Ditch Witch SK750, SK755 User Manual

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SK750/SK755

Operator’s

Manual

CMW®

Issue 2.0

053-2570

 

Original Translation

 

SK750/SK755 Operator’s Manual

Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 6

• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

• Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

CMW®

Ditch Witch SK750, SK755 User Manual

Overview - 2

SK750/SK755 Operator’s Manual

Serial Number Location

Serial Number Location

Record serial numbers and date of purchase in spaces provided. Unit serial number is located as shown.

t35om034w.eps

Item

date of manufacture

date of purchase

unit serial number

engine serial number

CMW®

SK750/SK755 Operator’s Manual

Overview - 3

Intended Use

Intended Use

The SK750/SK755 is a platform, rubber track mini skid steer unit designed for light-to medium-duty construction work. The SK750/SK755 has a quick attach mount plate which makes it easy for an operator to connect different attachments. The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme

temperatures. Contact your Ditch Witch dealer. Use in any other way is considered contrary to the intended use.

The SK750/SK755 should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

CMW®

Overview - 4

SK750/SK755 Operator’s Manual

Unit Components

Unit Components

1

2

3

4

5

t35om001w.eps

 

 

 

 

1.Operator station

2.Tracks

3.Engine compartment

4.Lift arms

5.Mount plate

CMW®

SK750/SK755 Operator’s Manual

Operator Orientation

Overview - 5

Operator Orientation

1.Front of unit

2.Right side of unit

3.Rear of unit

4.Left side of unit

 

1

4

2

 

3

t35om002w.eps

 

CMW®

Overview - 6

SK750/SK755 Operator’s Manual

About This Manual

About This Manual

This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

CMW®

SK750/SK755 Operator’s Manual

Foreword - 7

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.

Attn: Marketing Department

PO Box 66

Perry, OK 73077-0066

USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

CMW®

Foreword - 8

SK750/SK755 Operator’s Manual

 

 

SK750/755

Operator’s Manual

Issue number 2.0 / OM-7/14

Part number 053-2570

Copyright 2012, 2014

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles Machine Works, Inc.

CMW®

SK750/SK755 Operator’s Manual

Contents - 9

Contents

Overview

1

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

7

part number, revision level, and publication date of this manual, and factory contact information

 

 

Safety

11

 

 

 

 

machine safety alerts and emergency procedures

 

 

 

 

 

 

 

 

 

 

 

Controls

21

 

 

machine controls, gauges, and indicators and how to use them

 

 

 

 

 

 

 

Prepare

29

 

 

 

 

procedures for inspecting and classifying the jobsite, planning the installation path (if

 

 

 

needed), preparing the jobsite for work, and connecting attachments

 

 

 

 

 

 

 

Drive

37

 

 

procedures for startup, cold start, driving, and shutdown

 

 

 

 

 

 

 

Transport

41

 

 

 

 

procedures for lifting, hauling, and towing

 

 

 

 

 

 

 

 

 

 

 

Complete the Job

49

 

 

procedures for restoring the jobsite and rinsing and storing equipment

 

 

 

 

 

 

 

Service

51

 

 

 

 

service intervals and instructions for this machine including lubrication, replacement

 

 

 

of wear items, and basic maintenance

 

 

 

 

 

 

 

Specifications

71

 

 

machine specifications including weights, measurements, power ratings, and fluid

 

 

 

capacities

 

 

 

 

 

 

 

Support

75

 

 

 

 

the warranty policy for this machine, and procedures for obtaining warranty

 

 

 

consideration and training

 

 

 

 

 

 

 

Service Record

79

 

 

a record of major service performed on the machine

 

CMW®

Contents - 10

SK750/SK755 Operator’s Manual

 

 

CMW®

SK750/SK755 Operator’s Manual

Safety - 11

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13

• Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

• If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 17

Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 18

CMW®

Safety - 12

SK750/SK755 Operator’s Manual

Guidelines

Guidelines

Follow these guidelines before operating any jobsite equipment:

Complete proper training and read operator’s manual before using equipment.

Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.

Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.

Mark jobsite clearly and keep spectators away.

Wear personal protective equipment.

Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch® dealer.

Replace missing or damaged safety shields and safety signs.

Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

Do not operate unit where flammable gas may be present.

Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

Complete the equipment checklist located at www.ditchwitch.com/resources/safety.

CMW®

SK750/SK755 Operator’s Manual

Emergency Procedures

Emergency Procedures

Safety - 13

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. 274-050

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

When working near electric cables, remember the following:

Electricity follows all paths to ground, not just path of least resistance.

Pipes, hoses, and cables will conduct electricity back to all equipment.

Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

power outage

smoke

explosion

popping noises

arcing electricity

If any of these occur, assume an electric strike has occurred.

CMW®

Safety - 14

SK750/SK755 Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.

Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.

Raise attachments and drive from immediate area.

Contact utility company to shut off power.

Do not return to jobsite or allow anyone into area until given permission by utility company.

If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR. Take the following actions. The order and degree of action will depend upon the situation.

LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.

Contact utility company to shut off power.

Do not return to jobsite or allow anyone into area until given permission by utility company.

CMW®

SK750/SK755 Operator’s Manual

Safety - 15

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark. 275-419 (2P)

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

Immediately shut off engine(s), if this can be done safely and quickly.

Remove any ignition source(s), if this can be done safely and quickly.

Warn others that a gas line has been cut and that they should leave the area.

Leave jobsite as quickly as possible.

Immediately call your local emergency phone number and utility company.

If jobsite is along street, stop traffic from driving near jobsite.

Do not return to jobsite until given permission by emergency personnel and utility company.

CMW®

Safety - 16

SK750/SK755 Operator’s Manual

Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.

If fire is small and fire extinguisher is available, attempt to extinguish fire.

If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

CMW®

SK750/SK755 Operator’s Manual

Safety - 17

Safety Alert Classifications

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.

indicates a hazardous situation that, if not avoided, could result in death or serious injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Watch for two other words: NOTICE and IMPORTANT.

NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

CMW®

Safety - 18

SK750/SK755 Operator’s Manual

Machine Safety Alerts

Machine Safety Alerts

1

2

3

Crushing weight. Place cylinder lock on extended cylinder and secure. 273-413

Read operator’s manual. Know how to use all controls. Your safety is at stake. 273-475

Lift point. See Transport chapter for more information. 274-442

CMW®

SK750/SK755 Operator’s Manual

Machine Safety Alerts

Safety - 19

4

5

6

7

8

Tiedown location. See Transport chapter for more information.

274-318

Moving parts could cut off hand or foot. Stay away.

275-184

Crushing weight could cause death or serious injury. Stay away. 275-326

Hot parts may cause burns. Do not touch until cool or wear gloves. 275-355 (2-P)

Shut down engine before opening hood for servicing and maintaining machine. 273-479

CMW®

Safety - 20

SK750/SK755 Operator’s Manual

Machine Safety Alerts

CMW®

SK750/SK755 Operator’s Manual

Gauges and Indicators

Controls - 21

Controls

Gauges and Indicators

1

6

2

7

3

8

9

4

 

5

10

t35om003w.eps

 

1.

Glow plug button

6.

Ignition switch

2.

Engine coolant temperature gauge

7.

Hourmeter

3.

Engine oil pressure indicator

8.

Engine coolant temperature indicator

4.

Hydraulic fluid temperature indicator

9.

Glow plug indicator

5.

Hydraulic fluid level sight glass

10.

Fuel gauge

CMW®

Controls - 22

SK750/SK755 Operator’s Manual

Gauges and Indicators

Item

Description

Notes

 

 

 

 

 

1.

Glow plug button

To help start cold engine, turn

IMPORTANT: Press glow plug button

 

 

 

ignition switch to first position.

according to temperatures below.

 

 

 

 

 

 

Press glow plug button as

• If ambient temperature is below

 

 

 

directed in notes.

 

40° F (4° C), press and hold

 

 

 

Release button, then turn

 

button for 5 seconds.

 

 

 

• If ambient temperature is below

 

 

 

ignition switch all the way

 

 

 

 

20° F (-7° C), press and hold

 

 

 

clockwise to start.

 

 

 

 

 

button for 10 seconds.

 

 

c00ic108h.eps

 

 

 

 

 

 

• Do not press button for more than

 

 

 

 

 

20 seconds continuously.

 

 

 

 

 

2.

Engine coolant

Displays coolant temperature.

IMPORTANT: If temperature goes

 

temperature gauge

 

above 230°F (110°C):

 

 

 

 

1.

Stop operation, set throttle to low

 

 

 

 

idle, and allow engine to cool.

 

 

 

 

2.

Stop engine.

 

 

 

 

3.

Check coolant level.

 

 

 

 

4.

Ensure radiator is clean.

 

 

 

 

 

 

 

 

 

3.

Engine oil pressure

Lights when engine oil

Engine will stop.

 

indicator

pressure is low.

1.

Check oil level.

 

 

 

Also lights briefly when

 

 

 

2.

Check for leaks before starting

 

 

 

engine is started.

 

 

 

 

 

engine.

 

 

 

 

 

 

4. Hydraulic fluid

Lights and alarm sounds

Check hydraulic fluid level.

temperature indicator

when hydraulic fluid is

 

 

 

 

overheating.

Reduce load.

 

 

 

 

 

 

 

Ensure oil cooler is clean.

 

 

 

 

 

5. Hydraulic fluid sight

Shows level of hydraulic fluid

glass

in tank. Maintain fluid at

 

halfway point on glass.

CMW®

SK750/SK755 Operator’s Manual

Gauges and Indicators

Controls - 23

Item

Description

Notes

 

 

 

 

 

6.

Ignition switch

To start engine, insert key and

IMPORTANT:

 

 

 

turn clockwise.

• If engine does not start or stalls,

 

 

 

 

 

 

 

 

 

 

To stop engine, turn key

turn key to STOP and then

 

 

 

counterclockwise.

restart.

 

 

 

 

• Do not allow starter motor to run

 

 

 

 

continuously for more than 20

 

 

 

 

seconds.

 

 

 

 

 

7.

Hourmeter

Displays engine operating

Use these times to schedule service.

 

 

 

time.

 

 

 

 

 

 

 

 

 

 

 

 

 

8. Engine coolant

Lights and alarm sounds

1.

Stop operation, set throttle to low

temperature indicator

when engine coolant

idle, and allow engine to cool.

 

 

 

 

 

temperature is too high.

2.

Stop engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Check coolant level.

 

 

 

 

 

 

 

 

9. Glow plug indicator

Lights when ignition switch is

 

 

 

on and glow plug button is

 

 

 

 

 

 

pressed.

 

 

 

 

10. Fuel tank sight window Shows level of fuel in tank.

NOTICE: Use low sulfur or ultra low sulfur fuel only.

CMW®

Controls - 24

SK750/SK755 Operator’s Manual

 

Controls

Controls

 

1

5

2

6

3

7

4

 

t35om004w.eps

 

1.Left track drive control or Track drive joystick (optional)

2.Right track drive control or Track drive joystick (optional)

3.Throttle

4.Parking brake lever

5.Lift arm control

6.Attachment drive control

7.Attachment drive foot control

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