Defining Input/Output — Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 6-3
Figure 6-3: Screenshot of 9000X Drive Programming Tool;
Entering the Address Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-4
Figure 6-4: System Bus Physical Connections with the OPT-D2 Board . . . . . . . . . . . . . .	6-5
Figure 6-5: System Bus Physical Connections with the OPT-D1 Board . . . . . . . . . . . . . .	6-6
Figure 7-1: 2-Pump Autochange System Principal Control Diagram . . . . . . . . . . . . . . .	7-3
Figure 7-2: 3-Pump Autochange System Principal Control Diagram . . . . . . . . . . . . . . .	7-4
Figure 7-3: Example of the Function of the PFC Application with
Three Aux. Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-8
Figure 7-4: Example of 2-Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . . . . .	7-9
Figure 7-5: Example of 3-Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . . . . .	7-9
Figure 8-1: Linear and Squared Change of Motor Voltage . . . . . . . . . . . . . . . . . . . . . . . .	8-2
Figure 8-2: Programmable V/Hz Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-3
Figure 8-3: PID Controller Function as I-Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-6
Figure 8-4: PID Output Curve with the Values of Example 2 . . . . . . . . . . . . . . . . . . . . . .	8-6
Figure 8-5: PID Output Curve with the Values of Example 3 . . . . . . . . . . . . . . . . . . . . . .	8-7
Figure 8-6: Start Forward/Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-11
Figure 8-7: Start, Stop and Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-11
Figure 8-8: Start Pulse/Stop Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-12
Figure 8-9: DIN3 as DC-Brake Command Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-15
Figure 8-10: With and Without Reference Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-15
Figure 8-11: Reference Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-16
Figure 8-12: Reference Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-16
Figure 8-13: Analog Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-17
Figure 8-14: Analog Output Invert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-17
Figure 8-15: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-18
Figure 8-16: Output Frequency Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-20
Figure 8-17: DC Braking Command (Selection 12) Selected for DIN2 . . . . . . . . . . . . . . .	8-22
Figure 8-18: AI1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-23
Figure 8-19: AI1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-23
Figure 8-20: AI1 Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-24
Figure 8-21: Analog Input AI2 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-24
Figure 8-22: Examples of Actual Value Signal Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-27
Figure 8-23: Control Place B with and without Reference Scaling . . . . . . . . . . . . . . . . .	8-28
Figure 8-24: External Brake Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-30
Figure 8-25: An Example of On/Off-Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-31
Figure 8-26: Scaling of Max. Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-32
Figure 8-27: Reduction of DC Braking Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-32
Figure 8-28: Reduction of Acceleration and
Deceleration Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-33
Figure 8-29: Reduction of Torque Supervision Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-33
Figure 8-30: Place B Start Forward/Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-34
Figure 8-31: Place B Start, Stop, Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-34
Figure 8-32: Place B Start Pulse/Stop Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-35
Figure 8-33: PID Sum Point Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-37
Figure 8-34: An Example of Joystick Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-38
Figure 8-35: Example of Sleep Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-39
Figure 8-36: Joystick Hysteresis with Minimum Frequency at 35 Hz . . . . . . . . . . . . . . .	8-40
Figure 8-37: Scaling of DC-Braking Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-41

iv

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MN04004001E

SPX9000 AF Drives

August 2005

List of Figures, continued

Figure 8-38: Reducing Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . . . .	8-42
Figure 8-39: Reducing Torque Supervision Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-42
Figure 8-40: Digital Outputs 1 and 2, Onand Off-Delays . . . . . . . . . . . . . . . . . . . . . . . . .	8-49
Figure 8-41: An Example of Adjust Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-50
Figure 8-42: Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-51
Figure 8-43: DC-Braking Time when Stop Mode = Coasting . . . . . . . . . . . . . . . . . . . . . . .	8-53
Figure 8-44: DC-Braking Time when Stop Mode = Ramp . . . . . . . . . . . . . . . . . . . . . . . . .	8-54
Figure 8-45: Example of Prohibit Frequency Area Setting . . . . . . . . . . . . . . . . . . . . . . . .	8-55
Figure 8-46: Ramp Speed Scaling between
Prohibit Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-56
Figure 8-47: Motor Thermal Current IT Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-63
Figure 8-48: Motor Temperature Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-64
Figure 8-49: Stall Characteristics Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-65
Figure 8-50: Stall Time Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-65
Figure 8-51: Setting of Minimum Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-66
Figure 8-52: Underload Time Counter Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-67
Figure 8-53: Example of Automatic Restarts with Two Restarts . . . . . . . . . . . . . . . . . . . .	8-68
Figure 8-54: Example of Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-74
Figure 8-55: Reference Steps after Starting Auxiliary Drives . . . . . . . . . . . . . . . . . . . . . .	8-75
Figure 8-56: Frequency Converter Sleep Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-76
Figure 8-57: Example of Adjustable Frequency Drive and
Two Auxiliary Drives with Bypassed PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . .	8-78
Figure 8-58: Input and Output Pressure Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-79
Figure 8-59: Output Pressure Behavior Depending on
Input Pressure and Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-79
Figure 8-60: Frequency Drop and Increase Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-80
Figure 8-61: Autochange Applied to Auxiliary Drives Only . . . . . . . . . . . . . . . . . . . . . . . .	8-81
Figure 8-62: Autochange with All Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-81
Figure 8-63: Autochange Interval and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-82
Figure 8-64: Actual Value Special Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-83
Figure A-1: Brake Control with Additional Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-1
Figure A-2: Brake Control Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-2

List of Tables

Table 1-1: Basic Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-2
Table 1-2: Monitoring Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-3
Table 1-3: Basic Parameters — G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-4
Table 1-4: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-5
Table 2-1: Standard Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . .	2-2
Table 2-2: Monitoring Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-3
Table 2-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-4
Table 2-4: Input Signals — G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-5
Table 2-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-5
Table 2-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-7
Table 2-7: Prohibit Frequency Parameters — G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-7
Table 2-8: Motor Control Parameters — G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-8
Table 2-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-9
Table 2-10: Autorestart Parameters — G1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-10
Table 2-11: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-11

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SPX9000 AF Drives

	August 2005
List of Tables, continued
Table 3-1: Local/Remote Application Default I/O Configuration . . . . . . . . . . . . . . . . . . .	. 3-2
Table 3-2: Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 3-3
Table 3-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-4
Table 3-4: Input Signals — G1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-5
Table 3-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-7
Table 3-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-9
Table 3-7: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-10
Table 3-8: Motor Control Parameters — G1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-10
Table 3-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-12
Table 3-10: Autorestart Parameters — G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-13
Table 3-11: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-14
Table 4-1: Multi-Step Speed Control Application Default I/O Configuration . . . . . . . . . .	4-2
Table 4-2: Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-3
Table 4-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
Table 4-4: Input Signals — G1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
Table 4-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-7
Table 4-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-9
Table 4-7: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-9
Table 4-8: Motor Control Parameters — G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-10
Table 4-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-12
Table 4-10: Autorestart Parameters — G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-13
Table 4-11: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-13
Table 5-1: PID Application Default I/O Configuration (with 2-wire transmitter). . . . . . . .	5-2
Table 5-2: Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-3
Table 5-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-4
Table 5-4: Input Signals — G1.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-6
Table 5-5: Output Signals — G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-9
Table 5-6: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-11
Table 5-7: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-11
Table 5-8: Motor Control Parameters — G1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-12
Table 5-9: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-14
Table 5-10: Autorestart Parameters — G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-15
Table 5-11: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-16
Table 6-1: Multi-Purpose Control Application Default I/O Configuration and
Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-2
Table 6-2: Monitoring Values, SPX Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-7
Table 6-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-8
Table 6-4: Input Signals: Basic Settings — G1.2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-10
Table 6-5: Analog Input 1 Parameters — G1.2.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-10
Table 6-6: Analog Input 2 Parameters — G1.2.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-11
Table 6-7: Analog Input 3 Parameters — G1.2.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-12
Table 6-8: Analog Input 4 Parameters — G1.2.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-12
Table 6-9: Free Analog Input Signal Selection — G1.2.6 . . . . . . . . . . . . . . . . . . . . . . . . . .	6-13
Table 6-10: Digital Input Signals — G1.2.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-13
Table 6-11: Delayed Digital Output 1 Parameters — G1.3.1 . . . . . . . . . . . . . . . . . . . . . . .	6-15
Table 6-12: Delayed Digital Output 2 Parameters — G1.3.2 . . . . . . . . . . . . . . . . . . . . . . .	6-15
Table 6-13: Digital Output Signals — G1.3.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-16
Table 6-14: Limit Settings — G1.3.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-17
Table 6-15: Analog Output 1 Parameters — G1.3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-18
Table 6-16: Analog Output 2 Parameters — G1.3.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-19
Table 6-17: Analog Output 3 Parameters — G1.3.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-19
Table 6-18: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-20
Table 6-19: Prohibit Frequency Parameters — G1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-21
Table 6-20: Motor Control Parameters — G1.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-21

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MN04004001E

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August 2005

List of Tables, continued

Table 6-21: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-23
Table 6-22: Autorestart Parameters — G1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-25
Table 6-23: Fieldbus Parameters — G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-25
Table 6-24: Torque Control Parameters — G1.10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-26
Table 6-25: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-27
Table 7-1: Pump and Fan Control Application Default I/O Configuration and
Connection Example (with 2-wire transmitter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-2
Table 7-2: Monitoring Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-10
Table 7-3: Basic Parameters — G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-11
Table 7-4: Input Signals, Basic Settings — G1.2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-13
Table 7-5: Input Signals, Analog Input 1 — G1.2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-14
Table 7-6: Input Signals, Analog Input 2 — G1.2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-14
Table 7-7: Input Signals, Analog Input 3 — G1.2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-15
Table 7-8: Input Signals, Analog Input 4 — G1.2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-15
Table 7-9: Input Signals, Digital Inputs — G1.2.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-15
Table 7-10: Output Signals, Digital Outputs — G1.3.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-17
Table 7-11: Output Signals, Limit Settings — G1.3.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-18
Table 7-12: Output Signals, Analog Output 1 — G1.3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-19
Table 7-13: Output Signals, Analog Output 2 — G1.3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-20
Table 7-14: Output Signals, Analog Output 3 — G1.3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-20
Table 7-15: Drive Control Parameters — G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-21
Table 7-16: Skip Frequencies— G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-22
Table 7-17: Motor Control Parameters — G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-22
Table 7-18: Protections — G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-23
Table 7-19: Autorestart Parameters — G1.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-24
Table 7-20: Pump and Fan Control Parameters — G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-25
Table 7-21: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7-26
Table 8-1: Preset Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-1
Table 8-2: Preset Speeds 3 to 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-5
Table 8-3: Multi-Step Speed Selections with Digital Inputs DIN3, DIN4,
DIN5 and DIN6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-7
Table 8-4: Selections for ID143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-8
Table 8-5: Selections for ID171 and ID172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-9
Table 8-6: Selections for ID173 and ID174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-10
Table 8-7: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-18
Table 8-8: Output Signals Via DO1 and Output Relays RO1 and RO2 . . . . . . . . . . . . . . . .	8-19
Table 8-9: Selections for ID320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-22
Table 8-10: Selections for Parameter ID325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-24
Table 8-11: Selections for ID332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-25
Table 8-12: Size-Dependent Switching Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-57
Table 8-13: Typical Monitored Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-72
Table 8-14: Selectable Wake-Up Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8-77

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vii

SPX9000 AF Drives

August 2005

Safety

Definitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

WARNING

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

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MN04004001E

SPX9000 AF Drives

August 2005

Cautions and Notices

Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler-Hammer® SPX9000 AF Drives from Eaton’s electrical business.

Cautions

CAUTION

Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless operation.

CAUTION

The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill.

Notices

Notice

The inputs, unlike the outputs, cannot be changed in RUN state.

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SPX9000 AF Drives

August 2005

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MN04004001E

SPX9000 AF Drives

August 2005

Chapter 1 — Basic Application (SVCHST01)

Introduction

The Basic Application is easy and flexible to use due to its versatile fieldbus features. It is the default setting on delivery from the factory. Otherwise select the Basic Application in menu

M5. See Chapter 5 of the SVX9000 AF Drives User Manual.

Digital input DIN3 is programmable.

The parameters of the Basic Application are explained in Chapter 8 of this manual. The explanations are arranged according to the individual ID number of the parameter.

Motor Protection Functions in the Basic Application

The Basic Application provides almost all the same protection functions as the other applications:

●External fault protection

●Input phase supervision

●Undervoltage protection

●Output phase supervision

●Earth fault protection

●Motor thermal protection

●Thermistor fault protection

●Fieldbus fault protection

●Slot fault protection

Unlike the other applications, the Basic Application does not provide any parameters for choosing the response function or limit values for the faults. The motor thermal protection is explained in more detail on Page A-4 in Appendix A.

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1-1

SPX9000 AF Drives

August 2005

Control I/O

Reference potentiometer

Table 1-1: Basic Application Default I/O Configuration

1 – 10 kΩ

Terminal

Signal

Description

OPTA1

1

+10Vref

Reference output

Voltage for potentiometer, etc.

2

AI1+

Analog input, voltage range

Voltage input frequency reference

0 – 10V DC

3

AI1-

I/O Ground

Ground for reference and controls

4

AI2+

Analog input, current range

Current input frequency reference

0 – 20 mA

5

AI2-

6

+24V

Control voltage output

Voltage for switches. etc. max 0.1A

7

GND

I/O ground

Ground for reference and controls

8

DIN1

Start forward

Contact closed = start forward

9

DIN2

Start reverse

Contact closed = start reverse

10

DIN3

External fault input

Contact open = no fault

(programmable)

Contact closed = fault

11

CMA

Common for DIN1 – DIN3

Connect to GND or +24V

12

+24V

Control voltage output

Voltage for switches (see #6)

13

GND

I/O ground

Ground for reference and controls

14

DIN4

Multi-step speed select 1

DIN4

DIN5

Frequency ref.

Open

Open

Ref.Uin

15

DIN5

Multi-step speed select 2

Closed

Open

Multi-step ref.1

Open

Closed

Multi-step ref.2

Closed

Closed

RefMax

16

DIN6

Fault reset

Contact open = no action

Contact closed = fault reset

17

CMB

Common for DIN4 – DIN6

Connect to GND or +24V

18

AO1+

Output frequency

Programmable

mA

Analog output

Range 0 – 20 mA/RL, max. 500Ω

READY

19

AO1-

20

DO1

Digital output

Programmable

READY

Open collector, I ≤ 50 mA, U ≤ 48V DC

OPTA2

21

RO1

Relay output 1

22

RO1

RUN

RUN

23

RO1

24

RO2

Relay output 2

220V

25

RO2

FAULT

AC

26

RO2

Note: For more information on jumper selections, see the SVX9000 AF Drives

User Manual, Chapter 4.

Jumper Block X3:

CMA and CMB Grounding

CMB connected to GND

CMA connected to GND

CMB isolated from GND

CMA isolated from GND

CMB and CMA internally connected

together, isolated from GND

= Factory default.

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MN04004001E

SPX9000 AF Drives

August 2005

Basic Application — Parameter Lists

On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given in Chapter 8.

Column explanations:

Code	=	Location indication on the keypad; Shows the operator the present parameter
		number
Parameter =		Name of parameter
Min	=	Minimum value of parameter
Max	=	Maximum value of parameter
Unit	=	Unit of parameter value; Given if available
Default	=	Value preset by factory
Cust	=	Customer’s own setting
ID	=	ID number of the parameter

= Parameter value can only be changed after the drive has been stopped

= Use TTF method to program these parameters. See Page 6-3.

Monitoring Values (Control Keypad: Menu M7)

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.

See SVX9000 AF Drives User Manual, Chapter 5 for more information.

Table 1-2: Monitoring Values

Code	Parameter	Unit	ID	Description
V1.1	Output frequency	Hz	1	Output frequency to motor
V1.2	Frequency reference	Hz	25	Frequency reference to motor control
V1.3	Motor speed	rpm	2	Motor speed in rpm
V1.4	Motor current	A	3
V1.5	Motor torque	%	4	In % of Motor nominal torque
V1.6	Motor power	%	5	Motor shaft power
V1.7	Motor voltage	V	6
V1.8	DC Bus voltage	V	7
V1.9	Unit temperature	°C	8	Heatsink temperature
V1.10	Motor temperature	%	9	Calculated motor temperature
V1.11	Voltage input	V	13	AI1
V1.12	Current input	mA	14	AI2
V1.13	DIN1, DIN2, DIN3		15	Digital input statuses
V1.14	DIN4, DIN5, DIN6		16	Digital input statuses
V1.15	DO1, RO1, RO2		17	Digital and relay output statuses
V1.16	Analog Iout	mA	26	AO1
M1.17	Multimonitoring items			Displays three selectable monitoring
				values

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1-3

SPX9000 AF Drives

									August 2005
Basic Parameters (Control Keypad: Menu M1					G1.1)
Table 1-3: Basic Parameters — G1
Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.1	Min frequency	0.00	Par. 1.2	Hz	0.00		101
P1.2	Max frequency	Par. 1.1	320.00	Hz	60.00		102	NOTE: If fmax > than the motor
								synchronous speed, check
								suitability for motor and drive
								system.
P1.3	Acceleration time 1	0.1	3000.0	s	3.0		103
P1.4	Deceleration time 1	0.1	3000.0	s	3.0		104
P1.5	Current limit	0.4 x IH	2 x IH	A	IL		107
P1.6	Nominal voltage of the	180	690	V	SPX2: 230V		110	Check the rating plate of the
	motor				SPX5: 460V			motor.
					SPX6: 690V
P1.7	Nominal frequency of	30.00	320.00	Hz	60.00		111	Check the rating plate of the
	the motor							motor.
P1.8	Nominal speed of the	300	20 000	rpm	1720		112	Check the rating plate of the
	motor							motor. The default applies for a
								4-pole motor and a nominal size
								frequency converter.
P1.9	Nominal current of the	0.4 x I	2 x I	A	I		113	Check the rating plate of the
	motor	H	H		H			motor.
P1.10	Power Factor	0.30	1.00		0.85		120	Check the rating plate of the
								motor.
P1.11	Start function	0	1		0		505	0	= Ramp
								1	= Flying start
P1.12	Stop function	0	3		1		506	0	= Coasting
								1	= Ramp
								2	= Ramp+Run enable coast
								3	= Coast+Run enable ramp
P1.13	Local Control	1	3		1		171	1	= I/O Terminal
	Place							2	= Keypad
								3	= Fieldbus
P1.14	Remote Control	1	3		1		172	1	= I/O Terminal
	Place							2	= Keypad
								3	= Fieldbus
P1.15	Remote reference	0	3		0		174	0	= AI1
								1	= AI2
								2	= Keypad
								3	= Fieldbus
P1.16	V/Hz optimization	0	1		0		109	0	= Not used
								1	= Automatic torque boost
P1.17	Current reference	0	1		1		302	0	= No offset, 0 – 20 mA
	offset							1	= Offset, 4 mA – 20 mA
P1.18	Analog output	0	8		1		307	0	= Not used
	function							1	= Output freq. (0 – fmax)
								2	= Freq. reference (0 – fmax)
								3	= Motor speed (0 – Motor
								nominal speed)
								4	= Output current (0 – InMotor)
								5	= Motor torque (0 – TnMotor)
								6	= Motor power (0 – PnMotor)
								7	= Motor voltage (0 – UnMotor)
								8	= DC-bus volt (0 – 1000V)

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Table 1-3: Basic Parameters — G1 (Continued)

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.19	DIN3 function	0	6		1		301	0 = Not used
								1	= Ext. fault. closing cont.
								2	= Ext. fault. opening cont.
								3	= Run enable (cc)
								4	= Run enable (oc)
								5	= Force CP to Local
								6	= Force CP to Remote
P1.20	Preset speed 1	0.00	Par. 1.1.2	Hz	0.00		105	Speeds preset by operator
P1.21	Preset speed 2	0.00	Par. 1.1.2	Hz	60.00		106	Speeds preset by operator
P1.22	Automatic restart	0	1		0		731	0 = Disabled
								1	= Enabled

CP = control place; cc = closing contact; oc = opening contact.

Keypad Control (Control Keypad: Menu M2)

The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad Control Menu in the SVX9000 AF Drives User Manual.

Table 1-4: Keypad Control Parameters — M2

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
R1.1	Keypad reference	Par. 1.1	Par. 1.2	Hz
P1.2	Direction (on keypad)	0	1		0		123	Reverse request activated from the
								panel
R1.3	Stop button	0	1		1		114	0	= Limited function of Stop button
								1	= Stop button always enabled

System Menu (Control Keypad: Menu M5)

For parameters and functions related to the general use of the drive, such as application and language selection, customized parameter sets or information about the hardware and software, see Chapter 5 in the SVX9000 AF Drives User Manual.

Expander Boards (Control Keypad: Menu M6)

The M6 menu shows the expander and option boards attached to the control board and board-related information. For more information, see Chapter 5 in the SVX9000 AF Drives User Manual.

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Chapter 2 — Standard Application (SVCHST02)

Introduction

Select the Standard Application in menu M5. See Chapter 5 of the SVX9000 AF Drives User Manual.

The Standard Application is typically used in pump and fan applications and conveyors for which the Basic Application is too limited but where no special features are needed.

●The Standard Application has the same I/O signals and the same control logic as the Basic Application.

●Digital input DIN3 and all the outputs are freely programmable.

Additional functions:

●Programmable Start/Stop and Reverse signal logic

●Reference scaling

●One frequency limit supervision

●Second ramps and S-shape ramp programming

●Programmable start and stop functions

●DC-brake at stop

●One prohibit frequency area

●Programmable U/f curve and switching frequency

●Autorestart

●Motor thermal and stall protection: Programmable action; off, warning, fault

The parameters of the Standard Application are explained in Chapter 8 of this manual. The explanations are arranged according to the individual ID number of the parameter.

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Control I/O

Table 2-1: Standard Application Default I/O Configuration

Reference potentiometer

Terminal

Signal

Description

1 – 10 kΩ

OPTA1

1

+10Vref

Reference output

Voltage for potentiometer, etc.

2

AI1+

Analog input, voltage range

Voltage input frequency reference

0 – 10V DC

3

AI1-

I/O Ground

Ground for reference and controls

4

AI2+

Analog input, current range

Current input frequency reference

0 – 20 mA

5

AI2-

6

+24V

Control voltage output

Voltage for switches, etc. max 0.1A

7

GND

I/O ground

Ground for reference and controls

8

DIN1

Start forward

Contact closed = start forward

(programmable)

9

DIN2

Start reverse

Contact closed = start reverse

(programmable)

10

DIN3

External fault input

Contact open = no fault

(programmable)

Contact closed = fault

11

CMA

Common for DIN1 – DIN3

Connect to GND or +24V

12

+24V

Control voltage output

Voltage for switches (see #6)

13

GND

I/O ground

Ground for reference and controls

14

DIN4

Multi-step speed select 1

DIN4

DIN5

Frequency ref.

15

DIN5

Multi-step speed select 2

Open

Open

Ref.Uin

Closed

Open

Multi-step ref.1

Open

Closed

Multi-step ref.2

Closed

Closed

Ref.Iin

16

DIN6

Fault reset

Contact open = no action

Contact closed = fault reset

17

CMB

Common for DIN4 – DIN6

Connect to GND or +24V

18

AO1+

Output frequency

Programmable

mA

Analog output

Range 0 – 20 mA/RL, max. 500Ω

19

AO1-

READY

20

DO1

Digital output

Programmable

READY

Open collector, I ≤ 50 mA, U≤48 VDC

OPTA2

21

RO1

Relay output 1

22

RO1

RUN

RUN

23

RO1

24

RO2

Relay output 2

220V

25

RO2

FAULT

AC

26

RO2

Note: For more information on jumper selections, see the SVX9000 AF Drives

User Manual, Chapter 4.

	Jumper Block X3:
	CMA and CMB Grounding
	CMB connected to GND
	CMA connected to GND
	CMB isolated from GND
	CMA isolated from GND
	CMB and CMA internally connected
	together, isolated from GND
	= Factory default.
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Standard Application — Parameter Lists

On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given in Chapter 8. The descriptions are arranged according to the ID number of the parameter.

Column explanations:

Code	=	Location indication on the keypad; Shows the operator the present parameter
		number
Parameter =		Name of parameter
Min	=	Minimum value of parameter
Max	=	Maximum value of parameter
Unit	=	Unit of parameter value; Given if available
Default	=	Value preset by factory
Cust	=	Customer’s own setting
ID	=	ID number of the parameter

= Parameter value can only be changed after the drive has been stopped.

= Use TTF method to program these parameters. See Page 6-3.

Monitoring Values (Control Keypad: Menu M7)

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.

See SVX9000 AF Drives User Manual, Chapter 5 for more information.

Table 2-2: Monitoring Values

Code	Parameter	Unit	ID	Description
V1.1	Output frequency	Hz	1	Output frequency to motor
V1.2	Frequency reference	Hz	25	Frequency reference to motor control
V1.3	Motor speed	rpm	2	Motor speed in rpm
V1.4	Motor current	A	3
V1.5	Motor torque	%	4	In % of the nominal motor torque
V1.6	Motor power	%	5	Motor shaft power
V1.7	Motor voltage	V	6
V1.8	DC Bus voltage	V	7
V1.9	Unit temperature	°C	8	Heatsink temperature
V1.10	Motor temperature	%	9	Calculated motor temperature
V1.11	Analog input 1	V	13	AI1
V1.12	Analog input 2	mA	14	AI2
V1.13	DIN1, DIN2, DIN3		15	Digital input statuses
V1.14	DIN4, DIN5, DIN6		16	Digital input statuses
V1.15	DO1, RO1, RO2		17	Digital and relay output statuses

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Table 2-2: Monitoring Values (Continued)

Code

Parameter

Unit

ID

Description

V1.16

Analog Iout

mA

26

AO1

M1.17

Monitoring items

Displays three selectable monitoring

values

Basic Parameters (Control Keypad: Menu M1

G1.1)

Table 2-3: Basic Parameters — G1.1

Code

Parameter

Min.

Max.

Unit

Default

Cust

ID

Note

P1.1.1

Min frequency

0.00

Par. 1.1.2

Hz

0.00

101

P1.1.2

Max frequency

Par.

320.00

Hz

60.00

102

NOTE: If fmax > than the motor

1.1.1

synchronous speed, check

suitability for motor and drive

system.

P1.1.3

Acceleration time 1

0.1

3000.0

s

3.0

103

P1.1.4

Deceleration time 1

0.1

3000.0

s

3.0

104

P1.1.5

Current limit

0.4 x IH

2 x IH

A

IL

107

P1.1.6

Nominal voltage of the

180

690

V

SPX2:

110

motor

230V

SPX4:

460V

SPX5:

690V

P1.1.7

Nominal frequency of

30.00

320.00

Hz

60.00

111

Check the rating plate of the

the motor

motor.

P1.1.8

Nominal speed of the

300

20 000

rpm

1720

112

The default applies for a 4-pole

motor

motor and a nominal size

frequency converter.

P1.1.9

Nominal current of the

0.4 x I

2 x I

A

I

113

Check the rating plate of the

motor

H

H

H

motor.

P1.1.10

Power Factor

0.30

1.00

0.85

120

Check the rating plate of the

motor.

P1.1.11

Local Control

1

3

2

171

1

= I/O Terminal

Place

2

= Keypad

3

= Fieldbus

P1.1.12

Remote Control

1

3

1

172

1

= I/O Terminal

Place

2

= Keypad

3

= Fieldbus

P1.1.13

Local reference

0

3

2

173

0

= AI1

1

= AI2

2

= Keypad

3

= Fieldbus

P1.1.14

Remote reference

0

3

0

174

0

= AI1

1

= AI2

2

= Keypad

3

= Fieldbus

P1.1.15

Preset speed 1

0.00

Par. 1.1.2

Hz

10.00

105

Speeds preset by operator.

P1.1.16

Preset speed 2

0.00

Par. 1.1.2

Hz

60.00

106

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Input Signals (Control Keypad: Menu M1				G1.2)
Table 2-4: Input Signals — G1.2
Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.2.1	Start/Stop logic	0	6		0		300			DIN1	DIN2
								0		Start fwd	Start rvs
								1		Start/Stop	Rvs/Fwd
								2		Start/Stop	Run enable
								3		Start pulse	Stop pulse
								4		Fwd	Rvs
								5		Start /Stop	Rvs/Fwd
								6		Start /Stop	Run enable
P1.2.2	DIN3 function	0	7		1		301	0 = Not used
								1	= Ext. fault. closing cont.
								2	= Ext. fault. opening cont.
								3	= Run enable
								4	= Acc./Dec. time select.
								5	= Force CP to Local
								6	= Force CP to Remote
								7	= Rvs (if par. 1.2.1 = 3)
P1.2.3	Current reference	0	1		1		302	0 = 0 – 20mA
	offset							1 = 4 – 20mA
P1.2.4	Reference scaling	0.00	Par. 1.2.5	Hz	0.00		303	Selects the frequency that
	minimum value							corresponds to the min.
								reference signal
								0.00 = No scaling
P1.2.5	Reference scaling	0.00	320.00	Hz	0.00		304	Selects the frequency that
	maximum value							corresponds to the max.
								reference signal
								0.00 = No scaling
P1.2.6	Reference inversion	0	1		0		305	0 = Not inverted
								1	= Inverted
P1.2.7	Reference filter time	0.00	10.00	s	0.10		306	0 = No filtering
P1.2.8	AI1 signal selection				A.1		377	TTF programming method used.
								See Page 6-3.
P1.2.9	AI2 signal selection				A.2		388	TTF programming method used.
								See Page 6-3.
Rising edge required to start.
CP = control place.
Output Signals (Control Keypad: Menu M1 G1.3)
Table 2-5: Output Signals — G1.3
Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.3.1	Analog output 1 signal	0			A.1		464	TTF programming method used.
	selection							See Page 6-3.
P1.3.2	Analog output	0	8		1		307	0 = Not used
	function							1 = Output freq. (0 – fmax)
								2	= Freq. reference (0 – fmax)
								3	= Motor speed (0 – Motor
								nominal speed)
								4	= Motor current (0 – InMotor)
								5	= Motor torque (0 – TnMotor)
								6	= Motor power (0 – PnMotor)
								7	= Motor voltage (0 – UnMotor)
								8	= DC-Bus volt (0 – 1000V)
P1.3.3	Analog output filter	0.00	10.00	s	1.00		308	0 = No filtering
	time

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Table 2-5: Output Signals — G1.3 (Continued)

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.3.4	Analog output	0	1		0		309	0	= Not inverted
	inversion							1	= Inverted
P1.3.5	Analog output	0	1		0		310	0	= 0 mA
	minimum							1	= 4 mA
P1.3.6	Analog output scale	10	1000	%	100		311
P1.3.7	Digital output 1	0	16		1		312	0	= Not used
	function							1	= Ready
								2	= Run
								3	= Fault
								4	= Fault inverted
								5	= FC overheat warning
								6	= Ext. fault or warning
								7	= Ref. fault or warning
								8	= Warning
								9	= Reversed
								10 = Preset speed 1
								11 = At speed
								12 = Mot. regulator active
								13 = OP freq. limit 1 superv.
								14 = Remote Control Active
								15 = Thermistor fault/warng
								16 = Fieldbus input data
P1.3.8	Relay output 1	0	16		2		313	Same as parameter 1.3.7
	function
P1.3.9	Relay output 2	0	16		3		314	Same as parameter 1.3.7
	function
P1.3.10	Output frequency limit	0	2		0		315	0	= No limit
	1 supervision							1	= Low limit supervision
								2	= High limit supervision
P1.3.11	Output frequency limit	0.00	320.00	Hz	0.00		316
	1; Supervised value
P1.3.12	Analog output 2 signal	0			0.1		471	TTF programming method used.
	selection							See Page 6-3.
P1.3.13	Analog output 2	0	8		4		472	Same as parameter 1.3.2
	function
P1.3.14	Analog output 2 filter	0.00	10.00	s	1.00		473	0	= No filtering
	time
P1.3.15	Analog output 2	0	1		0		474	0	= Not inverted
	inversion							1	= Inverted
P1.3.16	Analog output 2	0	1		0		475	0	= 0 mA
	minimum							1	= 4 mA
P1.3.17	Analog output 2	10	1000	%	100		476
	scaling

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Drive Control Parameters (Control Keypad: Menu M1						G1.4)
Table 2-6: Drive Control Parameters — G1.4
Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.4.1	Ramp 1 shape	0.0	10.0	s	0.0		500	0	= Linear
								>0 = S-curve ramp time
P1.4.2	Ramp 2 shape	0.0	10.0	s	0.0		501	0	= Linear
								>0 = S-curve ramp time
P1.4.3	Acceleration time 2	0.1	3000.0	s	10.0		502
P1.4.4	Deceleration time 2	0.1	3000.0	s	10.0		503
P1.4.5	Brake chopper	0	4		0		504	0	= Disabled
								1	= Used when running
								2	= External brake chopper
								3	= Used when stopped/running
								4	= Used when running (no testing)
P1.4.6	Start function	0	1		0		505	0	= Ramp
								1	= Flying start
P1.4.7	Stop function	0	3		1		506	0	= Coasting
								1	= Ramp
								2	= Ramp+Run enable coast
								3	= Coast+Run enable ramp
P1.4.8	DC braking current	0.4 x IH	2 x IH	A	IH		507
P1.4.9	DC braking time at	0.00	600.00	s	0.00		508	0	= DC brake is off at stop
	stop
P1.4.10	Frequency to start DC	0.10	10.00	Hz	1.50		515
	braking during
	ramp stop
P1.4.11	DC braking time	0.00	600.00	s	0.00		516	0	= DC brake is off at start
	at start
P1.4.12	Flux brake	0	1		0		520	0	= Off
								1	= On
P1.4.13	Flux braking current	0.4 x IH	2 x IH	A	IH		519

Prohibit Frequency Parameters (Control Keypad: Menu M1							G1.5)
Table 2-7: Prohibit Frequency Parameters — G1.5
Code	Parameter	Min.	Max.	Unit	Default	Cust		ID	Note
P1.5.1	Prohibit frequency	0.00	Par. 1.5.2	Hz	0.00			509
	range 1 low limit
P1.5.2	Prohibit frequency	0.00	320.00	Hz	0.0			510
	range 1 high limit
P1.5.3	Prohibit acc./dec. ramp	0.1	10.0		1.0			518

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Motor Control Parameters (Control Keypad: Menu M1 G1.6)

Table 2-8: Motor Control Parameters — G1.6

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.6.1	Motor control mode	0	1/6		0		600	SVX:
								0	= Frequency control
								1	= Speed control
								Additionally for SPX:
								2	= Torque control
								3	= Closed loop speed ctrl
								4	= Closed loop torque ctrl
								5	= Adv. open loop freq. control
								6	= Advanced open loop speed
								control
P1.6.2	V/Hz optimization	0	1		0		109	0	= Not used
								1	= Automatic torque boost
P1.6.3	V/Hz ratio selection	0	3		0		108	0	= Linear
								1	= Squared
								2	= Programmable
								3	= Linear with flux optim.
P1.6.4	Field weakening point	8.00	320.00	Hz	60.00		602
P1.6.5	Voltage at field	10.00	200.00	%	100.00		603	n% x U
	weakening point								nmot
P1.6.6	V/Hz curve midpoint	0.00	Par. 1.6.4	Hz	60.00		604
	frequency
P1.6.7	V/Hz curve midpoint	0.00	100.00	%	100.00		605	n% x U
	voltage								nmot
								Parameter max. value =
								par. 2.6.5
P1.6.8	Output voltage at zero	0.00	40.00	%	0.00		606	n% x U
	frequency								nmot
P1.6.9	Switching frequency	1.0	Varies	kHz	Varies		601	See Table 8-12 on Page 8-57 for
								exact values
P1.6.10	Overvoltage controller	0	2		1		607	0	= Not used
								1	= Used (no ramping)
								2	= Used (ramping)
P1.6.11	Undervoltage	0	1		1		608	0	= Not used
	controller							1	= Used
P1.6.12	Load Drooping	0.00	100.00		0.01		620	Drooping % of nominal speed at
								nominal torque
P1.6.13	Identification	0	1		0		631	0	= Not used
								1	= Used
Closed Loop	parameter group 1.6.14 (SPX	only)
P1.6.14.1	Magnetizing current	0.00	100.00	A	0.00		612
P1.6.14.2	Speed control P gain	0	1000		30		613
P1.6.14.3	Speed control I time	0.0	500.0	ms	30.0		614
P1.6.14.4	Load drooping	0.00	100.00	%	0.00		620
P1.6.14.5	Acceleration	0.00	300.00	s	0.00		626
	compensation
P1.6.14.6	Slip adjust	0	500	%	100		619
P1.6.14.7	Magnetizing current at	MotCurr	MotCurr	A	0.00		627
	start	Min	Max
P1.6.14.8	Magnetizing time at	0.0	600.0	s	0.0		628
	start

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Table 2-8: Motor Control Parameters — G1.6

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
Closed Loop	parameter group 1.6.14 (SPX	only) (Continued)
P1.6.14.9	0-speed time at start	0	32000	ms	100		615
P1.6.14.10	0-speed time at stop	0	32000	ms	100		616
P1.6.14.11	Start-up torque	0	3		0		621	0 = Not used
								1 = Torque memory
								2 = Torque reference
								3 = Start-up torque fwd/rev
P1.6.14.12	Start-up torque FWD	-300.0	300.0	s	0.0		633
P1.6.14.13	Start-up torque REV	-300.0	300.0	s	0.0		634
P1.6.14.15	Encoder filter time	0	1000	ms	0		618
P1.6.14.17	Current control	0.00	100.00	%	40.00		617
	P gain
Advanced Open Loop parameter group 1.6.15 (SPX only)
P1.6.15.1	Zero speed current	0.0	250.0	%	120.0		625
P1.6.15.2	Minimum current	0.0	100.0	%	80.0		622
P1.6.15.3	Flux reference	0.0	100.0	%	80.0		623
P1.6.15.4	Frequency limit	0.0	100.0	%	20.0		635
P1.6.15.5	V/Hz boost	0	1		0		632

Protections (Control Keypad: Menu M1				G1.7)
Table 2-9: Protections — G1.7
Code	Parameter	Min.	Max.		Unit	Default	Cust	ID	Note
P1.7.1	Response to 4 mA	0	5			0		700	0	= No response
	reference fault								1	= Warning
									2	= Warning+Previous Freq.
									3	= Wrng+PresetFreq 1.7.2
									4	= Fault.stop acc. to 1.4.7
									5	= Fault.stop by coasting
P1.7.2	4 mA reference fault	0.00	Par. 1.1.2		Hz	0.00		728
	frequency
P1.7.3	Response to external	0	3			2		701	0	= No response
	fault								1	= Warning
									2	= Fault.stop acc. to 1.4.7
P1.7.4	Input phase	0	3			0		730
	supervision								3	= Fault.stop by coasting
P1.7.5	Response to	1	3			2		727
	undervoltage fault
P1.7.6	Output phase	0	3			2		702
	supervision
P1.7.7	Earth fault protection	0	3			2		703
P1.7.8	Thermal protection of	0	3			2		704
	the motor
P1.7.9	Motor ambient	-100.0	100.0		%	0.0		705
	temperature factor
P1.7.10	Motor cooling factor at	0.0	150.0		%	40.0		706
	zero speed
P1.7.11	Motor thermal time	1	200		min	45		707
	constant
P1.7.12	Motor duty cycle	0	100		%	100		708
P1.7.13	Stall protection	0	3			0		709	0	= No response
									1	= Warning
									2	= Fault.stop acc. to 1.4.7
									3	= Fault.stop by coasting

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2-9

SPX9000 AF Drives

August 2005

Table 2-9: Protections — G1.7 (Continued)

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.7.14	Stall current	0.1	InMotor	A	IL		710
			x 2
P1.7.15	Stall time limit	1.00	120.00	s	15.00		711
P1.7.16	Stall frequency limit	1.0	Par.	Hz	25.0		712
			1.1.2
P1.7.17	Underload protection	0	3		0		713	0	= No response
								1	= Warning
								2	= Fault.stop acc. to 1.4.7
								3	= Fault.stop by coasting
P1.7.18	Field weakening area	10	150	%	50		714
	load
P1.7.19	Zero frequency load	5.0	150.0	%	10.0		715
P1.7.20	Underload protection	2	600	s	20		716
	time limit
P1.7.21	Response to	0	3		2		732	0	= No response
	thermistor fault							1	= Warning
								2	= Fault.stop acc. to 1.4.7
								3	= Fault.stop by coasting
P1.7.22	Response to fieldbus	0	3		2		733	See P1.7.21
	fault
P1.7.23	Response to slot fault	0	3		2		734	See P1.7.21

Autorestart Parameters (Control Keypad: Menu M1						G1.8)
Table 2-10: Autorestart Parameters — G1.8
Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
P1.8.1	Wait time	0.10	10.00	s	0.50		717
P1.8.2	Trial time	0.00	60.00	s	30.00		718
P1.8.3	Start function	0	2		0		719	0 = Ramp
								1 = Flying start
								2 = According to par. 1.4.6
P1.8.4	Number of tries after	0	10		0		720
	undervoltage trip
P1.8.5	Number of tries after	0	10		0		721
	overvoltage trip
P1.8.6	Number of tries after	0	3		0		722
	overcurrent trip
P1.8.7	Number of tries after	0	10		0		723
	reference trip
P1.8.8	Number of tries after	0	10		0		726
	motor temperature
	fault trip
P1.8.9	Number of tries after	0	10		0		725
	external fault trip
P1.8.10	Number of tries after	0	10		1		738
	underload fault trip

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SPX9000 AF Drives

August 2005

Keypad Control (Control Keypad: Menu M2)

The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the SVX9000 AF Drives User Manual.

Table 2-11: Keypad Control Parameters — M2

Code	Parameter	Min.	Max.	Unit	Default	Cust	ID	Note
R2.1	Keypad reference	Par. 1.1.1	Par. 1.1.2	Hz
P1.2	Direction (on keypad)	0	1		0		123	0	= Forward
								1	= Reverse
R2.3	Stop button	0	1		1		114	0	= Limited function of Stop button
								1	= Stop button always enabled

System Menu (Control Keypad: Menu M5)

For parameters and functions related to the general use of the drive, such as application and language selection, customized parameter sets or information about the hardware and software, see Chapter 5 in the SVX9000 AF Drives User Manual.

Expander Boards (Control Keypad: Menu M6)

The M6 menu shows the expander and option boards attached to the control board and board-related information. For more information, see Chapter 5 in the SVX9000 AF Drives User Manual.

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2-11

SPX9000 AF Drives

August 2005

2-12

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MN04004001E