Ditch Witch FXT30 User Manual
FX30/FXT30
053-2632
Original Instruction
Tier 4 Final
Operator’s
Manual
CMW
®
Issue 2.0
FX30/FXT30 Operator’s Manual Overview - 1
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Equipment Modification . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 7
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CMW
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Overview - 2 FX30/FXT30 Operator’s Manual
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Serial Number Location
Serial Number Location
Record serial numbers and date of purchase in spaces provided . FX30/F XT30 ser ial number is located as
shown.
Date of manufacture
Date of purchase
FX30/FXT30 serial number (shown)
Engine serial number
Blower serial number
Water pump serial number
Trailer serial number
Intended Use
The FX30 is a self-contained vacuum excavation unit capable of vacuuming a wide variety of nonhazardous, non-flammable liquid and solid debris. The FXT30 is a truck-mounted version of the FX30
vacuum excavation unit. They are designed to perform efficient soft excavation, including exposing utilities
for visual verification and/or potholing. The optional reverse flow system allows for spoils transfer to
another tank. The FX30 and FXT30 are inten ded fo r o per ation in ambie nt te mpe ratu re s from 0° to 115°F (18° to 46°C). Use in any other way is considered contrary to the intended use.
The FX30 and FXT30 should be operated, serviced, and repaired only by persons familiar with its
particular characteristics and acquainted with the relevant safety procedures.
CMW
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FX30/FXT30 Operator’s Manual Overview - 3
Equipment Modification
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations.
Modification of equipment could mean that it will no longer meet regulations and may not function properly
or in accordance with the operating instructions. Modification of equipment should only be made by
competent personnel possessing knowledge of applicable standards, regulations, equipment design
functionality/requirements and any required specialized testing.
FX30 Unit Components
500 gallon tank
1. Inlet valve
2. Primary shut-off valve
3. Vacuum tank
4. Water tank
5. Operator’s station
6. Power pack
7. Hose reel
8. Potholing tools
9. Tool storage
10. Antifreeze tank
11. Vacuum filter
12. Cyclone filter
13. Drain/Outlet valve
CMW
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Overview - 4 FX30/FXT30 Operator’s Manual
FX30 Unit Components
800 gallon tank
1. Inlet valve
2. Vacuum tank
3. Primary shut-off valve
4. Water tank
5. Operator’s station
6. Power pack
7. Hose reel
8. Potholing tools
9. Tool storage
10. Antifreeze tank
11. Vacuum filter
12. Cyclone filter
13. Drain/Outlet valve
CMW
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FX30/FXT30 Operator’s Manual Overview - 5
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FXT30 Unit Components
FXT30 Unit Components
500 gallon tank
1. Inlet valve
2. Primary shut-off valve
3. Vacuum tank
4. Water tank
5. Operator’s station
6. Power pack
7. Potholing tools
8. Hose reel
9. Antifreeze tank
10. Vacuum filter
11. Cyclone filter
12. Drain/Outlet valve
CMW
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Overview - 6 FX30/FXT30 Operator’s Manual
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FXT30 Unit Components
800 gallon tank
1. Inlet valve
2. Vacuum tank
3. Primary shut-off valve
4. Water tank
5. Operator’s station
6. Power pack
7. Potholing tools
8. Hose reel
9. Antifreeze tank
10. Vacuum filter
11. Cyclone filter
12. Drain/Outlet valve
CMW
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FX30/FXT30 Operator’s Manual Overview - 7
11
22
33
44
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Operator Orientation
Operator Orientation
1. Front of unit
2. Right of unit
Right and left sides of machine are determined by
facing towing vehicle.
3. Rear of unit
4. Left of unit
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic
operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
®
CMW
Overview - 8 FX30/FXT30 Operator’s Manual
About This Manual
CMW
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FX30/FXT30 Operator’s Manual Foreword - 9
Reporting Safety Defects
Foreword
This manual is an important part of your equipment. It provides safety information and operation
instructions to help you use and maintain your Ditch Witch® equi pm ent .
Read this manual before using your equipment. Keep it with the equipmen t at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was publishe d. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
Reporting Safety Defects
If you believe that your vehicle has a defect which could cau se a cr ash o r co uld ca use injury or death, you
should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to
notifying the Product Safety Coordinator at The Charles Machine Works, Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists
in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become
involved in any individual problems between you, your Ditch Witch dealer, or The Charles Machine Works,
Inc.
To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800424-9153), go to http://www.safercar.gov, or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about motor vehicle safety from http://www.safe rcar.gov.
CMW
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Foreword - 10 FX30/FXT30 Operator’s Manual
FX30/FXT30 with Tier 4 Engine
Operator’s Manual
This manual covers the following models: FX30 Tier 4, FXT30 Tier 4.
Issue number 2.0 /OM-10/14
Part number 053-2632
Copyright 2013, 2014
by The Charles Machine Works, Inc.
Works, Inc.
U.S. patents pending.
®
CMW
, Ditch Witch, and CMW are registered trademarks of The Charles Machine
FX30/FXT30 Operator’s Manual Contents - 11
Content s
Overview
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual
Foreword
part number, revision level, and publication date of this manual, and factory contact
information
Safety
machine safety alerts and emergency procedures
Controls
machine controls, gauges, and indicators and how to use them
Operation Overview
an overview for completing a job with this machine: planning, setting up, vacuuming,
potholing, and restoring the jobsite; with cross references to detailed procedures
Prepare
procedures for inspecting and classifying the jobsite, and preparing the jobsite for
work
Transport
procedures for lifting and hauling
1
9
13
27
45
49
55
Vacuum and Pothole
procedures for removing debris and potholing utility locations
Complete the Job
procedures for restoring the jobsite and rinsing and storing equipment
Service
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance
Specifications
machine specifications including weights, measurements, power ratings, and fluid
capacities
Support
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
Service Record
a record of major service performed on the machine
59
75
79
121
135
139
CMW
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Contents - 12 FX30/FXT30 Operator’s Manual
Appendix
additional information about your equipment
141
CMW
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FX30/FXT30 Operator’s Manual Safety - 13
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15
• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 19
FX30 T4 Machine Safety Alerts . . . . . . . . . . . . . . . 20
FXT30 T4 Machine Safety Alerts . . . . . . . . . . . . . . 23
FX Filters and Cyclones Safety Alerts . . . . . . . . . 26
CMW
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Safety - 14 FX30/FXT30 Operator’s Manual
Guidelines
Guidelines
Follow these guidelines before operating any jobsite equipment:
• Complete proper training and read operator’s manual before using equipment.
• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and
Canada) to have underground utilities located before digging. Also contact any utilities that do not
participate in the One-Call service. Mark proposed p ath with white paint prior to cont acting One- Call or
utilities.
• Classify jobsite based on its hazards and use cor rect tools and machin ery, safety equipment, and work
methods for jobsite.
• Mark jobsite clearly and keep spectators away.
• Wear personal protective equipment.
• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
®
personnel before work begins. Safety videos are available from your Ditch Witch
ditchwitch.com/resources/safety.
• Replace missing or damaged safety shields and safety signs.
dealer or at
• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
• Do not operate unit where flammable gas may be present.
• Contact your Ditch Witch dealer if you have any question about operation, ma intenance, or equipment
use.
• Complete the equipment checklist located at www.ditchwitch.com/resources/safety.
CMW
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FX30/FXT30 Operator’s Manual Safety - 15
Emergency Procedures
Emergency Procedures
Jobsite hazards could cause death or serious injury. Use
correct equipment and work methods. Use and maintain proper safety
equipment.
Before operating any equipment, review emergency proc edures and check that all safety precau tions have
been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote e ngine stop button ( if
equipped).
Electric Strike Description
or serious injury. Know location of lines and stay away.
274-050
Electric shock. Contacting electric lines will cause death
When working near electric cables, remember the following:
• Electricity follows all paths to ground, not just path of least resistance.
• Pipes, hoses, and cables will conduct electricity back to all equipment.
• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less
than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
• power outage
•smoke
•explosion
• popping noises
• arcing electricity
If any of these occur, assume an electric strike has occurred.
CMW
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Safety - 16 FX30/FXT30 Operator’s Manual
Emergency Procedures
If an Electric Line is Damaged
®
If you suspect an electric line has been damaged and you are on truck or trailer, DO NOT MOVE.
Remain on truck or trailer and take the following actions. The order and degree of action will depend on the
situation.
• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
• Do not allow anyone into area until given permission by utility company.
• Do not allow anyone to touch equipment.
If you suspect an electric line has been damaged and you are off truck or trailer, DO NOT TOUCH
EQUIPMENT. Take the following actions. The order and degree of action will depend on the situation.
• LEAVE AREA. The ground surface may be electrified so take small shuffle steps with feet close
together to reduce the hazard of being shocked from one foot to the other.
• Contact utility company to shut off power.
• Do not return to area or allow anyone into area until given permission by utility company.
CMW
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FX30/FXT30 Operator’s Manual Safety - 17
Emergency Procedures
If a Gas Line is Damaged
Fire or explosion possible. Fumes could ignite and cause
burns. No smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will
depend on the situation.
• Immediately shut off engine(s), if this can be done safely and quickly.
• Remove any ignition source(s), if this can be done safely and quickly.
275-419 (2P)
• Warn others that a gas line has been cut and that they should leave the area.
• Leave jobsite as quickly as possible.
• Immediately call your local emergency phone number and utility company.
• If jobsite is along street, stop traffic from driving near jobsite.
• Do not return to jobsite until given permission by emergency personnel and utility company.
CMW
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Safety - 18 FX30/FXT30 Operator’s Manual
Emergency Procedures
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility
company.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of
action will depend on the situation.
• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
• If fire is small and fire extinguisher is available, attempt to extinguish fire.
• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
CMW
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FX30/FXT30 Operator’s Manual Safety - 19
Safety Alert Classifications
Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations
which could be harmful to you, jobsite bystanders or your equipment. When you see these words and
icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
CMW
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Safety - 20 FX30/FXT30 Operator’s Manual
FX30T4 Machine Safety Alerts
FX30T4 Machine Safety Alerts
Power Unit
Read operator’s manual. Know how to use all
1
2
3
4
controls. Your safety is at stake.
Exposure to high noise levels may cause hearing
loss. Wear hearing protection.
Flying objects thrown by machine may strike
people. Wear safety glasses and hard hat.
Hot parts may cause burns. Do not touch until cool
or wear gloves.
5
CMW
Moving parts could cut off hand or foot. Stay away.
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FX30/FXT30 Operator’s Manual Safety - 21
FX30T4 Machine Safety Alerts
Tanks
Lift point. See Transport chapter for more information.
1
Moving parts could cut off hand or foot. Stay away.
2
Pin door lock on linkage before servicing.
3
Crushing weight. Place cylinder lock on extended
4
cylinder and secure.
CMW
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Safety - 22 FX30/FXT30 Operator’s Manual
FX30T4 Machine Safety Alerts
Incorrect boom procedures could result in serious
5
6
7
8
injury or death. Lock boom before transporting or tilting.
Do not get boom near power lines. Death or
serious injury will occur. Keep required distance between boom
and power lines. Use a spotter.
Fire or explosion possible. Do not vacuum
flammable or combustible substances.
Vacuum can suffocate. Keep hose end away from
face.
9
10
11
Contents under pressure. Relieve pressure b efore
opening. Death or injury could occur.
Confined space will cause suffocation. Use proper
procedures for entering or stay away.
Crushing weight could cause death or serious
injury. Use proper procedures and equipment or stay away.
CMW
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FX30/FXT30 Operator’s Manual Safety - 23
FXT30T4 Machine Safety Alerts
FXT30T4 Machine Safety Alerts
Power Unit
Read operator’s manual. Know how to use all
1
2
3
4
controls. Your safety is at stake.
Exposure to high noise levels may cause hearing
loss. Wear hearing protection.
Flying objects thrown by machine may strike
people. Wear safety glasses and hard hat.
Hot parts may cause burns. Do not touch until cool
or wear gloves.
Moving parts could cut off hand or foot. Stay away.
5
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CMW
Safety - 24 FX30/FXT30 Operator’s Manual
FXT30T4 Machine Safety Alerts
Tanks
Lift point. See Transport chapter for more information.
1
Do not get boom near power lines. Death or
2
3
4
serious injury will occur. Keep required distance between boom
and power lines. Use a spotter.
Moving parts could cut off hand or foot. Stay away.
Pin door lock on linkage before servicing.
CMW
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FX30/FXT30 Operator’s Manual Safety - 25
FXT30T4 Machine Safety Alerts
Incorrect boom procedures could result in serious
5
6
7
8
injury or death. Lock boom before transporting or tilting.
Crushing weight could cause death or serious
injury. Use proper procedures and equipment or stay away.
Crushing weight. Place cylinder lock on extended
cylinder and secure.
Contents under pressure. Relieve pressure b efore
opening. Death or injury could occur.
9
10
11
Confined space will cause suffocation. Use proper
procedures for entering or stay away.
Fire or explosion possible. Do not vacuum
flammable or combustible substances.
Vacuum can suffocate. Keep hose end away from
face.
CMW
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Safety - 26 FX30/FXT30 Operator’s Manual
FX_Filters_&_Cyclones.eps
11
22
1
1
2
2
FX Filters and Cyclones Safety Alerts
FX Filters and Cyclones Safety Alerts
Contents under pressure. Relieve pressure b efore
1
2
opening. Death or injury could occur.
Use breathing protection when exposed to silica
dust.
CMW
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FX30/FXT30 Operator’s Manual Controls - 27
Controls
Chapter Contents
Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
• Controls and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
• Gauges and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
• Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• 500 Gallon Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
• 800 Gallon Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Tethered Boom Controller . . . . . . . . . . . . . . . . . . . 42
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Controls - 28 FX30/FXT30 Operator’s Manual
Power Pack
Power Pack
Controls and Connectors
1
8
7
6
5
4
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1. Throttle
2. Water pressure switch
3. Tethered tank control outlet *
4. Water pressure control
2
3
5. Ignition switch
6. Auxiliary outlet switch
7. Hydraulic function switch
8. Tethered tank control
* FX30 units only; outlet for FXT30 units is at the back of the
unit.
Item Description Notes
1. Throttle To increase engine speed,
push up.
To decrease engine speed,
pull down.
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CMW
IMPORTANT: Run engine at full
throttle during operation.
FX30/FXT30 Operator’s Manual Controls - 29
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Power Pack
Item Description Notes
2. Water pressure switch To turn on water pump, press
top.
To turn off water pump, move
to center position.
To bypass low water
indication, press bottom.
Water pump will operate for
60 seconds.
3. Tethered tank control
outlet (FX30 only)
4. Water pressure control To increase water pressure,
5. Ignition switch T o star t engine, insert key and
Connection for tethered tank
lift/lower control.
turn clockwise.
To decrease water pressure,
turn counterclockwise.
turn clockwise.
To stop engine, turn key
counterclockwise.
Use bypass to feed antifreeze into
system when freshwater tank is
empty. See “Add Antifreeze” on
page 76.
IMPORTANT: The outlet for FXT30
units is at the back of the unit.
NOTICE: Do not start unit unless flow
direction control is in vacuum mode.
IMPORTANT:
• When engine is on, blower
operates and vacuum is present
at tank inlet.
6. Auxiliary outlet switch To turn on, press top.
To turn off, press bottom.
• All indicators should light briefly at
startup.
CMW
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