Ditch Witch FXT30 User Manual

Download

FX30/FXT30

053-2632

Original Instruction

Tier 4 Final

Operator’s Manual

CMW

Issue 2.0

FX30/FXT30 Operator’s Manual Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Equipment Modification . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 7

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 7

• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

CMW

Overview - 2 FX30/FXT30 Operator’s Manual

j33om001h.epsj33om001h.eps

Serial Number Location

Record serial numbers and date of purchase in spaces provided . FX30/F XT30 ser ial number is located as shown.

Date of manufacture Date of purchase FX30/FXT30 serial number (shown) Engine serial number Blower serial number Water pump serial number Trailer serial number

Intended Use

The FX30 is a self-contained vacuum excavation unit capable of vacuuming a wide variety of nonhazardous, non-flammable liquid and solid debris. The FXT30 is a truck-mounted version of the FX30 vacuum excavation unit. They are designed to perform efficient soft excavation, including exposing utilities for visual verification and/or potholing. The optional reverse flow system allows for spoils transfer to another tank. The FX30 and FXT30 are inten ded fo r o per ation in ambie nt te mpe ratu re s from 0° to 115°F (18° to 46°C). Use in any other way is considered contrary to the intended use.

The FX30 and FXT30 should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

CMW

FX30/FXT30 Operator’s Manual Overview - 3

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations. Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized testing.

FX30 Unit Components

500 gallon tank

1. Inlet valve

2. Primary shut-off valve

3. Vacuum tank

4. Water tank

5. Operator’s station

6. Power pack

7. Hose reel

8. Potholing tools

9. Tool storage

10. Antifreeze tank

11. Vacuum filter

12. Cyclone filter

13. Drain/Outlet valve

CMW

Overview - 4 FX30/FXT30 Operator’s Manual

FX30 Unit Components

800 gallon tank

1. Inlet valve

2. Vacuum tank

3. Primary shut-off valve

4. Water tank

5. Operator’s station

6. Power pack

7. Hose reel

8. Potholing tools

9. Tool storage

10. Antifreeze tank

11. Vacuum filter

12. Cyclone filter

13. Drain/Outlet valve

CMW

FX30/FXT30 Operator’s Manual Overview - 5

j39om014w.eps

12 3456

78 9101112

FXT30 Unit Components

500 gallon tank

1. Inlet valve

2. Primary shut-off valve

3. Vacuum tank

4. Water tank

5. Operator’s station

6. Power pack

7. Potholing tools

8. Hose reel

9. Antifreeze tank

10. Vacuum filter

11. Cyclone filter

12. Drain/Outlet valve

CMW

Overview - 6 FX30/FXT30 Operator’s Manual

j39om015w.eps

12 3456

78 9101112

FXT30 Unit Components

800 gallon tank

1. Inlet valve

2. Vacuum tank

3. Primary shut-off valve

4. Water tank

5. Operator’s station

6. Power pack

7. Potholing tools

8. Hose reel

9. Antifreeze tank

10. Vacuum filter

11. Cyclone filter

12. Drain/Outlet valve

CMW

FX30/FXT30 Operator’s Manual Overview - 7

j33om004h.epsj33om004h.eps

Operator Orientation

1. Front of unit

2. Right of unit

Right and left sides of machine are determined by facing towing vehicle.

3. Rear of unit

4. Left of unit

About This Manual

This manual contains information for the proper use of this machine. See Operation Overview for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

CMW

Overview - 8 FX30/FXT30 Operator’s Manual

About This Manual

CMW

FX30/FXT30 Operator’s Manual Foreword - 9

Reporting Safety Defects

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch® equi pm ent .

Read this manual before using your equipment. Keep it with the equipmen t at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was publishe d. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

Reporting Safety Defects

If you believe that your vehicle has a defect which could cau se a cr ash o r co uld ca use injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying the Product Safety Coordinator at The Charles Machine Works, Inc.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in any individual problems between you, your Ditch Witch dealer, or The Charles Machine Works, Inc.

To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800424-9153), go to http://www.safercar.gov, or write to:

Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590

You can also obtain other information about motor vehicle safety from http://www.safe rcar.gov.

CMW

Foreword - 10 FX30/FXT30 Operator’s Manual

FX30/FXT30 with Tier 4 Engine

Operator’s Manual

This manual covers the following models: FX30 Tier 4, FXT30 Tier 4.

Issue number 2.0 /OM-10/14

Part number 053-2632

by The Charles Machine Works, Inc.

Works, Inc.

U.S. patents pending.

CMW

, Ditch Witch, and CMW are registered trademarks of The Charles Machine

FX30/FXT30 Operator’s Manual Contents - 11

Content s

Overview

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

part number, revision level, and publication date of this manual, and factory contact information

Safety

machine safety alerts and emergency procedures

Controls

machine controls, gauges, and indicators and how to use them

Operation Overview

an overview for completing a job with this machine: planning, setting up, vacuuming, potholing, and restoring the jobsite; with cross references to detailed procedures

Prepare

procedures for inspecting and classifying the jobsite, and preparing the jobsite for work

Transport

procedures for lifting and hauling

Vacuum and Pothole

procedures for removing debris and potholing utility locations

Complete the Job

procedures for restoring the jobsite and rinsing and storing equipment

Service

service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance

Specifications

machine specifications including weights, measurements, power ratings, and fluid capacities

Support

the warranty policy for this machine, and procedures for obtaining warranty consideration and training

Service Record

a record of major service performed on the machine

121

135

139

CMW

Contents - 12 FX30/FXT30 Operator’s Manual

Appendix

additional information about your equipment

141

CMW

FX30/FXT30 Operator’s Manual Safety - 13

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15

• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 19

FX30 T4 Machine Safety Alerts . . . . . . . . . . . . . . . 20

FXT30 T4 Machine Safety Alerts . . . . . . . . . . . . . . 23

FX Filters and Cyclones Safety Alerts . . . . . . . . . 26

CMW

Safety - 14 FX30/FXT30 Operator’s Manual

Guidelines

Follow these guidelines before operating any jobsite equipment:

• Complete proper training and read operator’s manual before using equipment.

• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service. Mark proposed p ath with white paint prior to cont acting One- Call or utilities.

• Classify jobsite based on its hazards and use cor rect tools and machin ery, safety equipment, and work methods for jobsite.

• Mark jobsite clearly and keep spectators away.

• Wear personal protective equipment.

• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all

personnel before work begins. Safety videos are available from your Ditch Witch ditchwitch.com/resources/safety.

• Replace missing or damaged safety shields and safety signs.

dealer or at

• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

• Do not operate unit where flammable gas may be present.

• Contact your Ditch Witch dealer if you have any question about operation, ma intenance, or equipment use.

• Complete the equipment checklist located at www.ditchwitch.com/resources/safety.

CMW

FX30/FXT30 Operator’s Manual Safety - 15

Emergency Procedures

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Before operating any equipment, review emergency proc edures and check that all safety precau tions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote e ngine stop button ( if equipped).

Electric Strike Description

or serious injury. Know location of lines and stay away.

274-050

Electric shock. Contacting electric lines will cause death

When working near electric cables, remember the following:

• Electricity follows all paths to ground, not just path of least resistance.

• Pipes, hoses, and cables will conduct electricity back to all equipment.

• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

• power outage

•smoke

•explosion

• popping noises

• arcing electricity

If any of these occur, assume an electric strike has occurred.

CMW

Safety - 16 FX30/FXT30 Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on truck or trailer, DO NOT MOVE. Remain on truck or trailer and take the following actions. The order and degree of action will depend on the situation.

• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact

utility.

• Do not allow anyone into area until given permission by utility company.

• Do not allow anyone to touch equipment. If you suspect an electric line has been damaged and you are off truck or trailer, DO NOT TOUCH

EQUIPMENT. Take the following actions. The order and degree of action will depend on the situation.

• LEAVE AREA. The ground surface may be electrified so take small shuffle steps with feet close

together to reduce the hazard of being shocked from one foot to the other.

• Contact utility company to shut off power.

• Do not return to area or allow anyone into area until given permission by utility company.

CMW

FX30/FXT30 Operator’s Manual Safety - 17

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause

burns. No smoking, no flame, no spark.

Explosion possible. Serious injury or equipment damage could occur.

Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

• Immediately shut off engine(s), if this can be done safely and quickly.

• Remove any ignition source(s), if this can be done safely and quickly.

275-419 (2P)

• Warn others that a gas line has been cut and that they should leave the area.

• Leave jobsite as quickly as possible.

• Immediately call your local emergency phone number and utility company.

• If jobsite is along street, stop traffic from driving near jobsite.

• Do not return to jobsite until given permission by emergency personnel and utility company.

CMW

Safety - 18 FX30/FXT30 Operator’s Manual

Emergency Procedures

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.

• If fire is small and fire extinguisher is available, attempt to extinguish fire.

• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

CMW

FX30/FXT30 Operator’s Manual Safety - 19

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates a hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations.

indicates a hazardous situation that, if not avoided, could result in death or serious injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate

injury.

Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to

property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

CMW

Safety - 20 FX30/FXT30 Operator’s Manual

FX30T4 Machine Safety Alerts

Power Unit

Read operator’s manual. Know how to use all

controls. Your safety is at stake.

Exposure to high noise levels may cause hearing

loss. Wear hearing protection.

Flying objects thrown by machine may strike

people. Wear safety glasses and hard hat.

Hot parts may cause burns. Do not touch until cool

or wear gloves.

CMW

Moving parts could cut off hand or foot. Stay away.

FX30/FXT30 Operator’s Manual Safety - 21

FX30T4 Machine Safety Alerts

Tanks

Lift point. See Transport chapter for more information.

Moving parts could cut off hand or foot. Stay away.

Pin door lock on linkage before servicing.

Crushing weight. Place cylinder lock on extended

cylinder and secure.

CMW

Safety - 22 FX30/FXT30 Operator’s Manual

FX30T4 Machine Safety Alerts

Incorrect boom procedures could result in serious

injury or death. Lock boom before transporting or tilting.

Do not get boom near power lines. Death or serious injury will occur. Keep required distance between boom and power lines. Use a spotter.

Fire or explosion possible. Do not vacuum flammable or combustible substances.

Vacuum can suffocate. Keep hose end away from face.

Contents under pressure. Relieve pressure b efore opening. Death or injury could occur.

Confined space will cause suffocation. Use proper procedures for entering or stay away.

Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.

CMW

FX30/FXT30 Operator’s Manual Safety - 23

FXT30T4 Machine Safety Alerts

Power Unit

Read operator’s manual. Know how to use all

controls. Your safety is at stake.

Exposure to high noise levels may cause hearing loss. Wear hearing protection.

Flying objects thrown by machine may strike people. Wear safety glasses and hard hat.

Hot parts may cause burns. Do not touch until cool or wear gloves.

Moving parts could cut off hand or foot. Stay away.

CMW

Safety - 24 FX30/FXT30 Operator’s Manual

FXT30T4 Machine Safety Alerts

Tanks

Lift point. See Transport chapter for more information.

Do not get boom near power lines. Death or

serious injury will occur. Keep required distance between boom and power lines. Use a spotter.

Moving parts could cut off hand or foot. Stay away.

Pin door lock on linkage before servicing.

CMW

FX30/FXT30 Operator’s Manual Safety - 25

FXT30T4 Machine Safety Alerts

Incorrect boom procedures could result in serious

injury or death. Lock boom before transporting or tilting.

Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away.

Crushing weight. Place cylinder lock on extended cylinder and secure.

Contents under pressure. Relieve pressure b efore opening. Death or injury could occur.

Confined space will cause suffocation. Use proper procedures for entering or stay away.

Fire or explosion possible. Do not vacuum flammable or combustible substances.

Vacuum can suffocate. Keep hose end away from face.

CMW

Safety - 26 FX30/FXT30 Operator’s Manual

FX_Filters_&_Cyclones.eps

11 22

FX Filters and Cyclones Safety Alerts

Contents under pressure. Relieve pressure b efore

opening. Death or injury could occur.

Use breathing protection when exposed to silica dust.

CMW

FX30/FXT30 Operator’s Manual Controls - 27

Controls

Chapter Contents

Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

• Controls and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

• Gauges and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

• Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 36

• 500 Gallon Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

• 800 Gallon Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Tethered Boom Controller . . . . . . . . . . . . . . . . . . . 42

CMW

Controls - 28 FX30/FXT30 Operator’s Manual

Power Pack

Controls and Connectors

j33om002w.eps

1. Throttle

2. Water pressure switch

3. Tethered tank control outlet *

4. Water pressure control

5. Ignition switch

6. Auxiliary outlet switch

7. Hydraulic function switch

8. Tethered tank control

* FX30 units only; outlet for FXT30 units is at the back of the

unit.

Item Description Notes

1. Throttle To increase engine speed,

push up. To decrease engine speed,

pull down.

CMW

IMPORTANT: Run engine at full

throttle during operation.

FX30/FXT30 Operator’s Manual Controls - 29

c00ic601h.eps

c00ic060t.eps

c00ic061t.eps

Power Pack

Item Description Notes

2. Water pressure switch To turn on water pump, press

top. To turn off water pump, move

to center position. To bypass low water

indication, press bottom. Water pump will operate for 60 seconds.

3. Tethered tank control outlet (FX30 only)

4. Water pressure control To increase water pressure,

5. Ignition switch T o star t engine, insert key and

Connection for tethered tank lift/lower control.

turn clockwise. To decrease water pressure,

turn counterclockwise.

turn clockwise. To stop engine, turn key

counterclockwise.

Use bypass to feed antifreeze into system when freshwater tank is empty. See “Add Antifreeze” on page 76.

IMPORTANT: The outlet for FXT30 units is at the back of the unit.

NOTICE: Do not start unit unless flow direction control is in vacuum mode.

IMPORTANT:

• When engine is on, blower operates and vacuum is present at tank inlet.

6. Auxiliary outlet switch To turn on, press top. To turn off, press bottom.

• All indicators should light briefly at startup.

CMW

Controls - 30 FX30/FXT30 Operator’s Manual

c00ic065t.eps

DOWN

c00ic064t.eps

U P

Power Pack

Item Description Notes

7. Hydraulic function switch

8. Tethered tank control To lift and lower tank, set

To operate the vacuum boom option, press top.

To operate hydraulic door lift, move to center position.

To operate hydraulic tank tilt, press bottom.

hydraulic function switch to the tank position, then

• To lift tank, press UP.

• To lower tank, press DOWN.

To open and close tank door, set hydraulic function switch to the door position, then

• To open door, press UP.

Note: The vacuum boom uses a different tethered controller. See page 42.

• To close door, press DOWN.

CMW

FX30/FXT30 Operator’s Manual Controls - 31

Power Pack

Gauges and Indicators

j33om001w.eps

1. Hourmeter

2. Engine oil pressure indicator

3. Engine coolant temperature indicator

4. Cold start wait indicator

Item Description Notes

1. Hourmeter Displays engine operating

time.

5. Not used

6. Battery disconnect switch *

7. Water pressure gauge

8. Fuel gauge

* FXT30 units and FX30 units from CMWFX30XLE0002054

Hourmeter runs when engine is running.

Use these times to schedule service.

CMW

Controls - 32 FX30/FXT30 Operator’s Manual

c00ic120h.eps

c00ic063t.eps

Power Pack

Item Description Notes

2. Engine oil pressure indicator

Indicates engine oil pressure is low.

Also lights briefly when engine is started.

3. Engine coolant temperature indicator

Indicates cooling system fluid is overheated.

4. Cold start wait indicator Indicates engine preheater

(glow plug) is on.

Engine will stop.

1. Check oil level.

2. Check for leaks before starting engine.

Engine will stop.

1. Let engine cool.

2. Check cooling system fluid level.

Wait for engine preheater to go off before starting engine.

5. Not used

6. Battery disconnect switch

CMW

To connect, turn clockwise. To disconnect, turn

counterclockwise.

IMPORTANT: Location for all FXT30 units and FX30 units from CMWFX30XLE0002054.

IMPORTANT: Use battery disconnect switch when servicing, welding, and during long-term storage.

FX30/FXT30 Operator’s Manual Controls - 33

Power Pack

Item Description Notes

7. Water pressure gauge Displays water pressure

when water pressure switch is on and spray wand is in use.

8. Fuel gauge Displays fuel level in tank. Use only #2 diesel fuel.

In temperatures below 40° F (4° C), use #1 diesel fuel.

Tank holds 15 gal (57 L).

CMW

Controls - 34 FX30/FXT30 Operator’s Manual

j33om006h.epsj33om006h.eps

Power Pack

Miscellaneous

1. Flow direction control

2. Auxiliary outlet

Item Description Notes

1. Flow direction control To operate in reverse flow

mode, turn counterclockwise. To operate in vacuum mode,

turn clockwise.

3. Battery disconnect switch *

* FX30 units prior to CMWFX30XLE0002054

Use reverse flow to unload tank contents to another tank. Operate in reverse flow mode only when drain/ outlet valve is open.

CMW

FX30/FXT30 Operator’s Manual Controls - 35

c00ic063t.eps

Power Pack

Item Description Notes

2. Auxiliary outlet To operate work lights or

other 12V devices, plug into outlet.

3. Battery disconnect

To connect, turn clockwise.

switch

To disconnect, turn counterclockwise.

Outlet has power only when ignition switch is on.

IMPORTANT: Location for FX30 units prior to CMWFX30XLE0002054.

IMPORTANT: Use battery disconnect switch when servicing, welding, and during long-term storage.

CMW

Controls - 36 FX30/FXT30 Operator’s Manual

11 22

77 44

j33om007h.epsj33om007h.eps

Machine Controls

500 Gallon Tank

1. Inlet valve

2. Water tank supply valve

3. Water tank drain

4. Drain/Outlet valve

CMW

5. Reverse flow gauge

6. Antifreeze tank supply valve

7. Vacuum gauge

FX30/FXT30 Operator’s Manual Controls - 37

c00ic603h.eps

c00ic604h.eps

Machine Controls

Item Description Notes

1. Inlet valve To close valve (stop suction),

rotate up. To open valve (start suction),

rotate down.

2. Water t ank supply valve To open valve (se nd water

from the water tank through the pump and water lance), rotate counterclockwise.

To close valve (stop water flow), rotate clockwise.

3. Water tank drain To drain tank, open valve.

Close valve when tank is empty.

NOTICE: Do not idle engine with inlet valve closed.

IMPORTANT: Water tank supply valve or antifreeze supply valve must be open when pump is running or pump will be damaged.

4. Drain/Outlet valve To drain tank, rotate down.

To close drain, rotate up.

CMW

Controls - 38 FX30/FXT30 Operator’s Manual

c00ic602h.eps

Machine Controls

Item Description Notes

5. Reverse flow gauge Displays reverse flow

pressure.

6. Antifreeze tank supply valve

To open valve (send antifreeze through pump and water lance), rotate counterclockwise.

To close valve (stop antifreeze flow), rotate clockwise.

7. Vacuum gauge Displays blower vacuum

reading in inches of mercury. Vacuum relief valve opens when vacuum reaches 15” (381 mm).

IMPORTANT: Water tank supply valve or antifreeze supply valve must be open when pump is running or pump will be damaged.

CMW

FX30/FXT30 Operator’s Manual Controls - 39

22 33

77 66 44

j33om008h.epsj33om008h.eps

Machine Controls

800 Gallon Tank

1. Inlet valve

2. Water tank supply valve

3. Water tank drain

4. Drain/Outlet valve

Item Description Notes

1. Inlet valve To close valve (stop suction),

rotate up. To open valve (start suction),

rotate down.

5. Reverse flow gauge

6. Antifreeze tank supply valve

7. Vacuum gauge

NOTICE: Do not idle engine with inlet valve closed.

CMW

Controls - 40 FX30/FXT30 Operator’s Manual

c00ic603h.eps

c00ic604h.eps

Machine Controls

Item Description Notes

2. Water t ank supply valve To open valve (se nd water

from the water tank through the pump and water lance), rotate counterclockwise.

To close valve (stop water flow), rotate clockwise.

3. Water tank drain To drain tank, open valve.

Close valve when tank is empty.

4. Drain/Outlet valve To drain tank, rotate down.

To close drain, rotate up.

IMPORTANT: Water tank supply valve or antifreeze supply valve must be open when pump is running or pump will be damaged.

5. Reverse flow gauge Displays reverse flow

pressure.

CMW

FX30/FXT30 Operator’s Manual Controls - 41

c00ic603h.eps

Machine Controls

Item Description Notes

6. Antifreeze tank supply valve

7. Vacuum gauge Displays blower vacuum

To open valve (send antifreeze through pump and water lance), rotate counterclockwise.

To close valve (stop antifreeze flow), rotate clockwise.

reading in inches of mercury. Vacuum relief valve opens when vacuum reaches 15” (381 mm).

IMPORTANT: Water tank supply valve or antifreeze supply valve must be open when pump is running or pump will be damaged.

CMW

Controls - 42 FX30/FXT30 Operator’s Manual

Tethered Boom Controller (optional)

1. Boom up

2. Boom down

Item Description Notes

1. Boom up To raise boom, press.

To stop movement, release.

2. Boom down To lower boom, press.

To stop movement, release.

3. Boom retract

4. Boom extend

NOTICE: Do not use boom to raise or lower objects.

CMW

FX30/FXT30 Operator’s Manual Controls - 43

Tethered Boom Controller (optional)

Item Description Notes

3. Boom retract To retract boom , pr ess.

To stop movement, release.

4. Boom extend To extend boom , pr ess.

To stop movement, release.

CMW

Controls - 44 FX30/FXT30 Operator’s Manual

Water Heater (optional)

1. Power switch 2. Temperature control

Item Description Notes

1. Power switch To turn water heater on, press

top. Red light will glow. To turn off, press bottom.

2. Temperature control Turn dial to set heater to

desired temperature.

NOTICE: Turn power switch off when unit is not in use.

IMPORTANT: Heater automatically shuts off when water level is too low.

CMW

FX30/FXT30 Operator’s Manual Operation Overview - 45

Operation Overview

Chapter Contents

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Setting Up at Jobsite . . . . . . . . . . . . . . . . . . . . . . . 46

Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Potholing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Leaving Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Storing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 47

CMW

Operation Overview - 46 FX30/FXT30 Operator’s Manual

Planning

1. Gather information about jobsite (page 50).

2. Inspect jobsite (page 51).

3. Check supplies and prepare equipment (page 53).

Setting Up at Jobsite

FX30

1. Prepare jobsite (page 52).

2. Position vacuum excavation unit.

3. Leave unit hitched to towing vehicle or properly stabilized.

4. Block trailer wheels.

FXT30

1. Prepare jobsite (page 52).

2. Position vac truck.

3. Block truck wheels.

Vacuuming

1. Connect hoses (page 60).

2. Start unit (page 64).

3. Position optional vacuum boom (page 65).

4. Remove debris (page 66).

5. Disconnect hoses (page 77).

6. Drain tank (page 69) or un load to another tank (page 71).

CMW

FX30/FXT30 Operator’s Manual Operation Overview - 47

Potholing

1. Connect hoses (page 60).

2. Start unit (page 64).

3. Pothole (page 67).

4. Disconnect hoses (page 77).

5. Drain tank (page 69).

Leaving Jobsite

1. Rinse unit and tools (page 77).

2. Stow tools (page 77).

Storing Equipment

1. For cold weather storage, antifreeze vacuum excavation unit (page 76).

2. For long-term storage, disconnect battery disconnect switch (page 34).

CMW

Operation Overview - 48 FX30/FXT30 Operator’s Manual

Storing Equipment

CMW

FX30/FXT30 Operator’s Manual Prepare - 49

Prep are

Chapter Contents

Gather Information . . . . . . . . . . . . . . . . . . . . . . . . . 50

• Arrange for Traffic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

• Prepare for Working Near Existing Utilities . . . . . . . . . . . . . . . . . . . . . .50

• Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Inspect Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Prepare Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

• Prepare Excavation Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Check Supplies and Prepare Equipment . . . . . . . 53

• Assemble Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

• Check Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

• Prepare Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

CMW

Prepare - 50 FX30/FXT30 Operator’s Manual

Gather Information

A successful job begins before the excavation. The first step in planning is reviewing information already available about the job and jobsite.

Arrange for Traffic Control

If working near a road or other traffic area, contact local authorities about safety procedures and regulations.

Prepare for Working Near Existing Utilities

If jobsite may contain electrical lines, wear protective boots and gloves meeting the following standards:

• Boots must have high tops and meet th e electric hazard protection requirements of ASTM F2413 or ASTM F1117, when tested at 14,000 volts. Tuck legs of pants completely inside boots.

• Gloves must have 17,000 AC maximum use voltage, according to ASTM spec ifica tio n D12 0 .

If working around higher voltage, use gloves and boots with appropriately higher ratings.

Plan for Emergency Services

Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have access to a telephone.

CMW

FX30/FXT30 Operator’s Manual Prepare - 51

Inspect Jobsite

• Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations.

• Inspect jobsite and perimeter for evidence of underground hazards, such as: – “Buried utility” notices – Utility facilities without overhead lines

– Gas or water meters – Junction boxes – Drop boxes – Light poles – Manhole covers – Sunken ground

• Mark location of all buried utilities and obstructions.

CMW

Prepare - 52 FX30/FXT30 Operator’s Manual

Prepare Jobsite

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

To help avoid injury:

• Classify jobsite as electric if jobsite classification is in question or if the possibility of unmarked electric utilities exists.

• Expose lines by hand before digging.Cutting high voltage cable can cause electrocution.

• All vegetation near operator’s station must be removed. Conta ct with trees, shrubs, or weeds during electrical strike could result in electrocution.

Prepare Excavation Point

274-050

• Clear the area to be excavated. Remove rocks or branches too large for vacuum hose.

• If excavating fluids while drill string is moving, clear area of trees, shrubs, and weeds.

• Select a solid area to stand on while excavating.

CMW

FX30/FXT30 Operator’s Manual Prepare - 53

Check Supplies and Prepare Equipment

Assemble Accessories

Fire Extinguisher

If required, mount a fire extinguisher near the power unit but away from possible points of ignition. The fire extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements.

Lighting Kit

If you will need additional light, plug lighting kit into provided outlet. Contact your Ditch Witch dealer for further information.

Check Supplies

• water and additional hoses

•fuel

•keys

• spray lubricant

• personal protective equipment, such as hard hat and safety glasses

CMW

Prepare - 54 FX30/FXT30 Operator’s Manual

Check Supplies and Prepare Equipment

Prepare Equipment

Fluid Levels

•fuel

• hydraulic fluid

• engine coolant

• battery charge

• engine oil

• blower oil

Condition and Function

• filters (air, oil, hydraulic)

•belts

• hydraulic pump

• blower

•tires

• hoses and valves

• couplers and fittings

• water tanks

CMW

FX30/FXT30 Operator’s Manual Transport - 55

Transport

Chapter Contents

Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

• Inspect Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

• Hitch Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

• Unhitch Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

IMPORTANT: These transport instructions cover the FX30 trailer-mounted version only.

CMW

Transport - 56 FX30/FXT30 Operator’s Manual

j33om067h.epsj33om067h.eps

j04omo33t.eps

Lift

Crushing weight could cause death or serious injury. Stay

away.

Points

Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery.

Procedure

275-326

Power Pack

Use a crane capable of supporting 2000 lb (907 kg). Remove bolts on each upper corner and install lift eyes (p/n 105-1391). Lift as shown.

Tank

Use crane capable of supporting th e weight shown below. Use top lift point (1) as shown. Use end lift point (2) to drain tank if machine is disabled.

500 gallon 2000 lb (907 kg) 800 gallon 2500 lb ( kg) kg

NOTICE:

• Relieve pressure in tank before storing or transporting.

• Only lift empty water or spoils tanks.

• Do not lift tank by vacuum boom, if installed.

CMW

FX30/FXT30 Operator’s Manual Transport - 57

Lift

Haul

Crushing weight could cause death or serious injury. Stay

away.

To help avoid injury:

• Do not haul or move trailer unless tank is fully lowered and horizontal . Damage to machine or inju ry to personnel could occur.

• Do not haul or move trailer unless optional vacuum boom is secured by boom latch. Damage to machine or injury to personnel could occur.

• Do not travel on roads with reducer or any other fitting installed on tank outlet valve. Fitting will extend beyond the rear impact guard and will not be legal for operation on roadways.

Inspect Trailer

275-326

• Check hitch for wear and cracks. Lubricate if needed.

• Check battery for 12V charge.

• Inspect lights for cleanliness and correct operation. Inspect reflectors and replace if needed.

• Check tire pressure. Check lug nut torque with a torque wrench.

• Ensure trailer brakes are adjusted to come on in synchronization with tow vehicle brakes.

• Check ramps (if equipped) and trailer bed for cracks.

CMW

Transport - 58 FX30/FXT30 Operator’s Manual

TrailerHitchAdjust_T18.epsTrailerHitchAdjust_T18.eps

Lift

Hitch Trailer

1. Back tow vehicle to trailer.

2. Put manual transmission into first or reverse gear or automatic transmission into park. Turn off ignition. Set parking brake.

3. Connect trailer drawbar, lunette or coupler to tow vehicle hitch and lock in place with lock pin. If needed, adjust drawbar, lunette or coupler height (shown) to level load.

4. Connect safety chains to tow vehicle chain keepers (cross-shaped slots on bumper of tow vehicle). Attach left chain to right side of tow vehicle and vice versa to cradle hitch. Do not connect to pintle hook or hitch ball.

5. Connect breakaway switch cable to tow vehicle. Do not connect to pintle hook or hitch ball.

6. Plug trailer electrical connector into tow vehicle connector.

7. Use jack crank to raise jack base and stow.

8. Remove wheel blocks.

Unhitch Trailer

1. Stop tow vehicle an d trailer on level ground.

2. Put manual transmission into first or reverse gear or automatic transmission into park. Turn off ignition. Set parking brake.

3. Block trailer wheels.

4. To unhitch trailer from tow vehicle, reverse “Hitch Trailer“ steps.

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 59

Vacuum and Pothole

Chapter Contents

Connect Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Determine Tank Fill Level . . . . . . . . . . . . . . . . . . . 61

• 500-gal Vacuum Tank on T9S Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . .61

• 500-gal Vacuum Tank on T12S Trailer . . . . . . . . . . . . . . . . . . . . . . . . . .62

• 800-gal Vacuum Tank on T18S Trailer . . . . . . . . . . . . . . . . . . . . . . . . . .63

Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

• Standard Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

• Cold Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Position Vacuum Boom . . . . . . . . . . . . . . . . . . . . . 65

Remove Debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Pothole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Drain Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Unload to Another Tank . . . . . . . . . . . . . . . . . . . . 71

Open/Close Tank Door . . . . . . . . . . . . . . . . . . . . . 73

CMW

Vacuum and Pothole - 60 FX30/FXT30 Operator’s Manual

Connect Hoses

1. Remove vacuum hoses from storage.

2. If potholing, remove 2-in-1 potholing tool or basic potholing tool from storage.

3. Connect hoses. Secure all locking clamps.

4. Ensure drain/outlet valve is closed.

5. If potholing, connect water pressure hose.

2-in-1 Tool Basic Tool

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 61

Determine Tank Fill Level (FX30 Trailer Only)

Use these reference charts to help determine how full of vario us materials the va cuum t ank ca n be without overloading trailer. Exceeding the maximum fill level will overload the trailer.

Never exceed the trailer capacity. You can exceed the vacuum tank lifting capacity if you drain the tank down to the lifting capacity before lifting tank.

To use these charts, first select the appropriate table based on trailer and vacuum tank size. Next find the material being excavated. If the material being excavated is not listed, find a material with similar density. Then, determine the maximum fill level based on the amount of water in the water tank.

IMPORTANT: For all materials, the vacuum tank should be no more than half full when lifting the tank.

500-gal Vacuum Tank on T9S Trailer

Material Maximum Vacuum Tank

Fill Level

Water tank fill level full (80 gal) empty (0 gal) wood chips (dry) 100% 100% snow (dry) 100% 100% water 81% 96% light weight mud (8-10 lb/gal) 75% 88% earth (dry, loose) 70% 83% caliche 65% 76% earth, loam 65% 76% medium weight mud (10-12 lb/gal) 61% 72% limestone (crushed) 53% 62% asphalt 51% 59% sand (dry) 51% 59% earth (wet, excavated) 51% 59% heavy weight mud (12-15 lb/gal) 50% 59% gravel (dry) 49% 58% shale, riprap 48% 57% sand (wet) 39% 46%

CMW

Vacuum and Pothole - 62 FX30/FXT30 Operator’s Manual

Determine Tank Fill Level (FX30 Tr ailer Only)

500-gal Vacuum Tank on T12S Trailer

Material Maximum Vacuum Tank

Fill Level

Water tank fill level full (200 gal) empty (0 gal) wood chips (dry) 100% 100% snow (dry) 100% 100% water 100% 100% light weight mud (8-10 lb/gal) 96% 100% earth (dry, loose) 90% 100% caliche 83% 100% earth, loam 83% 100% medium weight mud (10-12 lb/gal) 78% 100% limestone (crushed) 67% 90% asphalt 65% 87% sand (dry) 64% 86% earth (wet, excavated) 64% 86% heavy weight mud (12-15 lb/gal) 64% 86% gravel (dry) 63% 84% shale, riprap 61% 82% sand (wet) 50% 67%

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 63

Determine Tank Fill Level (FX30 Trailer Only)

800-gal Vacuum Tank on T18S Trailer

Material Maximum Vacuum Tank Fill Level

Water tank fill level full (200 gal) full (300 gal) empty (0 gal) wood chips (dry) 100% 100% 100% snow (dry) 100% 100% 100% water 100% 97% 100% light weight mud (8-10 lb/gal) 100% 90% 100% earth (dry, loose) 94% 84% 100% caliche 87% 78% 100% earth, loam 87% 78% 100% medium weight mud (10-12 lb/gal) 82% 74% 99% limestone (crushed) 71% 63% 85% asphalt 67% 61% 81% sand (dry) 67% 61% 81% earth (wet, excavated) 67% 61% 81% heavy weight mud (12-15 lb/gal) 67% 60% 80% gravel (dry) 65% 59% 79% shale, riprap 64% 58% 77% sand (wet) 52% 47% 63%

CMW

Vacuum and Pothole - 64 FX30/FXT30 Operator’s Manual

Start Unit

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

Standard Procedure

1. Open tank inlet valve.

NOTICE: Avoid idling engine with inlet valve closed.

2. If equipped with reverse flow, ensure vacuum is in “vacuum” mode before starting.

3. Insert key into ignition switch.

4. Turn key clockwise. See page 29 for more information.

5. Run engine at low throttle for 5 minutes.

Cold Start Procedure

1. Open tank inlet valve.

NOTICE: Avoid idling engine with inlet valve closed.

2. If equipped with reverse flow, ensure vacuum is in “vacuum” mode before starting.

3. Insert key into ignition switch.

4. Turn key to on position. Cold start (glow plug) timer indicator will light.

5. Wait for cold start timer indicator to go off.

6. Turn key clockwise to start engine.

7. Run engine at low throttle for 5 minutes.

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 65

Position Vacuum Boom

The vacuum boom is optional equipment. Contact your Ditch Witch® dealer to add this option.

Procedure

Do not get boom near power lines. Death or serious injury will occur. Keep required distance between boom and power lines. Use a spotter.

Your safety is at stake.

To help avoid injury:

270-1983

Read operator’s manual. Know how to use all controls.

273-475

• Latch boom before tilting tank.

• Do not unlatch boom when tank is tilted up.

• If unit is parked on a slope, control boom so it does not swing freely when released.

• Do not use boom to lift or move objects. Using boom in an inappropriate way may damage equipment or injure personnel.

See “Controls” on page 27 to become familiar with the power pack controls and the tethered boom controller.

1. Start engine.

2. Set hydraulic function switch to BOOM position.

3. Remove vacuum hoses from storage.

4. Pull boom latch cable to release boom.

5. Use tethered boom controller to:

• raise boom until it clears saddle.

• extend/retract boom to desired length.

• raise/lower boom to desired height.

6. Rotate boom by manually swinging it left or right.

CMW

Vacuum and Pothole - 66 FX30/FXT30 Operator’s Manual

Remove Debris

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

Procedure

1. Position vacuum hose in area to be excavated.

2. Start engine.

Vacuum can suffocate. Keep hose end away from

273-205

face.

Fire or explosion possible. Do not vacuum

flammable or combustible substances.

273-483

Read operator’s manual. Know how to use all

controls. Your safety is at stake.

To help avoid injury: Do not excavate hazardous or toxic materials. Unit is designed to excavate only soil cuttings, drilling fluids, and other non-toxic waste.

3. Open inlet valve.

NOTICE: Avoid idling engine with inlet valve closed.

4. Use sight glasses to monitor debris level in tank. Vacuum will shut of f when tank is full but always heed trailer and tank lifting capacities as indicated on page 61. Engine will remain running.

273-475

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 67

Pothole

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Start engine.

Vacuum can suffocate. Keep hose end away from

273-205

face.

Fire or explosion possible. Do not vacuum

flammable or combustible substances.

273-483

2. Open inlet valve.

NOTICE: Avoid idling engine with inlet valve closed.

3. Open water tank valve.

4. Move water pump switch to on.

5. Position tool over area to be excavated and begin pothole.

Electric shock will cause death or serious injury.

Stay away.

To help avoid injury: Do not direct water lance at overhead lines. Water conducts electricity.

2-in-1 Tool Basic Tool

• Squeeze water pressure lever to start water pressure.

• Work pressurized water in a rocking or circular motion to loosen and excavate soil until hole is at the desired diameter and depth.

• First use water lance to loosen soil.

• Work tool in a rocking or circular motion to excavate soil.

• Use water lance and tool alternately until hole is at the desired diameter and depth.

CMW

Vacuum and Pothole - 68 FX30/FXT30 Operator’s Manual

Pothole

6. Adjust water pressure as needed to match soil conditions and/or material of utility being exposed.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

To help avoid injury: Test water pressure on a sample of the utility line material to be exposed. Adjust pressure until no damage occurs to the material. High pressure water can cut utility lines.

7. Ensure that water sprays from nozzle in a fan pattern. If it does not, nozzle may be clogged and pump will not function properly. Clean or replace nozzle as necessary.

8. When freshwater tank is empty, stop operation and turn water pump switch to off.

NOTICE: Do not continue to operate with freshwater tank empty. Running water pump with no water will damage pump.

274-050

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 69

Drain Tank

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Ensure that unit is hitched to vehicle. See “Hitch Trailer” on page 58.

2. Haul unit to approved dumping area.

Read operator’s manual. Know how to use all

controls. Your safety is at stake.

To help avoid injury:

•Do not unhitch unit from tow vehicle before or during dumping. A freestanding unit can become unstable when tilting tank.

• Do not unlatch door with tank tilted up.

273-475

• Do not unlatch vacuum boom (optional) with tank tilted up.

Use breathing protection when exposed to silica

270-4952

dust.

NOTICE: Do not drive with tank or door raised.

3. Open drain/outlet valve and inlet valve.

4. Allow tank to drain in the horizontal position until tank is approximately half drained. Monitor sight glasses.

5. When tank is half drained, start engine and run at low idle.

6. Tilt tank up to help flush solids from tank.

7. Lower tank to the full horizontal position.

8. Close drain/outlet valve and inlet valve.

CMW

Vacuum and Pothole - 70 FX30/FXT30 Operator’s Manual

Drain Tank

9. If further draining is necessary, open tank door. See “Open/Close Tank Door” on page 73.

Crushing weight could cause death or serious

injury. Stay away. To help avoid injury: Use tools (provided with unit) if unit must be

serviced with tank door up.

10. Tilt tank up fully. Allow tank to drain completely.

11. Connect water pressure hose to water lance.

12. Turn water pump switch on. Adjust water pressure.

13. Use water lance to thoroughly rinse inside of tank and around door seal.

273-200

275-326

Confined space will cause suffocation. Use proper procedures for entering or stay away.

To help avoid injury: Enter tank only if necessary. Follow U.S. Department of Labor guidelines for entering confined spaces.

14. Return tank to the fully lowered horizontal position.

15. Close tank door. See “Open/Close Tank Door” on page 73.

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 71

j33om059h.eps

Unload to Another Tank

Optional reverse flow mode can be used to transfer vacuumed material to another tank or disposal site.

Read operator’s manual. Know how to use all controls.

Your safety is at stake.

To help avoid injury:

• Keep unit in VACUUM mode unless pressure is needed.

• Restrain hose prior to pressurization. Unrestrained hose may cause property damage, injury or death.

• Do not open fitting cams or valves when tank is pressurized. Flying debris, plugs and doors can cause injury or death.

• Do not open tank door while tank is pressurized.

273-475

• Do not use pressure to clear clogs in vacuum hose.

IMPORTANT: Check relief valve as shown before each use.

1. Throttle down completely and turn off en gine. Securely connect tra nsfer hose to FX t ank. Ensure drain/ outlet valve on FX tank is closed.

2. Securely connect other end of transfer hose to offboard tank. Ensure inlet valve on offboard tank is closed and tank is vented.

3. Open FX tank drain/outlet valve. Material will flow into transfer hose.

4. Open offboard tank inlet valve.

CMW

Vacuum and Pothole - 72 FX30/FXT30 Operator’s Manual

Unload to Another Tank

5. Move valve handle counterclockwise to engage “reverse flow” mode and start engine. Material will flow into offboard tank.

6. Increase throttle as desired to transfer material.

7. When transfer is complete, throttle down completely and turn off engine. Close FX tank drain/outlet valve.

8. Close offboard tank inlet valve and disconnect hose from offboard tank inlet valve.

9. Move handle clockwise to VACUUM mode and turn on engine.

10. Open FX tank drain/outlet valve. Material will empty from transfer hose.

11. Close FX tank drain/outlet valve, throttle down and turn off engine.

12. Disconnect transfer hose from FX tank.

CMW

FX30/FXT30 Operator’s Manual Vacuum and Pothole - 73

Open/Close Tank Door

Open

Crushing weight can cause death or serious injury. Pin

door lock on linkage before servicing.

To help avoid injury: Do not raise tank with door held closed only by vacuum. Door may suddenly open and possibly injure someone.

NOTICE: Do not drive with tank or door raised.

IMPORTANT: Depressurize tank before emptying cyclonic canister, cleaning filter, clearing hoses or opening any doors.

270-5216

1. If using optional reverse flow mode, turn off engine and ensure handle is down (in VACUUM mode).

2. If tank is tilted, lower tank fully before opening door.

3. Open tank inlet valve.

4. Set hydraulic function switch to door position.

5. Press OPEN on tethered control.

Close

Read operator’s manual. Know how to use all controls.

Your safety is at stake.

1. Press CLOSE on tethered control until the linkage on both sides of th e tank is fully collapsed.

2. Close tank inlet valve.

CMW

Vacuum and Pothole - 74 FX30/FXT30 Operator’s Manual

Open/Close Tank Door

CMW

FX30/FXT30 Operator’s Manual Complete the Job - 75

Complete the Job

Chapter Contents

Antifreeze Fluid Excavation Unit . . . . . . . . . . . . . 76

• Add Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

• Reclaim Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Rinse Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Stow Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

CMW

Complete the Job - 76 FX30/FXT30 Operator’s Manual

Antifreeze Fluid Excavation Unit

Add Antifreeze

Follow these steps for overnight or long-term storage of unit during cold weather.

1. Fill antifreeze tank with a propylene-glycol based antifreeze.

2. Ensure that water tank valve is closed.

3. Open antifreeze tank valve.

4. Connect water pressure hose to water lance.

5. Start engine.

6. Move water pump switch to on. If freshwater tank is empty, move to bypass.

7. Squeeze water lance handle and run until antifreeze runs through the water lance.

8. Move water pump switch to off.

9. Close antifreeze tank supply valve.

10. Turn ignition switch to off.

11. Drain water tank completely.

Reclaim Antifreeze

1. Turn water pressure down.

2. Move water pump switch to on.

3. Put end of water lance in antifreeze tank.

4. Squeeze water lance handle and run until water comes out of lance.

5. Move water pump switch to off.

CMW

FX30/FXT30 Operator’s Manual Complete the Job - 77

Rinse Equipment

Spray wate r onto equipmen t to remove d irt and mud. Us e water lance . Thoroughly rins e inside of tank and around door seal.

Confined space will cause suffocation. Use proper

procedures for entering or stay away.

To help avoid injury: Enter tank only if necessary. Follow U.S. Department of Labor guidelines for entering confined spaces.

Crushing weight can cause death or serious injury. Pin

door lock on linkage before servicing.

273-200

270-5216

NOTICE: Do not spray water onto operator’s console. Electrical components could be damaged. Wipe down instead.

Disconnect

Disconnect and store the following hoses and cables (if used):

• vacuum hoses

• water pressure hose

Stow Tools

Make sure optional vacuum boom, potholing tools, water lance, and other tools are properly stowed.

CMW

Complete the Job - 78 FX30/FXT30 Operator’s Manual

Stow Tools

CMW

FX30/FXT30 Operator’s Manual Service - 79

Service

Chapter Contents

Service Precautions . . . . . . . . . . . . . . . . . . . . . . . . 80

Recommended Lubricants/Service Key . . . . . . . . 82

Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

25 Hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

50 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

100 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

1000 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

2000 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

As Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

200 Mile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

3,000 Mile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

10,000 Mile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

12,000 Mile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

CMW

Service - 80 FX30/FXT30 Operator’s Manual

FX_Tank_Raised.epsFX_Tank_Raised.eps

Service Precautions

Read operator’s manual. Know how to use all controls.

Your safety is at stake.

To help avoid injury:

• Unless otherwise instructed, all service should be performed with engine off.

• Refer to engine manufacturer’s manual for engine maintenance instructions.

Working Under Raised Debris Tank

Crushing weight. Place cylinder lock on extended cylinder

and secure.

273-231

273-475

1. Raise vacuum tank.

2. Remove cylinder lockout tool and place over extended cylinder rod.

3. Lower vacuum tank until load is supported by cylinder lockout tool.

CMW

FX30/FXT30 Operator’s Manual Service - 81

j33om062h.epsj33om062h.eps

Service Precautions

Working Under Raised Tank Door

Crushing weight can cause death or serious injury. Pin

door lock on linkage before servicing.

1. Locate door lock tools in tool storage area and bring to rear of tank.

2. Raise tank door completely.

3. Pin door lock tools into place as shown.

4. Lower tank lid until load is supported by door lock tools.

270-5216

Welding Precaution

NOTICE: Welding can damage electronics.

• Disconnect battery to prevent damage to battery. Do not turn off battery disconnect switch with engine running, or alternator and other electronic devices may be damaged.

• Connect welder ground clamp close to welding point and make sure no electronic components are in the ground path.

• Always disconnect the Engine Control Unit ground connection from the frame, harness conne ctions to the ECU, and other electronic components prior to welding on machine or attachments.

Washing Precaution

NOTICE: W ater can damage electronics. When clean ing equipment, do not spray electrical component s with water.

CMW

Service - 82 FX30/FXT30 Operator’s Manual

Recommended Lubricants/Service Key

Item Description

DEO Diesel engine oil meeting or exceeding API CF, CF-4, CG-4 or CI-4. If using high-sulfur

fuel API CF is recommended; see engine operation manual for more information. Refer to the engine oil temperature chart on page 77 for recommended viscosity grade.

DEAC Diesel engine antifreeze/coolant meeting ASTM D5345 (prediluted) or D4985

(concentrate)

HTG High temperature, NLGI #2 premium grade, petroleum-based grease with high

temperature resistance and good mechanical stability

NDO 30W non-detergent oil

SGL Synthetic gear oil (ISO 100), Ditch Witch p/n 256-044 See blower manual for more

information.

THF Tractor hydraulic fluid, similar to Phillips 66 HG, Mobilfluid 423, Chevron Tractor

Hydraulic Fluid, Texaco TDH Oil, or equivalent

MPG Multipurpose grease. Use polyurea based NLGI GC-LB Grade1.5 or litium based NLGI

GC-LB Grade 2.

DOT DOT 3 or 4 brake fluid

Check level of fluid or lubricant Check condition

Filter Change, replace, adjust, service or

test

Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Service intervals listed are for minimum requirements. In ex treme conditions, service machine more frequently. Use only genuine Ditch Witch parts, filters, approved lubricants, TJC, and approved coolants to maintain warranty. Fill to capacities listed in “Specifications” on page 121.

For more information on engine lubrication and maintenance, see your engine manual.

IMPORTANT: Use the “Service Record” on page 139 to record all required service to your machine.

CMW

FX30/FXT30 Operator’s Manual Service - 83

Temperature range anticipated before next oil change

Recommended Lubricants/Service Key

Engine Oil Temperature Chart

Approved Coolant

Any coolant is approved for use with this unit. However, it was filled with John Deere Cool-Gard coolant before shipment from factory. Add only Cool-Gard (p/n 255-006) or any fully-formulated, ethylene glycol based, low-silicate, heavy-duty diesel engine coolant meeting ASTM specification D5345 (prediluted) or D4985 (concentrate). Before using any other kind of coolant, completely flush radiator.

NOTICE: Do not mix heavy-duty diesel engine coolant and automotive-type coolant. This will lead to coolant breakdown and engine damage.

Approved Fuel

Avoid static electricity when fueling. Ultra Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations. Avoid death or serious injury from fire or explosion. Consult with your fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices.

The engine is this unit is designed to run on diesel fuel. Use o nly high-quality fuel meeting ASTM D975 No. 2D, EN590, or equivalent. At temperatures below 32°F (0°C), winter fuel blends are acceptable. See engine operation manual for more information.

IMPORTANT: Fuel sulfur content should be less than 5000 ppm (0.5%). Worldwide, fuel sulfur regulations vary widely. Fuel used should always comply with local regulations. Do not use lube oil meeting API CJ-4 (or other low SAPS equivalent) if fuel sulfur content is above 500 ppm (0.05%, low sulfur diesel in the U.S.).

Biodiesel blends up to 5% (B5) are approved for use in this unit. The fuel used must meet the specifications for diesel fuel shown above. Extra attention is needed when using biodiesel, especially when

operating in cold weather or storing fuel. Contact your Ditch Witch more information.

dealer or the engine manufacturer for

CMW

Service - 84 FX30/FXT30 Operator’s Manual

j33om010h.epsj33om010h.eps

j33om050h.epsj33om050h.eps

Each Use

Location Task Notes Trailer Check torque of hitch bolts 200 ft•lb (271 N•m)

Check hydraulic brake actuator bolts If equipped Check hydraulic brake fluid level If equipped; DOT 3 or 4 Check trailer battery Check tire pressure and lug nut torque Check lights and reflectors

Trailer

Check Hitch Bolts

Check torque of trailer hitch bolts. Torque varies by trailer model. Refer to “Specifications” beginning on page 121.

Check Hydraulic Brake Actuator Bolts

Check hydraulic brake actuator bolts. Tighten if loose.

CMW

FX30/FXT30 Operator’s Manual Service - 85

j33om051h.epsj33om051h.eps

j33om011h.epsj33om011h.eps

j33om012h.epsj33om012h.eps

Each Use

Check Hydraulic Brake Fluid Level

Check hydraulic brake fluid level at master cylinder cap (shown) each use. Fluid should be visible at top of master cylinder. Add DOT 3 or DOT 4 brake fluid and bleed brakes as needed. See page 112.

Check Trailer Battery

Check battery connections for wear or corrosion. Keep connections clean and tight. Batteries supplied by factory are maintenance-free. Service replacement batteries according to manufacturer’s instructions.

Check Trailer Tire Pressure and Lug Nut Torque

Check tire pressure (2) and lug nut (1) torque. See below for correct pressure and torque. To verify trailer model, see the certification plate located on the trailer tongue.

Trailer Pressure Torque

T9S, T9SH, T12S

T18S 125 psi

80 psi (5.5 bar)

(8.6 bar)

95 ft•lb (129 N•m)

300 ft•lb (407 N•m)

CMW

Service - 86 FX30/FXT30 Operator’s Manual

j33om013h.epsj33om013h.eps

Each Use

Check Trailer Lights and Reflectors

Check lights and reflectors for correct operation and cleanliness.

CMW

FX30/FXT30 Operator’s Manual Service - 87

10 Hour

Location Task Notes VACUUM

SYSTEM

DEBRIS TANK

Check engine air filter service indicator Check engine oil level DEO Check coolant level DEAC Check hydraulic hoses Check hydraulic fluid level THF Check blower oil level SGL Check blower belt tension Check water pump oil level NDO Clean water pump filter Check tension of water pump belts Clean vacuum air filter Check spray nozzle Drain cyclonic separator canister Check strobe light Check vacuum tank door seals/fittings Check tank deflector

CMW

Service - 88 FX30/FXT30 Operator’s Manual

10 Hour

Vacuum System

Check Engine Air Filter Service Indicator

Check air filter restriction indicator every 10 hours. Press dust ejector valve to release dust. Change air filter elements when air filter restriction indicator (shown) reaches the red zone.

NOTICE: Only open the air filter canister when air restriction is indicated. Change the elements, do not attempt to clean them.

• Compressed air or water may damage filter element.

• Tapping filter elements to loosen dirt may damage the element.

To change:

1. Remove air filter cover (2) and remove elements (3, 4).

2. Wipe inside of housing and wash cover.

3. Insert new elements.

4. Replace cover.

5. Wipe dust ejector valve (1).

6. Reset air filter restriction indicator (5).

CMW

FX30/FXT30 Operator’s Manual Service - 89

10 Hour

Check Engine Oil Level

While engine oil is warm, check oil level at dipstick (2) every 10 hours. Add DEO at fill (1) as necessary to keep oil level at highest line on dipstick.

Check Coolant Level

Check coolant level every 10 hours. Add coolant at top of cooler as needed to maintain level between LOW and FULL marks on overflow bottle.

Use only manufacturer approved coolant. “Approved Coolant” on page 83.

CMW

Service - 90 FX30/FXT30 Operator’s Manual

10 Hour

Check Hydraulic Hoses

Pressurized fluid or air could pierce skin and cause severe

injury. Refer to operator’s manual for proper use.

To help avoid injury:

• Before disconnecting a hydraulic line, turn engine off and operate all controls to relieve pressure. Lower, block, or support any raised component with a hoist. Cover connection with heavy cloth and loosen connector nut slightly to relieve residual pressure. Catch all fluid in a container.

• Before using system, check that all connections are tight and all lines are undamaged.

• Use a piece of cardboard or wood, rather than hands, to search for leaks.

• Wear protective clothing, including gloves and eye protection.

• If you are injured, seek immediate medical attention from a doctor familiar with this type of injury.

270-6035

Check hydraulic hoses for leaks every 10 hours.

CMW

FX30/FXT30 Operator’s Manual Service - 91

j33om019h.epsj33om019h.eps

j33om020h.epsj33om020h.eps

10 Hour

Check Hydraulic Fluid Level

Check hydraulic fluid level every 10 hours. Maintain fluid level at sightglass (2) when engine is off and fluid is cool. Add THF at hydraulic fluid fill (1) as necessary.

Check Blower Oil Level

With frame level, check blower oil at sight glass (3) every 10 hours. Add SGL at fill (2) as necessary to maintain oil level at halfway point on sight glass. Do not overfill.

Check Blower Belt Tension

Check belt every 10 hours for correct tension, damage or wear.

To tension belt:

1. Install a torque wrench into one of the square holes in the tensioner arm and apply 30 ft•lb (41 N•m) of torque.

2. Tighten the cross bolt to 80 ft•lb (108 N•m).

3. Tighten the bolt in the slot to 80 ft•lb (108 N•m).

CMW

Service - 92 FX30/FXT30 Operator’s Manual

j33om021h.epsj33om021h.eps

j33om022h.epsj33om022h.eps

j33om023h.epsj33om023h.eps

10 Hour

Check Water Pump Oil Level

With frame level, check water pump oil at sight glass (2) every 10 hours. Add NDO at fill (1) as necessary to keep oil at halfway mark on sight glass.

Clean Water Pump Filter

Clean water pump filter every 10 hours and replace as needed.

1. Open filter housing.

2. Remove element and rinse housing thoroughly with water.

3. Inspect element for signs of collapse and for brittle or broken rubber seals on the ends of the element. Replace as needed. See page 109.

4. Replace element and close filter housing.

Check Water Pump Belt Tension

Check belt every 10 hours for correct tension, damage or wear. Contact your equipment dealer for adjustment or belt replacement.

To check:

1. Turn ignition to STOP and remove key.

2. Apply moderate thumb pressure to belt between pulleys.

3. Belt is properly tensioned when deflection is .125-.25” (3-6 mm).

CMW

FX30/FXT30 Operator’s Manual Service - 93

j33om024h.epsj33om024h.eps

j33om026h.epsj33om026h.eps

10 Hour

Clean Vacuum Air Filter

Use breathing protection when exposed to silica dust.

270-4952

Clean filter every 10 hours or as needed.

To clean filter:

1. Remove filter from canister.

2. Run low pressure water into inside of filter.

NOTICE: Do not use high pressure water to clean filter. Filter will be damaged.

3. Allow filter to dry completely before returning to canister.

Check Spray Nozzle

Check spray nozzle every 10 hours. Ensure that water sprays from nozzle in a fan pattern. Clean or replace nozzle as necessary.

CMW

Service - 94 FX30/FXT30 Operator’s Manual

j33om025h.epsj33om025h.eps

j33om027h.epsj33om027h.eps

j33om028h.epsj33om028h.eps

10 Hour

Drain Filter Canister

IMPORTANT: Depressurize tank before

emptying cyclonic canister, cleaning filter, clearing hoses or opening any doors.

Drain canister at drain (2) every 10 hours or, for units equipped with cyclonic separator (shown), when water is visible in sight glass (1).

Debris Tank

Check Strobe Light

Check strobe light for proper function every 10 hours. When ignition is on, strobe light should be flashing. Repair if necessary.

Check Vacuum Tank Door Seals and Fittings

Check door seal every 10 hours for wear or damage. Repair if necessary . Check for leaks and loose fittings every 10 hours. Repair or replace if necessary.

CMW

FX30/FXT30 Operator’s Manual Service - 95

j33om048h.epsj33om048h.eps

j33om029h.epsj33om029h.eps

25 Hour

Check Tank Deflector

Check tank deflector every 10 hours for buildup, wear, or damage. Clean or replace as needed.

25 Hour

Location Task Notes VACUUM

SYSTEM

Change water pump oil Initial service, NDO

Vacuum System

Change Water Pump Oil

Change oil after the first 25 hours of operation and every 100 hours thereafter. Change oil more frequently if working in dusty conditions.

• Drain at drain plug (3) while oil is warm.

• Add NDO at fill (1) until oil is at halfway mark on sight glass (2).

CMW

Service - 96 FX30/FXT30 Operator’s Manual

50 Hour

Location Task Notes VACUUM

SYSTEM

DEBRIS TANK

VACUUM BOOM

Change engine oil and filter Initial service, DEO Change fuel filters Initial service Check and adjust fan belt tension Check radiator Check battery Check water pressure hoses Lube blower bearings Lube tank pivot pins

Lube boom pivot Boom is optional equipment

CMW

FX30/FXT30 Operator’s Manual Service - 97

50 Hour

Vacuum System

Change Engine Oil and Filter (Initial Service)

Change engine oil and filter after 50 hours, and every 150 hours thereafter. Drain oil (3), change filter (2), and add 4.2 qt (4 L) of DEO at fill (1).

IMPORTANT: Use oil sp ec ified in temperature chart found in “Recommended Lubricants/ Service Key” on page 82.

Change Fuel Filters (Initial)

Replace filters (1, 2) after the first 50 hours of operation, and every 100 hours thereafter.

1. Remove filter.

2. Install new filter. Apply fuel oil thinly over the gasket and hand-tighten.

3. Bleed air from the injection pump. (See engine manufacturer’s manual for instructions.)

CMW

Service - 98 FX30/FXT30 Operator’s Manual

j33om035h.epsj33om035h.eps

50 Hour

Check and Adjust Fan Belt Tension

Check belt tension every 50 hours. Belt is properly tensioned when it moves about 1/4-3/8” (7-9 mm) when pushed at the long span (shown).

To adjust:

1. Loosen two alternator bolts (1).

2. Adjust position to allow belt to slip off.

3. Install new belt.

4. Adjust position to tighten belt.

5. Tighten bolts.

6. Check tension.

Check Radiator

Check radiator for dirt, grass, and other foreign matter every 50 hours. Check more often if operating in dusty or grassy conditions. Clean fins with compressed air or spray wash.

IMPORTANT: Be careful not to damage fins with high pressure air or water.

Check Battery

Keep battery clean and free of corrosion. Apply coat of grease to cable clamps after cleaning.

In cold weather, battery loses some starting ability. Closely watch voltmeter for signs of battery discharge.

If battery will not hold charge, see your equipm e nt dealer for replacement battery.

IMPORTANT: Use battery disconnect switch (shown) when servicing, welding, and during long-term storage.

CMW

FX30/FXT30 Operator’s Manual Service - 99

j33om037h.epsj33om037h.eps

j33om038h.epsj33om038h.eps

j33om039h.epsj33om039h.eps

50 Hour

Check Water Pressure Hoses

Check hoses every 50 hours for wear or damage. Replace as necessary.

Lube Blower Bearings

Wipe two zerks clean and lube every 500 hours with HTG. Inject grease into zerk until clean grease comes out of relief fittings.

NOTICE: Do not inject grease too quickly. Drive shaft seal damage could occur.

Debris Tank

Lube Tank Pivot Pins

Lube two pins every 50 hours with MPG.

CMW

Ditch Witch FXT30 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Overview

Serial Number Location

Intended Use

Equipment Modification

FX30 Unit Components

500 gallon tank

800 gallon tank

FXT30 Unit Components

500 gallon tank

800 gallon tank

Operator Orientation

About This Manual

Bulleted Lists

Numbered Lists

Reporting Safety Defects

Foreword

Content s

Safety

Guidelines

Emergency Procedures

Electric Strike Description

If an Electric Line is Damaged

If a Gas Line is Damaged

If a Fiber Optic Cable is Damaged

If Machine Catches on Fire

Safety Alert Classifications

FX30T4 Machine Safety Alerts

Power Unit

Tanks

FXT30T4 Machine Safety Alerts

Power Unit

Tanks

FX Filters and Cyclones Safety Alerts

Controls

Power Pack

Controls and Connectors

Gauges and Indicators

Miscellaneous

Machine Controls

500 Gallon Tank

800 Gallon Tank

Tethered Boom Controller (optional)

Water Heater (optional)

Operation Overview

Planning

Setting Up at Jobsite

FX30

FXT30

Vacuuming

Potholing

Leaving Jobsite

Storing Equipment

Prep are

Gather Information

Arrange for Traffic Control

Prepare for Working Near Existing Utilities

Plan for Emergency Services

Inspect Jobsite

Prepare Jobsite

Prepare Excavation Point

Check Supplies and Prepare Equipment

Assemble Accessories

Check Supplies

Prepare Equipment

Transport

Lift

Points

Procedure

Haul

Hitch Trailer

Unhitch Trailer

Vacuum and Pothole

Connect Hoses

Determine Tank Fill Level (FX30 Trailer Only)

500-gal Vacuum Tank on T9S Trailer

500-gal Vacuum Tank on T12S Trailer