Ditch Witch RT80 User Manual

RT80Q
Tier 4
Operator’s Manual
CMW
®
Issue 1.1
ORIGINAL INSTRUCTION
053-2708
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CMW
Overview - 2 RT80Q Operator’s Manual
Serial Number Location
Serial Number Location
Record serial numbers and date of purchase in spaces provided. RT80Q (1) and engine serial numbers (2) are located as shown.
CMW
Date of manufacture Date of purchase RT80Q serial number Front attachment serial number Rear attachment serial number Trailer serial number Engine serial number
Intended Use
Intended Use
The RT80Q is a riding trencher designed to install buried service lines of various sizes using a variety of Ditch Witch attachments.
Attachment Max. width/diameter Max. depth
H810 trencher 24” (610 mm) 93” (2.4 m) H813 trencher 12” (305 mm) 58.4” (1.5 m) H832 plow n/a 36” (915 mm) RC80 reel carrier 84” (2.1 m) reel diameter n/a H853 combo 12” (305 mm) 69” (1.8 m) A820 backhoe 18” (460 mm) bucket 89” (2.2 m) HD630 saw See manufacturer’s specifications
This unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch
Witch dealer.
Use in any other way is considered contrary to the intended use.
The RT80Q should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated, serviced, and repaired only by persons familiar with their particular characteristics and acquainted with the relevant safety procedures.
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.
The protection offered by the Rollover Protective System (ROPS) will be impaired if it has been subjected to any modification, structural damage, or has been involved in an overturn accident. The ROPS must be replaced after a roll-over.
CMW
Overview - 4 RT80Q Operator’s Manual
Unit Components
Unit Components
23
4
1
5
t33om026w.eps
1. Rollover Protective Structure (ROPS)
2. Operator station
3. Control console
NOTICE: The protection offered by the Rollover Protective System (ROPS) will be impaired if it has been subjected to any modification, structural damage, or has been involved in an overturn accident. The ROPS must be replaced after a roll-over.
4. Engine compartment
5. Backfill blade (optional)
CMW
Operator Orientation
Operator Orientation
1. Front of unit
2. Right of unit
Right and left sides of machine are determined by facing front of unit while seated at the controls.
3. Rear of unit
4. Left of unit
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
CMW
Overview - 6 RT80Q Operator’s Manual
About This Manual
CMW
Foreword
This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
CMW
Foreword - 8 RT80Q Operator’s Manual
RT80Q
with Tier 4 engine
Operator’s Manual
Issue number 1.1/OM-7/14
Part number 053-2708
Copyright 2013, 2014
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, Roto Witch, and The Underground Authority, are registered
trademarks of The Charles Machine Works, Inc. This product is covered by one or more of the following patents: U.S. D640290, D640291, and D640292
with other U.S. and foreign patents pending.
CMW
Contents
Overview
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact information
Safety
machine safety alerts and emergency procedures
Controls
machine controls, gauges, and indicators and how to use them
Operation Overview
an overview for completing a job with this machine: planning, setting up, installing product, and restoring the jobsite; with cross references to detailed procedures
Prepare
procedures for inspecting and classifying the jobsite, planning the installation path, and preparing the jobsite for work
Drive
procedures for startup, cold start, driving, and shutdown
1
7
11
29
63
67
73
Transport
procedures for lifting, hauling, and towing
Trench
procedures for trenching
Plow
procedures for plowing
Reel Carrier
procedures for using reel carrier/winder
Saw
procedures for sawing
79
91
97
105
109
CMW
Contents - 10 RT80Q Operator’s Manual
Backhoe
procedures for digging with backhoe
Drill
procedures for drilling
Systems and Equipment
chain, teeth, sprockets, and optional equipment
Complete the Job
procedures for backfilling and restoring the jobsite and rinsing and storing equipment
Service
service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance
Specifications
machine specifications including weights, measurements, power ratings, and fluid capacities
Support
the warranty policy for this machine, and procedures for obtaining warranty consideration and training
113
117
125
133
135
179
197
Service Record
a record of major service performed on the machine
201
CMW
RT80Q Operator’s Manual Safety - 11
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13
Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 17
Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 18
Attachment Safety Alerts . . . . . . . . . . . . . . . . . . . . 20
CMW®
Safety - 12 RT80Q Operator’s Manual
Guidelines
Guidelines
Follow these guidelines before operating any jobsite equipment:
Complete proper training and read operator’s manual before using equipment.
Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.
Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.
Mark jobsite clearly and keep spectators away.
Wear personal protective equipment.
Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch
Replace missing or damaged safety shields and safety signs.
Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
®
dealer.
Do not operate unit where flammable gas may be present.
Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
CMW®
Emergency Procedures
Emergency Procedures
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).
Electric Strike Description
Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
When working near electric cables, remember the following:
Electricity follows all paths to ground, not just path of least resistance.
Pipes, hoses, and cables will conduct electricity back to all equipment.
Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
power outage
smoke
explosion
popping noises
arcing electricity
If any of these occur, assume an electric strike has occurred.
CMW®
Safety - 14 RT80Q Operator’s Manual
Emergency Procedures
If an Electric Line is Damaged
If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.
Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.
Raise attachments and drive from immediate area.
Contact utility company to shut off power.
Do not return to jobsite or allow anyone into area until given permission by utility company.
If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR. Take the following actions. The order and degree of action will depend upon the situation.
LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.
Contact utility company to shut off power.
Do not return to jobsite or allow anyone into area until given permission by utility company.
CMW®
Emergency Procedures
If a Gas Line is Damaged
Fire or explosion possible. Fumes could ignite and cause
burns. No smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.
Immediately shut off engine(s), if this can be done safely and quickly.
Remove any ignition source(s), if this can be done safely and quickly.
Warn others that a gas line has been cut and that they should leave the area.
Leave jobsite as quickly as possible.
Immediately call your local emergency phone number and utility company.
If jobsite is along street, stop traffic from driving near jobsite.
Do not return to jobsite until given permission by emergency personnel and utility company.
CMW®
Safety - 16 RT80Q Operator’s Manual
Emergency Procedures
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
If fire is small and fire extinguisher is available, attempt to extinguish fire.
If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel
CMW®
Safety Alert Classifications
Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
CMW®
Safety - 18 RT80Q Operator’s Manual
Machine Safety Alerts
Machine Safety Alerts
Jobsite hazards could cause death or serious
1
2
3
injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Read operator’s manual. Know how to use all
controls before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake.
Rollover possible. If machine rolls over, you could
be thrown from seat and killed or crushed. Wear seat belt.
CMW®
Machine Safety Alerts
Runaway possible. Machine could run over you or
4
5
6
7
others. Learn how to use all controls. Start and operate only from operator’s position.
Fall possible. Riders can fall from machine and be
injured or killed. Only operator is allowed on machine.
Hot parts may cause burns. Do not touch until cool
or wear gloves.
Moving parts could cut off hand or foot. Stay away.
Tiedown location. See Transport chapter for more information.
8
CMW®
Safety - 20 RT80Q Operator’s Manual
Attachment Safety Alerts
Attachment Safety Alerts
A820 T4
1
2
3
CMW®
Tiedown location. See Transport chapter for more information.
Moving parts could cut off hand or foot. Stay away.
Crushing weight could cause death or serious
injury. Use proper procedures and equipment or stay away.
Attachment Safety Alerts
H810
Moving digging teeth will cause death or serious
1
2
3
injury. Trench cave-in can cause you to fall. Stay away.
Lift point. See Transport chapter for more information.
Tiedown location. See Transport chapter for more information.
CMW®
Safety - 22 RT80Q Operator’s Manual
Attachment Safety Alerts
H813
Tiedown location. See Transport chapter for more information.
1
Moving digging teeth will cause death or serious
2
3
injury. Trench cave-in can cause you to fall. Stay away.
Lift point. See Transport chapter for more information.
CMW®
Attachment Safety Alerts
Moving parts could cut off hand or foot. Stay away.
4
CMW®
Safety - 24 RT80Q Operator’s Manual
Attachment Safety Alerts
H832
Tiedown location. See Transport chapter for more information.
1
Moving parts could cut off hand or foot. Stay away.
2
Crushing weight could cause death or serious
3
4
injury. Use proper procedures and equipment or stay away.
Lift point. See Transport chapter for more information.
CMW®
Attachment Safety Alerts
Tiedown location. See Transport chapter for more information.
5
CMW®
Safety - 26 RT80Q Operator’s Manual
Attachment Safety Alerts
H853
Lift point. See Transport chapter for more information.
1
Crushing weight could cause death or serious
2
3
4
injury. Use proper procedures and equipment or stay away.
Moving parts could cut off hand or foot. Stay away.
Tiedown location. See Transport chapter for more information.
CMW®
Attachment Safety Alerts
Moving digging teeth will cause death or serious
5
injury. Trench cave-in can cause you to fall. Stay away.
CMW®
Safety - 28 RT80Q Operator’s Manual
Attachment Safety Alerts
RC80
Lift point. See Transport chapter for more information.
1
Crushing weight could cause death or serious
2
injury. Use proper procedures and equipment or stay away.
CMW®
Controls
Chapter Contents
Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Graphic Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Seat Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Seat Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Trencher Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 50
Plow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Combo Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Saw Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Backhoe Console . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Drill Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Battery Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . 62
CMW
Controls - 30 RT80Q Operator’s Manual
2
1
5
3
6
7
8
9
10
11
t33om001w.eps
Center Console
Center Console
4
3
2
5
6
7
8
9
10
11
1
12
t33om001w.eps
1. Parking brake control
2. Auxiliary power outlet
3. Horn switch
4. Axle lock switch
5. Graphic display
6. Work light switch*
Item Description Notes
1. Parking brake control To set brake, push handle
down. To release brake, pull handle
up.
7. Reel carrier switch*
8. Reel winder mode selector switch*
9. Flasher switch*
10. Ground drive speed switch
11. Ignition key switch
12. Ground drive foot control * option
Engaged parking brake disables ground drive.
CMW
Center Console
Item Description Notes
2. Auxiliary outlet Provides power for other
equipment.
c00ic179h.eps
3. Horn To sound horn, press.
c00ic044h.eps
4. Axle lock switch To unlock rear axle, press top. To lock rear axle, press
bottom.
Power output is 12V, 10A.
NOTICE: To prevent mechanical damage, stop tractor before operating axle lock switch.
IMPORTANT: After pressing switch to unlock axle, it may be necessary to move tractor 6’ (2 m) in reverse to fully unlock.
5. Graphic display Displays graphic symbols for indicators and conditions previously shown with gauges.
!
c00ic604w.eps
6. Work light switch To activate lights, press top. To deactivate, press bottom.
c00ic601w.eps
See more information in “Graphic Display” on page 34.
Optional.
CMW
Controls - 32 RT80Q Operator’s Manual
Center Console
Item Description Notes
7. Reel carrier switch To raise, press top.
To lower, press bottom.
c00ic205h.eps
8. Reel winder selector
switch
c00ic642w.eps
9. Flasher switch To activate flashers, press
To change backfill blade joystick to reel winder control mode, press top.
To return to backfill blade mode, press bottom.
top.
Optional.
Optional.
Optional.
c00ic600w.eps
10. Ground drive speed
switch
3
2
1
c00ic602w.eps
To deactivate, press bottom.
To select High (3), Medium (2) or Low (1), press appropriate switch position.
Screen icon displays High, Medium or Low selection.
CMW
Center Console
Item Description Notes
11. Ignition switch To start engine, insert key and
turn clockwise. To stop engine, turn
counterclockwise.
c00ic217h.eps
12. Ground drive foot
control
To move tractor forward, push top of pedal.
To move tractor backward, push bottom of pedal.
To increase speed in either direction, push pedal farther from center.
c00ic072c.eps
To reduce speed in either direction, release pedal.
IMPORTANT: If engine does not start on first attempt, check that all interlock requirements have been met, return switch to STOP, and try again.
Pedal should automatically return to neutral when released.
CMW
Controls - 34 RT80Q Operator’s Manual
Graphic Display
Graphic Display
t33om091w.eps
0% 0%
3
15
10 20
0%
525
RPM x100
0
30
0
v
0.0
0.0 H
0F
0 PSI
The graphic display module shows engine RPM and has icons for other functions. Soft keys allow the operator to toggle between various screens and functions.
Item Description Notes Attachment speed Displays percentage of
attachment speed.
c00ic007w.eps
CMW
Graphic Display
Item Description Notes Operator presence Indicates operator presence
and start interlock condition.
c00ic001w.eps
Fuel level Displays fuel level and
percentage.
c00ic003w.eps
Battery voltage Displays battery voltage.
c00ic008w.eps
Day/Night mode Indicates selected mode.
c00ic010w.eps
Engine hours Displays engine hours.
0.0 H
c00ic020w.eps
CMW
Controls - 36 RT80Q Operator’s Manual
Graphic Display
Item Description Notes Engine oil pressure Displays engine oil pressure.
c00ic005w.eps
Engine coolant temperature Displays coolant temperature.
c00ic004w.eps
Axle lock Displays status of axle
differential lock.
c00ic002w.eps
Ground drive speed/ direction
Displays ground drive direction of travel, and speed as a percentage.
c00ic006w.eps
Ground drive gear indicator Displays selected gear in
center of icon.
CMW
c00ic009w.eps
Graphic Display
Main Menu
SYSTEM
SETTINGS
t33om093w.eps
USER
SETTINGS
GAUGE
DISPLAY
DIOGNOSTICS
Press center soft key to display the main menu screen, which has icons for other functions. Soft keys below on-screen icons allow the operator to toggle between various screens and functions.
Item Description Notes System Settings This is an information display. Press soft key below back icon
to return to previous screen.
c00ic011w.eps
Press center soft key to display gauge screen.
c00ic015w.eps
CMW
Controls - 38 RT80Q Operator’s Manual
Graphic Display
Item Description Notes User Settings Allows operator to customize
settings.
c00ic016w.eps
Gauge Display Press the soft key below this
on screen icon to select.
c00ic017w.eps
Diagnostics Displays interlock icons and
diagnostic codes, if any. Press soft key below on
screen icons to return to main menu or gauge display.
c00ic018w.eps
CMW
Graphic Display
User Settings
USER
SETTINGS
1
Ambient Light
Language English
Day
100%Brightness
USA Standard Units
2
Back Save Reset
3
4
t33om092w.eps
Item Description Notes Back Press soft key below this icon
to return to previous screen.
c00ic011w.eps
Down Press soft key below this icon
to toggle through selections
Press center soft key to display gauge screen.
Press center soft key to display gauge screen.
1-4.
c00ic012w.eps
CMW
Controls - 40 RT80Q Operator’s Manual
Graphic Display
Item Description Notes Save Press soft key below this icon
to save settings.
c00ic013w.eps
Reset Press soft key below this icon
to return to default settings.
c00ic014w.eps
Day/Night Press soft key below this icon
to select day or night mode.
c00ic010w.eps
CMW
Graphic Display
Diagnostics
t33om095w.eps
N
MAIN
MENU
GAUGE
DISPLAY
N
Item Description Notes Attachment neutral Indicates attachment controls
in neutral position.
N
c00ic021w.eps
Operator Presence Indicates operator presence
for start interlock status.
c00ic001w.eps
CMW
Controls - 42 RT80Q Operator’s Manual
Graphic Display
Item Description Notes Ground Drive Neutral Indicates ground drive
controls in neutral position.
N
c00ic022w.eps
Main Menu Press soft key below this icon
to return to previous screen.
c00ic019w.eps
Gauge Display Press the soft key below this
on screen icon to select.
c00ic017w.eps
Press center soft key to display gauge screen.
CMW
Right Console
Right Console
1. Backfill blade lift/tilt or reel winder control
2. Backfill blade angle control
3. Rear steer control
4. Throttle
5. Rear steer indicator
6. Cruise control switch
7. Cruise control RPM dial control
CMW
Controls - 44 RT80Q Operator’s Manual
Right Console
Item Description Notes
1. Backfill blade lift/tilt
function control
c00ic625w.eps
Reel winder function control
c00ic207h.eps
2. Backfill blade angle
control
Backfill blade mode:
To lower, move forward.
To float, move forward to
end.
To raise, move backward.
To tilt right side down,
move right.
To tilt left side down,
move left.
Reel winder mode:
To unwind, move forward.
To wind, move backward.
To lower reel winder arm,
move right.
To raise reel winder arm,
move left.
To angle right, move right. To angle left, move left.
Reel winder mode selector switch on center console changes function to control reel winder arm lift and winder direction.
c00ic626w.eps
3. Rear steer control To move rear tracks left, move left.
To center tracks, move to center position.
To move rear tracks right, move right.
c00ic627w.eps
CMW
NOTICE:
Tracks move when you move control. To stop movement, release control.
Visually verify track position.
&2
Right Console
Item Description Notes
4. Throttle To increase speed, move left.
To decrease speed, move right.
5. Rear steer indicator Displays position of rear wheels.
c00ic628w.eps
6. Cruise control selector To turn on, press top. Switch indicator and display should indicate that cruise mode is activated.
To turn off, press top again. Switch indicator and display should indicate that cruise
c00ic630w.eps
7. Cruise control RPM dial
control
RPM
mode is deactivated.
To decrease engine load while using cruise control, turn clockwise.
To increase engine load while using cruise control, turn counterclockwise.
&2
c00ic629w.eps
Turn on cruise control only when:
ground drive motor control is in low (1)
ground drive is in neutral
Hand and foot controls must be in neutral or cruise control switch input will be ignored.
This typically decreases engine load temporarily.
This typically increases engine load temporarily.
CMW
Controls - 46 RT80Q Operator’s Manual
1
2
t33om002w.eps
Seat Console
Seat Console
2
1
t33om002w.eps
1. Ground drive speed control 2. Attachment speed/direction control
Item Description Notes
1. Ground drive speed control
c00ic631w.eps
To go faster in either direction, move farther from neutral.
To stop, return to center.
NOTICE: Control does not automatically return to neutral.
IMPORTANT: This control is disabled in high gear.
CMW
Seat Console
Item Description Notes
2. Attachment speed/ direction control
c00ic632w.eps
To go faster in either direction, move farther from neutral.
To stop, return to center.
NOTICE: Control does not automatically return to neutral.
CMW
Controls - 48 RT80Q Operator’s Manual
1
2
2
1
3
4
t33om003w.eps
Seat Deck
Seat Deck
1
2
1
2
3
t33om003w.eps
1. Seat belt
2. Armrest adjustment control
3. Seat slide control
Item Description Notes
1. Seat belt To fasten, insert latch into
buckle. Adjust until seat belt
2. Armrest adjustment control
is low and tight. To release, lift top of buckle.
To raise or lower armrests:
Remove knob.
4. Seat height adjustment lock
5. Seat pivot control
4
5
CMW
Adjust armrest to desired position.
Replace knob.
Seat Deck
Item Description Notes
3. Seat slide control To slide seat forward or
backward, pull, then adjust seat.
To lock seat in place, release.
4. Seat height adjustment lock
5. Seat pivot control To pivot seat to the right, pull.
To lock seat height, turn clockwise.
To unlock seat height, turn counterclockwise.
To lock seat in position, release.
To return seat to front-facing position, swing seat left.
Seat pivots only to the right and can be locked in any position from 0-90°.
IMPORTANT: Drive tractor with operator’s seat facing front. If desired, operate rear attachments with seat pivoted.
CMW
Controls - 50 RT80Q Operator’s Manual
Trencher Controls
Trencher Controls
12
1. Trencher slide control* 2. Boom lift control
*optional
Item Description Notes
1. Trencher slide control (H813 only)
c00ic198h.eps
2. Boom lift control To lower, push.
To slide trencher right, push. To slide trencher left, pull.
To raise, pull.
IMPORTANT: If slide sticks:
Lower trencher to ground.
Operate trencher slide until trencher moves slightly.
Raise trencher and slide it into position.
CMW
Plow Controls
Plow Controls
1234
1. Plow stow lock control
2. Plow swing control
Item Description Notes
1. Stow lock control To lock:
Raise plow fully.
Pull stow lock handle.
Lower plow slightly to engage lock.
c00ic643w.eps
To unlock:
Raise plow slightly.
Push stow lock handle to release lock.
3. Blade steer control
4. Plow lift control
Use this control to lock plow in the up position.
CMW
Controls - 52 RT80Q Operator’s Manual
Plow Controls
Item Description Notes
2. Plow swing control To swing left, pull.
To swing right, push. To float, push to end.
c00ic202h.eps
3. Blade steer control To steer right, push. To steer left, pull.
c00ic203h.eps
4. Plow lift control To raise, pull. To lower, push. To float, push to end.
NOTICE:
If soil conditions allow, operate in float position.
Lower plow into ground before moving control to float position.
Do not raise plow with control in float position.
NOTICE:
If soil conditions allow, operate in float position.
Lower plow into ground before moving control to float position.
c00ic204h.eps
CMW
Combo Controls
Combo Controls
1. Plow stow lock control
2. Plow swing control
3. Blade steer control
2345
6
1
4. Plow lift control
5. Boom lift control
6. Trench/Plow selector control
Item Description Notes
1. Stow lock control To lock:
Raise plow fully.
Pull stow lock handle.
Lower plow slightly to engage lock.
c00ic643w.eps
To unlock:
Raise plow slightly.
Push stow lock handle to release lock.
Use this control to lock plow in the up position.
CMW
Controls - 54 RT80Q Operator’s Manual
Combo Controls
Item Description Notes
2. Plow swing control To swing left, pull.
To swing right, push. To float, push to end.
c00ic202h.eps
3. Blade steer control To steer right, push. To steer left, pull.
c00ic203h.eps
4. Plow lift control To raise, pull. To lower, push. To float, push to end.
NOTICE:
If soil conditions allow, operate in float position.
Lower plow into ground before moving control to float position.
Do not raise plow with control in float position.
NOTICE:
If soil conditions allow, operate in float position.
Lower plow into ground before moving control to float position.
c00ic204h.eps
5. Boom lift control To lower, push. To raise, pull.
6. Trench/Plow selector
To trench, move forward.
control
To plow, move backward.
c00ic657w.eps
CMW
Saw Controls
Saw Controls
12
1. Saw slide control 2. Saw lift control
Item Description Notes
1. Saw slide control To slide saw right, push.
To slide saw to center, pull.
2. Saw lift control To lower, push. To raise, pull.
c00ic209h.eps
CMW
Controls - 56 RT80Q Operator’s Manual
Backhoe Console
Backhoe Console
1. Stabilizer lock release pedals
2. Left stabilizer control
3. Boom/Swing control
4. Remote throttle switch
5. Remote throttle power switch
6. Remote backfill blade switch
7. Work light switch*
8. Ground drive switch
9. Remote engine stop switch
10. Boom stow lock
11. Bucket/dipper control
12. Right stabilizer control
13. Swing stow lock
*optional
CMW
Backhoe Console
Item Description Notes
1. Stabilizer lock To release, step on pedal.
Locks automatically as stabilizer is fully raised.
c00ic646w.eps
2. Left stabilizer control
To lower, press left.
switch
To raise, press right.
3. Boom/Swing control To swing boom left, move left. To swing boom right, move
right. To raise boom, pull. To lower boom, push.
4. Remote throttle switch To increase engine speed, press top.
Control can perform more than one action at a time. By “feathering” the control, operator can combine backhoe operations.
NOTICE: Do not operate with backhoe in the stowed (upright) position.
c00ic243h.eps
To decrease engine speed, press bottom.
CMW
Controls - 58 RT80Q Operator’s Manual
Backhoe Console
Item Description Notes
5. Remote throttle power
switch
To enable remote control of throttle, press top.
To disable remote control of throttle, press bottom.
6. Remote backfill blade
To lower, press top.
control switch
To raise, press bottom.
7. Work light switch To turn on, press right. To turn off, press left.
Optional
8. Remote ground drive
control
c00ic216h.eps
CMW
To move tractor forward, push.
To move tractor backward, pull.
NOTICE:
This control is disabled if tractor seat is occupied and ground drive hand or foot control are out of neutral.
Ground drive must be in low (1) position.
Ensure that backfill blade, if equipped, and stabilizers are raised before operating this control.
Do not move more than 30’ (10 m) at a time.
Backhoe Console
Item Description Notes
9. Remote engine stop switch
10. Boom stow lock To lock:
c00ic646w.eps
To stop engine immediately, press.
Raise boom fully.
Pull stow lock handle.
Lower boom slightly to engage lock.
To unlock:
Raise boom slightly.
Push stow lock handle to release lock.
IMPORTANT: For normal engine shutdown, use ignition switch.
Note: This switch must be returned to the UP position to allow engine restarting.
Use this control to lock boom in the up position.
NOTICE: Always lock boom during transport.
11. Bucket/dipper control To open bucket, move right. To close bucket, move left. To move dipper in, pull. To move dipper out, push.
12. Right stabilizer control
switch
To lower, press right. To raise, press left.
Control can perform more than one action at a time. By “feathering” the control, operator can combine backhoe operations.
CMW
Controls - 60 RT80Q Operator’s Manual
Backhoe Console
Item Description Notes
13. Boom swing lock To lock, push down and into
hook. To unlock, pull up and into
hook.
Backhoe can be locked in several swing positions. If lock will not engage, swing backhoe slightly left or right until lock engages.
NOTICE: Always lock boom during transport.
CMW
Drill Controls
Drill Controls
1
t33om063w.eps
1. Drilling attachment control 2. Drilling attachment
Item Description Notes
1. Drilling attachment
control
c00ic655w.eps
To rotate clockwise, press bore.
To rotate counterclockwise, press reverse.
EMERGENCY SHUTDOWN:
Release all controls and turn ignition switch to STOP.
IMPORTANT: Always rotate clockwise during drilling and backreaming. Rotate counterclockwise only to dislodge a dry bore bit or reamer that has seized in the bore hole.
Switch should return to neutral position when released.
2
CMW
Controls - 62 RT80Q Operator’s Manual
1
Battery Disconnect
Battery Disconnect
t33om012w.eps
Item Description Notes
1. Battery disconnect
switch
To connect, move handle to right.
To disconnect, move handle to left.
c00ic654w.eps
NOTICE: Do not operate battery switch with engine operating.
CMW
Operation Overview
Chapter Contents
Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Trenching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Plowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Sawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Digging with Backhoe . . . . . . . . . . . . . . . . . . . . . . 65
Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Leaving Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
CMW
Operation Overview - 64 RT80Q Operator’s Manual
Planning
Planning
1. Gather information about jobsite. See 68.
2. Inspect jobsite. See page 69.
3. Classify jobsite. See page 70.
4. Select chain and teeth to match your soil type, if necessary. See page 129.
5. Check supplies and prepare equipment. See page 72.
6. Haul equipment to jobsite. See page 79.
Trenching
1. Start unit. See 74.
2. Position tractor and controls. See page 92.
3. Begin trenching. See page 92.
4. Engage cruise control if desired. See page 126.
5. Engage optional Trench Depth Meter, if equipped.
6. Complete the installation. See page 133.
7. Shut down tractor. See page 78.
Plowing
1. Start unit. See page 74.
2. Position tractor and controls. See page 99.
offset plowing - page 103
coordinated plowing - page 103
crabbing - page 103
3. Attach product. See page 99.
4. Begin plowing. See page 102.
5. Engage cruise control if desired. See page 126.
6. Complete the installation. See page 133.
7. Shut down tractor. See page 78.
CMW
Sawing
Sawing
1. Start unit. See page 74.
2. Position tractor and controls. See page 110.
3. Begin sawing. See page 112.
4. Complete the installation. See page 133.
5. Backfill the trench. See page 134.
6. Shut down tractor. See page 78.
Digging with Backhoe
1. Start unit. See page 74.
2. Set stabilizers and unstow backhoe. See page 114.
3. Excavate. See page 115.
4. Stow backhoe properly. See page 116.
5. Shut down tractor. See page 78.
Drilling
1. Start unit. See page 74.
2. Dig approach trench and target trench. See page 119.
3. Assemble drill string and position tractor. See page 120.
4. Begin drilling. See page 121.
5. Use drill string guide as needed. See page 121.
6. Add rod. See page 122.
7. Backream. See page 122.
8. Shut down tractor. See page 78.
9. Disassemble joints. See page 123.
Leaving Jobsite
1. Backfill if necessary. See page 134.
2. Rinse equipment. See page 134.
3. Stow tools. See page 134.
4. Haul equipment from jobsite. See page 86.
CMW
Operation Overview - 66 RT80Q Operator’s Manual
CMW
Prepare
Chapter Contents
Gather Information . . . . . . . . . . . . . . . . . . . . . . . . . 68
Review Job Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Notify One-Call Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Arrange for Traffic Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Inspect Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Identify Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Classify Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Inspect Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Select a Classification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Apply Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Check Supplies and Prepare Equipment . . . . . . . 72
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fluid Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Condition and Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
CMW
Prepare - 68 RT80Q Operator’s Manual
Gather Information
Gather Information
A successful job begins before you dig. The first step in planning is reviewing information already available about the job and jobsite.
Review Job Plan
Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.
Notify One-Call Services
Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.
Arrange for Traffic Control
If working near a road or other traffic area, contact local authorities about safety procedures and regulations.
Plan for Emergency Services
Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have access to a telephone.
CMW
Inspect Site
Inspect Site
Inspect jobsite before transporting equipment. Check for the following:
changes in elevation such as hills or other open trenches
obstacles such as buildings, railroad crossings, or streams
signs of utilities (“Inspect Jobsite” on page 70)
traffic
access
soil type and condition
Identify Hazards
Identify safety hazards and classify jobsite. See “Classify Jobsite” on page 70.
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
To help avoid injury:
Wear personal protective equipment including hard hat, safety eye wear, and hearing protection.
Do not wear jewelry or loose clothing.
Notify One-Call and companies which do not subscribe to One-Call.
Comply with all utility notification regulations before digging or drilling.
Verify location of previously marked underground hazards.
Mark jobsite clearly and keep spectators away.
Remember, jobsite is classified by hazards in place -- not by line being installed.
CMW
Prepare - 70 RT80Q Operator’s Manual
Classify Jobsite
Classify Jobsite
Inspect Jobsite
Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations.
Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.
Inspect jobsite and perimeter for evidence of underground hazards, such as: – “buried utility” notices
– utility facilities without overhead lines – gas or water meters – junction boxes – drop boxes – light poles – manhole covers – sunken ground
Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench path. Verify previously marked line and cable locations.
Mark location of all buried utilities and obstructions.
Classify jobsite.
Select a Classification
Jobsites are classified according to underground hazards present.
If working . . . then classify jobsite as . . .
within 10’ (3 m) of a buried electric line electric within 10’ (3 m) of a natural gas line natural gas in sand, granite, or concrete which is capable of producing
crystalline silica (quartz) dust within 10’ (3 m) of any other hazard other
NOTICE: If you have any doubt about jobsite classification, or if jobsite might contain unmarked hazards, take steps outlined previously to identify hazards and classify jobsite before working.
crystalline silica (quartz) dust
CMW
Classify Jobsite
Apply Precautions
Once classified, precautions appropriate for jobsite must be taken.
Electric Jobsite Precautions
Use one or both of these methods.
Expose line by careful hand digging or soft excavation.
Have service shut down while work is in progress. Have electric company test lines before returning them to service.
Natural Gas Jobsite Precautions
In addition to positioning equipment upwind from gas lines, use one or both of these methods.
Expose lines by careful hand digging or soft excavation.
Have gas shut off while work is in progress. Have gas company test lines before returning them to service.
Crystalline Silica (Quartz) Dust Precautions
Crystalline silica dust is a naturally occurring substance found in soil, sand, concrete, granite, and quartz. Breathing silica dust particles while cutting, drilling, or working materials may cause lung disease or cancer. To reduce exposure:
Use water spray or other means to control dust.
Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to learn more about appropriate breathing protection and permissible exposure limits.
Other Jobsite Precautions
You may need to use different methods to safely avoid other underground hazards. Talk with those knowledgeable about hazards present at each site to determine which precautions should be taken or if job should be attempted.
CMW
Prepare - 72 RT80Q Operator’s Manual
Check Supplies and Prepare Equipment
Check Supplies and Prepare Equipment
Supplies
fuel
keys
personal protective equipment, such as hard hat and safety glasses
Fluid Levels
fuel
hydraulic fluid
battery charge
engine oil
Condition and Function
digging chain and teeth
brake pads and disc
fan belts
light bulbs
filters (air, oil, hydraulic)
tracks
pumps and motors
hoses and valves
signs, guards, and shields
Accessories
Fire Extinguisher
If required, mount a fire extinguisher near the power unit but away from possible points of ignition. The fire extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements.
CMW
Drive
Chapter Contents
Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Safe Slope Operation . . . . . . . . . . . . . . . . . . . . . . . 77
Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CMW
Drive - 74 RT80Q Operator’s Manual
Start Unit
Start Unit
Before operating tractor, read engine manufacturer’s starting and operating instructions. Follow instructions for new engine break-in.
Read operator’s manual. Know how to use all controls
before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake.
To help avoid injury:
Read operator’s manual before operating equipment. Follow instructions carefully. Contact Ditch Witch dealership for operation information or demonstration.
Wear hard hat, safety glasses, and other protective equipment required by job. Do not wear jewelry or loose clothing that can catch on controls.
Runaway possible. Machine could run over you or others. Learn how to
use all controls. Start and operate only from operator’s position.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
CMW
Start Unit
1. Fasten and adjust seat belt.
2. Check that ground drive control and attachment speed/direction control are in neutral.
3. Move throttle to idle.
4. Verify that parking brake is engaged.
5. Turn ignition switch to the run position (key on, engine off). Wait for operator display to come on.
6. When cold start wait indicator goes off, turn ignition switch all the way clockwise to start tractor.
Explosion possible. Serious injury or equipment damage could
occur. Follow directions carefully.
To help avoid injury: Do not use ether or any other type of aerosol starting fluid when unit is equipped with cold start option.
If engine does not crank, check start interlock display. See page 31 for start interlock information.
If engine turns but does not start within 10 seconds, allow starter to cool before trying to start again.
Improper control function could cause death or serious injury.
To help avoid injury: Stop machine and have it serviced if control does not work as described in instructions.
IMPORTANT: Machine will not start if start interlock requirements are not met. See page 31 for start interlock information.
7. Run engine at half-throttle or less for five minutes before operating tractor. During warmup, check that all controls work properly.
CMW
Drive - 76 RT80Q Operator’s Manual
Drive
Drive
Moving traffic – hazardous situation. Death or serious injury could result.
Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.
To help avoid injury:
Survey your field of vision when operating the machine.
Drive carefully in congested areas. Know machine’s clearance and turning radius.
Keep attachments low when operating on slope. Drive slowly and cautiously.
EMERGENCY SHUTDOWN: Turn ignition switch to STOP.
General Operation
1. Turn on lights as needed.
2. Raise backfill blade and all attachments.
3. Release parking brake.
4. Adjust throttle.
5. When operating in low or medium:
if using the hand control, the foot control will only increase speed.
any opposing signal from controls causes ground drive to stop.
6. When operating in high, ground drive stops if hand control is moved out of neutral position.
CMW
Drive
Safe Slope Operation
Tipover possible. Machine can tip over and crush you.
To help avoid injury:
Only operate equipment on slopes if absolutely necessary.
Always operate with heavy end uphill. Keep attachments low and travel up and down the slope.
Drive cautiously, in the lowest gear, at all times.
Never jerk control levers. Use a steady even motion.
Do not park unit on slope without lowering digging attachment to the ground, returning all controls to neutral position, shutting down unit, and applying parking brake.
Assess the site to determine if the slope and conditions are conducive to a safe working environment.
Operating safely on a slope depends upon many factors including:
Distribution of machine weight, including front loading and absence of load
Height of load
Saturated, even or rough ground conditions
Potential for ground giving way causing unplanned tilt forward, reverse or sideways
Nearness of ditches, ruts, stumps or other obstructions and sudden changes in slope
Speed
Turning
Braking performance
Operator skill
These varying factors make it impractical to specify a maximum safe operating angle in this manual. It is therefore important for the operator to be aware of these conditions and adjust operation accordingly. Maximum engine angle and braking performance are two absolute limits which must never be exceeded. These maximums are stated below since they are design limits. These design limits usually exceed the operating limits and must never be used alone to establish safe operating angle for variable conditions.
Maximum engine lubrication angle – 30° Maximum service brake retarding force – equal to traction of both tracks. Maximum secondary brake retarding force – equal to traction of one track. Maximum park brake holding force – equal to traction of both tracks.
CMW
Drive - 78 RT80Q Operator’s Manual
Shut Down
Shut Down
1. When job is complete, move ground drive control to neutral.
2. Set parking brake.
3. Lower all attachments to ground.
4. Move throttle to idle for 3 minutes to cool engine.
5. Turn ignition switch to STOP. If leaving machine unattended, remove key.
6. For maintenance or long-term storage, turn battery disconnect switch, if equipped, to the disconnect position.
CMW
Transport
Chapter Contents
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
CMW
Transport - 80 RT80Q Operator’s Manual
Lift
Lift
Crushing weight could cause death or serious injury. Use
proper procedures and equipment or stay away.
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
Tractor
This machine is not configured for lifting. If the machine must be lifted, load machine into a container or onto a platform appropriate for lifting. See “Specifications” for weight of machine.
Centerline Trencher
Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting.
Traversing Trencher
Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting.
CMW
Lift
Combo
Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting.
Plow linkage has some movement and may require better support in some situations.
Plow
Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting.
t33om022w.eps
t33om018w.eps
CMW
Transport - 82 RT80Q Operator’s Manual
Lift
Reel Carrier
Lift points shown with arrows. Use crane capable of supporting the equipment's size and weight. See “Specifications” or measure and weigh equipment before lifting.
CMW
Tie Down
Tie Down
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
Points
Tiedown points are identified by tiedown decals. Securing to trailer at other points is unsafe and can damage machinery.
Tractor
Attach chains at front and rear tiedown points. Make sure chains are tight before transporting unit.
Centerline Trencher
Lower trencher to trailer deck and chain at attachment frame and through boom. Make
sure chains are tight before transporting.
IMPORTANT: If trencher is equipped with a trench cleaner, ensure that trench cleaner shoe is fully up and extra bolt (found in operator’s manual compartment) is installed in center hole for additional support.
t33om014w.eps
t33om087w.eps
CMW
Transport - 84 RT80Q Operator’s Manual
Tie Down
Traversing Trencher
Lower trencher to trailer deck and chain at attachment frame and through boom. Make
sure chains are tight before transporting.
IMPORTANT: If trencher is equipped with a trench cleaner, ensure that trench cleaner shoe is fully up and extra bolt (found in operator’s manual compartment) is installed in center hole for additional
t33om088w.eps
support.
Combo
Lower attachment to trailer deck and chain at attachment frame and vibrator box. Make sure chains are tight before transporting.
NOTICE:
Engage attachment stow lock and swing lock devices in addition to securing at tiedowns.
Unsecured plow can swing outside the trailer and become a traffic hazard. Lower plow and chain to trailer deck before hauling.
If trencher is equipped with a trench cleaner, ensure that trench cleaner shoe is fully up and extra bolt (found in operator’s manual compartment) is installed in center hole for additional support.
t33om027w.eps
CMW
Tie Down
Plow
Lower plow to trailer deck and chain at attachment frame and vibrator box. Make sure
chains are tight before transporting.
NOTICE:
Engage attachment stow lock and swing lock devices in addition to securing at tiedowns.
Unsecured plow can swing outside the trailer and become a traffic hazard. Lower plow and chain to trailer deck before hauling.
Reel Carrier
Lower reel carrier to lowest position and tie down at attachment arms. Make sure chains are tight before transporting.
t33om019w.eps
CMW
Transport - 86 RT80Q Operator’s Manual
Haul
Haul
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
To help avoid injury:
Read trailer operator’s manual before loading or transporting your machine. Incorrectly loaded machine can slip or cause trailer sway.
Ensure that tow vehicle has proper tow capacity rating.
Attach trailer to tow vehicle before loading or unloading.
Park, load, and unload trailer on level ground.
Check that unit and trailer do not exceed size or weight regulations.
Load trailer correctly to avoid trailer swaying. Ten to fifteen percent of total vehicle weight (equipment plus trailer) must be on tongue to help prevent trailer sway.
Connect safety chains to tow vehicle. Attach left chain to right side of tow vehicle and vice versa to cradle hitch. Do not connect to pintle hook or hitch ball.
Connect breakaway switch cable to tow vehicle. Do not connect to pintle hook or hitch ball.
Procedure
Inspect Trailer
1. Check hitch for wear and cracks. Lubricate if needed.
2. Check battery for 12V charge.
3. Inspect lights for cleanliness and correct operation. Inspect reflectors and replace if needed.
4. Check trailer tire pressure. Check lug nut torque with a torque wrench. Adjust if needed.
5. Ensure trailer brakes are adjusted to come on with tow vehicle brakes.
6. Check ramps and trailer bed for cracks.
CMW
Haul
Load
Crushing weight could cause death or serious injury. Use
proper procedures and equipment or stay away.
To help avoid injury:
Attach trailer to tow vehicle before loading or unloading.
Load and unload trailer on level ground.
Block trailer wheels.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
1. Fasten and adjust seat belt.
2. Start tractor. See page 74 for proper start-up procedures.
3. Raise attachments, but keep them low and centered. Check that they are not in float.
4. Release parking brake and verify that parking brake indicator is off.
5. Move ground drive switch to low.
6. Slow engine to low throttle and slowly drive tractor onto trailer.
7. Position tractor on trailer deck for proper weight distribution.
8. Engage parking brake and verify that parking brake indicator is on.
9. Lower attachments to trailer bed and turn tractor off. See page 78 for proper shutdown procedures.
10. Attach chains to tractor and attachments where tiedown decals are located. See page 83.
CMW
Transport - 88 RT80Q Operator’s Manual
Haul
Unload
Crushing weight could cause death or serious injury. Use
proper procedures and equipment or stay away.
To help avoid injury:
Attach trailer to tow vehicle before loading or unloading.
Load and unload trailer on level ground.
Block trailer wheels.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
1. Lower trailer or ramps.
2. Check that parking brake is engaged and verify that parking brake indicator is on.
3. Check that ground drive controls are in neutral.
4. Remove chains from tiedowns.
5. Fasten and adjust seat belt.
6. Start tractor. See page 74 for proper start-up procedures.
7. Raise attachments, but keep them low and centered. Check that they are not in float.
8. Release parking brake and verify that parking brake indicator is off.
9. Slow engine to low throttle and slowly back unit down trailer or ramps.
CMW
Tow
Tow
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
Under normal conditions, tractor should not be towed. If tractor becomes disabled and towing is necessary:
Do not tow for more than 200 yd (180 m).
Tow at less than 1 mph (1.6 km/h).
Steering will be very difficult.
Procedure
1. Engage parking brake.
2. Block front and rear tracks to prevent unit from rolling.
3. Attach tow line to all available tie-down points facing towing vehicle.
4. On left side of tractor, locate four plugs on pump housing. Thoroughly clean area around plugs.
5. Remove front two plugs (shown) with 5/16” Allen wrench. Some fluid will escape.
6. Use clean needle nose pliers to remove relief/check valves.
7. Install plugs until o-ring touches pump housing ot prevent oil leakage during towing.
IMPORTANT: Keep check valves clean while towing.
8. Remove blocks.
9. Fasten seatbelt and adjust seatbelt.
10. Disengage parking brake.
11. After towing, reinstall check valves with spring end in first.
IMPORTANT: If plug does not thread in easily until the o-ring touches the pump housing, the relief/check valve might be bound in bore. Remove plug and relief/check valve and reinstall.
CMW
Transport - 90 RT80Q Operator’s Manual
CMW
Trench
Chapter Contents
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
CMW
Trench - 92 RT80Q Operator’s Manual
Setup
Setup
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.
Crushing weight could cause death or serious injury. Use
proper procedures and equipment or stay away.
To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch dealer about counterweighting for your equipment.
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
To help avoid injury: Comply with all utility notification regulations before digging or drilling.
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
Before Using Trencher
NOTICE: If trencher is equipped with trench cleaner, check to ensure that shipping bolt has been removed, as shown.
1. Fasten and adjust seat belt.
2. Start tractor. See page 74 for start-up procedures.
3. Drive to starting point. Move in line with planned trench.
CMW
t33om080w.eps
Operation
IMPORTANT:
When cutting asphalt, start trench in soil at edge of road and use shortest possible boom at full depth.
Sight along center of hood to a stake driven beyond end of trench line for straight trench.
For optimal spoils delivery, adjust the auger positions forward or backward to accommodate terrain and digging depth.
4. Lower backfill blade.
5. Engage parking brake.
6. Lower boom to just above ground.
7. Check that attachment speed/direction control and ground drive controls are in neutral.
8. If equipped with combo, select trenching control position.
Operation
Breathing crystalline silica dust may cause lung disease. Cutting, drilling, or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust. Use dust control methods or appropriate breathing protection when exposed to silica dust.
Electrical shock. Contacting electrical lines will cause death or serious
injury. Know location of lines and stay away.
To help avoid injury: Expose lines by hand before digging. Cutting high voltage cable can cause electrocution.
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
To help avoid injury:
Comply with all utility notification regulations before digging or drilling.
Notify companies that do not subscribe to One-Call.
CMW
Trench - 94 RT80Q Operator’s Manual
Operation
Flying objects thrown by machine may strike people. Wear hard hat and safety glasses.
Moving digging teeth will cause death or serious injury.
Trench cave-in can cause you to fall. Stay away.
To help avoid injury:
Ensure parking brake is engaged.
Allow 3’ (1 m) between digging teeth and obstacle. Machine might jerk when digging starts.
Keep everyone at least 6’ (2 m) from machine, attachments, and their range of movement.
1. Lower backfill blade to reduce shock when trenching begins.
2. If necessary, adjust throttle to low idle.
3. Move attachment speed/direction control to desired speed. DIGGING CHAIN WILL MOVE.
NOTICE: Always start trenching with attachment speed set at low. If soil conditions permit optimum digging at higher speeds, select high.
4. Increase engine speed to full throttle.
5. Slowly lower digging boom to depth.
6. Raise backfill blade and release parking brake.
7. Move ground drive control to desired speed.
8. If using optional mechanical trench cleaner:
Stop tractor and turn ignition switch to STOP.
Lower trench cleaner, if equipped.
Restart tractor, fasten seat belt, and continue trenching.
NOTICE:
Make sure that shipping bolt is removed before attempting to use trench cleaner.
Do not have trench cleaner in working position when starting a trench.
Do not back up with trench cleaner in working position.
Do not use trench cleaner in conditions where large rocks can get between chain and cleaner.
CMW
Operation
9. If using optional hydraulic trench cleaner:
Trench forward a short distance.
Move hydraulic control lever to lower trench cleaner, and continue trenching.
10. Push ground drive control forward to trenching speed.
NOTICE:
Do not make sharp turns. Lower boom to full depth when turning.
If an object becomes lodged in chain, move attachment speed/direction control to neutral and raise boom slightly. Reverse chain direction. If object must be removed manually, turn engine off and engage parking brake.
11. When trench is complete, move ground drive control to neutral.
12. Adjust throttle to low idle.
13. Raise boom.
14. As boom clears top of trench, move attachment speed/direction control to neutral.
15. Drive a short distance away from work site.
16. Shut down tractor. See page 78 for proper shutdown procedures.
17. Return optional trench cleaner to the stowed position.
CMW
Trench - 96 RT80Q Operator’s Manual
CMW
Plow
Chapter Contents
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
CMW
Plow - 98 RT80Q Operator’s Manual
Setup
Setup
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.
Crushing weight could cause death or serious injury. Use
proper procedures and equipment or stay away.
To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch dealer about counterweighting for your equipment.
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
To help avoid injury: Comply with all utility notification regulations before digging or drilling. NOTICE: Do not operate vibrator unless plow is in the ground.
Read operator’s manual. Know how to use all controls before operating machine. When you see this sign on the machine or
in the manual, read it and use caution. Your safety is at stake.
CMW
Setup
Position Tractor
IMPORTANT: If material must be at a constant depth, dig starting and target trenches.
1. Fasten and adjust seat belt.
2. Start tractor. See page 74 for start-up procedures.
3. Drive to starting point. Move in line with planned trench.
4. Engage parking brake and verify parking brake indicator is on.
5. Lower backfill blade, if equipped.
6. If equipped with combo, select the plow control position.
7. Lower plow to starting point of trench.
8. Turn ignition switch to STOP.
Attach Product
To Pull Product
1. Insert material into pulling grip.
2. Tape grip with duct tape.
NOTICE: Keep everyone away from material being installed.
CMW
Loading...