Loading...
RT45
Tier 4
Operator’s
Manual
CMW® |
Issue 2.0 |
053-2746 |
RT45 Operator’s Manual |
Overview - 1 |
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5
• |
Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
• |
Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
CMW®
Overview - 2
RT45 Operator’s Manual
Serial Number Location
Serial Number Location
Record serial numbers and date of purchase in spaces provided. RT45 (2) and engine (1) serial numbers are located as shown.
Date of manufacture
Date of purchase
RT45 serial number
Engine serial number
Front attachment serial number
Rear attachment serial number
Trailer serial number
CMW®
RT45 Operator’s Manual
Intended Use
Intended Use
Overview - 3
The RT45 is a riding trencher designed to install buried service lines of various sizes using a variety of Ditch Witch® attachments.
Attachment |
Max. width/diameter |
Max. depth |
|
|
|
|
|
H313 trencher |
12 in (305 mm) |
63 in (1.6 m) |
|
|
|
|
|
H314 trencher, center |
12 in (305 mm) |
52 in (1.3 m) |
|
|
|
|
|
H314 trencher, offset |
8 in (200 mm) |
52 in (1.3 m) |
|
|
|
|
|
H331 plow |
3 in (76 mm) |
24 in (610 mm) |
|
|
|
|
|
H350 combo |
|
|
|
|
|
|
|
|
trencher |
8 in (200 mm) |
42 in (1.1 m) |
|
|
|
|
|
plow |
3 in (76 mm) |
24 in (610 mm) |
|
|
|
|
H342 saw |
5 in (130 mm) |
18 in (455 mm) |
|
|
|
|
|
A323 backhoe |
18 in (460 mm) |
93.2 in (2.4 m) |
|
|
|
|
|
MT12 MicroTrencher |
0.75-1.25 in (19-32 mm) |
6-12.5 in (165-318 mm) |
|
|
|
|
|
The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch Witch dealer. Use in any other way is considered contrary to the intended use.
The RT45 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.
CMW®
Overview - 4
RT45 Operator’s Manual
Unit Components
Unit Components
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1. |
Rollover Protective Structure (ROPS) |
5. |
Center console |
|||||||||||
2. |
Right console |
6. |
Engine compartment |
|||||||||||
3. |
Left console |
7. |
Backfill blade |
|||||||||||
4. |
Operator’s station |
|
|
|
|
|
|
|
|
|||||
CMW®
RT45 Operator’s Manual
Operator Orientation
Overview - 5
Operator Orientation
1. |
Front of unit |
3. |
Rear of unit |
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
||||
2. |
Right of unit |
4. |
Left of unit |
|
|
|
|
|
|
|
|
|
|
|
Right and left sides of machine are determined by facing front of unit while seated at the controls.
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
CMW®
Overview - 6 |
RT45 Operator’s Manual |
|
|
CMW®
RT45 Operator’s Manual |
Foreword - 7 |
Foreword
This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch® equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
CMW®
Foreword - 8 |
RT45 Operator’s Manual |
|
|
RT45
Operator’s Manual
This manual covers the following model: RT45 Tier 4.
Issue number 2.0/OM-09/14
Part number 053-2746
Copyright 2014
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles
Machine Works, Inc.
This product is covered by one or more of the following patents: U.S. D640290, D640291, D640292, and 8375605 with other U.S. and foreign patents pending.
CMW®
RT45 Operator’s Manual |
Contents - 11 |
Contents
Overview |
1 |
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
Foreword |
7 |
part number, revision level, and publication date of this manual, and factory contact information
Safety |
13 |
machine safety alerts and emergency procedures |
|
|
|
Controls |
29 |
machine controls, gauges, and indicators and how to use them |
|
|
|
Operation Overview |
61 |
an overview for completing a job with this machine: planning, setting up, installing |
|
product, and restoring the jobsite; with cross references to detailed procedures |
|
|
|
Prepare |
65 |
procedures for inspecting and classifying the jobsite, planning the installation path, |
|
and preparing the jobsite for work |
|
|
|
Drive |
71 |
procedures for startup, cold start, driving, and shutdown |
|
|
|
Transport |
75 |
procedures for lifting, hauling, and towing |
|
|
|
Trench |
85 |
procedures for trenching |
|
|
|
Plow |
89 |
procedures for plowing |
|
|
|
Saw |
95 |
procedures for sawing |
|
|
|
Backhoe |
101 |
procedures for digging with backhoe |
|
CMW®
Contents - 12 |
RT45 Operator’s Manual |
|
|
|
|
Drill |
107 |
procedures for drilling |
|
|
|
Microtrench |
115 |
procedures for microtrenching |
|
|
|
Systems and Equipment |
127 |
chain, teeth, sprockets, and optional equipment |
|
|
|
Complete the Job |
135 |
procedures for backfilling and restoring the jobsite and rinsing and storing |
|
equipment |
|
|
|
Service |
137 |
service intervals and instructions for this machine including lubrication, replacement |
|
of wear items, and basic maintenance |
|
|
|
Specifications |
183 |
machine specifications including weights, measurements, power ratings, and fluid |
|
capacities |
|
|
|
Support |
201 |
the warranty policy for this machine, and procedures for obtaining warranty |
|
consideration and training |
|
|
|
Service Record |
205 |
a record of major service performed on the machine |
|
CMW®
RT45 Operator’s Manual |
Safety - 13 |
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15
• |
Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
|
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
|
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
|
• |
If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 19
Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 20
CMW®
Safety - 14
RT45 Operator’s Manual
Guidelines
Guidelines
Follow these guidelines before operating any jobsite equipment:
•Complete proper training and read operator’s manual before using equipment.
•Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.
•Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.
•Mark jobsite clearly and keep spectators away.
•Wear personal protective equipment.
•Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch® dealer or at ditchwitch.com/resources/safety.
•Replace missing or damaged safety shields and safety signs.
•Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
•Do not operate unit where flammable gas may be present.
•Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
•Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
CMW®
RT45 Operator’s Manual
Emergency Procedures
Emergency Procedures
Safety - 15
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. 274-050
Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).
Electric Strike Description
Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.
When working near electric cables, remember the following:
•Electricity follows all paths to ground, not just path of least resistance.
•Pipes, hoses, and cables will conduct electricity back to all equipment.
•Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
•power outage
•smoke
•explosion
•popping noises
•arcing electricity
If any of these occur, assume an electric strike has occurred.
CMW®
Safety - 16
RT45 Operator’s Manual
Emergency Procedures
If an Electric Line is Damaged
If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.
•Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.
•Raise attachments and drive from immediate area.
•Contact utility company to shut off power.
•Do not return to jobsite or allow anyone into area until given permission by utility company.
If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR. Take the following actions. The order and degree of action will depend upon the situation.
•LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.
•Contact utility company to shut off power.
•Do not return to jobsite or allow anyone into area until given permission by utility company.
CMW®
RT45 Operator’s Manual
Emergency Procedures
If a Gas Line is Damaged
Safety - 17
Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark. 275-419 (2P)
Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.
•Immediately shut off engine(s), if this can be done safely and quickly.
•Remove any ignition source(s), if this can be done safely and quickly.
•Warn others that a gas line has been cut and that they should leave the area.
•Leave jobsite as quickly as possible.
•Immediately call your local emergency phone number and utility company.
•If jobsite is along street, stop traffic from driving near jobsite.
•Do not return to jobsite until given permission by emergency personnel and utility company.
CMW®
Safety - 18
RT45 Operator’s Manual
Emergency Procedures
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
•Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
•If fire is small and fire extinguisher is available, attempt to extinguish fire.
•If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
CMW®
RT45 Operator’s Manual
Safety Alert Classifications
Safety Alert Classifications
Safety - 19
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
CMW®
Safety - 20
RT45 Operator’s Manual
Machine Safety Alerts
Machine Safety Alerts
1
2
3
Runaway possible. Start from operator’s position
only. 275-070
Read operator’s manual. Know how to use all controls. Your safety is at stake. 273-475
Hot parts may cause burns. Do not touch until cool or wear gloves. 273-423
CMW®
RT45 Operator’s Manual
Machine Safety Alerts
Safety - 21
4
5
6
7
Rollover could kill or crush. Wear seat belt. 275-303
Fall possible. Riders can fall from machine and be injured or killed. Only operator is allowed on machine. 273-487
Tiedown location. See Transport chapter for more information.
274-318
Fire or explosion possible. Do not use starter fluid.
273-459
CMW®
Safety - 22
RT45 Operator’s Manual
Attachment Safety Alerts
Attachment Safety Alerts
H313
1
2
3
Moving digging teeth will cause death or serious injury. Trench cave-in can cause you to fall. Stay away. 274-002
Lift point. See Transport chapter for more information.
Moving digging teeth will cause death or serious injury. Trench cave-in can cause you to fall. Stay away.
CMW®
RT45 Operator’s Manual
Attachment Safety Alerts
H314
Safety - 23
1
2
3
Moving digging teeth will cause death or serious injury. Trench cave-in can cause you to fall. Stay away. 274-002
Lift point. See Transport chapter for more information. 274-442
Moving digging teeth will cause death or serious injury. Trench cave-in can cause you to fall. Stay away.
CMW®
Safety - 24
RT45 Operator’s Manual
Attachment Safety Alerts
H331
Lift point. See Transport chapter for more information. 274-442
1
CMW®
RT45 Operator’s Manual
Attachment Safety Alerts
H350
Safety - 25
|
|
|
|
|
|
Moving digging teeth will cause death or serious |
|
1 |
|
|
|
|
|
injury. Trench cave-in can cause you to fall. Stay away. |
274-002 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
Lift point. See Transport chapter for more information. |
274-442 |
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CMW®
Safety - 26
H342
1
2
3
4
5
RT45 Operator’s Manual
Attachment Safety Alerts
Moving parts could cut off hand. Keep hands away.
275-184
Flying objects thrown by machine may strike people. Wear safety glasses and hard hat. 275-193
Moving digging teeth will cause serious injury or death. Stay away. 275-443
Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away. 275-326
Lift point. See Transport chapter for more information. 274-442
CMW®
RT45 Operator’s Manual
Attachment Safety Alerts
Safety - 27
MT12
1
2
3
4
Moving parts could cut off hand. Keep hands away.
275-184
Tiedown location. See Transport chapter for more information.
274-318
Lift point. See Transport chapter for more information. 274-442
Flying objects thrown by machine may strike people. Wear safety glasses and hard hat. 275-193
CMW®
Safety - 28
5
6
7
RT45 Operator’s Manual
Attachment Safety Alerts
Moving digging teeth will cause serious injury or death. Stay away. 275-443
Hot parts may cause burns. Do not touch until cool or wear gloves. 275-355
Fall possible. Riders can fall from machine and be injured or killed. Only operator is allowed on machine. 273-487
RWIII/RWIV
Turning shaft will kill you or crush arm or leg. Stay
away. 275-197
1
CMW®
RT45 Operator’s Manual |
Controls - 29 |
Controls
Chapter Contents
Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
• |
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
30 |
• |
Graphic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
33 |
Right Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
37 |
|
• |
Tractor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
37 |
• |
Trencher Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
40 |
• |
Plow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
42 |
• |
Combo Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
44 |
• |
Saw Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
46 |
• |
Microtrench Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
Left Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
CMW®
Controls - 30
RT45 Operator’s Manual
Center Console
Center Console
Controls |
1. |
Auxiliary power outlet |
4. |
Graphic display |
2. |
Engine override switch |
5. |
Ignition switch |
3. |
Horn |
6. |
Ground drive foot control |
CMW®
RT45 Operator’s Manual
Center Console
Controls - 31
Item |
Description |
Notes |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
1. Auxiliary power outlet |
Provides power for other |
Power output is 12V, 5A. |
|||||||||
|
|
|
|
|
|
|
|
|
|
equipment. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2. |
Engine override switch |
If engine shutdown indicator |
This control allows a temporary |
|||
|
|
|
|
|
comes on, press to delay |
override of engine shutdown. |
|
|
|
|
|
||
|
|
|
|
|
engine shutdown for 30 |
NOTICE: After 30 seconds, engine |
|
|
|
|
|
seconds. |
|
|
|
|
|
|
|
will again shut down unless fault |
|
|
|
|
|
|
condition has been cleared on |
|
|
|
|
|
|
diagnostic gauge. |
|
|
|
|
|
|
|
|
|
c00ic024w.eps |
|
|
|
|
|
|
|
|
|
|
|
3. |
Horn |
To sound horn, press. |
|
|||
|
|
|
|
|
|
|
4. |
Graphic display |
Graphic symbols are |
IMPORTANT: If error code SPN 190 |
|
|
displayed for indicators and |
FMI 8 appears, clear and reset |
|
|
conditions previously shown |
display. Restart engine. |
|
! |
with gauges. |
|
|
|
|
|
|
c00ic604w.eps |
|
|
5. Ignition switch |
To start engine, insert key and |
IMPORTANT: If engine does not |
|
|
|
turn clockwise. |
start on first attempt, check that all |
|
|
||
|
|
|
interlock requirements have been |
|
|
To stop engine, turn |
met, return switch to STOP, and try |
|
|
counterclockwise. |
again. |
|
|
|
|
CMW®
Loading...