Ditch Witch JT60AT User Manual

JT60/JT60 All Terrain

Operator’s Manual

CMW

Issue 2.0

Original Instruction

053-2547

JT60/JT60 All Terrain

Operator’s Manual

CMW

Issue 2.0

Original Instruction

053-2547

JT60/JT60 All Terrain Operator’s Manual Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5

• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Overview - 2 JT60/JT60 All Terrain Operator’s Manual

Serial Number Location

Record serial numbers and date of purchase in spaces provided. Drilling unit serial number is located as shown.

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Item

Date of manufacture Date of purchase Drilling unit serial number Engine serial number Trailer serial number

JT60/JT60 All Terrain Operator’s Manual Overview - 3

Intended Use

The JT60/All Terrain is a self-contained horizontal directional drilling unit capable of drilling through solid rock, cobblestone, broken rock, gravel, and other soil/rock mixes, as well as less extreme soil conditions. It is designed to install buried cable and pipe at distances to 1,000’ (300 m) depending on soil conditions.

The unit is designed for operation in temperatures typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch

Witch dealer.

The unit can be used with Ditch Witch drilling fluid units and Ditch Witch locating equipment. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

Use in any other way is considered contrary to the intended use.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

The protection offered by the Rollover Protective System (ROPS) will be impaired if it has been subjected to any modification, structural damage, or has been involved in an overturn accident. The ROPS must be replaced after a roll-over.

Overview - 4 JT60/JT60 All Terrain Operator’s Manual

Unit Components

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1. Carriage

2. Spindle

3. Pipeloader

4. Vise wrenches

5. Anchoring system

312 4

798

6. Operator’s station

7. Drill frame

8. Tracks

9. Stabilizer

JT60/JT60 All Terrain Operator’s Manual Overview - 5

Operator Orientation

1. Front of unit

2. Right side of unit

3. Rear of unit

4. Left side of unit

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About This Manual

This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

Overview - 6 JT60/JT60 All Terrain Operator’s Manual

About This Manual

JT60/JT60 All Terrain Operator’s Manual Foreword - 7

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

Foreword - 8 JT60/JT60 All Terrain Operator’s Manual

JT60/All Terrain

(Tier 4i)

Operator’s Manual

Issue number 2.0/OM-02/14

Part number 053-2547

by The Charles Machine Works, Inc.

, Ditch Witch, Jet Trac, Fluid Miser, Power Pipe, and CMW are registered

trademarks of The Charles Machine Works, Inc.

This product is covered by one or more of the following patents: U.S. B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423; 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,761,231; 6,776,246; 6,808,210; 6,827,158; 6,848,506; 6,871,712; RE37,450; RE37,923; RE37,975; RE38,418; AU 689,533; 706,544; 718,034; 755,862; CA 2,156,398; 2,217,899; DE 694 17 019; 695 29 634; 297 01 406; EP 0683845; 0674093; 0817901; 0846841; 0927892; FR 674,093; GB 2,309,239; 2,312,006; EP674,093; EP846,841; JP 3,458,247; other U.S. and foreign patents pending.

JT60/JT60 All Terrain Operator’s Manual Safety - 11

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13

• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 21

Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 22

Attachment Safety Alerts . . . . . . . . . . . . . . . . . . . 25

CMW®

Safety - 12 JT60/JT60 All Terrain Operator’s Manual

Guidelines

Follow these guidelines before operating any jobsite equipment:

• Complete proper training and read operator’s manual before using equipment.

• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed path with white paint prior to contacting One-Call or utilities.

• Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.

• Mark jobsite clearly and keep spectators away.

• Wear personal protective equipment.

• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch

• Replace missing or damaged safety shields and safety signs.

• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

dealer.

• Do not operate unit where flammable gas may be present.

• Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use.

• Complete the equipment checklist located at www.ditchwitch.com/resources/safety.

CMW®

JT60/JT60 All Terrain Operator’s Manual Safety - 13

Emergency Procedures

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury.

Know location of lines and stay away.

When working near electric cables, remember the following:

• Electricity follows all paths to ground, not just path of least resistance.

• Pipes, hoses, and cables will conduct electricity back to all equipment.

• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

• power outage

• smoke

• explosion

• popping noises

• arcing electricity

If any of these occur, or if strike alarm sounds or flashes, assume an electric strike has occurred.

CMW®

Safety - 14 JT60/JT60 All Terrain Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on drilling unit or bonded equipment, DO NOT MOVE. Remain on drilling machine and take the following actions. The order and degree of action will depend on the situation.

• Warn people nearby that an electric strike has occurred.

• Have someone contact electric company.

• Reverse drilling direction and try to break contact. Do not touch drill pipe with hands or hand-held tools.

• Press electric strike system self test button.

• If alarm sounds again, stay where you are and wait for electric company to shut off power.

• If alarm does not sound and there is no other indication of a strike, wait at least one full minute

before moving away from equipment. Utility might use automatic reclosers which will restart current flow. If alarm sounds again while waiting, stay where you are until electric company shuts off power.

• If alarm does not sound but all lights in strike indicator are on, assume strike is continuing and stay

where you are until electric company shuts off power.

• Do not resume drilling or allow anyone into area until given permission by electric company.

If you suspect an electric line has been damaged and you are off drilling unit or bonded equipment, DO NOT TOUCH ANY EQUIPMENT connected to drilling unit. Take the following actions. The order and degree of action will depend on the situation.

• Stay where you are unless you are wearing electric insulating boots. If you leave, do not return to area or allow anyone into area until given permission by electric company.

CMW®

JT60/JT60 All Terrain Operator’s Manual Safety - 15

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause

burns. No smoking, no flame, no spark.

Explosion possible. Serious injury or equipment damage could occur.

Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

• Immediately shut off engine(s), if this can be done safely and quickly.

• Remove any ignition source(s), if this can be done safely and quickly.

• Warn others that a gas line has been cut and that they should leave the area.

• Leave jobsite as quickly as possible.

• Immediately call your local emergency phone number and utility company.

• If jobsite is along street, stop traffic from driving near jobsite.

• Do not return to jobsite until given permission by emergency personnel and utility company.

CMW®

Safety - 16 JT60/JT60 All Terrain Operator’s Manual

Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.

• If fire is small and fire extinguisher is available, attempt to extinguish fire.

• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

CMW®

JT60/JT60 All Terrainn Operator’s Manual Safety - 17

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates a hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations.

indicates a hazardous situation that, if not avoided, could result in death or serious injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate

injury.

Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to

property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

CMW®

Safety - 18 JT60/JT60 All Terrain Operator’s Manual

Machine Safety Alerts

CMW®

JT60/JT60 All Terrainn Operator’s Manual Safety - 19

Machine Safety Alerts

Jobsite hazards could cause death or serious

injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Tiedown location. See Transport chapter for more information.

Crushing weight could cause death or serious

injury. Use proper procedures and equipment or stay away.

Moving tools will kill or injure. Shut off drill string power when anyone can be struck by moving or thrown tools. Never use pipe wrenches on drill string.

Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.

Moving parts could cut off hand or foot. Stay away.

Turning shaft will kill you or crush arm or leg. Stay away.

Hot parts may cause burns. Do not touch until cool or wear gloves.

CMW®

Safety - 20 JT60/JT60 All Terrain Operator’s Manual

Machine Safety Alerts

Moving parts could cut off hand or foot. Stay away.

Read operator’s manual. Know how to use all

controls before operating machine. When you see this sign on the machine or in the manual, read it and use caution. Your safety is at stake.

Moving parts can crush. Secure extended cylinder with locking device before servicing.

Lift point. See Transport chapter for more information.

Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.

CMW®

JT60/JT60 All Terrain Operator’s Manual Controls - 21

Controls

Chapter Contents

Set-Up Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Anchor System Console . . . . . . . . . . . . . . . . . . . . 25

Left Control Console . . . . . . . . . . . . . . . . . . . . . . . 27

• Engine Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

• ESID Strike Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

• ESID Application Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

• Drilling Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

• Wrench Joystick Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Right Control Console . . . . . . . . . . . . . . . . . . . . . . 39

• Operation Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

• Gauges and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

• Drill/Drive Joystick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Cab Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Override Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 52

Rear Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Controls - 22 JT60/JT60 All Terrain Operator’s Manual

Setup Controls

1234 5678

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1. Left stabilizer control

2. Right stabilizer control

3. Back frame tilt control

4. Front frame tilt control

Item Description Notes

1. Left stabilizer control To raise, push up.

To lower, pull down.

5. Washer fluid on/off switch

6. Upper wiper switch

7. Lower wiper switch

8. Worklight switch

IMPORTANT: Lower right and left stabilizers to the ground together, then adjust individually.

JT60/JT60 All Terrain Operator’s Manual Controls - 23

Setup Controls

Item Description Notes

2. Right stabilizer control To raise, push up.

To lower, pull down.

3. Back frame tilt control To raise, push up. To lower, pull down.

4. Front frame tilt control To raise, push up. To lower, pull down.

IMPORTANT: Lower left and right stabilizers to the ground together, then adjust individually.

IMPORTANT: To ensure a stable platform for drilling, use front and back tilt controls together to set frame at desired pitch without raising tracks off the ground.

5. Washer on/off switch To start windshield washer fluid, press and hold top.

To stop washer fluid flow, release.

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Controls - 24 JT60/JT60 All Terrain Operator’s Manual

Setup Controls

Item Description Notes

6. Upper wiper switch To start wiper blade, press

top. To stop wiper blade, press

bottom.

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7. Lower wiper switch To start wiper blade, press top.

To stop wiper blade, press bottom.

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8. Worklight switch To turn on, press top. To turn off, press bottom.

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JT60/JT60 All Terrain Operator’s Manual Controls - 25

Anchor System Console

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1. Left rotation control

2. Left thrust control

Item Description Notes

1. Left rotation control To remove anchor, pull.

To drive anchor, push.

3. Right rotation control

4. Right thrust control

See “Anchor System” on page 119.

Controls - 26 JT60/JT60 All Terrain Operator’s Manual

Anchor System Console

Item Description Notes

2. Left thrust control To move anchor up, pull.

To move anchor down, push.

3. Right rotation control To remove anchor, pull. To drive anchor, push.

4. Right thrust control To move anchor up, pull. To move anchor down, push.

See “Anchor System” on page 119.

JT60/JT60 All Terrain Operator’s Manual Controls - 27

Left Control Console

Engine Display

5678

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1112

1. Voltmeter display

2. Fuel level display

3. Tachometer

4. Soft key

5. Soft key

6. Main menu key

Item Description Notes

1. Voltmeter display Shows system voltage. Normal voltage is 13-14V with engine

2. Fuel level display Displays amount of fuel

remaining in tank.

3. Tachometer Displays engine speed.

7. Soft key

8. Soft key

9. Engine coolant temperature display

10. Engine oil pressure display

11. Hour meter

12. Drilling fluid flow display

running. See “Approved Fuel” on page 172.

Controls - 28 JT60/JT60 All Terrain Operator’s Manual

Left Control Console

Item Description Notes

4. Soft key Press to select a soft key

5. Soft key

6. Main menu key Press from main screen

7. Soft key Press to select a soft key

8. Soft key

9. Engine coolant

temperature display

10. Engine oil pressure

display

11. Hour meter Displays number of hours

12. Drilling fluid flow

display

Most engine display functions are self-explanatory. For more information about functions, see the manufacturer’s instructions at www.fwmurphy.com.

command.

(gauges) to select main menu.

command.

Displays engine coolant temperature.

Displays engine oil pressure. Full load reading should be 45-70 psi

engine has been running. Displays the estimated GPM

or LPM of drilling fluid being pumped.

Soft key commands change with each menu screen and are displayed next to the key.

Normal coolant temperature is 160°212° F (71°-100° C).

(3.1-4.8 bar).

Main Menu

IMPORTANT: Soft key commands change with each menu screen and are displayed next to the key.

Item Description Notes

11. System settings key Press to select system

settings menu.

10. User settings key Press to select user settings menu.

9. Main screen key Press to return to main screen (gauges).

8. Engine diagnostics key Press to select engine diagnostics menu.

System settings menu displays information about the system. Diagnostic information is only available to dealer technicians.

User settings menu allows user to change the language and unit settings, and to set the time and date.

For dealer technician use only.

JT60/JT60 All Terrain Operator’s Manual Controls - 29

Left Control Console

Status Indicators

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Indicators

JT drill mode active

AT dirt mode active

ATd

AT rock drill mode active

ATr

Drive mode active

JT carve mode active

AT dirt carve mode active

ATd

Front/Rear carriage home

Front wrench closed Engine caution

Shuttle home (shuttles retracted)

Drill fluid on Engine warm-up

DPF Regen inhibited See engine manual

DPF Regen indicator See engine manual.

High exhaust temperature

Engine stop High hydraulic

Wait to start

protection Outer rotation speed

Inner rotation speed

Hydraulic filter restriction

temperature

Controls - 30 JT60/JT60 All Terrain Operator’s Manual

Left Control Console

ESID Strike Display

12 3 4 5

STRIKEDETECTED

!! DO NOT EXIT THE MACHINE!!

0 % V 0 % A 0 % ESID

Instructions

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1. Instruction display

2. Voltage indicator

3. Current indicator

The above screen is displayed when an electrical strike is detected. Follow the instructions on the screen. For more information, See “Electric Strike System” on page 123.

IMPORTANT: The ESID does not indicate proximity to electric lines. System will activate only when voltage and/or amperage detected at the drilling unit are above threshold minimum limits.

4. Strike condition

5. Percentage of strike indicator

+ 188 hidden pages