FX60/FXT60
Tier 4
Operator’s
Manual
CMW
®
Issue 2.0
053-2754
FX60/FXT60 Tier 4 Operator’s Manual Overview - 1
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Equipment Modification . . . . . . . . . . . . . . . . . . . . . 3
FX60 Unit Components. . . . . . . . . . . . . . . . . . . . . . . 3
• 800 gallon tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
• 1200 gallon tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
FXT60 Unit Components . . . . . . . . . . . . . . . . . . . . . 5
• 500 gallon tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
• 800 gallon tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
FCC Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 8
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CMW
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Overview - 2 FX60/FXT60 Tier 4 Operator’s Manual
Serial Number Location
Serial Number Location
Record serial numbers and date of purchase in spaces provided. FX60 serial number is located as shown.
Date of manufacture
Date of purchase
FX60 serial number (shown)
Engine serial number
Blower serial number
Water pump serial number
Trailer serial number
Intended Use
The FX60 is a self-contained vacuum excavation unit capable of vacuuming a wide variety of nonhazardous, non-flammable liquid and solid debris. The FXT60 is a truck-mounted version of the FX60
vacuum excavation unit. They are designed to perform efficient soft excavation, including exposing utilities
for visual verification and/or potholing. The optional reverse flow system allows for spoils transfer to
another tank. The FX60 and FXT60 are intended for operation in ambient temperatures from 0° to 115°F
(-18° to 46°C). Use in any other way is considered contrary to the intended use.
The FX60 and FXT60 should be operated, serviced, and repaired only by persons familiar with its
particular characteristics and acquainted with the relevant safety procedures.
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Overview - 3
Equipment Modification
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations.
Modification of equipment could mean that it will no longer meet regulations and may not function properly
or in accordance with the operating instructions. Modification of equipment should only be made by
competent personnel possessing knowledge of applicable standards, regulations, equipment design
functionality/requirements and any required specialized testing.
FX60 Unit Components
800-Gal (3028-L) Tank
1. Inlet valve
2. Vacuum tank
3. Primary shutoff valve
4. Water tank
5. Operator’s station
6. Power pack
7. Hose reel - wash pump
8. Potholing tools
9. Tool storage
10. Antifreeze tank
11. Vacuum filter/secondary shutoff valve
12. Drain/Outlet valve
CMW
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Overview - 4 FX60/FXT60 Tier 4 Operator’s Manual
FX60 Unit Components
1200-Gal (4542-L) Tank
1. Inlet valve
2. Vacuum tank
3. Primary shutoff valve
4. Operator’s station
5. Power pack
6. Potholing tools
7. Water lance
8. Antifreeze tank
9. Vacuum hose reel
10. Water tanks
11. Vacuum filter/secondary shutoff valve
12. Drain/Outlet valve
13. Hose reel - wash pump
14. Tool storage
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Overview - 5
FXT60 Unit Components
FXT60 Unit Components
500-Gal (1893-L) Tank
1. Inlet valve
2. Cyclonic filter
3. Vacuum tank
4. Primary shutoff valve
5. Vacuum filter/secondary shutoff valve
6. Vacuum boom (optional)
7. Power pack
8. Operator’s station
9. Tool storage (optional)
10. Water tank
11. Antifreeze tank
12. Hose reel
13. Tool storage
14. Water lance
15. Drain/Outlet valve
CMW
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Overview - 6 FX60/FXT60 Tier 4 Operator’s Manual
FXT60 Unit Components
800-Gal (3028-L) Tank
1. Inlet valve
2. Cyclonic filter
3. Vacuum tank
4. Water tanks
5. Primary shutoff valve
6. Vacuum boom (optional)
7. Power pack
8. Operator’s station
9. Tool storage (optional)
10. Antifreeze tank
11. Vacuum hose reel
12. Tool storage
13. Water lance
14. Drain/Outlet valve
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Overview - 7
FCC Statement
FCC Statement
U.S.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by The Charles Machine Works, Inc. could void the
user’s authority to operate the equipment.
Contains FCC ID: QLW9-MFS-ERGOF-2G4.
Canada
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the
following two conditions: (1) this device may not cause interference, and (2) this device must accept any
interference, including interference that may cause undesired operation of the device.
Contains IC: 2119B-ERGOF.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables au x appareils radio exempt s de
licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de
brouillage, et (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d'en compromettre le fonctionnement.
Contient IC: 2119B-ERGOF.
CMW
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Overview - 8 FX60/FXT60 Tier 4 Operator’s Manual
Operator Orientation
Operator Orientation
1. Front of unit
2. Right of unit
Right and left sides of machine are determined by
facing towing vehicle.
3. Rear of unit
4. Left of unit
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic
operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Foreword - 9
Reporting Safety Defects
Foreword
This manual is an important part of your equipment. It provides safety information and operation
®
instructions to help you use and maintain your Ditch Witch
Read this manual before using your equipment. Keep it with the equipmen t at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was publishe d. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
equipment.
Thank you for buying and using Ditch Witch equipment.
Reporting Safety Defects
If you believe that your vehicle has a defect which could cau se a cr ash o r co uld ca use injury or death, you
should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to
notifying The Charles Machine Works, Inc, Attn: Product Safety Coordinator.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists
in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become
involved in any individual problems between you, your Ditch Witch dealer, or The Charles Machine Works,
Inc.
To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (366-0123 in
Washington, DC area) or write to:
NHTSA
U.S. Department of Transportation
400 7th Street SW (NSA-11)
Washington, DC 20590
You can also obtain other information about motor vehicle safety from the Hotline.
CMW
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Foreword - 10 FX60/FXT60 Tier 4 Operator’s Manual
FX60/FXT60 Tier 4
Operator’s Manual
This manual covers the following models: FX60 Tier 4, FXT60 Tier 4.
Issue number 2.0/OM-11/14
Part number 053-2754
Copyright 2014
by The Charles Machine Works, Inc.
, Ditch Witch, and CMW are registered trademarks of The Charles Machine
Works, Inc.
This product is covered by the following patent: U.S. 8,066,140; other U.S. patents pending.
CMW
®
FX60/FXT60 Tier 4 Operator’s Manual Contents - 11
Content s
Overview
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact
information
Safety
machine safety alerts and emergency procedures
Controls
machine controls, gauges, and indicators and how to use them
Operation Overview
an overview for completing a job with this machine: planning, setting up, vacuuming,
potholing, and restoring the jobsite; with cross references to detailed procedures
Prepare
procedures for inspecting and classifying the jobsite, and preparing the jobsite for
work
Transport
procedures for lifting and hauling
1
9
11
31
51
55
61
Vacuum and Pothole
procedures for removing debris and potholing utility locations
Complete the Job
procedures for restoring the jobsite and rinsing and storing equipment
Service
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance
Specifications
machine specifications including weights, measurements, power ratings, and fluid
capacities
Support
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
65
81
85
129
143
CMW
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Contents - 12 FX60/FXT60 Tier 4 Operator’s Manual
Service Record
a record of major service performed on the machine
Appendix
additional information about Ditch Witch® equipment
147
149
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 13
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15
• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 19
FX60T4 Machine Safety Alerts. . . . . . . . . . . . . . . . 20
• Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
• 800 Gallon Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
• 1200 Gallon Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
FXT60T4 Machine Safety Alerts . . . . . . . . . . . . . . 26
• Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
• Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
FX Filters and Cyclones Safety Alerts . . . . . . . . . 30
CMW
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Safety - 14 FX60/FXT60 Tier 4 Operator’s Manual
Guidelines
Guidelines
Follow these guidelines before operating any jobsite equipment:
• Complete proper training and read operator’s manual before using equipment.
• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and
Canada) to have underground utilities located before digging. Also contact any utilities that do not
participate in the One-Call service. Mark proposed p ath with white paint prior to cont acting One- Call or
utilities.
• Classify jobsite based on its hazards and use cor rect tools and machin ery, safety equipment, and work
methods for jobsite.
• Mark jobsite clearly and keep spectators away.
• Wear personal protective equipment.
• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins. Safety videos are available from your Ditch Witch
ditchwitch.com/resources/safety.
• Replace missing or damaged safety shields and safety signs.
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dealer or at
• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
• Do not operate unit where flammable gas may be present.
• Contact your Ditch Witch dealer if you have any question about operation, ma intenance, or equipment
use.
• Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 15
Emergency Procedures
Emergency Procedures
Jobsite hazards could cause death or serious injury. Use
correct equipment and work methods. Use and maintain proper safety
equipment.
Before operating any equipment, review emergency proc edures and check that all safety precau tions have
been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote e ngine stop button ( if
equipped).
Electric Strike Description
or serious injury. Know location of lines and stay away.
274-050
Electric shock. Contacting electric lines will cause death
When working near electric cables, remember the following:
• Electricity follows all paths to ground, not just path of least resistance.
• Pipes, hoses, and cables will conduct electricity back to all equipment.
• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less
than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
• power outage
•smoke
•explosion
• popping noises
• arcing electricity
If any of these occur, assume an electric strike has occurred.
CMW
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Safety - 16 FX60/FXT60 Tier 4 Operator’s Manual
Emergency Procedures
If an Electric Line is Damaged
Ditch Witch®If you suspect an electric line has been damaged and you are on truck or trailer, DO NOT
MOVE. Remain on truck or trailer and take the following actions. The order and degree of action will
depend on the situation.
• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
• Do not allow anyone into area until given permission by utility company.
• Do not allow anyone to touch equipment.
If you suspect an electric line has been damaged and you are off truck or trailer, DO NOT TOUCH
EQUIPMENT. Take the following actions. The order and degree of action will depend on the situation.
• LEAVE AREA. The ground surface may be electrified so take small shuffle steps with feet close
together to reduce the hazard of being shocked from one foot to the other.
• Contact utility company to shut off power.
• Do not return to area or allow anyone into area until given permission by utility company.
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 17
Emergency Procedures
If a Gas Line is Damaged
Fire or explosion possible. Fumes could ignite and cause
burns. No smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will
depend on the situation.
• Immediately shut off engine(s), if this can be done safely and quickly.
• Remove any ignition source(s), if this can be done safely and quickly.
275-419 (2P)
• Warn others that a gas line has been cut and that they should leave the area.
• Leave jobsite as quickly as possible.
• Immediately call your local emergency phone number and utility company.
• If jobsite is along street, stop traffic from driving near jobsite.
• Do not return to jobsite until given permission by emergency personnel and utility company.
CMW
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Safety - 18 FX60/FXT60 Tier 4 Operator’s Manual
Emergency Procedures
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility
company.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of
action will depend on the situation.
• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
• If fire is small and fire extinguisher is available, attempt to extinguish fire.
• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 19
Safety Alert Classifications
Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations
which could be harmful to you, jobsite bystanders or your equipment. When you see these words and
icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
CMW
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Safety - 20 FX60/FXT60 Tier 4 Operator’s Manual
FX60T4 Machine Safety Alerts
FX60T4 Machine Safety Alerts
Power Unit
Hot parts may cause burns. Do not touch until cool
1
2
3
4
or wear gloves.
Lift point. See Transport chapter for more information.
controls. Your safety is at stake.
loss. Wear hearing protection.
275-355 (2-P)
Read operator’s manual. Know how to use all
273-475
Exposure to high noise levels may cause hearing
700-009 (2-P)
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 21
FX60T4 Machine Safety Alerts
Incorrect boom procedures could result in serious
5
injury or death. Lock boom before transporting or tilting.
Flying objects thrown by machine may strike
6
people. Wear safety glasses and hard hat.
275-193
Equipment can be operated by remote control.
7
Stay away.
270-5739
Moving parts could cut off hand o r foot. S tay away.
8
275-184, 273-437
270-1982
CMW
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Safety - 22 FX60/FXT60 Tier 4 Operator’s Manual
FX60T4 Machine Safety Alerts
800 Gallon Tanks
Do not get boom near power lines. Death or
1
serious injury will occur. Keep required distance between boom
and power lines. Use a spotter.
270-1983
Lift point. See Transport chapter for more information.
2
Crushing weight can cause death or serious injury.
3
Pin door lock on linkage before servicing.
270-5216
Crushing weight. Place cylinder lock on extended
4
cylinder and secure.
273-231
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 23
FX60T4 Machine Safety Alerts
5
275-184, 273-437
Contents under pressure. Relieve pressure b efore
Moving parts could cut off hand o r foot. S tay away.
6
opening. Death or injury could occur.
270-2732
Vacuum can suffocate. Keep hose end away from
face.
7
273-205
Fire or explosion possible. Do not vacuum
8
flammable or combustible substances.
273-483
Pressurized fluid or air could pierce skin and cause
9
severe injury. Refer to operator’s manual for proper use.
270-6035
10
11
Confined space will cause suffocation. Use proper
procedures for entering or stay away.
Crushing weight could cause death or serious
injury. Stay away.
275-326
273-200
CMW
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Safety - 24 FX60/FXT60 Tier 4 Operator’s Manual
FX60T4 Machine Safety Alerts
1200 Gallon Tank
Fire or explosion possible. Do not vacuum
1
flammable or combustible substances.
273-483
Do not get boom near power lines. Death or
2
serious injury will occur. Keep required distance between boom
and power lines. Use a spotter.
270-1983
Crushing weight could cause death or serious
3
injury. Stay away.
275-326
Moving parts could cut off hand o r foot. S tay away.
4
275-184, 273-437
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 25
FX60T4 Machine Safety Alerts
Pressurized fluid or air could pierce skin and cause
5
severe injury. Refer to operator’s manual for proper use.
Contents under pressure. Relieve pressure b efore
6
opening. Death or injury could occur.
270-2732
Confined space will cause suffocation. Use proper
7
procedures for entering or stay away.
273-200
Lift point. See Transport chapter for more information.
8
270-6035
9
10
275-146
• Secure equipment and accessories with chain and binder.
• Check brakes and lights prior to use.
• Use proper size coupler.
• Maintain adequate distan ce for stopping and passing vehicles.
• Block wheels when parked.
• Check tire condition and inflation frequently.
• Failure to follow these rules may result in personal injury.
Vacuum can suffocate. Keep hose end away from
face.
273-205
CMW
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Safety - 26 FX60/FXT60 Tier 4 Operator’s Manual
FXT60T4 Machine Safety Alerts
FXT60T4 Machine Safety Alerts
Power Unit
1
2
3
CMW
Lift point. See Transport chapter for more information.
Read operator’s manual. Know how to use all
controls. Your safety is at stake.
Exposure to high noise levels may cause hearing
loss. Wear hearing protection.
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273-475
700-009 (2-P)
FX60/FXT60 Tier 4 Operator’s Manual Safety - 27
FXT60T4 Machine Safety Alerts
Incorrect boom procedures could result in serious
4
injury or death. Lock boom before transporting or tilting.
Flying objects thrown by machine may strike
5
people. Wear safety glasses and hard hat.
275-193
Equipment can be operated by remote control.
6
Stay away.
270-5739
Moving parts could cut off hand o r foot. S tay away.
7
275-184, 273-437
270-1982
Hot parts may cause burns. Do not touch until cool
8
or wear gloves.
275-355 (2-P)
CMW
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Safety - 28 FX60/FXT60 Tier 4 Operator’s Manual
FXT60T4 Machine Safety Alerts
Tanks
Do not get boom near power lines. Death or
1
serious injury will occur. Keep required distance between boom
and power lines. Use a spotter.
270-1983
Lift point. See Transport chapter for more information.
2
Crushing weight can cause death or serious injury.
3
Pin door lock on linkage before servicing.
270-5216
Crushing weight. Place cylinder lock on extended
4
cylinder and secure.
273-231
CMW
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FX60/FXT60 Tier 4 Operator’s Manual Safety - 29
FXT60T4 Machine Safety Alerts
5
275-184, 273-437
Contents under pressure. Relieve pressure b efore
Moving parts could cut off hand o r foot. S tay away.
6
opening. Death or injury could occur.
270-2732
Vacuum can suffocate. Keep hose end away from
face.
7
273-205
Fire or explosion possible. Do not vacuum
8
flammable or combustible substances.
273-483
Pressurized fluid or air could pierce skin and cause
9
severe injury. Refer to operator’s manual for proper use.
270-6035
10
11
Confined space will cause suffocation. Use proper
procedures for entering or stay away.
Crushing weight could cause death or serious
injury. Stay away.
275-326
273-200
CMW
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