Ditch Witch SK750, SK755 User Manual

SK750/SK755
053-2570
Operator’s Manual
CMW
Issue 2.0
Original Translation
SK750/SK755 Operator’s Manual Overview - 1

Overview

Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
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Overview - 2 SK750/SK755 Operator’s Manual
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Serial Number Location

Serial Number Location
Record serial numbers and date of purchase in spaces provided. Unit serial number is located as shown.
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Item
date of manufacture date of purchase unit serial number engine serial number
SK750/SK755 Operator’s Manual Overview - 3

Intended Use

Intended Use
The SK750/SK755 is a platform, rubber track mini skid steer unit designed for light-to medium-duty construction work. The SK750/SK755 has a quick attach mount plate which makes it easy for an operator to connect different attachments. The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme
temperatures. Contact your Ditch Witch dealer. intended use.
The SK750/SK755 should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.
Use in any other way is considered contrary to the

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.
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Overview - 4 SK750/SK755 Operator’s Manual
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Unit Components

Unit Components
1. Operator station
2. Tracks
3. Engine compartment
4. Lift arms
5. Mount plate
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SK750/SK755 Operator’s Manual Overview - 5
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Operator Orientation

Operator Orientation
1. Front of unit
2. Right side of unit
3. Rear of unit
4. Left side of unit
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Overview - 6 SK750/SK755 Operator’s Manual

About This Manual

About This Manual
This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.
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SK750/SK755 Operator’s Manual Foreword - 7

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipmen t at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was publishe d. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
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Foreword - 8 SK750/SK755 Operator’s Manual
SK750/755
Operator’s Manual
Machine Works, Inc.
Issue number 2.0 / OM-7/14
Part number 053-2570
Copyright 2012, 2014
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles
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SK750/SK755 Operator’s Manual Contents - 9

Content s

Overview
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact information
Safety
machine safety alerts and emergency procedures
Controls
machine controls, gauges, and indicators and how to use them
Prepare
procedures for inspecting and classifying the jobsite, plan ning the installation p ath (if needed), preparing the jobsite for work, and connecting attachments
Drive
procedures for startup, cold start, driving, and shutdown
Transport
procedures for lifting, hauling, and towing
1
7
11
21
29
37
41
Complete the Job
procedures for restoring the jobsite and rinsing and storing equipment
Service
service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance
Specifications
machine specifications including weights, measurements, power ratings, and fluid capacities
Support
the warranty policy for this machine, and procedures for obtaining warranty consideration and training
Service Record
a record of major service performed on the machine
49
51
71
75
79
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Contents - 10 SK750/SK755 Operator’s Manual
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SK750/SK755 Operator’s Manual Safety - 11

Safety

Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13
Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 17
Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 18
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Safety - 12 SK750/SK755 Operator’s Manual

Guidelines

Guidelines
Follow these guidelines before operating any jobsite equipment:
Complete proper training and read operator’s manual before using equipment.
Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed p ath with white paint prior to cont acting One- Call or utilities.
Classify jobsite based on its hazards and use cor rect tools and machin ery, safety equipment, and work methods for jobsite.
Mark jobsite clearly and keep spectators away.
Wear personal protective equipment.
Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch
Replace missing or damaged safety shields and safety signs.
Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
dealer.
Do not operate unit where flammable gas may be present.
Contact your Ditch Witch dealer if you have any question about operation, ma intenance, or equipment use.
Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
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SK750/SK755 Operator’s Manual Safety - 13

Emergency Procedures

Emergency Procedures
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Before operating any equipment, review emergency proc edures and check that all safety precau tions have been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote e ngine stop button ( if equipped).

Electric Strike Description

or serious injury. Know location of lines and stay away.
274-050
Electric shock. Contacting electric lines will cause death
When working near electric cables, remember the following:
Electricity follows all paths to ground, not just path of least resistance.
Pipes, hoses, and cables will conduct electricity back to all equipment.
Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
power outage
•smoke
•explosion
popping noises
arcing electricity
If any of these occur, assume an electric strike has occurred.
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Safety - 14 SK750/SK755 Operator’s Manual
Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.
Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.
Raise attachments and drive from immediate area.
Contact utility company to shut off power.
Do not return to jobsite or allow anyone into area until given permission by utility company.
If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR. Take the following actions. The order and degree of action will depend upon the situation.
LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.
Contact utility company to shut off power.
Do not return to jobsite or allow anyone into area until given permission by utility company.
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SK750/SK755 Operator’s Manual Safety - 15
Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause
burns. No smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.
Immediately shut off engine(s), if this can be done safely and quickly.
Remove any ignition source(s), if this can be done safely and quickly.
275-419 (2P)
Warn others that a gas line has been cut and that they should leave the area.
Leave jobsite as quickly as possible.
Immediately call your local emergency phone number and utility company.
If jobsite is along street, stop traffic from driving near jobsite.
Do not return to jobsite until given permission by emergency personnel and utility company.
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Safety - 16 SK750/SK755 Operator’s Manual
Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
If fire is small and fire extinguisher is available, attempt to extinguish fire.
If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
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SK750/SK755 Operator’s Manual Safety - 17

Safety Alert Classifications

Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or mo derate injury.
Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
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Safety - 18 SK750/SK755 Operator’s Manual

Machine Safety Alerts

Machine Safety Alerts
1
2
3
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Crushing weight. Place cylinder lock on extended
cylinder and secure.
273-413
Read operator’s manual. Know how to use all controls. Your safety is at stake.
Lift point. See Tra nsport chapter for more information.
273-475
274-442
SK750/SK755 Operator’s Manual Safety - 19
Machine Safety Alerts
Tiedown location. See Transport chapter for more information.
274-318
4
5
275-184
Crushing weight could cause
Moving parts could cut off hand or foot. Stay away.
6
death or serious injury. Stay away.
275-326
Hot parts may cause burns. Do not touch until cool
7
or wear gloves.
8
servicing and maintaining machine.
275-355 (2-P)
Shut down engine before opening hood for
273-479
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Safety - 20 SK750/SK755 Operator’s Manual
Machine Safety Alerts
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SK750/SK755 Operator’s Manual Controls - 21
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Gauges and Indicators

Controls

Gauges and Indicators
1. Glow plug button
2. Engine coolant temperature gauge
3. Engine oil pressure indicator
4. Hydraulic fluid temperature indicator
5. Hydraulic fluid level sight glass
6. Ignition switch
7. Hourmeter
8. Engine coolant temperature indicator
9. Glow plug indicator
10. Fuel gauge
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Gauges and Indicators
Item Description Notes
1. Glow plug button To help start cold engine, turn ignition switch to first position.
Press glow plug button as directed in notes.
Release button, then turn ignition switch all the way clockwise to start.
2. Engine coolant
Displays coolant temperature. IMPORTANT: If temperature goes
temperature gauge
IMPORTANT: Press glow plug button
according to temperatures below.
If ambient temperature is below 40° F (4° C), press and hold button for 5 seconds.
If ambient temperature is below 20° F (-7° C), press and hold button for 10 seconds.
Do not press button for more than 20 seconds continuously.
above 230°F (110°C):
1. Stop operation, set throttle to low
idle, and allow engine to cool.
2. Stop engine.
3. Check coolant level.
4. Ensure radiator is clean.
3. Engine oil pressure indicator
4. Hydraulic fluid temperature indicator
5. Hydraulic fluid sight glass
Lights when engine oil pressure is low.
Also lights briefly when engine is started.
Lights and alarm sounds when hydraulic fluid is overheating.
Shows level of hydraulic fluid in tank. Maintain fluid at halfway point on glass.
Engine will stop.
1. Check oil level.
2. Check for leaks before starting engine.
Check hydraulic fluid level. Reduce load. Ensure oil cooler is clean.
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SK750/SK755 Operator’s Manual Controls - 23
Gauges and Indicators
Item Description Notes
6. Ignition switch T o star t engine, insert key and
turn clockwise. To stop engine, turn key
counterclockwise.
7. Hourmeter Displays engine operating
time.
8. Engine coolant temperature indicator
Lights and alarm sounds when engine coolant temperature is too high.
IMPORTANT:
If engine does not start or stalls, turn key to STOP and then restart.
Do not allow starter motor to run continuously for more than 20 seconds.
Use these times to schedule service.
1. Stop operation, set throttle to low
idle, and allow engine to cool.
2. Stop engine.
3. Check coolant level.
9. Glow plug indicator Lights when ignition switch is on and glow plug button is pressed.
10. Fuel tank sight window Shows level of fuel in tank. NOTICE: Use low sulfur or ultra low
sulfur fuel only.
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Controls

Controls
1. Left track drive control or
Track drive joystick (optional)
2. Right track drive control or
Track drive joystick (optional)
3. Throttle
4. Parking brake lever
5. Lift arm control
6. Attachment drive control
7. Attachment drive foot control
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