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Ditch Witch
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RT100
User Manual
161 pgs7.24 Mb0
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Ditch Witch RT100 User Manual

RT100
with Powershift Transmission
Operator’s Manual
CMW
®
Issue 1.0
Original Instruction
053-2707

Overview

Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5
• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CMW
Overview - 2 RT100 Powershift Operator’s Manual

Serial Number Location

Serial Number Location
Record serial numbers and date of purchase in spaces provided. RT100 (1) and engine serial numbers (2) are located as shown.
Date of manufacture Date of purchase RT100 serial number Engine serial number Front attachment serial number Rear attachment serial number
CMW

Intended Use

Intended Use
The RT100 is a riding trencher designed to install buried service lines of various sizes using a variety of Ditch Witch attachments.
Attachment Max. trench width Max. trench depth*
M910 trencher 24” (610 mm) 100” (2.5 m) M912 offset trencher 24” (610 mm) center 96” (2.4 m)
12” (305 mm) offset 96” (2.4 m)
These units are designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact
your Ditch Witch dealer.
The RT100 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated, serviced, and repaired only by persons familiar with their particular characteristics and acquainted with the relevant safety procedures.
Use in any other way is considered contrary to the intended use.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.
CMW
Overview - 4 RT100 Powershift Operator’s Manual

Unit Components

Unit Components
1. Rollover Protective Structure (ROPS)
2. Operator station
3. Control consoles
4. Engine compartment
5. Backfill blade (optional)
CMW

Operator Orientation

Operator Orientation
1. Front of unit
2. Right of unit
Right and left sides of machine are determined by facing front of unit while seated at the controls.
3. Rear of unit
4. Left of unit

About This Manual

This manual contains information for the proper use of this machine. See Operation Overview for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.
CMW
Overview - 6 RT100 Powershift Operator’s Manual
About This Manual
CMW

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA
The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
CMW
Foreword - 8 RT100 Powershift Operator’s Manual
RT100 Powershift
with Tier 4i engine
Operator’s Manual
Issue number 1.0/OM-9/13
Part number 053-2707
Copyright 2013
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, Roto Witch, and The Underground Authority, are registered
trademarks of The Charles Machine Works, Inc.
CMW

Contents

Overview
machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact information
Safety
machine safety alerts and emergency procedures
Controls
machine controls, gauges, and indicators and how to use them
Operation Overview
an overview for completing a job with this machine: planning, setting up, installing product, and restoring the jobsite; with cross references to detailed procedures
Prepare
procedures for inspecting and classifying the jobsite, planning the installation path, and preparing the jobsite for work
Drive
procedures for startup, cold start, driving, and shutdown
1
7
11
25
57
61
67
Transport
procedures for lifting, hauling, and towing
Trench
procedures for trenching
Backhoe
procedures for digging with backhoe
Drill
procedures for drilling
Systems and Equipment
chain, teeth, sprockets, and optional equipment
73
81
87
91
97
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Contents - 10 RT100 Powershift Operator’s Manual
Complete the Job
procedures for backfilling and restoring the jobsite and rinsing and storing equipment
Service
service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance
Specifications
machine specifications including weights, measurements, power ratings, and fluid capacities
Support
the warranty policy for this machine, and procedures for obtaining warranty consideration and training
Service Record
a record of major service performed on the machine
101
103
145
155
159
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RT100 Powershift Operator’s Manual Safety - 11

Safety

Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13
• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 17
Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 18
Attachment Safety Alerts . . . . . . . . . . . . . . . . . . . . 20
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Safety - 12 RT100 Powershift Operator’s Manual

Guidelines

Guidelines
Follow these guidelines before operating any jobsite equipment:
• Complete proper training and read operator’s manual before using equipment.
• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.
• Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.
• Mark jobsite clearly and keep spectators away.
• Wear personal protective equipment.
• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch
• Replace missing or damaged safety shields and safety signs.
• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
®
dealer.
• Do not operate unit where flammable gas may be present.
• Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.
• Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
CMW®

Emergency Procedures

Emergency Procedures
Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.
Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
When working near electric cables, remember the following:
• Electricity follows all paths to ground, not just path of least resistance.
• Pipes, hoses, and cables will conduct electricity back to all equipment.
• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
• power outage
• smoke
• explosion
• popping noises
• arcing electricity
If any of these occur, assume an electric strike has occurred.
CMW®
Safety - 14 RT100 Powershift Operator’s Manual
Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on tractor and take the following actions. The order and degree of action will depend upon the situation.
• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.
• Raise attachments and drive from immediate area.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.
If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR. Take the following actions. The order and degree of action will depend upon the situation.
• LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to reduce the hazard of being shocked from one foot to the other. For more information, contact your Ditch Witch dealer.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.
CMW®
Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause burns. No
smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.
• Immediately shut off engine(s), if this can be done safely and quickly.
• Remove any ignition source(s), if this can be done safely and quickly.
• Warn others that a gas line has been cut and that they should leave the area.
• Leave jobsite as quickly as possible.
• Immediately call your local emergency phone number and utility company.
• If jobsite is along street, stop traffic from driving near jobsite.
• Do not return to jobsite until given permission by emergency personnel and utility company.
CMW®
Safety - 16 RT100 Powershift Operator’s Manual
Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
• If fire is small and fire extinguisher is available, attempt to extinguish fire.
• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel
CMW®

Safety Alert Classifications

Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
CMW®
Safety - 18 RT100 Powershift Operator’s Manual

Machine Safety Alerts

Machine Safety Alerts
Runaway possible. Machine could run over you or
1
2
3
others. Learn how to use all controls. Start and operate only from operator’s position.
Fall possible. Riders can fall from machine and be
injured or killed. Only operator is allowed on machine.
Moving parts could cut off hand or foot. Stay away.
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Machine Safety Alerts
Tiedown location. See Transport chapter for more information.
4
Rollover possible. If machine rolls over, you could
5
be thrown from seat and killed or crushed. Wear seat belt.
Read operator’s manual. Know how to use all
6
controls before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake.
CMW®
Safety - 20 RT100 Powershift Operator’s Manual

Attachment Safety Alerts

Attachment Safety Alerts

A920

Moving parts could cut off hand or foot. Stay away.
1
Crushing weight could cause death or serious
2
injury. Use proper procedures and equipment or stay away.
CMW®
Attachment Safety Alerts

M910

Moving digging teeth will cause death or serious
1
2
3
4
injury. Trench cave-in can cause you to fall. Stay away.
Tiedown location. See Transport chapter for more information.
Turning shaft will kill you or crush arm or leg. Stay
away.
Lift point. See Transport chapter for more information.
CMW®
Safety - 22 RT100 Powershift Operator’s Manual
Attachment Safety Alerts

M912

Moving digging teeth will cause death or serious
1
2
3
4
injury. Trench cave-in can cause you to fall. Stay away.
Tiedown location. See Transport chapter for more information.
Lift point. See Transport chapter for more information.
Moving parts could cut off hand or foot. Stay away.
CMW®
Attachment Safety Alerts
Turning shaft will kill you or crush arm or leg. Stay
5
away.
CMW®
Safety - 24 RT100 Powershift Operator’s Manual
Attachment Safety Alerts
CMW®

Controls

Chapter Contents
Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Right Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Rear Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
• Optional Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Backhoe Console . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cab (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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Controls - 26 RT100 Powershift Operator’s Manual

Center Console

Center Console
1. Engine shutdown override switch
2. Graphic display
3. Ignition switch
4. Axle lock
5. Service brake
6. Foot throttle
Item Description Notes
1. Engine shutdown override control
c00ic024w.eps
If engine shutdown indicator comes on, press to delay engine shutdown for 30 seconds.
7. Steering column tilt control
8. Dig/drive control
9. Auxiliary outlet
10. F-N-R lever
11. Horn
*optional
This control allows a temporary override of engine shutdown.
NOTICE: After 30 seconds, engine will again shut down unless fault condition has been cleared on diagnostic gauge.
CMW
Center Console
Item Description Notes
2. Graphic display Graphic symbols are displayed for
indicators and conditions previously shown with gauges.
3. Ignition switch To start engine, insert key and turn
clockwise. To stop engine, turn counterclockwise.
c00ic027w.eps
4. Axle lock switch To lock rear axle, press top.
To unlock rear axle, press bottom.
5. Service Brake To stop tractor, press.
See more information in “Graphic Display” on page 30.
IMPORTANT: If engine does not start on first attempt, check that all interlock requirements have been met, return switch to STOP, and try again.
NOTICE: To prevent mechanical damage, stop tractor before operating axle lock switch.
IMPORTANT: After pressing switch to unlock axle, it may be necessary to move tractor 6’ (2 m) in reverse to fully unlock.
To move tractor, release.
6. Foot throttle To increase engine speed when
driving, press. To reduce engine speed when driving,
release.
IMPORTANT:
• With dig/drive control in dig, increasing engine speed also increases digging chain speed. This throttle control provides a temporary override (increase only) of the hand throttle control setting.
• With dig/drive control in drive, increasing engine speed also increases ground drive speed.
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Controls - 28 RT100 Powershift Operator’s Manual
Center Console
Item Description Notes
7. Steering column tilt control
To adjust tilt, pull. To secure steering column in position,
IMPORTANT: Tilt steering column up before pivoting operator’s seat.
release.
c00ic037w.eps
8. Dig/drive control Selects dig or drive settings.
IMPORTANT: Before changing
between dig and drive settings,
• To select dig, move forward. Use
do the following:
this position for trenching.
• To select drive, move back. Use this position for driving.
• Stop tractor.
• Move F-N-R lever into the center or neutral position.
• Move hand throttle to low idle.
9. Auxiliary outlet Provides power for other equipment. Power output is 12V, 5A.
CMW
Center Console
Item Description Notes
10. F-N-R lever Performs multiple functions determined
by the dig/drive control.
When dig/drive control is in dig:
• To start forward digging chain motion, lift up and push forward.
• To stop digging chain, move to center.
• To start reverse digging chain motion, lift up and pull back.
When dig/drive control is in drive:
IMPORTANT: When driving,
• To travel forward, lift up and push forward.
• To stop, move to center.
stop tractor before shifting between forward and reverse.
• To travel in reverse, lift up and pull back.
To change dig or drive speeds:
• For high speed, rotate to H.
• For low speed, rotate to L.
11. Horn To sound horn, press.
CMW
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