Ditch Witch RT45 User Manual

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Page 1

RT45

Tier 4

Operator’s Manual

CMW

Issue 2.0

053-2746

Page 2

RT45 Operator’s Manual Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5

• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CMW

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Overview - 2 RT45 Operator’s Manual

Serial Number Location

Record serial numbers and date of purchase in spaces provided. RT45 (2) and engine (1) serial numbers are located as shown.

CMW

Date of manufacture Date of purchase RT45 serial number Engine serial number Front attachment serial number Rear attachment serial number Trailer serial number

Page 4

RT45 Operator’s Manual Overview - 3

Intended Use

The RT45 is a riding trencher designed to install buried service lines of various sizes using a variety of Ditch Witch

attachments.

Attachment Max. width/diameter Max. depth

H313 trencher 12 in (305 mm) 63 in (1.6 m) H314 trencher, center 12 in (305 mm) 52 in (1.3 m) H314 trencher, offset 8 in (200 mm) 52 in (1.3 m) H331 plow 3 in (76 mm) 24 in (610 mm) H350 combo

trencher 8 in (200 mm) 42 in (1.1 m)

plow 3 in (76 mm) 24 in (610 mm) H342 saw 5 in (130 mm) 18 in (455 mm) A323 backhoe 18 in (460 mm) 93.2 in (2.4 m) MT12 MicroTrencher 0.75-1.25 in (19-32 mm) 6-12.5 in (165-318 mm)

The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch

Witch dealer. Use in any other way is considered contrary to the intended use.

The RT45 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

CMW

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Overview - 4 RT45 Operator’s Manual

Unit Components

1. Rollover Protective Structure (ROPS)

2. Right console

3. Left console

4. Operator’s station

5. Center console

6. Engine compartment

7. Backfill blade

CMW

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RT45 Operator’s Manual Overview - 5

Operator Orientation

1. Front of unit

2. Right of unit

Right and left sides of machine are determined by facing front of unit while seated at the controls.

3. Rear of unit

4. Left of unit

About This Manual

This manual contains information for the proper use of this machine. See Operation Overview for basic

operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

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Page 7

Overview - 6 RT45 Operator’s Manual

CMW

Page 8

RT45 Operator’s Manual Foreword - 7

Foreword

This manual is an important part of your equipment. It provides safety information and operation

instructions to help you use and maintain your Ditch Witch Read this manual before using your equipment. Keep it with the equipment at all times for future reference.

If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a

dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA

The descriptions and specifications in this manual are subject to change without notice. The Charles

Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

equipment.

Thank you for buying and using Ditch Witch equipment.

CMW

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Foreword - 8 RT45 Operator’s Manual

RT45

Operator’s Manual

Machine Works, Inc.

This manual covers the following model: RT45 Tier 4.

Issue number 2.0/OM-09/14

Part number 053-2746

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles

This product is covered by one or more of the following patents: U.S. D640290, D640291, D640292, and

8375605 with other U.S. and foreign patents pending.

CMW

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RT45 Operator’s Manual Contents - 11

Overview

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

part number, revision level, and publication date of this manual, and factory contact information

Safety

machine safety alerts and emergency procedures

Controls

machine controls, gauges, and indicators and how to use them

Operation Overview

an overview for completing a job with this machine: planning, setting up, installing product, and restoring the jobsite; with cross references to detailed procedures

Prepare

procedures for inspecting and classifying the jobsite, planning the installation path, and preparing the jobsite for work

Drive

procedures for startup, cold start, driving, and shutdown

Transport

procedures for lifting, hauling, and towing

Trench

procedures for trenching

Plow

procedures for plowing

Saw

procedures for sawing

Backhoe

procedures for digging with backhoe

101

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Contents - 12 RT45 Operator’s Manual

Drill

procedures for drilling

Microtrench

procedures for microtrenching

Systems and Equipment

chain, teeth, sprockets, and optional equipment

Complete the Job

procedures for backfilling and restoring the jobsite and rinsing and storing equipment

Service

service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance

Specifications

machine specifications including weights, measurements, power ratings, and fluid capacities

Support

the warranty policy for this machine, and procedures for obtaining warranty consideration and training

107

115

127

135

137

183

201

Service Record

a record of major service performed on the machine

205

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RT45 Operator’s Manual Safety - 13

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15

• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 19

Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 20

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Safety - 14 RT45 Operator’s Manual

Guidelines

Follow these guidelines before operating any jobsite equipment:

• Complete proper training and read operator’s manual before using equipment.

• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.

• Classify jobsite based on its hazards and use correct tools and machinery , safety equipment, and work methods for jobsite.

• Mark jobsite clearly and keep spectators away.

• Wear personal protective equipment.

• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch

ditchwitch.com/resources/safety.

• Replace missing or damaged safety shields and safety signs.

dealer or at

• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

• Do not operate unit where flammable gas may be present.

• Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

• Complete the equipment checklist located at www.ditchwitch.com/resources/safety.

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RT45 Operator’s Manual Safety - 15

Emergency Procedures

Jobsite hazards could cause death or serious injury . Use correct equipment and work methods. Use and maintain proper safety equipment. 274-050

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death

or serious injury. Know location of lines and stay away.

When working near electric cables, remember the following:

• Electricity follows all paths to ground, not just path of least resistance.

• Pipes, hoses, and cables will conduct electricity back to all equipment.

• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

• power outage

• smoke

• explosion

• popping noises

• arcing electricity

If any of these occur, assume an electric strike has occurred.

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Safety - 16 RT45 Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.

• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.

• Raise attachments and drive from immediate area.

• Contact utility company to shut off power.

• Do not return to jobsite or allow anyone into area until given permission by utility company.

If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR.

Take the following actions. The order and degree of action will depend upon the situation.

• LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.

• Contact utility company to shut off power.

• Do not return to jobsite or allow anyone into area until given permission by utility company.

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RT45 Operator’s Manual Safety - 17

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause

burns. No smoking, no flame, no spark. 275-419 (2P)

Explosion possible. Serious injury or equipment damage could occur.

Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

• Immediately shut off engine(s), if this can be done safely and quickly.

• Remove any ignition source(s), if this can be done safely and quickly.

• Warn others that a gas line has been cut and that they should leave the area.

• Leave jobsite as quickly as possible.

• Immediately call your local emergency phone number and utility company.

• If jobsite is along street, stop traffic from driving near jobsite.

• Do not return to jobsite until given permission by emergency personnel and utility company.

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Safety - 18 RT45 Operator’s Manual

Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.

• If fire is small and fire extinguisher is available, attempt to extinguish fire.

• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

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RT45 Operator’s Manual Safety - 19

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations

which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates a hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations.

indicates a hazardous situation that, if not avoided, could result in death or serious injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate

injury.

Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to

property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

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Safety - 20 RT45 Operator’s Manual

Machine Safety Alerts

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Runaway possible. Start from operator’s position

only. 275-070

Read operator’s manual. Know how to use all controls. Your safety is at stake. 273-475

Hot parts may cause burns. Do not touch until cool

or wear gloves. 273-423

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RT45 Operator’s Manual Safety - 21

Machine Safety Alerts

Rollover could kill or crush. Wear seat belt. 275-303

Fall possible. Riders can fall from machine and be

injured or killed. Only operator is allowed on machine. 273-487

Tiedown location. See Transport chapter for more information.

274-318

Fire or explosion possible. Do not use starter fluid.

273-459

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Safety - 22 RT45 Operator’s Manual

Attachment Safety Alerts

H313

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Moving digging teeth will cause death or serious

injury. Trench cave-in can cause you to fall. Stay away. 274-002

Lift point. See Transport chapter for more information. 274-442

Moving digging teeth will cause death or serious

injury. Trench cave-in can cause you to fall. Stay away.

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RT45 Operator’s Manual Safety - 23

Attachment Safety Alerts

H314

Moving digging teeth will cause death or serious

injury. Trench cave-in can cause you to fall. Stay away. 274-002

Lift point. See Transport chapter for more information. 274-442

Moving digging teeth will cause death or serious

injury. Trench cave-in can cause you to fall. Stay away.

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Safety - 24 RT45 Operator’s Manual

Attachment Safety Alerts

H331

Lift point. See Transport chapter for more information. 274-442

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RT45 Operator’s Manual Safety - 25

Attachment Safety Alerts

H350

Moving digging teeth will cause death or serious

injury. Trench cave-in can cause you to fall. Stay away. 274-002

Lift point. See Transport chapter for more information. 274-442

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Safety - 26 RT45 Operator’s Manual

Attachment Safety Alerts

H342

Moving parts could cut off hand. Keep hands away .

275-184

Flying objects thrown by machine may strike

people. Wear safety glasses and hard hat. 275-193

Moving digging teeth will cause serious injury or

death. Stay away. 275-443

Crushing weight could cause death or serious

injury. Use proper procedures and equipment or stay away. 275-326

Lift point. See Transport chapter for more information. 274-442

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RT45 Operator’s Manual Safety - 27

Attachment Safety Alerts

MT12

Moving parts could cut off hand. Keep hands away .

275-184

Tiedown location. See Transport chapter for more information.

274-318

Lift point. See Transport chapter for more information. 274-442

Flying objects thrown by machine may strike

people. Wear safety glasses and hard hat. 275-193

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Safety - 28 RT45 Operator’s Manual

Attachment Safety Alerts

Moving digging teeth will cause serious injury or

death. Stay away. 275-443

Hot parts may cause burns. Do not touch until cool

or wear gloves. 275-355

Fall possible. Riders can fall from machine and be

injured or killed. Only operator is allowed on machine.

273-487

RWIII/RWIV

CMW

Turning shaft will kill you or crush arm or leg. Stay

away. 275-197

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RT45 Operator’s Manual Controls - 29

Controls

Chapter Contents

Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

• Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

• Graphic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Right Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

• Tractor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

• Trencher Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

• Plow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

• Combo Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

• Saw Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

• Microtrench Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Left Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

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Controls - 30 RT45 Operator’s Manual

Center Console

Controls

1. Auxiliary power outlet

2. Engine override switch

3. Horn

CMW

4. Graphic display

5. Ignition switch

6. Ground drive foot control

Page 30

RT45 Operator’s Manual Controls - 31

Center Console

Item Description Notes

1. Auxiliary power outlet Provides power for other

equipment.

2. Engine override switch If engine shutdown indicator comes on, press to delay engine shutdown for 30 seconds.

c00ic024w.eps

3. Horn To sound horn, press.

Power output is 12V, 5A.

This control allows a temporary override of engine shutdown.

NOTICE: After 30 seconds, engine will again shut down unless fault condition has been cleared on diagnostic gauge.

4. Graphic display Graphic symbols are displayed for indicators and conditions previously shown with gauges.

c00ic604w.eps

5. Ignition switch T o start engine, insert key and turn clockwise.

To stop engine, turn counterclockwise.

IMPORTANT: If error code SPN 190 FMI 8 appears, clear and reset display. Restart engine.

IMPORTANT: If engine does not start on first attempt, check that all interlock requirements have been met, return switch to STOP, and try again.

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Controls - 32 RT45 Operator’s Manual

Center Console

Item Description Notes

6. Ground drive foot control T o move tractor forward, push

top of pedal. To move tractor backward,

push bottom of pedal. To increase speed in either

direction, push pedal farther from center.

To reduce speed in either direction, release pedal.

Pedal should automatically return to neutral when released.

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RT45 Operator’s Manual Controls - 33

Center Console

Graphic Display

1. Hydraulic fluid temperature indicator

2. Operator presence indicator

3. Engine speed (RPM)

4. Diagnostic message indicator

5. Ground drive neutral indicator

6. Attachment drive neutral indicator

7. Engine coolant temperature

8. Engine oil pressure indicator

9. Diagnostic menu button

10. Hourmeter

11. Settings menu button

12. Air filter restriction indicator

13. Electrical system voltage

14. Fuel level indicator

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Controls - 34 RT45 Operator’s Manual

Center Console

Item Description Notes

1. Hydraulic fluid

temperature indicator

c00ic037t.eps

2. Operator presence

indicator

c00ic001w.eps

3. Engine speed (RPM) Displays engine RPM.

4. Diagnostic message

indicator

Lights if hydraulic fluid overheats. Light will come on briefly when engine is started.

Lights when operator is in seat.

indicates a warning code

If light remains on:

• Check that engine fan is turning when engine is running.

• Turn off engine and let it cool.

• Check hydraulic fluid level.

• Check front of hydraulic fluid cooler for debris.

Part of the start interlock system. To start engine,

• operator must be in seat,

• attachment drive control must be in neutral, and

• ground drive control must be in neutral.

5. Ground drive neutral indicator

c00ic022w.eps

indicates a stop code

Lights when ground drive control is in neutral.

Part of the start interlock system. To start engine,

• operator must be in seat,

• attachment drive control must be in neutral, and

• ground drive control must be in neutral.

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RT45 Operator’s Manual Controls - 35

Center Console

Item Description Notes

6. Attachment drive neutral indicator

c00ic021w.eps

7. Engine coolant temperature

c00ic004w.eps

8. Engine oil pressure indicator

Lights when attachment drive/ direction control is in neutral.

Will flash if engine coolant temperature rises above 230°F(110°C).

Will flash if oil pressure falls below 20 psi (1.38 bar). Light will come on briefly when engine is started.

Part of the start interlock system. To start engine,

• operator must be in seat,

• attachment drive control must be in neutral, and

• ground drive control must be in neutral.

If light remains on:

• Turn off engine.

• Check oil level.

9. Diagnostics menu button

10. Hourmeter Records engine operating

11. Settings menu button Press button below icon to go

Press button below icon to go to the Diagnostics menu.

time.

to the Settings menu.

• If pressure is still low, consult engine manual.

Use engine operating times to schedule service.

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Controls - 36 RT45 Operator’s Manual

Center Console

Item Description Notes

12. Air filter restriction indicator

13. Electrical system voltage

14. Fuel level indicator Displays fuel level in tank.

Indicator will begin flashing once the air filter is 25% unrestricted. Percentage will decrease as air filter becomes more restricted.

For best results, replace filter between 25% and 0%. Reset after replacing air filter.

Displays system voltage. Should show 12-14V with engine

Will flash if fuel level is below 10%.

T o view the air filter percentage before 25% unrestricted, press the diagnostics menu button at any time.

running. Fuel tank holds 13 gal (49 L).

NOTICE: Use low sulfur or ultra low sulfur fuel only.

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RT45 Operator’s Manual Controls - 37

Right Fender

Tractor Controls

1. Ground drive speed/direction control

2. Rear steer indicator*

3. Backfill blade control

4. Backfill blade tilt control *

5. Rear steer control*

6. Throttle

*optional

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Page 37

Controls - 38 RT45 Operator’s Manual

Right Fender

Item Description Notes

1. Ground drive speed/

To go forward, push.

direction control

To go backward, pull. To go faster in either

direction, move farther from center.

To stop, move to neutral.

c00ic251h.eps

2. Rear steer indicator Rotates to displays position of

rear wheels.

Control does not automatically return to neutral position when released.

3. Backfill blade control To lower blade, push.

To put blade in float, push fully forward.

To raise blade, pull. To swing blade to right, move

right. To swing blade to left, move

left.

c00ic252h.eps

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RT45 Operator’s Manual Controls - 39

Right Fender

Item Description Notes

4. Backfill blade tilt control

To tilt right side of blade down, push.

To tilt left side of blade down, pull.

c00ic253h.eps

5. Rear steer control To turn rear wheels right,

push until wheels reach desired position, then release.

To turn rear wheels left, pull until wheels reach desired position, then release.

6. Throttle To increase engine speed,

push. To decrease engine speed,

pull.

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Controls - 40 RT45 Operator’s Manual

Right Fender

Trencher Controls

Note: Control configuration with rear steer option is shown in main

illustration. Control configuration without rear steer is shown in balloon.

1. Trencher slide control*

2. Boom lift control

3. Backfill blade tilt/trencher slide selector*

*H314 only

Item Description Notes

1. Trencher slide control To slide trencher right, push.

To slide trencher left, pull.

c00ic198h.eps

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RT45 Operator’s Manual Controls - 41

Right Fender

Item Description Notes

2. Boom lift control To lower, push.

To raise, pull.

3. Backfill blade tilt/ trencher slide selector

c00ic263h.eps

To control backfill blade tilt, push.

To control trencher slide, pull.

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Controls - 42 RT45 Operator’s Manual

Right Fender

Plow Controls

Note: Control configuration with rear steer option is shown in main

illustration. Control configuration without rear steer is shown in balloon.

1. Plow swing control

3. Backfill blade tilt/plow swing selector

2. Plow lift control

Item Description Notes

1. Plow swing control To swing left, pull.

To swing right, push.

c00ic202h.eps

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RT45 Operator’s Manual Controls - 43

Right Fender

Item Description Notes

2. Plow lift control To raise, pull.

To lower, push.

c00ic204h.eps

3. Backfill blade tilt/plow swing selector

c00ic264h.eps

To control backfill blade tilt, push.

To control plow swing, pull.

Use when optional 6-way backfill blade is installed.

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Controls - 44 RT45 Operator’s Manual

Right Fender

Combo Controls

Note: Control configuration with rear

steer option is shown in main illustration. Control configuration without rear steer is shown in balloon.

1. Trencher/Plow lift control 2. Trencher/plow select control

Item Description Notes

1. Trencher/Plow lift control

To raise selected attachment, pull.

T o lower selected attachment, push.

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RT45 Operator’s Manual Controls - 45

Right Fender

Item Description Notes

2. Trencher/plow select control

To select plow, push. To select trencher, pull.

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Controls - 46 RT45 Operator’s Manual

Right Fender

Saw Controls

Note: Control configuration with rear steer option is shown in main

illustration. Control configuration without rear steer is shown in balloon.

1. Saw swing control

2. Saw lift control

Item Description Notes

1. Saw swing control To swing saw to left, pull.

To swing saw to right, push.

3. Backfill blade tilt/saw swing selector

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RT45 Operator’s Manual Controls - 47

Right Fender

Item Description Notes

2. Saw lift control To lower, push.

To raise, pull.

3. Backfill blade tilt/saw swing selector

c00ic264h.eps

To control backfill blade tilt, push.

To control saw swing, pull.

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Controls - 48 RT45 Operator’s Manual

Right Fender

Microtrencher Controls

Tractor

1. Traverse (slide) control

2. Level control

Item Description Notes

1. Traverse (slide) control To slide microtrencher right,

push. To slide microtrencher left,

pull.

CMW

3. Lift control

4. Backfill blade tilt / Traverse selector

Page 48

RT45 Operator’s Manual Controls - 49

Right Fender

Item Description Notes

2. Level control To lower rear of

microtrencher, push. T o raise rear of microtrencher ,

pull.

3. Lift control To lower, push.

To raise, pull.

4. Backfill blade tilt / Traverse selector

To control backfill blade tilt, push.

To control microtrencher traverse, pull.

Use when optional 6-way backfill blade is installed.

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Page 49

Controls - 50 RT45 Operator’s Manual

Right Fender

MT12 MicroTrencher Attachment

1. Swing lock handle

2. Manual tilt adjustment

Item Description Notes

1. Saw swing lock handle To lock, move handle toward

tractor. To unlock, move handle

toward microtrencher.

2. Manual tilt adjustment Turn screw in to adjust angle

left. Turn screw out to adjust

angle right.

3. Bubble level

4. Level indicator

Operate with microtrencher locked in most situations.

Use manual tilt adjustment and bubble level together to adjust microtrencher to match jobsite conditions.

See “Adjust Tilt” on page 119.

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Page 50

RT45 Operator’s Manual Controls - 51

Right Fender

Item Description Notes

3. Bubble level Displays left-to-right

microtrencher angle.

4. Level indicator Indicates when base of

microtrencher is level with pavement.

Use manual tilt adjustment and bubble level together to adjust microtrencher to match jobsite conditions.

See “Adjust Tilt” on page Use lift and level controls together to

adjust microtrencher base until it is flat on pavement.

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Page 51

Controls - 52 RT45 Operator’s Manual

Left Fender

1. Parking brake

2. Work light switch*

Item Description Notes

1. Parking brake To set, pull.

To release, push.

c00ic268h.eps

CMW

3. Attachment speed/direction control

* optional

Page 52

RT45 Operator’s Manual Controls - 53

Left Fender

Item Description Notes

2. Work light switch To turn on, press top.

To turn off, press bottom.

3. Attachment speed/ direction control

c00ic254h.eps

To rotate attachment forward or to start plow vibrator box, push.

To rotate attachment backward, pull.

To go faster in either direction, move farther from center.

T o stop attachment rotation or plow vibrator box, move to neutral.

Control does not return to neutral when released.

NOTICE: When operating plow, do not pull control to reverse. Operating plow in reverse could cause damage to equipment.

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Page 53

Controls - 54 RT45 Operator’s Manual

Seat

1. Seat belt 2. Seat slide control

Item Description Notes

1. Seat belt To fasten, insert latch into

buckle. Adjust until seat belt is low and tight.

To release, lift top of buckle.

2. Seat slide control To slide seat forward or

backward, pull or push left, then adjust seat.

To lock seat in place, release.

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Page 54

RT45 Operator’s Manual Controls - 55

Backhoe Console

1. Remote throttle on/off

2. Remote throttle increase/decrease

3. Boom/Swing control

4. Left stabilizer control

5. Right stabilizer control

6. Bucket/Dipper control

NOTICE: Hydraulic functions will be disconnected if operator leaves the backhoe seat.

7. Remote engine stop switch

8. Seat latch

9. Neutral switch*

10. Mechanical stow lock control

11. Work light switch*

12. Backfill blade control*

13. Remote ground drive control*

*optional

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Page 55

Controls - 56 RT45 Operator’s Manual

Backhoe Console

Item Description Notes

1. Remote throttle on/off To turn on, press top.

To turn off, press bottom.

2. Remote throttle increase/decrease

3. Boom/Swing control To swing boom left, move left.

4. Left stabilizer control To lower, pull.

To increase engine speed, press top.

To decrease engine speed, press bottom.

To swing boom right, move right.

To raise boom, pull. To lower boom, push.

To raise, push.

Control can perform more than one action at a time. By “feathering” the control, operator can combine backhoe operations.

NOTICE: Do not operate with backhoe in the stowed (upright) position. Component failure could occur.

5. Right stabilizer control To lower, pull.

To raise, push.

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Page 56

RT45 Operator’s Manual Controls - 57

Backhoe Console

Item Description Notes

6. Bucket/Dipper control To open bucket, move right.

To close bucket, move left. To move dipper in, pull. To move dipper out, push.

7. Remote engine stop switch

8. Seat latch To release backhoe seat,

Stops engine immediately. IMPORTANT:

disengage lock by moving hole in latch clear of bolt.

Control can perform more than one action at a time. By “feathering” the control, operator can combine backhoe operations.

• Except in an emergency, move throttle to idle before using stop switch.

• For normal engine shutdown, use ignition switch.

After pressing down to stop engine, the switch must be pulled back up into the run position before the unit can be started.

IMPORTANT: Ensure seat is latched before driving unit.

See “Backhoe” on page 88 for more information.

9. Neutral switch T o move tractor , press switch, use bucket/dipper control to move tractor, and release switch.

10. Work light switch To turn on, press right. To turn off, press left.

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Page 57

Controls - 58 RT45 Operator’s Manual

Backhoe Console

Item Description Notes

11. Mechanical stow lock

control

To lock, push stow lock handle.

To unlock, move stow lock handle to right.

c00ic269h.eps

12. Backfill blade control To lower, push. To raise, push.

c00ic650w.eps

13. Remote ground drive

To move forward, push.

control

To move in reverse, pull.

Use this control to lock boom in the stowed position.

NOTICE: Always lock boom during transport.

CMW

c00ic652w.eps

Page 58

RT45 Operator’s Manual Controls - 59

Engine

1. Battery disconnect switch

Item Description Notes

2. Battery disconnect

switch

To disconnect, move switch so that indicator points left.

To connect, move switch so that indicator points right.

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Page 59

Controls - 60 RT45 Operator’s Manual

Engine

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Page 60

RT45 Operator’s Manual Operation Overview - 61

Operation Overview

Chapter Contents

Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Trenching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Plowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Sawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Digging with Backhoe . . . . . . . . . . . . . . . . . . . . . . 64

Microtrenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Leaving Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

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Page 61

Operation Overview - 62 RT45 Operator’s Manual

Planning

1. Gather information about jobsite. See page 66.

2. Inspect jobsite. See page 67.

3. Classify jobsite. See page 68.

4. Select chain and teeth to match your soil type, if necessary. See page 128.

5. Check supplies and prepare equipment. See page 70.

6. Haul equipment to jobsite. See page 81.

Trenching

1. Start unit. See page 72.

2. Position tractor and controls. See page 86.

3. Begin trenching. See page 87.

4. Complete the installation. See page 87.

5. Backfill the trench. See page 136.

6. Shut down tractor. See page 74.

Plowing

1. Start unit. See page 72.

2. Position tractor and controls. See page 91.

3. Attach product. See page 91.

4. Begin plowing. See page 94.

5. Complete the installation. See page 94.

6. Shut down tractor. See page 74.

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Page 62

RT45 Operator’s Manual Operation Overview - 63

Sawing

1. Start unit. See page 72.

2. Position tractor and controls. See page 96.

3. Begin sawing. See page 98.

4. Complete the installation. See page 99.

5. Backfill the trench. See page 136.

6. Shut down tractor. See page 74.

Drilling

1. Start unit. See page 72.

2. Dig approach trench and target trench. See page 109.

3. Assemble drill string and position tractor. See page 110.

4. Begin drilling. See page 111.

5. Use drill string guide as needed. See page 112.

6. Add rod. See page 113.

7. Backream. See page 113.

8. Shut down tractor. See page 74.

9. Disassemble joints. See page 114.

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Page 63

Operation Overview - 64 RT45 Operator’s Manual

Digging with Backhoe

1. Start unit. See page 72.

2. Set stabilizers and unstow backhoe. See page 102.

3. Excavate. See page 103.

4. Stow backhoe properly. See page 105.

5. Shut down tractor. See page 74.

Microtrenching

1. Start unit. See page 72.

2. Position tractor and controls. See page 116.

3. Begin trenching. See page 123.

4. Complete the installation. See page 124.

5. Backfill the trench. See page 136.

6. Shut down tractor. See page 74.

Leaving Jobsite

1. Backfill if necessary. See page 136.

2. Rinse equipment. See page 136.

3. Stow tools. See page 105.

4. Haul equipment away from jobsite. See page 81.

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Page 64

RT45 Operator’s Manual Prepare - 65

Prepare

Chapter Contents

Gather Information . . . . . . . . . . . . . . . . . . . . . . . . . 66

• Review Job Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

• Notify One-Call Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

• Arrange for Traffic Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

• Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Inspect Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

• Identify Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Classify Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

• Inspect Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

• Select a Classification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

• Apply Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Check Supplies and Prepare Equipment . . . . . . . 70

• Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

• Fluid Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

• Condition and Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

• Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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Page 65

Prepare - 66 RT45 Operator’s Manual

Gather Information

A successful job begins before you dig. The first step in planning is reviewing information already available

about the job and jobsite.

Review Job Plan

Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.

Notify One-Call Services

Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.

Arrange for Traffic Control

If working near a road or other traffic area, contact local authorities about safety procedures and regulations.

Plan for Emergency Services

Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have access to a telephone.

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Page 66

RT45 Operator’s Manual Prepare - 67

Inspect Site

Inspect jobsite before transporting equipment. Check for the following:

• changes in elevation such as hills or other open trenches

• obstacles such as buildings, railroad crossings, or streams

• signs of utilities (See “Inspect Jobsite” on page 68.)

• traffic

• access

• soil type and condition

Identify Hazards

Identify safety hazards and classify jobsite. See “Classify Jobsite” on page 68.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

To help avoid injury:

• Wear personal protective equipment including hard hat, safety eye wear, and hearing protection.

• Do not wear jewelry or loose clothing.

• Notify One-Call and companies which do not subscribe to One-Call.

• Comply with all utility notification regulations before digging or drilling.

• Verify location of previously marked underground hazards.

• Mark jobsite clearly and keep spectators away.

Remember, jobsite is classified by hazards in place -- not by line being installed.

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Page 67

Prepare - 68 RT45 Operator’s Manual

Classify Jobsite

Inspect Jobsite

• Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations.

• Inspect jobsite and perimeter for evidence of underground hazards, such as: – “buried utility” notices

– utility facilities without overhead lines – gas or water meters – junction boxes – drop boxes – light poles – manhole covers – sunken ground

• Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench path. Verify previously marked line and cable locations.

• Mark location of all buried utilities and obstructions.

• Classify jobsite.

Select a Classification

Jobsites are classified according to underground hazards present.

If working . . . then classify jobsite as . . .

within 10’ (3 m) of a buried electric line electric within 10’ (3 m) of a natural gas line natural gas in sand, granite, or concrete which is capable of producing

crystalline silica (quartz) dust within 10’ (3 m) of any other hazard other

IMPORTANT: If you have any doubt about jobsite classification, or if jobsite might contain unmarked hazards, take steps outlined previously to identify hazards and classify jobsite before working.

crystalline silica (quartz) dust

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Page 68

RT45 Operator’s Manual Prepare - 69

Classify Jobsite

Apply Precautions

Once classified, precautions appropriate for jobsite must be taken.

Electric Jobsite Precautions

Use one or both of these methods.

• Expose line by careful hand digging or soft excavation.

• Have service shut down while work is in progress. Have electric company test lines before returning them to service.

Natural Gas Jobsite Precautions

In addition to positioning equipment upwind from gas lines, use one or both of these methods.

• Expose lines by careful hand digging or soft excavation.

• Have gas shut off while work is in progress. Have gas company test lines before returning them to service.

Crystalline Silica (Quartz) Dust Precautions

Crystalline silica dust is a naturally occuring substance found in soil, sand, concrete, granite, and quartz. Breathing silica dust particles while cutting, drilling, or working materials may cause lung disease or cancer. To reduce exposure:

• Use water spray or other means to control dust.

• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to learn more about appropriate breathing protection and permissible exposure limits.

Other Jobsite Precautions

You may need to use different methods to safely avoid other underground hazards. Talk with those

knowledgeable about hazards present at each site to determine which precautions should be taken or if job should be attempted.

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Page 69

Prepare - 70 RT45 Operator’s Manual

Check Supplies and Prepare Equipment

Supplies

• fuel

• keys

• personal protective equipment, such as hard hat and safety glasses

Fluid Levels

• fuel

• hydraulic fluid

• battery charge

• engine oil

• engine coolant

Condition and Function

• digging chain and teeth

• fan belts

• light bulbs

• filters (air, oil, hydraulic)

• tires

• pumps and motors

• hoses and valves

• signs, guards, and shields

Accessories

Fire Extinguisher

If required, mount a fire extinguisher near the power unit but away from possible points of ignition. The fire extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements.

CMW

Page 70

RT45 Operator’s Manual Drive - 71

Drive

Chapter Contents

Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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Page 71

Drive - 72 RT45 Operator’s Manual

Start Unit

Before operating tractor, read engine manufacturer’s starting and operating instructions. Follow instructions for new engine break-in.

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

To help avoid injury:

• Read operator’s manual before operating equipment. Follow instructions carefully. Contact Ditch

Witch

• Wear hard hat, safety glasses, and other protective equipment required by job. Do not wear jewelry or loose clothing that can catch on controls.

dealership for operation information or demonstration.

Runaway possible. Machine could run over you or others. Learn how to use all controls. Start and operate only from operator’s position. 275-070

Rollover possible. If machine rolls over, you could be thrown from seat and killed or crushed. Wear seat belt. 275-303

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Page 72

RT45 Operator’s Manual Drive - 73

Start Unit

1. Fasten and adjust seat belt.

2. Check that ground drive control and attachment speed/direction control are in neutral.

3. Move throttle to idle.

4. Verify that parking brake is engaged.

5. Turn ignition switch to the run position (key on, engine off). Cold start wait indicator will appear.

Explosion possible. Serious injury or equipment damage could

occur. Follow directions carefully.

To help avoid injury: Do not use ether or any other type of aerosol starting fluid when unit is equipped with cold start option.

6. When cold start wait indicator goes off, turn ignition switch all the way clockwise to start tractor. Warning alarm will sound. Indicators will light.

• If engine does not crank, check start interlock display. See page 34 for start interlock information.

• If engine turns but does not start within 10 seconds, allow starter to cool before trying to start

again.

Improper control function could cause death or serious injury.

T o help avoid injury: Stop machine and have it serviced if control does not work as described in instructions.

IMPORTANT: Machine will not start if start interlock requirements are not met. See page 34 for start interlock information.

7. Run engine at half-throttle or less for five minutes before operating tractor. During warmup, check that all controls work properly.

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Page 73

Drive - 74 RT45 Operator’s Manual

Drive

Moving traffic – hazardous situation. Death or serious injury could result.

Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.

To help avoid injury:

• Drive carefully in congested areas. Know machine’s clearance and turning radius.

• Keep attachments low when operating on slope. Drive slowly and cautiously.

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Turn on lights as needed.

2. Raise backfill blade and all attachments.

3. Release parking brake.

4. Adjust throttle.

5. Move ground drive control to forward or reverse or press upper or lower part of foot pedal. The ground drive foot pedal and the ground drive speed/direction control lever can override each

other. Use the override feature when trenching, plowing or sawing.

• When driving or backfilling, use only the foot pedal to control speed and direction.

• When trenching, sawing, or plowing, use hand lever to set travel speed and use the foot pedal to

adjust speed temporarily when digging conditions change. For example, if digging conditions become tough, press the lower part of foot pedal to slow digging speed. When original digging condition resumes, release foot pedal to return to original speed.

Shut Down

1. When job is complete, move ground drive control to neutral.

2. Set parking brake.

3. Lower all attachments to ground.

4. Move throttle to idle for 3 minutes to cool engine.

5. Turn ignition switch to STOP. If leaving machine unattended, remove key.

6. For maintenance or long-term storage, turn battery disconnect switch, if equipped, to the disconnect position.

CMW

Page 74

RT45 Operator’s Manual Transport - 75

Transport

Chapter Contents

Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

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Page 75

Transport - 76 RT45 Operator’s Manual

Lift

Crushing weight. If load falls or moves it could kill or crush

you. Use proper procedures and equipment or stay away.

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake.

Points

Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery.

273-475

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Page 76

RT45 Operator’s Manual Transport - 77

Lift

Procedure

Tractor

This machine is not configured for lifting. If the machine must be lifted, load machine into a container or

onto a platform appropriate for lifting. See “Specifications” on page 187 for size and weight of machine.

H313/H314 Trenchers

Use crane capable of supporting the equipment's size and weight. See page 188 or measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed attachment.

t28om010h.eps

H331 Plow

Use crane capable of supporting the equipment's size and weight. See page 190 or measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed attachment.

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Page 77

Transport - 78 RT45 Operator’s Manual

Lift

H350 Combo

Use crane capable of supporting the equipment's size and weight. See page 192 or measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed attachment.

t28om089h.eps

t28om090h.eps

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Page 78

RT45 Operator’s Manual Transport - 79

Lift

Reel Carrier

Use crane capable of supporting the equipment's size and weight. See page 183 or measure and weigh equipment before lifting.

NOTICE:

• Do not lift reel carrier with reel installed.

• Do not lift tractor with installed attachment.

H342 Saw

Use crane capable of supporting the equipment's size and weight. See page 194 or measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed attachment.

MT12 MicroTrencher

Use crane capable of supporting the equipment's size and weight. See page 198 or measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed attachment.

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Page 79

Transport - 80 RT45 Operator’s Manual

Tie Down

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

Points

Tiedown points are identified by tiedown decals. Securing to trailer at other

points is unsafe and can damage machinery.

Procedure

Tractor

Attach chains at front and rear tiedown points.

Make sure chains are tight before transporting unit.

CMW

Page 80

RT45 Operator’s Manual Transport - 81

Haul

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

To help avoid injury:

• Read trailer operator’s manual before loading or transporting your machine. Incorrectly loaded machine can slip or cause trailer sway.

• Ensure that tow vehicle has proper tow capacity rating.

• Attach trailer to tow vehicle before loading or unloading.

• Park, load, and unload trailer on level ground.

• Check that unit and trailer do not exceed size or weight regulations.

• Load trailer correctly to avoid trailer swaying. Ten to fifteen percent of total vehicle weight (equipment plus trailer) must be on tongue to help prevent trailer sway.

• Connect safety chains to tow vehicle. Attach left chain to right side of tow vehicle and vice versa to cradle hitch. Do not connect to pintle hook or hitch ball.

• Connect breakaway switch cable to tow vehicle. Do not connect to pintle hook or hitch ball.

Procedure

Inspect Trailer

1. Check hitch for wear and cracks. Lubricate if needed.

2. Check battery for 12V charge.

3. Inspect lights for cleanliness and correct operation. Inspect reflectors and replace if needed.

4. Check tire pressure. Check lug nut torque with a torque wrench. Adjust if needed.

5. Ensure trailer brakes are adjusted to come on in synchronization with tow vehicle brakes.

6. Check ramps and trailer bed for cracks.

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Page 81

Transport - 82 RT45 Operator’s Manual

Haul

Load

Crushing weight. If load falls or moves it could kill or crush

you. Use proper procedures and equipment or stay away.

To help avoid injury:

• Attach trailer to tow vehicle before loading or unloading.

• Load and unload trailer on level ground.

• Block trailer wheels.

Rollover possible. If machine rolls over, you could be

thrown from seat and killed or crushed. Wear seat belt.

275-303

1. Fasten and adjust seat belt.

2. Start tractor. See page 72 for proper start-up procedures.

3. Raise attachments, but keep them low.

4. Move attachments to center position.

5. Release parking brake.

6. Slowly drive tractor onto trailer.

7. Position tractor on trailer deck for proper weight distribution.

8. Engage parking brake.

9. Lower attachments to trailer bed and turn tractor off. See page 74 for proper shutdown procedures.

10. Attach chains to tractor and attachments where tiedown decals are located. See page 80.

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Page 82

RT45 Operator’s Manual Transport - 83

Haul

Unload

Crushing weight. If load falls or moves it could kill or crush

you. Use proper procedures and equipment or stay away.

To help avoid injury:

• Attach trailer to tow vehicle before loading or unloading.

• Load and unload trailer on level ground.

• Block trailer wheels.

Rollover possible. If machine rolls over, you could be

thrown from seat and killed or crushed. Wear seat belt.

275-303

1. Lower trailer or ramps.

2. Remove chains from tiedowns.

3. Fasten and adjust seat belt.

4. Start tractor. See page 72 for proper start-up procedures.

5. Raise attachments, but keep them low and centered.

6. Disengage parking brake.

7. Slowly back unit down trailer or ramps.

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Page 83

Transport - 84 RT45 Operator’s Manual

Tow

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

Under normal conditions, tractor should not be towed. If tractor becomes disabled and towing is necessary:

• Do not tow for more than 200 yd (180 m).

• Tow at less than 1 mph (1.6 km/h).

• Use maximum towing force of 1.5 times unit weight.

Procedure

1. Attach tow line to all available tiedown points facing towing vehicle.

2. Bypass hydraulic system. Remove tunnel cover and loosen bypass

valve two turns. Valve is on right rear of front pump.

3. Fasten seat belt.

4. Disengage parking brake.

NOTICE: While towing, unit will not have brakes.

5. Check that ground drive and attachment speed/direction controls are in neutral position.

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Page 84

RT45 Operator’s Manual Trench - 85

Trench

Chapter Contents

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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Page 85

Trench - 86 RT45 Operator’s Manual

Setup

EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use

proper procedures and equipment or stay away.

T o help avoid injury: Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or

in the manual, read it and use caution. Your safety is at stake. 273-475

1. Fasten and adjust seat belt.

2. Start tractor. See page 72 for start-up procedures.

3. Drive to starting point. Move in line with planned trench. See page 74 for operating procedures.

IMPORTANT:

• When cutting asphalt, start trench in soil at edge of road and use shortest possible boom at full depth.

• Sight along center of hood to a stake driven beyond end of trench line for straight trench.

• For optimal spoils delivery, adjust the auger positions forward or backward to accommodate terrain and digging depth.

4. Lower backfill blade.

5. Engage parking brake.

6. Lower boom to just above ground.

7. Check that attachment speed/direction control and ground drive controls are in neutral.

8. If equipped with combo, move selector valve to trenching position.

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Page 86

RT45 Operator’s Manual Trench - 87

Setup

Operation

Breathing crystalline silica dust may cause lung disease. Cutting, drilling, or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust. Use dust control methods or appropriate breathing protection when exposed to silica dust.

Electrical shock. Contacting electrical lines will cause death or serious

injury. Know location of lines and stay away.

To help avoid injury: Expose lines by hand before digging. Cutting high voltage cable can cause electrocution.

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

To help avoid injury:

• Comply with all utility notification regulations before digging or drilling.

• Notify companies that do not subscribe to One-Call.

Flying objects thrown by machine may strike people.

Wear hard hat and safety glasses. 275-193

Moving digging teeth will cause death or serious injury.

Stay away. 275-443

To help avoid injury:

• Ensure parking brake is engaged.

• Allow 3’ (1 m) between digging teeth and obstacle. Machine might jerk when digging starts.

• Keep everyone at least 6’ (2 m) from machine, attachments, and their range of movement.

1. Lower backfill blade to reduce shock when trenching begins.

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Page 87

Trench - 88 RT45 Operator’s Manual

Setup

2. If necessary, adjust throttle to low idle.

3. Move attachment speed/direction control to desired speed. DIGGING CHAIN WILL MOVE.

NOTICE: Always start trenching with attachment speed set at low. If soil conditions permit optimum digging at higher speeds, select high.

4. Increase engine speed to full throttle.

5. Slowly lower digging boom to depth.

6. Raise backfill blade and release parking brake.

7. Move ground drive control to desired speed.

8. If using optional trench cleaner:

• Stop tractor and turn ignition switch to STOP.

• Manually lower trench cleaner.

• Restart tractor, fasten seat belt, and continue trenching.

NOTICE:

• Do not have trench cleaner in working position when starting a trench.

• Do not back up with trench cleaner in working position.

• Do not use trench cleaner in conditions where large rocks can get between chain and cleaner.

9. Push ground drive control forward to trenching speed.

NOTICE:

• Do not make sharp turns. Lower boom to full depth when turning.

• If an object becomes lodged in chain, move attachment speed/direction control to neutral and raise boom slightly. Reverse chain direction. If object must be removed manually, turn engine off and engage parking brake.

10. When trench is complete, move ground drive control to neutral.

11. Adjust throttle to low idle.

12. Raise boom.

13. As boom clears top of trench, move attachment speed/direction control to neutral.

14. Drive a short distance away from work site.

15. Shut down tractor. See page 74 for proper shutdown procedures.

16. Return optional trench cleaner to the stowed position.

CMW

Page 88

RT45 Operator’s Manual Plow - 89

Plow

Chapter Contents

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

• Position Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

• Attach Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

CMW

Page 89

Plow - 90 RT45 Operator’s Manual

Setup

EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use

proper procedures and equipment or stay away.

To help avoid injury: Keep everyone at least 6’ (2 m) from machine, attachments, and their range of movement.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or

in the manual, read it and use caution. Your safety is at stake. 273-475 To help avoid injury: Use attachments or counterweights to make front

and rear loads balance when all attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

NOTICE: Do not operate vibrator unless plow is in the ground.

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Page 90

RT45 Operator’s Manual Plow - 91

Setup

Position Tractor

IMPORTANT: If material must be at a constant depth, dig starting and target trenches.

1. Fasten and adjust seat belt.

2. Start tractor. See page 72 for start-up procedures.

3. Drive to starting point. Move in line with planned trench. See page 74 for operating procedures.

4. Lower backfill blade.

5. Engage parking brake.

6. Lower plow to starting point of trench.

7. Turn ignition switch to STOP.

Attach Product

To Pull Product

1. Insert material into pulling grip.

2. Tape grip with duct tape.

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Page 91

Plow - 92 RT45 Operator’s Manual

Setup

To Feed Product

1. Remove cable guide.

2. Feed cable through tube from top to bottom.

3. Replace cable guide and tighten fasteners.

4. Secure cable.

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Page 92

RT45 Operator’s Manual Plow - 93

Operation

Crushing weight could cause death or serious injury. Use

proper procedures and equipment or stay away.

Electrical shock. Contacting electrical lines will cause death or serious

injury. Know location of lines and stay away.

To help avoid injury: Expose lines by hand before digging. Cutting high voltage cable can cause electrocution

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

NOTICE: Do not drive backward with plow in the ground.

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Page 93

Plow - 94 RT45 Operator’s Manual

Operation

Start Plowing

1. Fasten and adjust seat belt.

2. Start tractor.

3. Adjust throttle to low idle.

4. Check that ground drive control is in neutral.

5. Lower reel carrier to lowest position possible, if equipped.

NOTICE: Use extreme caution when operating reel carrier on sloped surfaces.

6. If equipped with combo, move selector valve to plow position. If equipped with backfill blade tilt/ attachment swing valve and control, move selector to swing position.

7. Raise backfill blade.

8. Move ground drive control forward to plowing speed and lower plow blade into ground.

NOTICE: Do NOT move ground drive to reverse with plow blade in the ground.

9. Increase engine speed to full throttle.

10. Move attachment speed/direction control to full speed forward. PLOW WILL VIBRATE.

11. Reduce attachment speed to allow the least tractor vibration at the highest ground drive possible without tire slippage.

12. Check cable for damage during plowing. Run continuity checks on electric cable and check pipe pressure. Damage can result from improper operation, incorrect blade choice, striking underground obstructions, or other conditions.

Finish Plowing

1. When installation is complete, move ground drive control to neutral.

2. With vibrator running, lower throttle speed and raise plow to ground level.

NOTICE: Do not operate vibrator when plow is out of the ground. This will cause excessive vibration resulting in rapid wear, and possible damage to the unit and product being installed.

3. Move attachment speed/direction control to neutral.

4. Engage parking brake.

5. Lower backfill blade.

6. Turn ignition switch to STOP and remove product from plow.

7. Start tractor, raise backfill blade and drive a short distance away from work site.

8. Shut down tractor. See page 74 for proper shutdown procedures.

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Page 94

RT45 Operator’s Manual Saw - 95

Saw

Chapter Contents

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

• Before First Use and After Replacing Bits. . . . . . . . . . . . . . . . . . . . . . . 97

• Normal Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

CMW

Page 95

Saw - 96 RT45 Operator’s Manual

Setup

EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use

proper procedures and equipment or stay away.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or

in the manual, read it and use caution. Your safety is at stake. 273-475

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Page 96

RT45 Operator’s Manual Saw - 97

Setup

Before First Use and After Replacing Bits

Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or

in the manual, read it and use caution. Your safety is at stake.

To help avoid injury: Unless otherwise instructed, all service should be performed with tractor off.

Check Bit Clearance

1. Check that all bits are properly secured.

2. Check that all bit retaining rings are secure.

3. Spin wheel by hand and listen for bits hitting diverters.

4. If bits hit diverters, repeat steps 1-3 to make sure bits are in the proper location and secured at proper depth.

273-475

5. If bits do not hit diverters:

• Set parking brake.

• Fasten and adjust seat belt.

• Start tractor and adjust throttle.

• Raise saw slightly.

• Use attachment speed/direction control to rotate saw slowly. As it rotates, listen for clicking

sounds. If clicking is present, repeat steps 1-4.

Normal Use

1. Fasten and adjust seat belt.

2. Start tractor. See page 72 for start-up procedures.

3. Raise saw and drive to starting point. Move in line with planned trench. See page 74 for correct operating procedures.

4. Lower backfill blade.

5. Engage parking brake.

6. Lower saw to just above ground.

7. Hold skid shoe and remove pins from one stabilizer.

8. Lower skid until distance from bottom of skid shoe to bottom of saw bits equals desired trench depth.

9. Reinsert pins.

10. Repeat process on other stabilizer. Be sure stabilizers are set at the same depth.

1 1. Support wheel guard with handle. Lift and pull stow lock and lower wheel guard into operating position.

12. Check that saw is in line with planned trench and that tires are pointing straight ahead.

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Page 97

Saw - 98 RT45 Operator’s Manual

Operation

Electrical shock. Contacting electrical lines will cause death or serious

injury. Know location of lines and stay away. T o help avoid injury: Expose lines by hand before digging. Cutting high voltage cable can

cause electrocution.

Read operator’s manual. Know how to use all controls

before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake. 273-475

Flying objects thrown by machine may strike people.

Wear hard hat and safety glasses.

Moving digging teeth will kill you or cut off arm or leg. Stay

away.

To help avoid injury:

• Allow 3’ (1 m) between digging teeth and obstacle. Machine might jerk when digging starts.

• Keep everyone at least 6’ (2 m) from machine, attachments, and their range of movement.

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Page 98

RT45 Operator’s Manual Saw - 99

Operation

Start Sawing

IMPORTANT:

• Before operating saw, check bits for free rotation. Tap bits lightly with a hammer and turn by hand. If bits are stuck, remove and clean packed soil from bit block.

• Work slowly and carefully.

• Saw use is not recommended for soft, wet, or sticky soil conditions.

1. Adjust throttle to low idle.

2. Lower backfill blade to ground

3. Move attachment speed/direction control to desired speed. SAW WILL TURN.

4. Increase engine speed to full throttle.

5. Slowly lower saw to trench depth.

NOTICE: Ensure that stabilizers are in contact with the ground while sawing. Failure to use stabilizers correctly will damage equipment.

IMPORTANT:

• Lower saw into softer material then move into harder or abrasive material. For example, lower saw into dirt at shoulder before cutting across road.

• If a curved trench must be cut, make a series of straight cuts.

6. Raise backfill blade.

7. Release parking brake.

8. Push ground drive control forward to trenching speed.

Finish Sawing

1. When trench is complete, move ground drive control to neutral and adjust throttle to low idle.

2. Raise saw and stabilizers.

3. As saw clears top of trench, move attachment speed/direction control to neutral.

4. Drive a short distance away from work site.

5. Shut down tractor. See page 74 for correct shutdown procedures.

6. Wash bits and mounting blocks with high pressure water before parking unit overnight.

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Page 99

Saw - 100 RT45 Operator’s Manual

Operation

CMW

Page 100

RT45 Operator’s Manual Backhoe - 101

Backhoe

Chapter Contents

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Stowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

CMW