Record serial numbers and date of purchase in spaces provided. RT120 (1) and engine serial numbers (2)
are located as shown.
12
t41om001w.eps
CMW
Date of manufacture
Date of purchase
RT120 serial number
Front attachment serial number
Rear attachment serial number
Trailer serial number
Engine serial number
RT120 Operator’s ManualOverview - 3
Intended Use
Intended Use
The RT120 is a riding trencher designed to install buried service lines of various sizes using a variety of
Ditch Witch attachments.
AttachmentMax. width/diameterMax. depth*
H910 trencher24” (610 mm)100” (2.5 m)
H911 trencher24” (610 mm)96” (2.4 m)
H932 plow3” (80 mm)36” (915 mm)
H952 combo
This unit is designed for operation in temperatures typically experienced in earth moving and construction
work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch
Witch dealer.
The RT120 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated,
serviced, and repaired only by persons familiar with their particular characteristics and acquainted with the
relevant safety procedures.
Use in any other way is considered contrary to the intended use.
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations.
Modification of equipment could mean that it will no longer meet regulations and may not function properly
or in accordance with the operating instructions. Modification of equipment should only be made by
competent personnel possessing knowledge of applicable standards, regulations, equipment design
functionality/requirements and any required specialized testing.
The protection offered by the Rollover Protective System (ROPS) will be impaired if it has been subjected
to any modification, structural damage, or has been involved in an overturn accident. The ROPS must be
replaced after a roll-over.
CMW
Overview - 4RT120 Operator’s Manual
Unit Components
Unit Components
23
4
1
t41om002w.eps
1. Rollover Protective Structure (ROPS)
2. Operator station
3. Control console
5
4. Engine compartment
5. Backfill blade (optional)
WARNING: The protection offered by the Rollover Protective System (ROPS) will be impaired if it has
been subjected to any modification, structural damage, or has been involved in an overturn accident.
The ROPS must be replaced after a roll-over.
CMW
RT120 Operator’s ManualOverview - 5
Operator Orientation
Operator Orientation
1. Front of unit
2. Right of unit
Right and left sides of machine are determined by
facing front of unit while seated at the controls.
3. Rear of unit
4. Left of unit
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic
operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
CMW
Overview - 6RT120 Operator’s Manual
About This Manual
CMW
RT120 Operator’s ManualForeword - 7
Foreword
This manual is an important part of your equipment. It provides safety information and operation
instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
CMW
Foreword - 8RT120 Operator’s Manual
RT120 Tier 4i
Operator’s Manual
Machine Works, Inc.
Issue number 1.0/OM-09/13
Part number 053-2697
Copyright 2013
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles
CMW
RT120 Operator’s ManualContents - 9
Contents
Overview
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact
information
Safety
machine safety alerts and emergency procedures
Controls
machine controls, gauges, and indicators and how to use them
Operation Overview
an overview for completing a job with this machine: planning, setting up, installing
product, and restoring the jobsite; with cross references to detailed procedures
Prepare
procedures for inspecting and classifying the jobsite, planning the installation path,
and preparing the jobsite for work
Drive
procedures for startup, cold start, driving, and shutdown
1
7
11
29
73
77
83
Transport
procedures for lifting, hauling, and towing
Trench
procedures for trenching
Plow
procedures for plowing
Reel Carrier
procedures for using reel carrier
Backhoe
procedures for digging with backhoe
89
101
109
119
123
CMW
Contents - 10RT120 Operator’s Manual
Drill
procedures for drilling
Saw
procedures for sawing
Systems and Equipment
chain, teeth, sprockets, and optional equipment
Complete the Job
procedures for backfilling and restoring the jobsite and rinsing and storing
equipment
Service
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance
Specifications
machine specifications including weights, measurements, power ratings, and fluid
capacities
Support
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
129
137
145
151
153
197
217
Service Record
a record of major service performed on the machine
Follow these guidelines before operating any jobsite equipment:
•Complete proper training and read operator’s manual before using equipment.
•Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and
Canada) to have underground utilities located before digging. Also contact any utilities that do not
participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or
utilities.
•Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work
methods for jobsite.
•Mark jobsite clearly and keep spectators away.
•Wear personal protective equipment.
•Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins. Safety videos are available from your Ditch Witch
•Replace missing or damaged safety shields and safety signs.
•Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
®
dealer.
•Do not operate unit where flammable gas may be present.
•Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment
use.
•Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
CMW®
RT120 Operator’s ManualSafety - 13
Emergency Procedures
Emergency Procedures
Jobsite hazards could cause death or serious injury. Use
correct equipment and work methods. Use and maintain proper safety
equipment.
Before operating any equipment, review emergency procedures and check that all safety precautions have
been taken.
EMERGENCY SHUTDOWN - Release all controls and turn ignition switch to STOP.
Electric Strike Description
Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
When working near electric cables, remember the following:
•Electricity follows all paths to ground, not just path of least resistance.
•Pipes, hoses, and cables will conduct electricity back to all equipment.
•Low voltage current can injure or kill. Many work-related electrocutions result from contact with less
than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
•power outage
•smoke
•explosion
•popping noises
•arcing electricity
If any of these occur, assume an electric strike has occurred.
CMW®
Safety - 14RT120 Operator’s Manual
Emergency Procedures
If an Electric Line is Damaged
If you suspect an electric line has been damaged and you are near pedestrian unit, DO NOT MOVE and
do not touch unit. Take the following actions. The order and degree of action will depend upon the
situation.
•Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
•Do not allow anyone into area until given permission by utility company.
•Do not allow anyone to touch equipment.
If a Gas Line is Damaged
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will
depend on the situation.
•Immediately shut off engine(s), if this can be done safely and quickly.
•Remove any ignition source(s), if this can be done safely and quickly.
•Warn others that a gas line has been cut and that they should leave the area.
•Leave jobsite as quickly as possible.
•Immediately call your local emergency phone number and utility company.
•If jobsite is along street, stop traffic from driving near jobsite.
•Do not return to jobsite until given permission by emergency personnel and utility company.
CMW®
RT120 Operator’s ManualSafety - 15
Emergency Procedures
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of
action will depend on the situation.
•Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
•If fire is small and fire extinguisher is available, attempt to extinguish fire.
•If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel
CMW®
Safety - 16RT120 Operator’s Manual
Emergency Procedures
CMW®
RT120 Operator’s ManualSafety - 17
Safety Alert Classifications
Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations
which could be harmful to you, jobsite bystanders or your equipment. When you see these words and
icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
CMW®
Safety - 18RT120 Operator’s Manual
Machine Safety Alerts
Machine Safety Alerts
Runaway possible. Machine could run over you or
1
2
3
others. Learn how to use all controls. Start and operate only from
operator’s position.
Fall possible. Riders can fall from machine and be
injured or killed. Only operator is allowed on machine.
Moving parts could cut off hand or foot. Stay away.
CMW®
RT120 Operator’s ManualSafety - 19
Machine Safety Alerts
Tiedown location. See Transport chapter for more information.
4
Rollover possible. If machine rolls over, you could
5
be thrown from seat and killed or crushed. Wear seat belt.
Read operator’s manual. Know how to use all
6
controls before operating machine. When you see this sign on
the machine or in the manual, read it and use caution. Your safety
is at stake.
CMW®
Safety - 20RT120 Operator’s Manual
Attachment Safety Alerts
Attachment Safety Alerts
A920
Moving parts could cut off hand or foot. Stay away.
1
Crushing weight could cause death or serious
2
injury. Use proper procedures and equipment or stay away.
CMW®
RT120 Operator’s ManualSafety - 21
Attachment Safety Alerts
H910
Moving digging teeth will cause death or serious
1
2
3
4
injury. Trench cave-in can cause you to fall. Stay away.
Tiedown location. See Transport chapter for more information.
Moving digging teeth will cause death or serious
injury. Trench cave-in can cause you to fall. Stay away.
Lift point. See Transport chapter for more information.
CMW®
Safety - 22RT120 Operator’s Manual
Attachment Safety Alerts
H911
Moving digging teeth will cause death or serious
1
2
3
4
injury. Trench cave-in can cause you to fall. Stay away.
Lift point. See Transport chapter for more information.
Moving parts could cut off hand or foot. Stay away.
Tiedown location. See Transport chapter for more information.
CMW®
RT120 Operator’s ManualSafety - 23
Attachment Safety Alerts
Moving digging teeth will cause death or serious
5
injury. Trench cave-in can cause you to fall. Stay away.
CMW®
Safety - 24RT120 Operator’s Manual
Attachment Safety Alerts
H932
Tiedown location. See Transport chapter for more information.
1
Moving parts could cut off hand or foot. Stay away.
2
Crushing weight could cause death or serious
3
4
injury. Use proper procedures and equipment or stay away.
Lift point. See Transport chapter for more information.
CMW®
RT120 Operator’s ManualSafety - 25
Attachment Safety Alerts
H952
Moving digging teeth will cause death or serious
1
2
3
4
5
injury. Trench cave-in can cause you to fall. Stay away.
Tiedown location. See Transport chapter for more information.
Lift point. See Transport chapter for more information.
Crushing weight could cause death or serious
injury. Use proper procedures and equipment or stay away.
Moving parts could cut off hand or foot. Stay away.
CMW®
Safety - 26RT120 Operator’s Manual
Attachment Safety Alerts
H1140
Moving parts could cut off hand or foot. Stay away.
1
Tiedown location. See Transport chapter for more information.
2
Lift point. See Transport chapter for more information.
3
Flying objects may cause injury. Wear hard hat
4
and safety glasses.
CMW®
RT120 Operator’s ManualSafety - 27
Attachment Safety Alerts
Moving digging teeth will cause death or serious
5
injury. Trench cave-in can cause you to fall. Stay away.
RC120
Lift point. See Transport chapter for more information.
1
Crushing weight could cause death or serious
2
injury. Use proper procedures and equipment or stay away.
NOTICE: To prevent mechanical
damage, stop tractor before operating
axle lock switch.
IMPORTANT: After pressing switch to
unlock axle, it may be necessary to
move tractor 6’ (2 m) in reverse to
fully unlock.
CMW
Controls - 32RT120 Operator’s Manual
Center Console
ItemDescriptionNotes
5. Graphic displayGraphic symbols are
displayed for indicators and
conditions previously shown
with gauges.
!
c00ic604w.eps
6. Ground drive motor
speed switch
H
To select High or Low, press
appropriate switch position.
Motor speed can be shifted
while tractor is in motion.
L
c00ic044w.eps
7. Reel carrier switchTo raise, press top.
See more information in “Graphic
Display” on page 34.
Screen icon displays High or Low
selection.
For more information see “Drive” on
page 86.
Optional.
c00ic205h.eps
8. Reel winder mode
selector switch
c00ic642w.eps
To lower, press bottom.
To change backfill blade
joystick to reel winder control
mode, press top.
To return to backfill blade
mode, press bottom.
Optional.
CMW
RT120 Operator’s ManualControls - 33
Center Console
ItemDescriptionNotes
9. Ignition switchTo start engine, insert key and
turn clockwise.
To stop engine, turn
counterclockwise.
c00ic027w.eps
10. Ground drive foot
control
To move tractor forward, push
top of pedal.
To move tractor backward,
push bottom of pedal.
To increase speed in either
direction, push pedal farther
from center.
c00ic072c.eps
To reduce speed in either
direction, release pedal.
IMPORTANT: If engine does not start
on first attempt, check that all
interlock requirements have been
met, return switch to STOP, and try
again.
Pedal should automatically return to
neutral when released.
11. Secondary brakeTo stop tractor, press.
To move tractor, release.
c00ic042w.eps
12. Steering column tilt
To adjust tilt, pull.
control
To secure steering column in
position, release.
c00ic037w.eps
CMW
Controls - 34RT120 Operator’s Manual
Graphic Display
Graphic Display
t41om040w.eps
0%0%
RPM0
H
0 00AM/PM:00:
15
1020
0%
525
RPM
x100
0
30
0
v
0.0
H
0F
0 PSI
0.0 H
The graphic display module shows engine RPM and has icons for other functions. Soft keys allow the
operator to toggle between various screens and functions.
ItemDescriptionNotes
Attachment speed Displays percentage of
attachment speed, and plow
or trencher/saw mode.
c00ic028w.eps
Note: Screen icons change according
to attachment being operated.
Displays ground drive
direction of travel, and speed
as a percentage.
c00ic006w.eps
Ground drive gear indicatorDisplays selected gear in
center of icon.
c00ic009w.eps
Cruise control indicatorDisplays cruise mode status.
c00ic032w.eps
Parking brake indicatorDisplays parking brake
status.
c00ic055t.eps
CMW
Controls - 38RT120 Operator’s Manual
Graphic Display
ItemDescriptionNotes
Hydraulic filter restriction
Displays restriction status.
indicator
Hydraulic fluid high
Displays hot fluid status.
temperature indicator
c00ic037t.eps
Menu indicatorDisplays menu icon over key
3.
CMW
c00ic031w.eps
RT120 Operator’s ManualControls - 39
Graphic Display
Main Menu
SYSTEM
SETTINGS
t33om093w.eps
USER
SETTINGS
GAUGE
DISPLAY
DIGNOSTICS
Press the center soft key to display the main menu screen, which has icons for other functions. Soft keys
below on screen icons allow the operator to toggle between various screens and functions.
ItemDescriptionNotes
System SettingsThis is an information display.
c00ic015w.eps
CMW
Controls - 40RT120 Operator’s Manual
Graphic Display
ItemDescriptionNotes
User SettingsAllows operator to customize
settings.
c00ic016w.eps
Gauge DisplayPress the soft key below this
on screen icon to select.
c00ic017w.eps
DiagnosticsDisplays interlock icons and
diagnostic codes, if any.
Press soft key below on
screen icons to return to main
menu or gauge display.
c00ic018w.eps
Note: If diagnostic codes are
displayed, contact your Ditch Witch
dealer.
CMW
RT120 Operator’s ManualControls - 41
Graphic Display
System Settings
SYSTEM
Component
Application
OS
Bootloader
Configuration
SETTINGS
VERSION Part No.
10155
10081
10146
Release
Release
Release
Beta
3
2
3
2
3
2
0 0
1 1
78333159
78333166
78333156
RT120T4i
Back
t41om005w.eps
Copyright
ItemDescriptionNotes
2012 The Charles Machine Works
BackPress soft key below this icon
to return to previous screen.
c00ic011w.eps
Press center soft key to display gauge
screen.
CMW
Controls - 42RT120 Operator’s Manual
Graphic Display
User Settings
SETTINGS
USER
1
Ambient Light
LanguageEnglish
Day
100%Brightness
USA Standard Units
2
BackSaveReset
3
4
t33om092w.eps
ItemDescriptionNotes
BackPress soft key below this icon
to return to previous screen.
c00ic011w.eps
DownPress soft key below this icon
to toggle through selections
Press center soft key to display gauge
screen.
Press center soft key to display gauge
screen.
1-4.
c00ic012w.eps
CMW
RT120 Operator’s ManualControls - 43
Graphic Display
ItemDescriptionNotes
SavePress soft key below this icon
to save settings.
c00ic013w.eps
ResetPress soft key below this icon
to return to default settings.
c00ic014w.eps
Day/NightPress soft key below this icon
to select day or night mode.
c00ic010w.eps
CMW
Controls - 44RT120 Operator’s Manual
Graphic Display
Diagnostics
t37om044w.eps
N
MAIN
MENU
GAUGE
DISPLAY
N
Note: If diagnostic codes are displayed, contact your Ditch Witch dealer.
IMPORTANT: Always rotate
clockwise during drilling and
backreaming. Rotate
counterclockwise only to dislodge a
dry bore bit or reamer that has seized
in the bore hole.
Switch should return to neutral
position when released.
2
CMW
RT120 Operator’s ManualControls - 71
Battery Disconnect
Battery Disconnect
1
t41om007w.eps
1. Battery disconnect switch
ItemDescriptionNotes
1. Battery disconnect
switch
_
c00ic063t.eps
+
_
+
To connect, move left.
To disconnect, move right.
NOTICE: Do not operate battery
switch with engine running.
A successful job begins before you dig. The first step in planning is reviewing information already available
about the job and jobsite.
Review Job Plan
Review blueprints or other plans. Check for information about existing or planned structures, elevations, or
proposed work that may be taking place at the same time.
Notify One-Call Services
Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and
Canada) to have underground utilities located before digging. Also contact any utilities that do not
participate in the One-Call service.
Arrange for Traffic Control
If working near a road or other traffic area, contact local authorities about safety procedures and
regulations.
Plan for Emergency Services
Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have
access to a telephone.
CMW
RT120 Operator’s ManualPrepare - 79
Inspect Site
Inspect Site
Inspect jobsite before transporting equipment. Check for the following:
•changes in elevation such as hills or other open trenches
•obstacles such as buildings, railroad crossings, or streams
•signs of utilities
•traffic
•access
•soil type and condition
Identify Hazards
Identify safety hazards and classify jobsite. See “Classify Jobsite” on page 80.
Jobsite hazards could cause death or serious injury. Use
correct equipment and work methods. Use and maintain proper safety
equipment.
To Help Avoid Injury:
•Wear personal protective equipment including hard hat, safety eye wear, and hearing protection.
•Do not wear jewelry or loose clothing.
•Notify One-Call and companies which do not subscribe to One-Call.
•Comply with all utility notification regulations before digging or drilling.
•Verify location of previously marked underground hazards.
•Mark jobsite clearly and keep spectators away.
Remember, jobsite is classified by hazards in place -- not by line being installed.
CMW
Prepare - 80RT120 Operator’s Manual
Classify Jobsite
Classify Jobsite
Inspect Jobsite
•Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and
other similar regulations.
•Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and
Canada) to have underground utilities located before digging. Also contact any utilities that do not
participate in the One-Call service.
•Inspect jobsite and perimeter for evidence of underground hazards, such as:
– “buried utility” notices
– utility facilities without overhead lines
– gas or water meters
– junction boxes
– drop boxes
– light poles
– manhole covers
– sunken ground
•Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench
path. Verify previously marked line and cable locations.
•Mark location of all buried utilities and obstructions.
•Classify jobsite.
Select a Classification
Jobsites are classified according to underground hazards present.
If working...then classify jobsite as...
within 10’ (3 m) of a buried electric lineelectric
within 10’ (3 m) of a natural gas linenatural gas
in sand, granite, or concrete which is capable of producing
crystalline silica (quartz) dust
within 10’ (3 m) of any other hazardother
NOTICE: If you have any doubt about jobsite classification, or if jobsite might contain unmarked
hazards, take steps outlined previously to identify hazards and classify jobsite before working.
crystalline silica (quartz) dust
CMW
RT120 Operator’s ManualPrepare - 81
Classify Jobsite
Apply Precautions
Once classified, precautions appropriate for jobsite must be taken.
Electric Jobsite Precautions
Use one or both of these methods.
•Expose line by careful hand digging or soft excavation.
•Have service shut down while work is in progress. Have electric company test lines before returning
them to service.
Natural Gas Jobsite Precautions
In addition to positioning equipment upwind from gas lines, use one or both of these methods.
•Expose lines by careful hand digging or soft excavation.
•Have gas shut off while work is in progress. Have gas company test lines before returning them to
service.
Crystalline Silica (Quartz) Dust Precautions
Crystalline silica dust is a naturally occurring substance found in soil, sand, concrete, granite, and quartz.
Breathing silica dust particles while cutting, drilling, or working materials may cause lung disease or
cancer. To reduce exposure:
•Use water spray or other means to control dust.
•Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to learn
more about appropriate breathing protection and permissible exposure limits.
Other Jobsite Precautions
You may need to use different methods to safely avoid other underground hazards. Talk with those
knowledgeable about hazards present at each site to determine which precautions should be taken or if
job should be attempted.
CMW
Prepare - 82RT120 Operator’s Manual
Check Supplies and Prepare Equipment
Check Supplies and Prepare Equipment
Supplies
•fuel
•keys
•personal protective equipment, such as hard hat and safety glasses
Fluid Levels
•fuel
•hydraulic fluid
•battery charge
•engine oil
Condition and Function
•digging chain and teeth
•brake pads and disc
•fan belts
•light bulbs
•filters (air, oil, hydraulic)
•tires
•pumps and motors
•hoses and valves
•signs, guards, and shields
Accessories
Fire Extinguisher
If required, mount a fire extinguisher near the power unit but away from possible points of ignition. The fire
extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory
requirements.
Before operating tractor, read engine manufacturer’s starting and operating instructions. Follow
instructions for new engine break-in.
Read operator’s manual. Know how to use all controls before operating
machine. When you see this sign on the machine or in the manual, read it and use
caution. Your safety is at stake.
To help avoid injury:
•Read operator’s manual before operating equipment. Follow instructions carefully. Contact Ditch
Witch dealership for operation information or demonstration.
•Wear hard hat, safety glasses, and other protective equipment required by job. Do not wear jewelry
or loose clothing that can catch on controls.
Runaway possible. Machine could run over you or others. Learn how to
use all controls. Start and operate only from operator’s position.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
CMW
RT120 Operator’s ManualDrive - 85
Start Unit
1. Fasten and adjust seat belt.
2. Check that ground drive control and attachment speed/direction control are in neutral.
3. Move throttle to idle.
4. Verify that parking brake is engaged.
5. Turn ignition switch to the run position (key on, engine off). Cold start wait indicator will light (if
equipped).
Explosion possible. Serious injury or equipment damage could
occur. Follow directions carefully.
To help avoid injury: Do not use ether or any other type of aerosol starting fluid when unit is
equipped with cold start option.
6. When cold start wait indicator goes off, turn ignition switch all the way clockwise to start tractor.
Warning alarm will sound. Indicators will light.
•If engine does not crank, check start interlock display.
•If engine turns but does not start within 10 seconds, allow starter to cool before trying to start
again.
Improper control function could cause death or serious injury.
To help avoid injury: Stop machine and have it serviced if control does not work
as described in instructions.
IMPORTANT: Machine will not start if start interlock requirements are not met.
7. Run engine at half-throttle or less for five minutes before operating tractor. During warm up, check that
all controls work properly.
CMW
Drive - 86RT120 Operator’s Manual
Drive
Drive
General Operation
Moving traffic – hazardous situation. Death or serious injury could result.
Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.
To help avoid injury:
•Drive carefully in congested areas. Know machine’s clearance and turning radius.
•Keep attachments low when operating on slope. Drive slowly and cautiously.
EMERGENCY SHUTDOWN: Turn ignition switch to STOP.
1. Turn on lights as needed.
2. Raise backfill blade and all attachments.
3. Release parking brake.
4. Adjust throttle.
5. When operating in low:
•if using the hand control, the foot control will only increase speed.
•any opposing signal from controls causes ground drive to stop.
6. When operating in high, ground drive stops if hand control is moved out of neutral position.
CMW
RT120 Operator’s ManualDrive - 87
Drive
Safe Slope Operation
Tipover possible. Machine can tip over and crush you.
To help avoid injury:
•Always operate with heavy end uphill.
•Drive cautiously at all times.
•Never jerk control levers. Use a steady even motion.
•Do not park unit on slope without lowering digging attachment to the ground, returning all controls to
neutral position, shutting down unit, and applying parking brake.
Operating safely on a slope depends upon many factors including:
•Distribution of machine weight, including front loading and absence of load
•Height of load
•Even or rough ground conditions
•Potential for ground giving way causing unplanned tilt forward, reverse or sideways
•Nearness of ditches, ruts, stumps or other obstructions and sudden changes in slope
•Speed
•Turning
•Braking performance
•Operator skill
These varying factors make it impractical to specify a maximum safe operating angle in this manual. It is
therefore important for the operator to be aware of these conditions and adjust operation accordingly.
CMW
Drive - 88RT120 Operator’s Manual
Shut Down
Shut Down
1. When job is complete, move ground drive control to neutral.
2. Engage parking brake and verify parking brake indicator is on.
3. Lower all attachments to ground and let machine idle for three minutes to cool.
4. Turn ignition switch to STOP. If leaving machine unattended, remove key.
5. For maintenance or long-term storage, turn battery disconnect switch to disconnect position.
Crushing weight. If load falls or moves it could kill or crush you. Use
proper procedures and equipment or stay away.
Read operator’s manual. Know how to use all controls before operating
machine. When you see this sign on the machine or in the manual, read it and use
caution. Your safety is at stake.
Points
Lifting points are identified by lifting decals. Lifting at other points is unsafe
and can damage machinery.
Procedure
Tractor
This machine is not configured for lifting. If the machine must be lifted, load machine into a container or
onto a platform appropriate for lifting. See “Specifications” on page 197 for size and weight of machine.
CMW
RT120 Operator’s ManualTransport - 91
Lift
Centerline Trencher
Use crane capable of supporting the
equipment's size and weight. See
“Specifications” on page 197 or measure and
weigh equipment before lifting.
Traversing Trencher
Use crane capable of supporting the
equipment's size and weight. See
“Specifications” on page 197 or measure and
weigh equipment before lifting.
Combo
Use crane capable of supporting the equipment’s
size and weight. See “Specifications” on
page 197 or measure and weigh equipment
before lifting.
CMW
Transport - 92RT120 Operator’s Manual
Lift
Plow
Use crane capable of supporting the
equipment's size and weight. See
“Specifications” on page 197 or measure and
weigh equipment before lifting.
Reel Carrier
Use crane capable of supporting the
equipment's size and weight. See page 197 or
measure and weigh equipment before lifting.
CMW
RT120 Operator’s ManualTransport - 93
Tie Down
Tie Down
Read operator’s manual. Know how to use all controls before operating
machine. When you see this sign on the machine or in the manual, read it and use
caution. Your safety is at stake.
Points
Tiedown points are identified by tiedown decals. Securing to trailer at other
points is unsafe and can damage machinery.
Procedure
Tractor
Attach chains at front and rear tiedown points.
Make sure chains are tight before transporting
unit.
Centerline Trencher
Lower trencher to trailer deck and chain at
attachment frame and through boom. Make
sure chains are tight before transporting.
t41om008w.eps
CMW
Transport - 94RT120 Operator’s Manual
Tie Down
Traversing Trencher
Lower trencher to trailer deck and chain at
attachment frame and through boom. Make
sure chains are tight before transporting.
Combo
Lower attachment to trailer deck and chain at
attachment frame and vibrator box. Make sure
chains are tight before transporting.
NOTICE:
•Engage attachment stow lock and swing
lock devices in addition to securing at
tiedowns.
•Unsecured plow can swing outside the
trailer and become a traffic hazard. Lower
plow and chain to trailer deck before
hauling.
CMW
RT120 Operator’s ManualTransport - 95
Tie Down
Plow
Lower plow to trailer deck and chain at
attachment frame and vibrator box. Make sure
chains are tight before transporting.
NOTICE:
•Engage attachment stow lock and
swing lock devices in addition to
securing at tiedowns.
•Unsecured plow can swing outside
the trailer and become a traffic
hazard. Lower plow and chain to
trailer deck before hauling.
Reel Carrier
Lower reel carrier to lowest position and tie down
at attachment arms. Make sure chains are tight
before transporting.
CMW
Transport - 96RT120 Operator’s Manual
Haul
Haul
Read operator’s manual. Know how to use all controls before operating
machine. When you see this sign on the machine or in the manual, read it and use
caution. Your safety is at stake.
To help avoid injury:
•Read trailer operator’s manual before loading or transporting your machine. Incorrectly loaded
machine can slip or cause trailer sway.
•Ensure that tow vehicle has proper tow capacity rating.
•Attach trailer to tow vehicle before loading or unloading.
•Park, load, and unload trailer on level ground.
•Check that unit and trailer do not exceed size or weight regulations.
•Load trailer correctly to avoid trailer sway. Ten to fifteen percent of total vehicle weight (equipment
plus trailer) must be on tongue to help prevent trailer sway.
•Connect safety chains to tow vehicle. Attach left chain to right side of tow vehicle and vice versa to
cradle hitch. Do not connect to pintle hook or hitch ball.
•Connect breakaway switch cable to tow vehicle. Do not connect to pintle hook or hitch ball.
Procedure
Inspect Trailer
1. Check hitch for wear and cracks. Lubricate if needed.
2. Check battery for 12V charge.
3. Inspect lights for cleanliness and correct operation. Inspect reflectors and replace if needed.
4. Check trailer tire pressure. Check lug nut torque with a torque wrench. Adjust if needed.
5. Ensure trailer brakes are adjusted to come on in synchronization with tow vehicle brakes.
6. Check ramps and trailer bed for cracks.
CMW
RT120 Operator’s ManualTransport - 97
Haul
Load
Crushing weight. If load falls or moves it could kill or crush you. Use
proper procedures and equipment or stay away.
To help avoid injury:
•Attach trailer to tow vehicle before loading or unloading.
•Load and unload trailer on level ground.
•Block trailer wheels.
•Put ground drive control into neutral. Turn off ignition. Set parking brake.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
1. Fasten and adjust seat belt.
2. Tilt steering column down.
3. Start tractor. See page 84 for proper start-up procedures.
4. Raise attachments, but keep them low and centered. Check that they are not in float.
5. Release parking brake and verify that parking brake indicator is off.
6. Move ground drive gear selector to position 1 and motor speed switch to low.
7. Slow engine to low throttle and slowly drive tractor onto trailer.
8. Position tractor on trailer deck for proper weight distribution.
9. Engage parking brake and verify that parking brake indicator is on.
10. Lower attachments to trailer bed and turn tractor off. See page 88 for proper shutdown procedures.
11. Attach chains to tractor and attachments where tiedown decals are located. See page 93.
CMW
Transport - 98RT120 Operator’s Manual
Haul
Unload
Crushing weight. If load falls or moves it could kill or crush you. Use
proper procedures and equipment or stay away.
NOTICE:
•Attach trailer to tow vehicle before loading or unloading.
•Load and unload trailer on level ground.
•Block trailer wheels.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
1. Lower trailer or ramps.
2. Check that parking brake is engaged and verify that parking brake indicator is on.
3. Check that ground drive controls are in neutral.
4. Remove chains from tiedowns.
5. Fasten and adjust seat belt.
6. Tilt steering column down.
7. Start tractor. See page 84 for proper start-up procedures.
8. Raise attachments, but keep them low and centered. Check that they are not in float.
9. Release parking brake and verify that parking brake indicator is off.
10. Slow engine to low throttle and slowly back unit down trailer or ramps.
CMW
RT120 Operator’s ManualTransport - 99
Tow
Tow
Read operator’s manual. Know how to use all controls before operating
machine. When you see this sign on the machine or in the manual, read it and use
caution. Your safety is at stake.
Under normal conditions, tractor should not be towed. If tractor becomes disabled and towing is
necessary:
•Do not tow for more than 200 yd (180 m).
•Tow at less than 1 mph (1.6 km/h).
•Steering will be very difficult.
Procedure
1. Engage parking brake.
2. Block front and rear tires to prevent unit
from rolling.
3. Attach tow line to all available tie-down
points facing towing vehicle.
4. Activate the tow valve (shown).
•Remove floor plate.
•Locate two hex-shaped relief valves.
•Turn each valve (whole hex)
counterclockwise three complete
revolutions.
NOTICE: Do not turn tow valve
more than three revolutions.
•Replace floor plate.
5. Remove blocks.
6. Fasten seat belt and adjust seat belt.
7. Disengage parking brake.
Warning: While towing, unit will not have brakes.
t41om009w.eps
8. After towing, turn tow valve clockwise three complete revolutions.
CMW
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.