EATON SVX9000 Service Manual

SVX9000 AF Drives

User Manual

Supersedes October 2003

April 2004

MN04003002E

For more information visit: www.eatonelectrical.com

SVX9000 AF Drive User Manual

April 2004

Important Notice – Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Cutler-Hammer® SVX9000 AF Drives.

MN04003002E

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i

SVX9000 AF Drive User Manual

			April 2004
		Contents
	Table of
	LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		iii
	LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		iv
	SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		v
		Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	v
		Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	v
		Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	vi
	CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1-1
		How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-1
		Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-1
		Open SVX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-2
	CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		2-1
		Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-1
		Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-2
		Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-2
	CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		3-1
		Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-1
		UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
		Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-4
		Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . .	3-7
		Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-10
		Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-16
	CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		4-1
		General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-1
		Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-3
	CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		5-1
		Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-1
		Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-3
	CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		6-1
		Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-1
		Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6-2
	APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		A-1
		General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-1
		Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-2
		Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-4
		Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-6
		Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-10
		EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-15
		Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-15
		Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-16
	APPENDIX B — FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		B-1

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

List of Figures

Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-1
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . .	3-4
Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-5
Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-5
Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-6
Figure 3-5: Principle Wiring Diagram of SVX Power Unit,
FR4 to FR5 and FR6 (690V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-7
Figure 3-6: Principle Wiring Diagram of SVX Power Unit,
FR6 (500V), FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-8
Figure 3-7: Principle Wiring Diagram of SVX Power Unit, FR9 to FR10 . . . . . . . . . . . . . .	3-9
Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-10
Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-11
Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-12
Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-13
Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-14
Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-15
Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-1
Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-3
Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . .	4-5
Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-6
Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-6
Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-1
Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-4
Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-5
Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-6
Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-7
Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-9
Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-10
Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-18
Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-19
Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-19
Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . .	5-19
Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-21
Figure A-1: SVX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-2
Figure A-2: Power Loss as Function of Switching Frequency —
3/4 – 3 hp 230V, 1 – 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-6
Figure A-3: Power Loss as Function of Switching Frequency —
5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-7
Figure A-4: Power Loss as Function of Switching Frequency —
10 – 15 hp 230V, 20 – 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-7
Figure A-5: Power Loss as Function of Switching Frequency —
20 – 30 hp 230V, 40 – 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-8
Figure A-6: Power Loss as Function of Switching Frequency —
75 – 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-8
Figure A-7: Power Loss as Function of Switching Frequency —
150 – 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-9

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SVX9000 AF Drive User Manual

	April 2004
List of Figures, continued
Figure A-8: NEMA Type 1 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-10
Figure A-9: NEMA 1 and NEMA 12 with Flange Kit, FR4,
FR5 and FR6 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-11
Figure A-10: NEMA 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions . . . . . . . . . .	A-12
Figure A-11: FR9 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-13
Figure A-12: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . .	A-14
List of Tables
Table 1-1: SVX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . .	1-2
Table 2-1: Space Requirements for Mounting a SVX9000 Drive. . . . . . . . . . . . . . . . . . . .	2-1
Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-2
Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-1
Table 3-2: Cable and Fuse Sizes – 230V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
Table 3-3: Cable and Fuse Sizes – 480V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
Table 3-4: Cable and Fuse Sizes – 575V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-3
Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-3
Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-3
Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-4
Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
Table 4-2: Control Wiring Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-6
Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-1
Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-2
Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-2
Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-8
Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-8
Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-15
Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-15
Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-16
Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-16
Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-16
Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-17
Table 5-12: Monitoring Menu Items — Standard Application Example . . . . . . . . . . . . . .	5-19
Table 5-13: Operate Menu Items — Standard Application Example . . . . . . . . . . . . . . . .	5-20
Table A-1: SVX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-2
Table A-2: Output Power Ratings — 230V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-4
Table A-3: Output Power Ratings — 480V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-5
Table A-4: Output Power Ratings — 575V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-5
Table A-5: NEMA Type 1/Type 12 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . .	A-10
Table A-6: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . .	A-11
Table A-7: FR7 and FR8 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . .	A-12
Table A-8: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-13
Table A-9: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .	A-14
Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	B-1

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MN04003002E

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April 2004

Safety

Definitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the equipment. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

WARNING

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

•Stand on an insulating pad and make it a habit to use only one hand when checking components.

•Always work with another person in case an emergency occurs.

•Disconnect power before checking controllers or performing maintenance.

•Be sure equipment is properly grounded.

•Wear safety glasses whenever working on electronic controllers or rotating machinery.

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SVX9000 AF Drive User Manual

April 2004

Warnings and Cautions

Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler-Hammer® SVX9000 Adjustable Frequency Drive from Eaton Electrical®.

Warnings

WARNING

Be sure to ground the unit following the instructions in this manual.

Ungrounded units may cause electric shock and/or fire.

WARNING

This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury.

WARNING

Components within the SVX9000 power unit are live when the drive is connected to power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DClink/brake resistor terminals (-/+) are live when the drive is connected to power, even if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Even though the control I/O-terminals are isolated from line voltage, the relay outputs and other I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

The SVX9000 drive has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential. Proper grounding, as described in this manual, is required. Failure to observe this precaution could result in death or severe injury.

WARNING

Before applying power to the SVX9000 drive, make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions. Failure to observe this precaution could result in death or severe injury.

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

WARNING

An upstream disconnect/protective device must be provided as required by the National Electric Code (NEC). Failure to follow this precaution may result in death or severe injury.

WARNING

Before opening the SVX9000 drive covers:

•Disconnect all power to the SVX9000 drive.

•Wait a minimum of 5 (five) minutes after all the lights on the keypad are off. This allows time for the DC bus capacitors to discharge.

•A hazard voltage may still remain in the DC bus capacitors even if the power has been turned off. Confirm that the capacitors have fully discharged by measuring their voltage using a multimeter set to measure DC voltage.

Failure to follow the above precautions may cause death or severe injury.

Cautions

CAUTION

Do not perform any meggar or voltage withstand tests on any part of the SVX9000 drive or its components. Improper testing may result in damage.

CAUTION

Prior to any tests or measurements of the motor or the motor cable, disconnect the motor cable at the SVX9000 output terminals (U, V, W) to avoid damaging the SVX9000 during motor or cable testing.

CAUTION

Do not touch any components on the circuit boards. Static voltage discharge may damage the components.

CAUTION

Any electrical or mechanical modification to this equipment without prior written consent of Eaton’s Cutler-Hammer business unit will void all warranties and may result in a safety hazard in addition and voiding of the UL listing.

CAUTION

Install the SVX9000 drive on flame-resistant material such as a steel plate to reduce the risk of fire.

CAUTION

Install the SVX9000 drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration, to lessen the risk of the drive falling and being damaged and/or causing personal injury.

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SVX9000 AF Drive User Manual

April 2004

CAUTION

Prevent foreign material such as wire clippings or metal shavings from entering the drive enclosure, as this may cause arcing damage and fire.

CAUTION

Install the SVX9000 drive in a well-ventilated room that is not subject to temperature extremes, high humidity, or condensation, and avoid locations that are directly exposed to sunlight, or have high concentrations of dust, corrosive gas, explosive gas, inflammable gas, grinding fluid mist, etc. Improper installation may result in a fire hazard.

Motor and Equipment Safety

CAUTION

Before starting the motor, check that the motor is mounted properly and aligned with the driven equipment. Ensure that starting the motor will not cause personal injury or damage equipment connected to the motor.

CAUTION

Set the maximum motor speed (frequency) in the HXV9000 drive according to the requirements of the motor and the equipment connected to it. Incorrect maximum frequency settings can cause motor or equipment damage and personal injury.

CAUTION

Before reversing the motor rotation direction, ensure that this will not cause personal injury or equipment damage.

CAUTION

Make sure that no power correction capacitors are connected to the SVX9000 output or the motor terminals to prevent SVX9000 malfunction and potential damage.

CAUTION

Make sure that the SVX9000 output terminals (U, V, W) are not connected to the utility line power as severe damage to the SVX9000 may occur.

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

Chapter 1 — Overview

This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the Cutler-Hammer® SVX9000 catalog numbering system.

How to Use This Manual

The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the Cutler-Hammer SVX9000 drive by Eaton Electrical®. To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the SVX9000. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference.

Chapter 1 – Overview is the chapter you are reading now.

Chapter 2 – Mounting

Chapter 3 – Power Wiring

Chapter 4 – Control Wiring

Chapter 5 – Menu Information

Chapter 6 – Start-Up

Appendix A – Technical Data

Appendix B – Fault and Warning Codes

Receiving and Inspection

This SVX9000 AC drive has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your SVX9000 drive, please check for the following:

●Check to make sure that the package(s) includes the SVX9000 drive, the User Manual, and rubber conduit covers, screws, conduit plate and ground straps.

●Inspect the unit to ensure it was not damaged during shipment.

●Make sure that the part number indicated on the nameplate corresponds with the Catalog Number on your order.

If shipping damage has occurred, please contact and file a claim with the carrier involved immediately.

If the delivery does not correspond to your order, please contact your Eaton Electrical Cutler-Hammer representative.

Note: Do not destroy the packing. The template printed on the protective cardboard can be used for marking the mounting points of the SVX9000 on the wall or cabinet.

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SVX9000 AF Drive User Manual

April 2004

Open SVX9000 Catalog Numbers

Table 1-1: SVX9000 AF Drive Catalog Numbering System

S V X 0 0 7 A 1 - 4 A 1 B 1

Product

Expansion Slots 3 through 5

SVX =

SVX Industrial Drive

• Option boards be selected from left

SPX =

SPX Drive

to right, in alpha-numeric order.

(Fr10 and larger only)

• Characters to be left blank if no

options are selected

Horsepower (CT)

Board Modifications

F07

= 3/4

030

= 30

1 = Standard Boards (A9, A2)

001

= 1

040

= 40

F15

= 1-1/2

050

= 50

002

= 2

060

= 60

003

= 3

075

= 75

Braking

004

= 5 VT Only

100

= 100

N = No Brake Chopper

005

= 5

125

= 125

B = Internal Brake Chopper

006

= 7-1/2 VT Only

150

= 150

007

= 7-1/2

200

= 200

010

= 10

250

= 250

Input Options

015

= 15

300

= 300

1 = 3-Phase, EMC H

020

= 20

350

= 350

2 = 3-Phase, EMC N

025

= 25

AFD Software Series

Keypad

A = AlphaNumeric

A = Standard Software

Enclosure

Voltage

2 = 208 – 230V

0 = Open Chassis

4 = 380 – 500V

1 = NEMA Type 1

5 = 525 – 690V

2 = NEMA Type 12

All 230V Drives and 480V Drives up to 200 hp (CT) are only available with Input Option 1.480V Drives 250 hp (CT) or larger are only available with Input Option 2.

480V Drives up to 30 hp (CT) are only available with Brake Chopper Option B.

480V Drives 40 hp (CT) and larger come with Brake Chopper Option N as standard.230V Drives up to 15 hp (CT) are only available with Brake Chopper Option B.

230V Drives 20 hp (CT) or larger come with Brake Chopper Option N as standard.

480V Drives 250 hp, 300 hp and 350 hp (CT) are only available with Enclosure Style 0 (Chassis).

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SVX9000 AF Drive User Manual

April 2004

Chapter 2 — Mounting

The SVX9000 drive may be mounted side-by-side or stacked vertically, as outlined in the following section.

Space Requirements

To ensure proper air circulation and cooling, follow the guidelines below.

Table 2-1: Space Requirements for Mounting a SVX9000 Drive

					Dimensions in Inches (mm)
Frame	Drive Type				A	A2	B	C	D
4	230V, 1	– 3 hp VT, 3/4 – 3 hp CT			0.8	—	0.8	3.9 (100)	2.0
	480V, 1	– 5 hp CT, 1-1/2 – 7-1/2 hp VT			(20)		(20)		(50)
5	230V, 5	– 10 hp VT, 5 – 7-1/2 hp CT			1.2	—	0.8	4.7 (120)	2.4
	480V, 7-1/2 – 15 hp CT, 10 – 20 hp VT				(30)		(20)		(60)
6	230V, 15 –			20 hp VT, 10 – 15 hp CT	1.2	—	0.8	6.3 (160)	3.1
	480V, 20 –			30 hp CT, 25 – 40 hp VT	(30)		(20)		(80)
	575V, 2	– 25 hp CT, 3 – 30 hp VT
7	230V, 25 –			40 hp VT, 20 – 30 hp CT	3.1	—	3.1	11.8	3.9	(100)
	480V, 40		–	60 hp CT, 50 – 75 hp VT	(80)		(80)	(300)
	575V, 30		–	40 hp CT, 40 – 50 hp VT
8	480V, 75		–	125 hp CT, 100 – 150 hp VT	3.1	5.9 (150)	3.1	11.8	7.9	(200)
	575V, 50		–	75 hp CT, 60 – 100 hp VT	(80)		(80)	(300)
9	480V, 200 – 250 hp VT, 150 – 200 hp CT				2.0	—	3.1	15.7	9.8	(250)
	575V, 100 – 150 hp CT, 150 – 200 hp VT				(50)		(80)	(400)	13.8
									(350)

Dimensions represent the minimum clearance needed when mounting a SVX9000. See Figure 2-1 below. A = clearance around the SVX9000.

A2 = clearance needed to change the fan without disconnecting the motor cables.

B = distance between adjacent SVX9000s or between the SVX9000 and an enclosure wall. C = clearance above the SVX9000.

D = clearance below the SVX9000.

Minimum clearance below the SVX9000 needed to change the fan.

	C
	B	B
A	A
A2
	A2
	D

Figure 2-1: Mounting Space Requirements.

If several units are mounted above each other, the clearance between the drives should equal C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the lower unit must be directed away from the inlet air used by the upper unit.

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SVX9000 AF Drive User Manual

April 2004

Environmental Requirements

Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for any storage or operating situation.

Table 2-2 specifies the minimum airflow required in the area where the drive will be mounted.

Table 2-2: Cooling Airflow Requirements

Drive Type			Cooling Air Required
230V, 3/4 – 3 hp CT			41 cfm (70 m3/h)
480V, 1 – 5 hp CT
230V, 5 – 7-1/2 hp CT			112 cfm (190 m3/h)
480V, 7-1/2 – 15 hp CT
230V, 10 –		15 hp CT	250 cfm (425 m3/h)
480V, 20 –		30 hp CT
575V, 2 – 25 hp CT
230V, 20 –		30 hp CT	250 cfm (425 m3/h)
480V, 40	–	60 hp CT
575V, 30	–	40 hp CT
480V, 75	–	125 hp CT	383 cfm (650 m3/h)
575V, 60	–	75 hp CT
480V, 150 – 200 hp CT			765 cfm (1300 m3/h)
575V, 100 – 150 hp CT

Standard Mounting Instructions

1.Measure the mounting space to ensure that it allows for the minimum space surrounding the drive. Drive dimensions are in Appendix A.

2.Make sure the mounting surface is flat and strong enough to support the drive, is not flammable, and is not subject to excessive motion or vibration.

3.Ensure that the minimum airflow requirements for your drive are met at the mounting location.

4.Mark the location of the mounting holes on the mounting surface, using the template provided on the cover of the cardboard shipping package.

5.Using fasteners appropriate to your drive and mounting surface, securely attach the drive to the mounting surface using all 4 screws or bolts.

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

Chapter 3 — Power Wiring

Guidelines

To ensure proper wiring, use the following guidelines:

●Use heat-resistant copper cables only, +75°C or higher.

●The input line cable and line fuses must be sized in accordance with the rated input current of the unit. See Tables 3-2 and 3-5.

●Consistent with UL listing requirements, for maximum protection of the SVX9000 drive, UL recognized fuses type RK5 should be used for 480V and 230V ratings.

●If the motor temperature sensing is used for overload protection, the output cable size may be selected based on the motor specifications.

●If three or more shielded cables are used in parallel for the output on the larger units, every cable must have its own overload protection.

●Avoid placing the motor cables in long parallel lines with other cables.

●If the motor cables run in parallel with other cables, note the minimum distances between the motor cables and other cables given in Table 3-1 below:

Table 3-1: Cable Spacings

Minimum Distance Between
Cables in Feet (m)	Cable in Feet (m)
1 (0.3)	≤	164	(50)
3.3 (1.0)	≤	656	(200)

●The spacings of Table 3-1 also apply between the motor cables and signal cables of other systems.

●The maximum length of the motor cables is as follows:

–1 – 2 hp, 230V units, 328 ft. (100m)

–All other hp units, 984 ft. (300m)

●The motor cables should cross other cables at an angle of 90 degrees.

●If conduit is being used for wiring, use separate conduits for the input power wiring, the output power wiring, the signal wiring and the control wiring.

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SVX9000 AF Drive User Manual

April 2004

UL Compatible Cable Selection and Installation

Use only copper wire with temperature rating of at least 75°C.

Table 3-2: Cable and Fuse Sizes – 230V Ratings

	Frame		Fuse	Wire Size		Terminal Size
hp	Size	I (A)	(A)	Power	Ground	Power	Ground
		l
1	FR4	4.8	10	14	14	12 – 16	14 – 16
1-1/2		6.6	10	14	14	12 – 16	14 – 16
2		7.8	10	14	14	12 – 16	14 – 16
3		11	15	12	14	12 – 16	14 – 16
5	FR5	17.5	20	10	10	8 – 16	8 – 16
7-1/2		25	30	8	8	8 – 18	8 – 16
10	FR6	31	40	8	8	0 – 14	2 – 10
15		48	60	4	6	0 – 14	2 – 10
20	FR7	61	80	2	6	0 – 14	00 – 10
25		72	100	2	6	0 – 14	00 – 10
30		87	110	1/0	4	0 – 14	00 – 10

UL recognized type RK.

Based on a maximum environment of 104°F (40°C).

Table 3-3: Cable and Fuse Sizes – 480V Ratings

	Frame		Fuse	Wire Size		Terminal Size
hp	Size	I (A)	(A)	Power	Ground	Power	Ground
		l
1-1/2	FR4	3.3	10	14	14	12 – 16	14 – 16
2		4.3	10	14	14	12 – 16	14 – 16
3		5.6	10	14	14	12 – 16	14 – 16
5		7.6	10	14	14	12 – 16	14 – 16
7-1/2	FR5	12	15	12	12	8 – 16	8 – 16
10		16	20	10	10	8 – 16	8 – 16
15		23	30	8	8	8 – 16	8 – 16
20	FR6	31	35	8	8	0 – 14	2 – 10
25		38	50	6	8	0 – 14	2 – 10
30		46	60	4	6	0 – 14	2 – 10
40	FR7	61	80	2	6	0 – 14	2/0 – 10
50		72	100	2	6	0 – 14	2/0 – 10
60		87	110	1/0	4	0 – 14	2/0 – 10
75	FR8	105	125	2/0	2	3/0 – 4	3/0 – 4
100		140	175	4/0	1/0	350MCM – 3/0	3/0 – 4
125		170	200	300	2/0	350MCM – 3/0	3/0 – 4
150	FR9	205	250	350MCM	3/0	350MCM – 2x3/0	3/0 – 4
200		261	350	2x250MCM	3/0	350MCM – 2x3/0	3/0 – 4
250	FR10	300	400	2x250	300MCM	600MCM	600MCM
300		385	450	2x300	300MCM	600MCM	600MCM
350		460	600	2x400	300MCM	600MCM	600MCM

UL recognized type RK.

Based on a maximum environment of 104°F (40°C).

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SVX9000 AF Drive User Manual

April 2004

Table 3-4: Cable and Fuse Sizes – 575V Ratings

	Frame		Fuse	Wire Size		Terminal Size
hp	Size	I (A)	(A)	Power	Ground	Power	Ground
		l
2	FR6	3.3	10	14	14	14 – 0	14 – 2
3		4.5	10	14	14	14 – 0	14 – 2
5		7.5	10	14	14	14 – 0	14 – 2
7-1/2		10	15	12	14	14 – 0	14 – 2
10		13.5	20	10	12	14 – 0	14 – 2
15		18	30	10	10	14 – 0	14 – 2
20		22	35	8	8	14 – 0	14 – 2
25		27	40	8	8	14 – 0	14 – 2
30	FR7	34	50	6	8	14 – 0	10 – 0
40		41	60	4	6	14 – 0	10 – 0
50	FR8	52	80	2	6	4 – 3/0	4 – 3/0
60		62	100	1	6	4 – 3/0	4 – 3/0
75		80	125	1/0	6	4 – 3/0	4 – 3/0
100		100	175	3/0	6	4 – 3/0	4 – 3/0
125	FR9	125	200	4/0	2	2x3/0 – 350MCM	4 – 3/0
150		144	250	350	1/0	2x3/0 – 350MCM	4 – 3/0
200	FR10	208	350	2x250	300MCM	600MCM	600MCM
250		261	450	2x300	300MCM	600MCM	600MCM
300		325	500	2x350	300MCM	600MCM	600MCM

UL recognized type RK.

Based on a maximum environment of 104°F (40°C).

Table 3-5: Maximum Symmetrical Supply Current

		Maximum RMS Symmetrical
Product	Voltage	Amperes on Supply Circuit
3/4 – 30 hp	230	100,000A
1-1/2 – 200 hp	480	100,000A

Table 3-6: Power Connection Tightening Torque

	Frame	Tightening Torque	Tightening Torque
Rating	Size	(in-lbs)	(Nm)
230V, 3/4 – 3 hp	FR4	5	0.6
480V, 1 – 5 hp		5	0.6
230V, 5 – 7-1/2 hp	FR5	13	1.5
480V, 7-1/2 – 15 hp		13	1.5
230V, 10 – 15 hp	FR6	35	4
480V, 20 – 30 hp		35	4
575V, 2 – 25 hp		35	4
230V, 20 – 30 hp	FR7	85	10
480V, 40 – 60 hp		85	10
575V, 30 – 40 hp		85	10
480V, 75 – 125 hp	FR8	340/187	40/22
575V, 50 – 75 hp		340/187	40/22
480V, 150 – 200 hp	FR9	340/187	40/22
575V, 100 – 175 hp		340/187	40/22

The isolation standoff of the bus bar will not withstand the listed tightening torque. Use a wrench to apply a counter torque when tightening.

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SVX9000 AF Drive User Manual

April 2004

Installation Instructions

1. Strip the motor and input power cables as shown in Figure 3-1 and Table 3-7.

Ground

Ground

C2

A1

C1

A2

D1

B2

D2

B1

						Power			Motor
					Figure 3-1: Input Power and Motor Cable Stripping
							and Wire Lengths
Cable Stripping Lengths for Power and Motor Cables
	Table 3-7: Power and Motor Cable Stripping Lengths
	Product				Frame	Power Wiring in Inches (mm)					Motor Wiring in Inches (mm)
	hp		Voltage		Size	A1	B1	C1	D1		A2	B2	C2	D2
	3/4 – 3		230V		FR4	0.59	1.38	0.39	0.79		0.28	1.97	0.28	1.38
	1 – 5		480V			(15)	(35)	(10)	(20)		(7)	(50)	(7)	(35)
	5 – 7-1/2		230V		FR5	0.79	1.57	0.39	1.18		0.79	2.36	0.39	1.57
	7-1/2 – 15		480V			(20)	(40)	(10)	(30)		(20)	(60)	(10)	(40)
	10	– 15	230V		FR6	0.79	3.54	0.59	2.36		0.79	3.54	0.59	2.36
	20	– 30	480V			(20)	(90)	(15)	(60)		(20)	(90)	(15)	(60)
	2 – 25		575V
	20	– 30	230V		FR7	0.98	4.72	0.98	4.72		0.98	4.72	0.98	4.72
	40	– 60	480V			(25)	(120)	(25)	(120)		(25)	(120)	(25)	(120)
	30	– 40	575V
	75	– 125	480V		FR8	1.10	9.45	1.10	9.45		1.10	9.45	1.10	9.45
	50	– 75	575V			(28)	(240)	(28)	(240)		(28)	(240)	(28)	(240)
	150 – 200		480V		FR9	1.10	11.61	1.10	11.61		1.10	11.61	1.10	11.61
	100 – 300		575V			(28)	(295)	(28)	(295)		(28)	(295)	(28)	(295)

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

2. Locate the plastic bag containing the wiring plate.

Figure 3-2: Wiring Plate

3.If conduit is being used, attach the wiring plate to drive then conduit.

4.Pass the motor and input power wires/cables through the holes of the wiring plate.

5.Connect the input power and motor and control wires to their respective terminals according to the wiring diagrams in the section marked “Standard Wiring Diagrams and Terminal Locations” on Page 3-7.

6.If an optional external brake resistor is used, connect its cable to the appropriate terminals. See “Standard Wiring Diagrams and Terminal Locations.”

7.If shielded cable is used, connect the shields of the input line power cable and the motor cable to the ground terminals of the SVX9000 drive, the motor and the line power supply.

Figure 3-3: Ground Terminal Locations

8.If shielded cable is not used, check the connection of the ground cable to the motor, the SVX9000 drive and the input line power terminals marked with .

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SVX9000 AF Drive User Manual

April 2004

9.Attach the wiring plate with the screws provided. Ensure that no wires are trapped between the frame and the wiring plate.

10.Insert the rubber grommets supplied into the wiring plate holes that have not been used, as illustrated in Figure 3-4.

Figure 3-4: Cable Protection Plate

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

Standard Wiring Diagrams and Terminal Locations

The following wiring diagrams show the line and motor connections of the frequency converter.

Power

Board

230V 3/4 - 15 hp

480V 1 - 30 hp

575V 2 - 25 hp

									Control
									Board
		L1 L2 L3					R- U V W
						DCDC+/
						R+			Note:
									Integrated Brake
									Chopper Circuit Not
									Included on 575V units.
						BR
						Option

L1 L2 L3 See

Note

M 3~

Figure 3-5: Principle Wiring Diagram of SVX Power Unit,

FR4 to FR5 and FR6

Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton Electrical for more information.

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SVX9000 AF Drive User Manual

April 2004

Power

Board

230V 20 - 30 hp

480V 40 - 125 hp

575V 30 - 75 hp

Control

Board

RFI Filter

DC+/

L1 L2 L3 R+ R- U V W

DC-

BR

Option

Note:

Integrated Brake

Chopper Circuit Not

Included on 575V units.

L1 L2 L3

See

Note

M 3~

Figure 3-6: Principle Wiring Diagram of SVX Power Unit,

FR6, FR7 and FR8

Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton Electrical for more information.

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SVX9000 AF Drive User Manual

April 2004

Power

Board

480V 150 - 350 hp

575V 100 - 300 hp

Control

Board

RFI Filter

DC+/

L1

L2

L3

R+ R- U V W

DC-

BR

Option

L1

L2

L3

See

M

Note

3~

Figure 3-7: Principle Wiring Diagram of SVX Power Unit,

FR9 to FR10

The dotted lines refer to components present in FR9 but not in FR10.

Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton Electrical for more information.

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3-9

SVX9000 AF Drive User Manual

April 2004

Power and Motor Wiring Terminal Photos

230V, 3/4 – 3 hp 480V, 1 – 5 hp

Frame Size: FR4

Figure 3-8: FR4 Power and Motor Wiring Terminals

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

230V, 5 – 7-1/2 hp 480V, 7-1/2 – 15 hp

Frame Size: FR5

Figure 3-9: FR5 Power and Motor Wiring Terminals

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SVX9000 AF Drive User Manual

April 2004

230V, 10 – 15 hp 480V, 20 – 30 hp 575V, 2 – 25 hp

Frame Size: FR6

Figure 3-10: FR6 Power and Motor Wiring Terminals

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MN04003002E

SVX9000 AF Drive User Manual

April 2004

230V, 20 – 30 hp 480V, 40 – 60 hp 575V, 30 – 40 hp

Frame Size: FR7

Figure 3-11: FR7 Power and Motor Wiring Terminals

MN04003002E

For more information visit: www.eatonelectrical.com

3-13

SVX9000 AF Drive User Manual

April 2004

Supplied only when	{
Brake Chopper
included with Drive.

480V, 75 – 125 hp 575V, 50 – 75 hp

Frame Size: FR8

Figure 3-12: FR8 Power and Motor Wiring Terminals

3-14

For more information visit: www.eatonelectrical.com

MN04003002E

SVX9000 AF Drive User Manual

April 2004

480V, 150 – 200 hp 575V, 100 – 175 hp

Frame Size: FR9

Figure 3-13: FR9 Power and Motor Wiring Terminals

MN04003002E

For more information visit: www.eatonelectrical.com

3-15

SVX9000 AF Drive User Manual

April 2004

Checking the Cable and Motor Insulation

1.Check the motor cable insulation as follows:

●Disconnect the motor cable from terminals U, V and W of the SVX9000 and from the motor.

●Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

●The insulation resistance must be >1 MΩ .

2.Check the input power cable insulation as follows:

●Disconnect the input power cable from terminals L1, L2 and L3 of the SVX9000 and from the utility line feeder.

●Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

●The insulation resistance must be >1 MΩ .

3.Check the motor insulation as follows:

●Disconnect the motor cable from the motor and open any bridging connections in the motor connection box.

●Measure the insulation resistance of each motor winding. The measurement voltage must equal at least the motor nominal voltage but not exceed 1000V.

●The insulation resistance must be >1 MΩ .

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MN04003002E