Ditch Witch JT1220 User Manual

0 (0)

JT1220

Tier 4i

Operator’s

Manual

CMW®

Issue 2.0

053-1383

Original Instruction

JT1220 Mach 1 Operator’s Manual

Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

“Continued” Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

CMW

Overview - 2

JT1220 Mach 1 Operator’s Manual

Serial Number Location

Serial Number Location

Record serial numbers and date of purchase in spaces provided. Drilling unit serial number is located as shown.

Item

date of manufacture

date of purchase

drilling unit serial number

trailer serial number

engine serial number

CMW

JT1220 Mach 1 Operator’s Manual

Overview - 3

Intended Use

Intended Use

The JT1220 Mach 1 is a self-contained horizontal directional drilling unit designed to install buried cable and pipe at distances to 400’ (122 m) depending on soil conditions, and is designed for operation in ambient temperatures from 0° to 115°F (-18° to 46°C). Use in any other way is considered contrary to the intended use.

The JT1220 Mach 1 can be used with Ditch Witch drilling fluid units and Ditch Witch locating equipment. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

CMW

Overview - 4

JT1220 Mach 1 Operator’s Manual

Unit Components

Unit Components

 

1

 

 

2

 

 

 

 

 

 

 

 

3

 

9

 

 

 

 

 

 

 

4

 

6

 

6

5

 

8

7

 

j10om001h.eps

 

 

 

1.

Operator’s station

6.

Pipeloader

 

2.

Spindle

7.

Tracks

 

3.

Carriage

8.

Vise wrenches

 

4. Drill frame

9. Anchoring system

5. Stabilizer

CMW

JT1220 Mach 1 Operator’s Manual

Operator Orientation

Overview - 5

Operator Orientation

IMPORTANT: Top view of unit is shown.

1. Front of unit

2. Right side of unit

3. Rear of unit

4. Left side of unit

About This Manual

This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

“Continued” Indicators

indicates that a procedure is continued on the next page.

CMW

Overview - 6

JT1220 Mach 1 Operator’s Manual

About This Manual

CMW

JT1220 Mach 1 Operator’s Manual

Foreword - 7

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.

Attn: Marketing Department

PO Box 66

Perry, OK 73077-0066

USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

CMW

Foreword - 8

JT1220 Mach 1 Operator’s Manual

 

 

JT1220 Mach 1 Tier 4i

Operator’s Manual

Issue number 2.0/OM-4/11

Part number 053-1383

Copyright 2009, 2011

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

This product is covered by one or more of the following patents:

U.S. B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423; 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,761,231; 6,776,246; 6,808,210; 6,827,158; 6,848,506; 6,871,712; RE37,450; RE37,923; RE37,975; RE38,418; AU 689,533; 706,544; 718,034; 755,862; CA 2,156,398; 2,217,899; DE 694 17 019; 695 29 634; 297 01 406;

EP 0683845; 0674093; 0817901; 0846841; 0927892; FR 674,093; GB 2,309,239; 2,312,006; EP674,093; EP846,841; JP 3,458,247; other U.S. and foreign patents pending.

CMW

JT1220 Mach 1 Operator’s Manual

Contents - 9

Contents

Overview

1

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

7

part number, revision level, and publication date of this manual, and factory contact information

Safety

11

machine safety alerts and emergency procedures

 

 

 

Controls

21

machine controls, gauges, and indicators and how to use them

 

 

 

Operation Overview

59

an overview for completing a job with this machine: planning, setting up, installing

 

product, and restoring the jobsite; with cross references to detailed procedures

 

 

 

Prepare

63

procedures for inspecting and classifying the jobsite, planning the installation path,

 

and preparing the jobsite for work

 

 

 

Drive

79

procedures for startup, cold start, driving, and shutdown

 

 

 

Transport

83

procedures for lifting, hauling, and towing

 

 

 

Conduct a Bore

93

procedures for drilling and backreaming

 

 

 

Systems and Equipment

115

downhole tools and drill pipe, anchor, electric strike, tracker control, and fluid

 

systems

 

 

 

Complete the Job

155

procedures for restoring the jobsite and rinsing and storing equipment

 

 

 

Service

161

service intervals and instructions for this machine including lubrication, replacement

 

of wear items, and basic maintenance

 

CMW

Contents - 10

JT1220 Mach 1 Operator’s Manual

 

 

 

 

Specifications

191

machine specifications including weights, measurements, power ratings, and fluid

capacities

 

 

 

Support

195

the warranty policy for this machine, and procedures for obtaining warranty

consideration and training

 

Service Record

199

a record of major service performed on the machine

CMW

JT1220 Mach 1 Operator’s Manual

Safety - 11

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 13

Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 17

Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

CMW

Safety - 12

JT1220 Mach 1 Operator’s Manual

Guidelines

Guidelines

Follow these guidelines before operating any jobsite equipment:

Complete proper training and read operator’s manual before using equipment.

Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.

Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.

Mark jobsite clearly and keep spectators away.

Wear personal protective equipment.

Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch dealer.

Replace missing or damaged safety shields and safety signs.

Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

Do not operate unit where flammable gas may be present.

Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

CMW

JT1220 Mach 1 Operator’s Manual

Safety - 13

Safety Alert Classifications

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Watch for two other words: NOTICE and IMPORTANT.

NOTICE can keep you from doing something that might damage the machine or someone's property. It can also alert you against unsafe practices.

IMPORTANT can help you do a better job or make your job easier in some way.

CMW

Safety - 14

JT1220 Mach 1 Operator’s Manual

Safety Alerts

Safety Alerts

Turning shaft will kill you or crush arm or leg. Stay away.

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

Deadly gases. Lack of oxygen or presence of gas will cause sickness or death. Provide ventilation.

Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools. Never use pipe wrenches on drill string.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.

Moving parts could cut off hand or foot. Stay away.

CMW

JT1220 Mach 1 Operator’s Manual

Safety Alerts

Safety - 15

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly.

Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced.

Looking into fiber optic cable could result in permanent vision damage. Do not look into ends of fiber optic or unidentified cable.

Pressurized fluid or air could pierce skin and cause injury or death. Stay away.

Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.

Moving traffic - hazardous situation. Death or serious injury could result. Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.

CMW

Safety - 16

JT1220 Mach 1 Operator’s Manual

Safety Alerts

Hot pressurized cooling system fluid could cause serious burns. Allow to cool before servicing.

Flying objects may cause injury. Wear hard hat and safety glasses.

Hot parts may cause burns. Do not touch until cool.

Exposure to high noise levels may cause hearing loss. Wear hearing protection.

Fall possible. Slips or trips may result in injury. Keep area clean.

Battery acid may cause burns. Avoid contact.

Improper handling or use of chemicals may result in illness, injury, or equipment damage. Follow instructions on labels and in material safety data sheets (MSDS).

CMW

JT1220 Mach 1 Operator’s Manual

Emergency Procedures

Emergency Procedures

Safety - 17

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

When working near electric cables, remember the following:

Electricity follows all paths to ground, not just path of least resistance.

Pipes, hoses, and cables will conduct electricity back to all equipment.

Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

power outage

smoke

explosion

popping noises

arcing electricity

If any of these occur, or if strike alarm sounds or flashes, assume an electric strike has occurred.

CMW

Safety - 18

JT1220 Mach 1 Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on drilling unit or bonded equipment, DO NOT MOVE. Remain on drilling machine or mats and take the following actions. The order and degree of action will depend on the situation.

Warn people nearby that an electric strike has occurred.

Have someone contact electric company.

Reverse drilling direction and try to break contact. Do not touch drill pipe with hands or hand-held tools.

Press electric strike system status button.

If alarm sounds again, stay where you are and wait for electric company to shut off power.

If alarm does not sound and there is no other indication of a strike, wait at least one full minute before moving away from equipment. Utility might use automatic reclosers which will restart current flow. If alarm sounds again while waiting, stay where you are until electric company shuts off power.

If alarm does not sound but all lights in strike indicator are on, assume strike is continuing and stay where you are until electric company shuts off power.

Do not resume drilling or allow anyone into area until given permission by electric company.

If you suspect an electric line has been damaged and you are off drilling unit or bonded equipment, DO NOT TOUCH ANY EQUIPMENT connected to drilling unit. Take the following actions. The order and degree of action will depend on the situation.

Stay where you are unless you are wearing electric insulating boots. If you leave, do not return to area or allow anyone into area until given permission by electric company.

CMW

JT1220 Mach 1 Operator’s Manual

Safety - 19

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

Immediately shut off engine(s), if this can be done safely and quickly.

Remove any ignition source(s), if this can be done safely and quickly.

Warn others that a gas line has been cut and that they should leave the area.

Leave jobsite as quickly as possible.

Immediately call your local emergency phone number and utility company.

If jobsite is along street, stop traffic from driving near jobsite.

Do not return to jobsite until given permission by emergency personnel and utility company.

CMW

Safety - 20

JT1220 Mach 1 Operator’s Manual

Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

Immediately move battery disconnect switch (if equipped) to disconnect position.

If fire is small and fire extinguisher is available, attempt to extinguish fire.

If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

CMW

JT1220 Mach 1 Operator’s Manual

Controls - 21

Controls

Chapter Contents

Set-Up Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Tethered Ground Drive Controller . . . . . . . . . . . . 25

Left Control Console . . . . . . . . . . . . . . . . . . . . . . . 27

Pipeloading controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

Drilling/Operation controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . .

33

Unit status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

Pipeloading status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39

Right Control Console . . . . . . . . . . . . . . . . . . . . . . 41

Anchoring System Console . . . . . . . . . . . . . . . . . 43

Seat/Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

ESID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Ditch Witch Electronics 750/752 Display . . . . . . . 52

Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55

CMW

Controls - 22

JT1220 Mach 1 Operator’s Manual

Set-Up Console

Set-Up Console

1.

Tracker control key

5.

Right track switch

2.

Cold start wait indicator

6.

Right stabilizer control

3.

Ignition switch

7.

Frame tilt control

4.

Left track switch

8.

Left stabilizer control

 

 

 

 

 

 

 

Item

Description

 

Notes

 

 

 

 

 

 

 

1.

Tracker control key

To allow tracker operator to

IMPORTANT: Remove key and keep

 

 

 

 

 

stop thrust and rotation, move

in tracker operator’s possession.

 

 

 

 

 

 

 

 

 

 

key to enable position (up).

 

 

 

 

 

 

To override tracker control

 

 

 

 

 

 

mode, move key to disable

 

 

 

 

 

 

position (right).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMW

JT1220 Mach 1 Operator’s Manual

Set-Up Console

Controls - 23

Item

Description

Notes

 

 

 

 

 

2. Cold start wait indicator

Lights when intake air pre-

 

 

 

 

heater is operating.

 

 

 

 

 

 

 

 

Wait until light goes off before

 

 

 

 

starting engine.

 

 

 

 

 

 

3.

Ignition switch

 

To start engine, insert key and

IMPORTANT:

 

 

 

 

turn clockwise.

• Alarm sounds if key is in run

 

 

 

 

 

 

 

 

 

 

 

 

To stop engine, turn key

position, but engine is not

 

 

 

 

counterclockwise.

running.

 

 

 

 

 

• Restart engine with ignition switch

 

 

 

 

 

after it has been turned off with

 

 

 

 

 

remote engine stop switch.

 

 

 

 

 

• If wrenches are engaged when

 

 

 

 

 

engine is stopped with ignition

 

 

 

 

 

switch, wrenches will release and

 

 

 

 

 

then engage when unit is started.

 

 

 

 

 

 

4.

Left track switch

 

To move forward, press top.

IMPORTANT: Use track switches only

 

 

 

 

To move backward, press

if tethered control is inoperable.

 

 

 

 

 

 

 

 

 

 

 

 

 

bottom.

 

 

 

 

 

 

 

 

c00ic147h.eps

 

 

 

 

 

 

 

 

5. Right track switch

To move forward, press top.

IMPORTANT: Use track switches only

 

 

 

 

To move backward, press

if tethered control is inoperable.

 

 

 

 

 

 

 

 

 

 

 

 

 

bottom.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c00ic148h.eps

CMW

Controls - 24

JT1220 Mach 1 Operator’s Manual

Set-Up Console

Item

Description

Notes

 

 

 

 

 

 

 

 

 

 

6.

Right stabilizer control

To raise, pull up.

IMPORTANT: Lower left and right

 

 

 

 

 

 

 

 

 

stabilizers to the ground to stabilize

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To lower, push down.

unit and then adjust for side-to-side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

stability. After unit is level, adjust for

 

 

 

 

 

 

 

 

 

entry angle.

 

 

 

 

 

 

 

 

 

NOTICE: Stand clear of right stabilizer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to avoid crushing your foot.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Frame tilt control

To raise front end of drill

 

 

 

 

 

 

 

 

 

frame, pull up.

 

 

 

 

 

 

 

 

 

 

To lower front end of drill frame, push down.

8. Left stabilizer control

To raise, pull up.

IMPORTANT: Lower left and right

 

 

 

 

 

 

 

 

stabilizers to the ground to stabilize

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To lower, push down.

unit and then adjust for side-to-side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

stability. After unit is level, adjust for

 

 

 

 

 

 

 

 

entry angle.

 

 

 

 

 

 

 

 

NOTICE: Stand clear of right stabilizer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to avoid crushing your foot.

 

 

 

 

 

 

 

 

 

CMW

JT1220 Mach 1 Operator’s Manual

Tethered Ground Drive Controller

Controls - 25

Tethered Ground Drive Controller

1

5

2

4

3

j10om016h.eps

1.

Speed/direction control

4.

Operator presence switch

2.

Power mode switch

5.

Throttle switch

3.

Remote engine stop

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

Description

 

Notes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Speed/direction control

To move forward, push.

 

IMPORTANT:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To move backward, pull.

• Operator presence switch must

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

be pressed and operator seat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To steer, move left or right.

must be empty for control to work.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• See “Steer Unit” on page 80 for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

more information.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c00ic145h.eps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMW

Controls - 26

JT1220 Mach 1 Operator’s Manual

Tethered Ground Drive Controller

Item

Description

Notes

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Power mode switch

To select normal driving mode

 

 

 

 

 

 

 

 

 

 

 

 

(high), push.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To select loading and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unloading mode (low), pull.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To disable controller, return to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

center.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c00ic146h.eps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Remote engine stop

To stop engine, press red

IMPORTANT: To restart engine, turn

 

 

 

 

 

 

 

 

 

 

 

button.

ignition switch off and then back on.

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Operator presence

To operate ground drive with

 

 

switch

tethered controller, press.

 

 

 

 

 

 

 

 

 

 

 

 

To disable controller, release.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Throttle switch

To increase engine speed,

IMPORTANT: Throttle switch at

 

 

 

 

 

 

 

 

 

 

 

push.

operator’s station must be in center

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

position for this switch to control

 

 

 

 

 

 

 

 

 

 

 

To decrease engine speed,

speed.

 

 

 

 

 

 

 

 

 

 

 

pull.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CMW

Ditch Witch JT1220 User Manual

JT1220 Mach 1 Operator’s Manual

Left Control Console

Left Control Console

Pipeloading Controls

Controls - 27

1.

Add pipe/manual/remove pipe switch

6.

Pipe lift switch

2.

Set/Resume switch

7.

Pipe shuttle switch

3.

Pipe box switch

8.

Pipe gripper switch

4.

Resume switch

9.

Pipe lubricator switch

5.

Wrench control

 

 

IMPORTANT: Switch 1 will not function unless unit is equipped with pipeloader automation option.

Item

Description

Notes

 

 

 

 

 

1. Add pipe/manual/

To select “add pipe”

See “Add Pipe” on page 104.

remove pipe switch

automated pipeloader

 

 

 

 

function, press top.

 

 

 

 

 

 

 

 

To use manual pipeloader

 

 

 

 

controls, move to center.

 

 

 

 

To select “remove pipe”

See “Remove Pipe” on page 111.

 

 

 

automated pipeloader

 

 

 

 

function, press bottom.

 

 

 

 

 

 

 

 

 

 

CMW

Controls - 28

JT1220 Mach 1 Operator’s Manual

Left Control Console

Item

Description

Notes

 

 

 

 

 

 

 

2.

Set/resume switch

To resume operation or

See “Cruise Control” on page 148.

 

 

 

 

 

increase operation levels,

 

 

 

 

 

 

 

 

 

RESUME /

press top.

 

 

 

 

 

 

To set operating conditions or

 

 

 

 

 

 

reduce operation levels,

 

 

 

SET /

 

 

press bottom.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c00ic113h.eps

 

 

 

 

 

 

 

 

 

3.

Pipe box switch

To shift pipe box toward

IMPORTANT: See “Shift Pipe Box” on

 

 

 

 

 

operator, press left side.

page 143.

 

 

 

 

 

 

 

 

 

 

To shift pipe box away from

 

 

 

 

 

 

 

 

 

 

 

 

operator, press right side.

 

4. Resume switch

To resume operation, press. See “Add Pipe” on page 104.

5. Wrench control

To clamp front wrench, move

 

 

to right.

 

 

 

 

To unclamp front wrench,

 

 

move to left.

 

 

To clamp and rotate rear

 

 

(rotating) wrench, push.

 

 

To unclamp rear (rotating)

 

 

 

 

wrench, pull.

CMW

JT1220 Mach 1 Operator’s Manual

Left Control Console

Controls - 29

Item

Description

Notes

 

 

 

 

6. Pipe lift switch

To raise, press top.

 

 

 

To lower, press bottom.

 

 

 

 

 

 

 

 

7. Pipe shuttle switch

To move toward pipe box,

 

 

press top.

 

 

 

 

To move toward spindle,

 

 

press bottom.

 

 

 

8. Pipe gripper switch

To close, press top.

 

 

 

To open, press bottom.

 

 

 

 

9. Pipe lubricator switch

To fill applicator at back of

 

 

 

pipeloader, press top.

 

 

 

 

 

 

To apply joint compound to

 

 

 

threads at wrenches, press

 

 

 

bottom.

 

 

 

 

c00ic150h.eps

CMW

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