Ditch Witch RT100 User Manual

Name: Ditch Witch RT100
Brand: Ditch Witch
SKU: 1496805
Rating: 4 (1 reviews)

4 (1)

RT100

with Powershift Transmission

Operator’s

Manual

CMW®	Issue 1.0	053-2707
	Original Instruction

RT100 Powershift Operator’s Manual

Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5

•	Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
•	Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5

CMW

Overview - 2

RT100 Powershift Operator’s Manual

Serial Number Location

Record serial numbers and date of purchase in spaces provided. RT100 (1) and engine serial numbers (2) are located as shown.

Date of manufacture

Date of purchase

RT100 serial number

Engine serial number

Front attachment serial number

Rear attachment serial number

CMW

RT100 Powershift Operator’s Manual

Overview - 3

Intended Use

The RT100 is a riding trencher designed to install buried service lines of various sizes using a variety of Ditch Witch attachments.

Attachment	Max. trench width		Max. trench depth*

M910 trencher	24” (610 mm)		100” (2.5 m)

M912 offset trencher	24”	(610 mm) center	96” (2.4 m)

	12”	(305 mm) offset	96” (2.4 m)

These units are designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch Witch dealer. Use in any other way is considered contrary to the intended use.

The RT100 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated, serviced, and repaired only by persons familiar with their particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

CMW

Overview - 4

RT100 Powershift Operator’s Manual

Unit Components

1.	Rollover Protective Structure (ROPS)	4.	Engine compartment
2.	Operator station	5.	Backfill blade (optional)
3.	Control consoles

CMW

RT100 Powershift Operator’s Manual

Operator Orientation

Overview - 5

1.	Front of unit	3.	Rear of unit
2.	Right of unit	4.	Left of unit

Right and left sides of machine are determined by facing front of unit while seated at the controls.

About This Manual

This manual contains information for the proper use of this machine. See Operation Overview for

basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

CMW

Overview - 6

RT100 Powershift Operator’s Manual

About This Manual

CMW

RT100 Powershift Operator’s Manual

Foreword - 7

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.

Attn: Marketing Department

PO Box 66

Perry, OK 73077-0066

USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

CMW

Foreword - 8	RT100 Powershift Operator’s Manual

RT100 Powershift

with Tier 4i engine

Operator’s Manual

Issue number 1.0/OM-9/13

Part number 053-2707

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, Roto Witch, and The Underground Authority, are registered trademarks of The Charles Machine Works, Inc.

CMW

RT100 Powershift Operator’s Manual

Contents - 9

Overview

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

part number, revision level, and publication date of this manual, and factory contact information

Safety	11
machine safety alerts and emergency procedures

Controls	25
machine controls, gauges, and indicators and how to use them

Operation Overview	57
an overview for completing a job with this machine: planning, setting up, installing
product, and restoring the jobsite; with cross references to detailed procedures

Prepare	61
procedures for inspecting and classifying the jobsite, planning the installation path,
and preparing the jobsite for work

Drive	67
procedures for startup, cold start, driving, and shutdown

Transport	73
procedures for lifting, hauling, and towing

Trench	81
procedures for trenching

Backhoe	87
procedures for digging with backhoe

Drill	91
procedures for drilling

Systems and Equipment	97
chain, teeth, sprockets, and optional equipment

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Contents - 10	RT100 Powershift Operator’s Manual


Complete the Job	101
procedures for backfilling and restoring the jobsite and rinsing and storing
equipment

Service	103
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance

Specifications	145
machine specifications including weights, measurements, power ratings, and fluid
capacities

Support	155
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
Service Record	159

a record of major service performed on the machine

CMW

RT100 Powershift Operator’s Manual

Safety - 11

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13

•	Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		14
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		15
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . .		16
•	If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 17

Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 18

Attachment Safety Alerts . . . . . . . . . . . . . . . . . . . . 20

CMW®

Safety - 12

RT100 Powershift Operator’s Manual

Guidelines

Follow these guidelines before operating any jobsite equipment:

•Complete proper training and read operator’s manual before using equipment.

•Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.

•Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.

•Mark jobsite clearly and keep spectators away.

•Wear personal protective equipment.

•Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch® dealer.

•Replace missing or damaged safety shields and safety signs.

•Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

•Do not operate unit where flammable gas may be present.

•Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

•Complete the equipment checklist located at www.ditchwitch.com/resources/safety.

CMW®

RT100 Powershift Operator’s Manual

Emergency Procedures

Safety - 13

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

When working near electric cables, remember the following:

•Electricity follows all paths to ground, not just path of least resistance.

•Pipes, hoses, and cables will conduct electricity back to all equipment.

•Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

•power outage

•smoke

•explosion

•popping noises

•arcing electricity

If any of these occur, assume an electric strike has occurred.

CMW®

Safety - 14

RT100 Powershift Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.

•Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.

•Raise attachments and drive from immediate area.

•Contact utility company to shut off power.

•Do not return to jobsite or allow anyone into area until given permission by utility company.

If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR. Take the following actions. The order and degree of action will depend upon the situation.

•LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.

•Contact utility company to shut off power.

•Do not return to jobsite or allow anyone into area until given permission by utility company.

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RT100 Powershift Operator’s Manual

Safety - 15

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark.

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

•Immediately shut off engine(s), if this can be done safely and quickly.

•Remove any ignition source(s), if this can be done safely and quickly.

•Warn others that a gas line has been cut and that they should leave the area.

•Leave jobsite as quickly as possible.

•Immediately call your local emergency phone number and utility company.

•If jobsite is along street, stop traffic from driving near jobsite.

•Do not return to jobsite until given permission by emergency personnel and utility company.

CMW®

Safety - 16

RT100 Powershift Operator’s Manual

Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

•Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.

•If fire is small and fire extinguisher is available, attempt to extinguish fire.

•If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel

CMW®

RT100 Powershift Operator’s Manual

Safety - 17

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates a hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations.

indicates a hazardous situation that, if not avoided, could result in death or serious injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Watch for two other words: NOTICE and IMPORTANT.

NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

CMW®

Safety - 18

RT100 Powershift Operator’s Manual

Machine Safety Alerts

		Runaway possible. Machine could run over you or


1	others. Learn how to use all controls. Start and operate only from
1	operator’s position.
	operator’s position.

		Fall possible. Riders can fall from machine and be


2	injured or killed. Only operator is allowed on machine.
2

Moving parts could cut off hand or foot. Stay away.

CMW®

RT100 Powershift Operator’s Manual

Machine Safety Alerts

Safety - 19

Tiedown location. See Transport chapter for more information.

		Rollover possible. If machine rolls over, you could


5	be thrown from seat and killed or crushed. Wear seat belt.
5

		Read operator’s manual. Know how to use all


6	controls before operating machine. When you see this sign		on
	the machine or in the manual, read it and use caution. Your safety
	is at stake.

CMW®

Safety - 20

RT100 Powershift Operator’s Manual

Attachment Safety Alerts

A920

Moving parts could cut off hand or foot. Stay away.

	Crushing weight could cause death or serious
2	injury. Use proper procedures and equipment or stay away.
2

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RT100 Powershift Operator’s Manual

Attachment Safety Alerts

M910

Safety - 21

										Moving digging teeth will cause death or serious
1										injury. Trench cave-in can cause you to fall. Stay away.
1



2										Tiedown location. See Transport chapter for more information.

		Turning shaft will kill you or crush arm or leg. Stay
3		away.
3

Lift point. See Transport chapter for more information.

CMW®

Safety - 22

RT100 Powershift Operator’s Manual

Attachment Safety Alerts

M912

										Moving digging teeth will cause death or serious
1										injury. Trench cave-in can cause you to fall. Stay away.
1



2										Tiedown location. See Transport chapter for more information.

Lift point. See Transport chapter for more information.

Moving parts could cut off hand or foot. Stay away.

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RT100 Powershift Operator’s Manual

Attachment Safety Alerts

Safety - 23

Turning shaft will kill you or crush arm or leg. Stay

5	away.
5

CMW®

Safety - 24

RT100 Powershift Operator’s Manual

Attachment Safety Alerts

CMW®

RT100 Powershift Operator’s Manual

Controls - 25

Controls

Chapter Contents

Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Rear Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

• Optional Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Backhoe Console . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Cab (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

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Controls - 26

RT100 Powershift Operator’s Manual

Center Console

Engine shutdown override switch

Steering column tilt control

Graphic display

Dig/drive control

Ignition switch

Auxiliary outlet

Axle lock

10. F-N-R lever

Service brake

11. Horn

Foot throttle

*optional

Item

Description

Notes

Engine shutdown

If engine shutdown indicator comes on,

This control allows a temporary

override control

press to delay engine shutdown for 30

override of engine shutdown.

seconds.

NOTICE: After 30 seconds,

engine will again shut down

unless fault condition has been

cleared on diagnostic gauge.

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RT100 Powershift Operator’s Manual

Center Console

Controls - 27

Item		Description	Notes

2.	Graphic display	Graphic symbols are displayed for	See more information in
		indicators and conditions previously	“Graphic Display” on page 30.
		shown with gauges.

3.	Ignition switch	To start engine, insert key and turn	IMPORTANT: If engine does not
		clockwise.	start on first attempt, check that
		clockwise.	start on first attempt, check that
			all interlock requirements have
		To stop engine, turn counterclockwise.	been met, return switch to
			STOP, and try again.



	c00ic027w.eps

4. Axle lock switch		To lock rear axle, press top.	NOTICE: To prevent mechanical
			damage, stop tractor before
			damage, stop tractor before
		To unlock rear axle, press bottom.	operating axle lock switch.

IMPORTANT: After pressing switch to unlock axle, it may be necessary to move tractor 6’ (2 m) in reverse to fully unlock.

5. Service Brake									To stop tractor, press.
									To move tractor, release.
									To move tractor, release.

6. Foot throttle	To increase engine speed when	IMPORTANT:
	driving, press.	• With dig/drive control in dig,
		• With dig/drive control in dig,
	To reduce engine speed when driving,	increasing engine speed
	release.	also increases digging chain
		speed. This throttle control
		provides a temporary
		override (increase only) of
		the hand throttle control
		setting.
		• With dig/drive control in
		drive, increasing engine
		speed also increases
		ground drive speed.

CMW

Controls - 28

RT100 Powershift Operator’s Manual

Center Console

Item	Description	Notes
7. Steering column tilt	To adjust tilt, pull.	IMPORTANT: Tilt steering
control		column up before pivoting
	To secure steering column in position,	operator’s seat.
	release.

	c00ic037w.eps

8.	Dig/drive control	Selects dig or drive settings.	IMPORTANT: Before changing
			between dig and drive settings,
			between dig and drive settings,
		• To select dig, move forward. Use	do the following:
		• To select dig, move forward. Use	do the following:
		this position for trenching.	• Stop tractor.
		• To select drive, move back. Use	• Stop tractor.
		• To select drive, move back. Use
		this position for driving.	• Move F-N-R lever into the
			center or neutral position.
			• Move hand throttle to low


			idle.

9.	Auxiliary outlet	Provides power for other equipment.	Power output is 12V, 5A.

CMW

RT100 Powershift Operator’s Manual

Center Console

Controls - 29

Item	Description	Notes

10. F-N-R lever	Performs multiple functions determined
	by the dig/drive control.


	When dig/drive control is in dig:
	• To start forward digging chain
	• To start forward digging chain
	motion, lift up and push forward.
	• To stop digging chain, move to
	• To stop digging chain, move to
	center.
	center.
	• To start reverse digging chain
	motion, lift up and pull back.
	When dig/drive control is in drive:	IMPORTANT: When driving,
		IMPORTANT: When driving,
	• To travel forward, lift up and push	stop tractor before shifting
	forward.	between forward and reverse.
	• To stop, move to center.
	• To travel in reverse, lift up and pull
	back.
	To change dig or drive speeds:
	• For high speed, rotate to H.
	• For low speed, rotate to L.

11. Horn	To sound horn, press.

CMW

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