Ditch Witch FX20 User Manual

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FX20

Operator’s Manual

CMW

Issue 1.1

053-1270

FX20 Operator’s Manual Overview - 1

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 4

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 4

• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

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Overview - 2 FX20 Operator’s Manual

Serial Number Location

Record serial numbers and date of purchase in spaces provided. FX20 serial number is located as shown.

Date of manufacture Date of purchase FX20 serial number (shown) Engine serial number Blower serial number Water pump serial number Trailer serial number

Intended Use

The FX20 is a self-contained vacuum excavation unit capable of vacuuming a wide variety of nonhazardous, non-flammable liquid and solid debris. It is designe d to perform efficient soft excavation, including exposing utilities for visual verification and/or potholing, and is intended for operation in ambient temperatures from 0° to 115°F (-18° to 46°C). Use in any other way is considered contrary to the intended use.

The FX20 should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

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FX20 Operator’s Manual Overview - 3

Unit Components

1. Cyclonic filter reservoir

2. Cyclonic filter

3. Air pre-filter

4. Blower

5. Water tank

6. Blower silencer

7. Potholing tools

8. Door prop

9. Vacuum tank

10. Vacuum filter

11. Antifreeze tank

12. Battery

13. Water pump

14. Operator’s station

15. Engine

16. Fuel tank

17. Wash wand

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Overview - 4 FX20 Operator’s Manual

Operator Orientation

1. Rear of unit

2. Left of unit

Right and left sides of machine are determined by facing towing vehicle.

3. Front of unit

4. Right of unit

About This Manual

This manual contains information for the proper use of this machine. See Operation Overview for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

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FX20 Operator’s Manual Foreword - 5

Reporting Safety Defects (Trailer-Mounted Units)

Foreword

This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipmen t at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077-0066 USA

The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was publishe d. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

Reporting Safety Defects (Trailer-Mounted Units)

If you believe that your vehicle has a defect which could cau se a cr ash o r co uld ca use injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying the Product Safety Coordinator at The Charles Machine Works, Inc.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in any individual problems between you, your Ditch Witch dealer, or The Charles Machine Works, Inc.

To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800424-9153), go to http://www.safercar.gov, or write to:

Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590

You can also obtain other information about motor vehicle safety from http://www.safe rcar.gov.

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Foreword - 6 FX20 Operator’s Manual

FX20

Operator’s Manual

Issue number 1.1/OM-6/08

Part number 053-1270

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Ch ar les Mac hin e Works, Inc.

U.S. patents pending.

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FX20 Operator’s Manual Contents - 7

Content s

Overview

machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

part number, revision level, and publication date of this manual, and factory contact information

Safety

machine safety alerts and emergency procedures

Controls

machine controls, gauges, and indicators and how to use them

Operation Overview

an overview for completing a job with this machine: planning, setting up, vacuuming, potholing, and restoring the jobsite; with cross references to detailed procedures

Prepare

procedures for inspecting and classifying the jobsite, and preparing the jobsite for work

Transport

procedures for lifting and hauling

Vacuum and Pothole

procedures for removing debris and potholing utility locations

Complete the Job

procedures for restoring the jobsite and rinsing and storing equipment

Service

service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance

Specifications

machine specifications including weights, measurements, power ratings, and fluid capacities

Support

the warranty policy for this machine, and procedures for obtaining warranty consideration and training

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Contents - 8 FX20 Operator’s Manual

Service Record

a record of major service performed on the machine

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FX20 Operator’s Manual Safety - 9

Safety

Chapter Contents

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 11

Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15

• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

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Safety - 10 FX20 Operator’s Manual

Guidelines

Follow these guidelines before operating any jobsite equipment:

• Complete proper training and read operator’s manual before using equipment.

• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and

Canada) to have underground utilities located before digging. Also contact any utilities that do not participate in the One-Call service.

• Classify jobsite based on its hazards and use cor rect tools and machin ery, safety equipment, and work

methods for jobsite.

• Mark jobsite clearly and keep spectators away.

• Wear personal protective equipment.

• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all

personnel before work begins. Safety videos are available from your Ditch Witch dealer.

• Replace missing or damaged safety shields and safety signs.

• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

• Do not operate unit where flammable gas may be present.

• Contact your Ditch Witch dealer if you have any question about operation, ma intenance, or equipment

use.

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FX20 Operator’s Manual Safety - 11

Safety Alert Classifications

These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.

indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury.

Watch for two other words: NOTICE and IMPORTANT. NOTICE can keep you from doing something that might damage the machine or someone's property. It

can also alert you against unsafe practices.

IMPORTANT can help you do a better job or make your job easier in some way.

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Safety - 12 FX20 Operator’s Manual

Safety Alerts

Electric shock. Contacting electric lines will cause death or serious injury.

Know location of lines and stay away.

Deadly gases. Lack of oxygen or presence of gas will cause sickness or

death. Provide ventilation.

Confined space will cause suffocation. Use proper procedures for entering

or stay away.

Vacuum will suffocate. Maintain distance between face and vacuum inlets.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Crushing weight could cause death or seriou s injur y. Use

proper procedures and equipment or stay away.

Moving parts could cut off hand or foot. Stay away.

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FX20 Operator’s Manual Safety - 13

Safety Alerts

Explosion possible. Serious injury or equipment damage could occur.

Follow directions carefully .

Incorrect procedures could result in death, injury, or property damage.

Learn to use equipment correctly.

Improper control function could cause death or serious injury. If control does

not work as described in instructions, stop machine and have it serviced.

Fire or explosion possible. Fumes could ignite and cause burns. No

smoking, no flame, no spark.

Moving traffic - hazardous situation. Death or serious injury could result.

Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.

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Safety - 14 FX20 Operator’s Manual

Safety Alerts

Hot pressurized cooling system fluid could cause serious burns. Allow to

cool before servicing.

Flying objects may cause injury. Wear hard hat and safety glasses.

Hot parts may cause burns. Do not touch until cool.

Exposure to high noise levels may cause hearing loss. Wear hearing

protection.

Fall possible. Slips or trips may result in injury. Keep area clean.

Battery acid may cause burns. Avoid contact.

Improper handling or use of chemicals may result in illness, injury, or equipment damage. Follow instructions on labels and in material safety data sheets (MSDS).

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FX20 Operator’s Manual Safety - 15

Emergency Procedures

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

Before operating any equipment, review emergency proc edures and check that all safety precau tions have been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote e ngine stop button ( if equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death or serious injury.

Know location of lines and stay away.

When working near electric cables, remember the following:

• Electricity follows all paths to ground, not just path of least resistance.

• Pipes, hoses, and cables will conduct electricity back to all equipment.

• Low voltage current can injure or kill. Almost one-third of work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

• power outage

•smoke

•explosion

• popping noises

• arcing electricity

If any of these occur, assume an electric strike has occurred.

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Safety - 16 FX20 Operator’s Manual

Emergency Procedures

If an Electric Line is Damaged

If you suspect an electric line has been damaged and you are on truck or trailer, DO NOT MOVE. Remain on truck or trailer and take the following actions. The order and degree of action will depend on the situation.

• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact utility.

• Do not allow anyone into area until given permission by utility company.

• Do not allow anyone to touch equipment.

If you suspect an electric line has been damaged and you are off truck or trailer, DO NOT TOUCH EQUIPMENT. Take the following actions. The order and degree of action will depend on the situation.

• LEAVE AREA.

• Contact utility company to shut off power.

• Do not return to area or allow anyone into area until given permission by utility company.

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FX20 Operator’s Manual Safety - 17

Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause burns. No

smoking, no flame, no spark.

Explosion possible. Serious injury or equipment damage could occur.

Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

• Immediately shut off engine(s), if this can be done safely and quickly.

• Remove any ignition source(s), if this can be done safely and quickly.

• Warn others that a gas line has been cut and that they should leave the area.

• Leave jobsite as quickly as possible.

• Immediately call your local emergency phone number and utility company.

• If jobsite is along street, stop traffic from driving near jobsite.

• Do not return to jobsite until given permission by emergency personnel and utility company.

If a Fiber Optic Cable is Damaged

Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur.

If Machine Catches on Fire

Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

• Immediately move battery disconnect switch (if equipped) to disconnect position.

• If fire is small and fire extinguisher is available, attempt to extinguish fire.

• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

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Safety - 18 FX20 Operator’s Manual

Emergency Procedures

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FX20 Operator’s Manual Controls - 19

Controls

Chapter Contents

Engine/Operator’s Station . . . . . . . . . . . . . . . . . . . 20

Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Controls - 20 FX20 Operator’s Manual

Engine/Operator’s Station

Engine/Operator ’s Station

1. Throttle

2. Choke

3. Ignition switch

4. Water pressure gauge

Item Description Notes

1. Throttle To increase engine speed,

move left. To decrease engine speed,

move right.

2. Choke To choke cold engine, move left.

To operate normally, move right.

5. Hourmeter

6. Water pump switch

7. Auxiliary outlet

8. Water pressure control

NOTICE: Set engine speed to full throttle before turning off engine.

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FX20 Operator’s Manual Controls - 21

Engine/Operator’s Station

Item Description Notes

3. Ignition switch T o star t engine, insert key and

turn clockwise. To stop engine, turn key

counterclockwise.

4. Water pressure gauge Displays water pressure when water pressure switch is on and water lance is in use.

5. Hourmeter Displays engine operating time.

6. Water pump switch To turn on water pump, press top.

IMPORTANT: When engine is on, blower operates and vacuum is present at tank inlet.

NOTICE: Set engine speed to full throttle before turning off engine.

Hourmeter runs when ignition switch is on.

Use these times to schedule service.

To turn off water pump, move to center position.

To bypass low water indication, press bottom.

7. Auxiliary outlets To operate work lights or other 12V devices, plug into outlet.

Use bypass to feed antifreeze into system when freshwater tank is empty. See “Add Antifreeze” on page 52.

Outlet has power only when ignition switch is on.

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Controls - 22 FX20 Operator’s Manual

Engine/Operator’s Station

Item Description Notes

8. Water pressure control To increase water pressure,

turn clockwise. To decrease water pressure,

turn counterclockwise.

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FX20 Operator’s Manual Controls - 23

Machine Controls

1. Debris tank sight glass

2. Inlet valve

3. Cyclonic filter sight glass

4. Battery disconnect switch

5. Vacuum gauge

Item Description Notes

1. Debris tank sight glass

2. Inlet valve To close valve (stop suction),

rotate up. To open valve (start suction),

rotate down.

3. Cyclonic filter sight

glass

6. Tank door handle

7. Drain valve

8. Water tank drain valve

9. Antifreeze tank supply valve

10. Water tank supply valve

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Controls - 24 FX20 Operator’s Manual

Machine Controls

Item Description Notes

4. Battery disconnect

To connect, turn clockwise.

switch

To disconnect, turn counterclockwise.

5. Vacuum gauge Displays blower vacuum reading in inches of mercury. Vacuum relief valve opens when vacuum reaches 15” (381 mm).

6. Tank door handle To close tank door, turn clockwise several times.

To open tank door, turn counterclockwise several times.

IMPORTANT: Use battery disconnect switch when servicing, welding, and during long-term storage.

IMPORTANT: Do not push on door when closing with handle.

c00ic176h.eps

7. Drain valve To drain tank, rotate down. To close drain, rotate up.

8. Water t ank supply va lve To open valve (send water from the water tank through the pump and water lance), rotate counterclockwise.

To close valve (stop water flow), rotate clockwise.

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IMPORTANT: Water tank supply

valve or antifreeze supply valve must be open when pump is running or pump will be damaged.

FX20 Operator’s Manual Controls - 25

Machine Controls

Item Description Notes

9. Antifreeze tank supply

valve

10. Water tank drain valve To drain tank, open valve.

To open valve (send antifreeze through pump and water lance), rotate counterclockwise.

To close valve (stop antifreeze flow), rotate clockwise.

Close valve when tank is empty.

IMPORTANT:

• Water tank supply valve or antifreeze supply valve must be open when pump is running or pump will be damaged.

• Close supply valve when using antifreeze valve.

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Controls - 26 FX20 Operator’s Manual

Machine Controls

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FX20 Operator’s Manual Operation Overview - 27

Operation Overview

Chapter Contents

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Setting Up at Jobsite . . . . . . . . . . . . . . . . . . . . . . . 28

Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Potholing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Leaving Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Storing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 29

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Operation Overview - 28 FX20 Operator’s Manual

Planning

1. Gather information about jobsite (page 32).

2. Inspect jobsite (page 33).

3. Check supplies and prepare equipment (page 35).

Setting Up at Jobsite

1. Prepare jobsite (page 34).

2. Position vacuum excavation unit.

3. Leave unit hitched to towing vehicle or properly stabilized if trailer-mounted unit.

4. Block trailer wheels if trailer-mounted unit.

Vacuuming

1. Connect hoses (page 44).

2. Start unit (page 44).

3. Remove debris (page 45).

4. Disconnect hoses.

5. Drain tank (page 48).

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FX20 Operator’s Manual Operation Overview - 29

Potholing

1. Connect hoses (page 44).

2. Start unit (page 44).

3. Pothole (page 46).

4. Disconnect hoses.

5. Drain tank (page 48).

Leaving Jobsite

1. Rinse unit and tools (page 53).

2. Stow tools (page 53).

Storing Equipment

1. For cold weather storage, antifreeze vacuum excavation unit (page 52) .

2. For long-term storage, disconnect battery disconnect switch (page 23).

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Operation Overview - 30 FX20 Operator’s Manual

Storing Equipment

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FX20 Operator’s Manual Prepare - 31

Prep are

Chapter Contents

Gather Information . . . . . . . . . . . . . . . . . . . . . . . . . 32

• Arrange for Traffic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

• Prepare for Working Near Existing Utilities . . . . . . . . . . . . . . . . . . . . . .32

• Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Inspect Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Prepare Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

• Prepare Excavation Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Check Supplies and Prepare Equipment . . . . . . . 35

• Assemble Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

• Check Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

• Prepare Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

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Prepare - 32 FX20 Operator’s Manual

Gather Information

A successful job begins before the excavation. The first step in planning is reviewing information already available about the job and jobsite.

Arrange for Traffic Control

If working near a road or other traffic area, contact local authorities about safety procedures and regulations.

Prepare for Working Near Existing Utilities

If jobsite may contain electrical lines, wear protective boots and gloves meeting the following standards:

• Boots must have high tops and meet the electric hazard protection requirements of ANSI Z-41, 1991, when tested at 14,000 volts. Tuck legs of pants completely inside boots.

• Gloves must have 17,000 AC maximum use voltage, according to ASTM spec ifica tio n D12 0-8 7.

If working around higher voltage, use gloves and boots with appropriately higher ratings.

Plan for Emergency Services

Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have access to a telephone.

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FX20 Operator’s Manual Prepare - 33

Inspect Jobsite

• Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpar t P) and other similar regulations.

• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before working. Also contact any utilities that do not participate in the One-Call service.

• Inspect jobsite and perimeter for evidence of underground hazards, such as: – “Buried utility” notices – Utility facilities without overhead lines

– Gas or water meters – Junction boxes – Drop boxes – Light poles – Manhole covers – Sunken ground

• Mark location of all buried utilities and obstructions.

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Prepare - 34 FX20 Operator’s Manual

Prepare Jobsite

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

NOTICE:

• If jobsite classification is in question or if the possibility of unmarked electric utilities exists, classify jobsite as electric.

• Cutting high voltage cable can cause electrocution. Expose lines by hand before using unit.

• All vegetation near operator’s station must be removed. Conta ct with trees, shrubs, or weeds during electrical strike could result in electrocution.

Prepare Excavation Point

• Clear the area to be excavated. Remove rocks or branches too large for vacuum hose.

• If excavating fluids while drill string is moving, clear area of trees, shrubs, and weeds.

• Select a solid area to stand on while excavating.

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FX20 Operator’s Manual Prepare - 35

Check Supplies and Prepare Equipment

Assemble Accessories

Fire Extinguisher

If required, mount a fire extinguisher near the power unit but away from possible points of ignition. The fire extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements.

Lighting Kit

If you will need additional light, plug lighting kit into provided outlet. Contact your Ditch Witch dealer for further information.

Check Supplies

• water and additional hoses

•fuel

•keys

• spray lubricant

• personal protective equipment, such as hard hat and safety glasses

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Prepare - 36 FX20 Operator’s Manual

Check Supplies and Prepare Equipment

Prepare Equipment

Fluid Levels

•fuel

•battery

• engine oil

• blower oil

Condition and Function

• filters (air, oil)

•belts

• blower

•tires

• hoses and valves

• couplers and fittings

• water tanks

• trailer parking brake (trailer-mounted unit)

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FX20 Operator’s Manual Transport - 37

Transport

Chapter Contents

Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Attach Skid to Trailer . . . . . . . . . . . . . . . . . . . . . . . 39

Attach Skid to Truck Bed . . . . . . . . . . . . . . . . . . . . 39

Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

• Inspect Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

• Hitch Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

• Unhitch Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

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Transport - 38 FX20 Operator’s Manual

Lift

Crushing weight. If load falls or moves it could kill or crush you. Use

proper procedures and equipment or st ay away.

Points

Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery.

Procedure

Use a crane capable of supporting the equipment's size and weight. See “S pecifications” on page 81 or measure and weigh equipment before lifting. Use top lift point as shown.

IMPORTANT: Lift unit only when debris and water tanks are empty.

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FX20 Operator’s Manual Transport - 39

Attach Skid to Trailer

Bolt skid to S4S trailer at 4 locations. Use bolt and nut (1,2) to secure. Tighten to 200-225 ft•lb (270305 N•m). Install light strip to rear of tank using bolts and nuts (3,4). Connect wiring harness from light strip to connector (5).

IMPORTANT: See parts manual for correct bolt size and grade.

Attach Skid to Truck Bed

Use indicated tiedowns to secure skid to truck bed. Be sure to tie down both front and rear of unit. The skid can also be bolted to a truck bed using the 4 holes indicated above.

NOTICE: Use a chain, not a strap, if using the lift/tiedown point on top of the tank.

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Transport - 40 FX20 Operator’s Manual

Haul (Trailer-Mounted Unit)

Crushing weight. If load falls or moves it could kill or crush you. Use

proper procedures and equipment or st ay away.

Inspect Trailer

• Check hitch for wear and cracks. Lubricate if needed.

• Inspect lights for cleanliness and correct operation. Inspect reflectors and replace if needed.

• Check tire pressure. Check lug nut torque with a torque wrench.

Hitch Trailer

1. Back tow vehicle to trailer.

2. Put manual transmission into first or reverse gear or automatic transmission into park. Turn off ignition. Set parking brake.

3. Connect trailer coupler to tow vehicle hitch and lock in place with lock pin. If needed, adjust coupler height to level load.

4. Connect safety chains to tow vehicle chain keepers (cross-shaped slots on bumper of tow vehicle). Attach left chain to right side of tow vehicle and vice versa to cradle hitch. Do not connect to pintle hook or hitch ball.

5. Connect emergency parking brake cable to tow vehicle and pull handle back as shown.

6. Plug trailer electrical connector into tow vehicle connector.

7. Use jack crank to raise jack base and stow.

8. Remove wheel blocks.

CMW

FX20 Operator’s Manual Transport - 41

Haul (Trailer-Mounted Unit)

Unhitch Trailer

1. Stop tow vehicle an d trailer on level ground.

2. Put manual transmission into first or reverse gear or automatic transmission into park. Turn off ignition. Set parking brake.

3. Block trailer wheels or set trailer emergency parking brake.

4. To unhitch trailer from tow vehicle, reverse “Hitch Trailer“ steps.

CMW

Transport - 42 FX20 Operator’s Manual

Haul (Trailer-Mounted Unit)

CMW

FX20 Operator’s Manual Vacuum and Pothole - 43

Vacuum and Pothole

Chapter Contents

Connect Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Remove Debris . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Pothole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Drain Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

CMW

Vacuum and Pothole - 44 FX20 Operator’s Manual

Connect Hoses

1. Remove vacuum hoses from storage.

2. If potholing, remove potholing tool from storage.

3. Connect hoses. Secure all locking clamps.

4. Ensure inlet and drain valves are closed.

5. If potholing, connect water pressure hose (shown).

Start Unit

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Insert key.

2. Choke engine if necessary. See page 20 for more information.

3. Turn key clockwise. See page 21 for more information.

4. Run engine at low throttle for 5 minutes.

IMPORTANT: Engine will not run at low idle when inlet valve is closed.

CMW

FX20 Operator’s Manual Vacuum and Pothole - 45

Remove Debris

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

Procedure

1. Position vacuum hose in area to be excavated.

2. Start engine.

Vacuum will suffocate. Maintain distance between face and

vacuum inlets.

Fire or explosion possible. Do not vacuum flammable or

combustible substances.

3. Open inlet valve if necessary to begin exc avation.

Incorrect procedures could result in death, injury, or property

damage. Learn to use equipment correctly.

NOTICE: Do not excavate hazardous or toxic materials. Unit is designed to excavate only soil cuttings, drilling fluids, and other non-toxic waste.

4. Use sight glass to monitor liquid debris level in tank. Vacuum will shut off when tank is full. Engine will remain running.

Watch debris tank and cyclone sight glasses to determine when tank is full of dry debris. Shut off engine.

IMPORTANT: Do not overfill debris tank.

CMW

Vacuum and Pothole - 46 FX20 Operator’s Manual

Pothole

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Start engine.

Vacuum will suffocate. Maintain distance between face and

vacuum inlets.

Fire or explosion possible. Do not vacuum flammable or

combustible substances.

2. Open water tank valve.

3. Move water pump switch to on. It might be necessary to prime the pump if water level is low. See “Prime Water Pump” o n page 47.

4. Open inlet valve if necessary.

5. Position tool over area to be excavated and begin pothole.

Electric shock. Contacting electric lines will cause death or

serious injury. Know location of lines and stay away. NOTICE: Do not direct water lance at overhead lines. Water conducts electricity.

• First use water lance to loosen soil.

• Work tool in a rocking or circular motion to excavate soil.

• Use water lance and tool alternately until hole is at the desired diameter and depth.

CMW

FX20 Operator’s Manual Vacuum and Pothole - 47

Pothole

6. Adjust water pressure as needed to match soil conditions and/or material of utility being exposed.

Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.

NOTICE: High pressure water can cut utility lines. Test water pressure on a sample of the material to be located. Adjust pressure until no damage occurs to the material.

7. Ensure that water sprays from nozzle in a fan pattern. If it does not, nozzle may be clogged and pump will not function properly. Clean or replace nozzle as necessary.

8. Water pump will shut off when freshwater tank is empty.

Prime Water Pump

Loosen joint (shown) to start water flow. Tighten after water begins flowing.

CMW

Vacuum and Pothole - 48 FX20 Operator’s Manual

Drain Tank

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Ensure that unit is hitched to vehicle for trailer-mounted units. See “Hitch Trailer” on page40.

2. Haul unit to approved dumping area.

3. Open drain valve and inlet valve.

4. Open tank door.

• Turn t ank door handle (1)

counterclockwise to loosen door.

• Turn off engine. Tank door will open when

vacuum is relieved.

• Pull door open and guide door prop (2)

until it engages stop as shown.

CMW

FX20 Operator’s Manual Vacuum and Pothole - 49

Drain Tank

5. Allow tank to drain completely.

6. Connect water pressure hose to water lance.

7. Turn water pump switch on. Adjust water pressure.

8. Use water lance to thoroughly rinse inside of tank and around door seal.

Confined space will cause suffocation. Use proper procedures

for entering or stay away. NOTICE: Enter tank only if necessary. Follow U.S. Department of Labor

guidelines for entering confined spaces.

9. Close tank door.

• Lift door until door prop (3) clears stop

(2). Slide prop to stowed position as shown.

• Start engine. This will pull a vacuum and

cause door to pull toward tank.

• Turn door handle (1) clockwise 9-1 1 turns

to tighten door against seal.

IMPORTANT: Do not lean on door, prop or other handles when tightening door to avoid misalignment.

CMW

Vacuum and Pothole - 50 FX20 Operator’s Manual

Drain Tank

CMW

FX20 Operator’s Manual Complete the Job - 51

Complete the Job

Chapter Contents

Antifreeze Vacuum Excavation Unit . . . . . . . . . . . 52

• Add Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

• Reclaim Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Rinse Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Stow Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

CMW

Complete the Job - 52 FX20 Operator’s Manual

Antifreeze Vacuum Excavation Unit

Add Antifreeze

Follow these steps for overnight or long-term storage of unit during cold weather.

1. Open water tank valve and drain valve to drain all water from water tank.

2. Fill antifreeze tank with a propylene-glycol based antifreeze.

3. Close water tank valve and drain other valve.

4. Open antifreeze tank valve.

5. Connect water pressure hose to water lance.

6. Start engine.

7. Move water pump switch to on. If freshwater tank is empty, hold water pump switch in bypass position.

8. Squeeze water lance handle and run until antifreeze runs through the water lance.

9. Move water pump switch to off.

10. Close antifreeze tank supply valve.

11. Turn ignition switch to off.

12. Drain water tank completely.

Reclaim Antifreeze

1. Turn water pressure down.

2. Move water pump switch to on. If water tank is not full, use bypass position.

3. Put end of water lance in antifreeze tank.

4. Squeeze water lance handle and run until water comes out of lance.

5. Move water pump switch to off.

CMW

FX20 Operator’s Manual Complete the Job - 53

Rinse Equipment

Spray wate r onto equipmen t to remove d irt and mud. Us e water lance . Thoroughly rins e inside of tank and around door seal.

Confined space will cause suffocation. Use proper procedures for

entering or stay away. NOTICE: Enter tank only if necessary. Follow U.S. Department of Labor guidelines for

entering confined spaces.

NOTICE: Do not spray water onto operator’s console. Electrical components could be damaged. Wipe down instead.

Disconnect

Disconnect and store vacuum hose and water pressure hose.

Stow Tools

Make sure potholing tools, water lance, and other tools ar e properly stowed.

CMW

Complete the Job - 54 FX20 Operator’s Manual

Stow Tools

CMW

FX20 Operator’s Manual Service - 55

Service

Chapter Contents

Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Recommended Lubricants/Service Key . . . . . . . . 56

Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

25 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

50 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

100 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

200 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

500 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

1000 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

2000 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

300 Mile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3000 Mile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

12,000 Mile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

As Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

CMW

Service - 56 FX20 Operator’s Manual

Precautions

Incorrect procedures could result in death, injury, or property damage.

Learn to use equipment correctly.

NOTICES:

• Unless otherwise instructed, all service should be performed with engine off.

• Refer to engine manufacturer’s manual for engine maintenance instructions.

Recommended Lubricants/Service Key

Item Description

GEO Gasoline engine oil meeting or exceeding SG, SH, or SJ per the API service

classifications and SAE viscosity recommended by engine manufacturer (SAE 10W30)

HTG NGLI #2 premium grade, petroleum-based grease with high temperature resistance

and good mechanical stability

NDO SAE30 non-detergent oil

SGL Synthetic gear oil, ISO 100, p/n 256-044. See blower manual for more information.

MPL Multipurpose gear oil meeting API service classification GL-5 (SAE 80W90)

MPG Multipurpose grease meeting ASTM D217 and NLGI 5

Check level of fluid or lubricant

Check condition

Filter

Change, replace, adjust, service or test

Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Service intervals listed are for minimum requirements. In ex treme conditions, service machine more frequently. Use only recommended lubricants. Fill to capacities listed in “Specifications” on page 121.

CMW

FX20 Operator’s Manual Service - 57

Recommended Lubricants/Service Key

For more information on engine lubrication and maintenance, see your engine manual.

NOTICE:

• Use only genuine Ditch Witch parts, filters, approved lubricants, TJC, and approved coolants to maintain warranty.

• Use the “Service Record” on page 91 to record all required service to your machine.

Engine Oil Temperature Chart

Temperature range anticipated before next oil change

See engine manual for more information about oil viscosity and operation in arctic conditions.

CMW

Service - 58 FX20 Operator’s Manual

Each Use

Location Task Notes Vacuum

System Trailer Check torque of hitch bolts 271 ft•lb (367 N•m)

Check battery

Check tire pressure and lug nut torque 65 psi (4.5 bar)

95 ft•lb (129 N•m) Check lights and reflectors Check strobe light

Vacuum System

Check Battery

Check battery connections for wear or corrosion. Keep connections clean and tight. Batteries supplied by factory are maintenance-free. Service replacement batteries according to manufacturer’s instructions.

Trailer

Check Torque of Hitch Bolts

Check torque of hitch bolts. Tighten bolts to 271 ft•lb (367 N•m).

Check Tire Pressure and Lug Nut Torque

Check tire pressure and lug nut torque. Inflate tires to 65 psi (4.5 bar) and tighten lug nuts to 95 ft•lb (129 N•m).

Check Lights and Reflectors

Check lights and reflectors for correct operation and cle anliness.

CMW

FX20 Operator’s Manual Service - 59

10 Hour

Check Strobe Light

Check strobe light for proper function every 10 hours. When ignition is on, strobe light should be flashing. Repair if necessary.

10 Hour

Location Task Notes Vacuum

System

Debris Tank Check vacuum tank hoses

Check engine oil level GEO Check engine air filter Check blower oil level SGL Check blower Check water pump oil level Check water pump NDO Check water pump regulator Clean water pump filter Clean vacuum air filter Check cyclonic filter canister Check spray nozzle

Check vacuum tank door seals/fittings

CMW

Service - 60 FX20 Operator’s Manual

10 Hour

Vacuum System

Check Engine Oil Level

Check engine oil at dipstick (2) before operation and every 10 hours thereafter. Check with unit on level surface and at least 15 minutes after stopping engine. Add GEO at fill (1) as necessary to keep oil level at highest line on dipstick.

Check Engine Air Filter

Check air filter every 10 hours. Change filter element as needed.

Check Blower Oil Level

With frame level, check blower oil level at sight glass (2) every 10 hours. Add SGL at breather (1 ) as necessary to maintain oil level at halfway point on sight glass (2). Do not overfill.

CMW

FX20 Operator’s Manual Service - 61

10 Hour

Check Blower

Check blower every 10 hours for unusual noise or vibration. If malfunction is detected:

1. Stop engine.

2. Consult blower repair manual.

Check Water Pump Oil Level

With frame level, check water pump oil at dipsitck every 10 hours. Oil should be at full mark on dipstick. Add NDO at fill as necessary to keep oil at full mark on dipstick.

Check Water Pump

Check water pump unit every 10 hours for leaks, loose fittings, unusual noise or vibration. Repair if necessary.

CMW

Service - 62 FX20 Operator’s Manual

10 Hour

Check Water Pump Regulator

Check for proper operation of regulator every 10 hours.

To check:

1. Ensure there is water in tank.

2. Start engine.

3. Connect water pressure hose to water lance.

4. Move water pressure switch to on.

5. Squeeze water lance handle. Water pump should engage.

6. Release water lance handle. Water pump should disengage.

If pump does not engage and disengage with movement of water lance handle, water pump control system is not functioning properly. See water pump manual for more information.

Clean Water Pump Filter

1. Open filter housing.

2. Remove element and rinse housing thoroughly with water.

3. Replace element and close filter housing.

CMW

FX20 Operator’s Manual Service - 63

10 Hour

Clean Vacuum Air Filter

Clean filter every 10 hours or as needed.

To clean filter:

1. Remove filter from canister.

2. Run low pressure water into inside of filter.

NOTICE: Do not use high pressure water to clean filter. Filter will be damaged.

3. Allow filter to dry completely before returning to canister.

Drain Cyclonic Filter Canister

Drain filter canister at drain every 10 hours or as needed. Drain when water is visible in sight glass (1).

NOTICE: Follow p rocedure below to avoid seal damage.

To remove

1. Loosen back knob.

2. Loosen front knob (2).

3. Remove canister.

To install

1. Slide canister into place.

2. Tighten front knob.

3. Tighten rear knob.

CMW

Service - 64 FX20 Operator’s Manual

10 Hour

Check Spray Nozzle

Check spray nozzle every 10 hours. Ensure that water sprays from nozzle in a fan pattern. Clean or replace nozzle as necessary.

Fluid or air pressure could pierce skin and cause injury or

death. Stay away.

NOTICE: Escaping pressurized fluid can cause injury or pierce skin and poison.

• Before using system, check that all connections are tight and all lines are undamaged.

• Fluid leaks can be hard to detect. Use a piece of cardboard or wood, rather than hands, to search for leaks.

• Wear protective clothing, including gloves and eye protection.

Debris Tank

Check Vacuum Tank Hoses

Check hoses every 10 hours for wear or dam age. Replace as needed.

CMW

FX20 Operator’s Manual Service - 65

25 Hour

Check Vacuum Tank Door Seals and Fittings

Check door seal every 10 hours for wear or damage. Repair if necessary . Check for leaks and loose fittings every 10 hours. Repair or replace if necessary.

25 Hour

Vacuum System

Change Water Pump Oil

Change oil after the first 25 hours of operation and every 100 hours thereafter. Change oil more frequently if working in dusty conditions.

• Drain at drain plug (2) while oil is warm.

• Refill with NDO at fill (1) until oil is at full mark on dipstick or at halfway point on sight glass.

CMW

Service - 66 FX20 Operator’s Manual

50 Hour

Location Task Notes Vacuum

System

Debris Tank Lube door ha nd le scr ew

Check water pump belt tension Check blower belt tension Check blower relief valve Lube blower bearings MPG Check water pressure hoses Check vacuum air filter and hoses

Vacuum System

Check Water Pump Belt Tension

Check belt every 50 hours for correct tension, damage or wear. Replace worn belt. Tighten as needed. See “Adjust Water Pump Belt Tension” on page 78.

To check

1. Turn ignition to STOP and remove key.

2. Apply moderate thumb pressure to belt between pulleys.

3. Belt is properly tensioned when deflection is about 1/4” (5-8 mm).

CMW

FX20 Operator’s Manual Service - 67

50 Hour

Check Blower Belt Tension

Check belt every 50 hours for correct tension, damage or wear . Replace worn belt. Both en ds of tube must touch spring caps for belt to be correctly tensioned. Tighten as needed. See “Adjust Blower Belt Tension” on page 77.

Check Blower Relief Valve

Check relief valve for proper operation every 50 hours.

To check:

1. Ensure that vacuum inlet valve and drain valve are both closed.

2. Start engine. Vacuum will start to build.

3. When vacuum goes over relief, check for suction at the bottom of the relief air filter.

4. If suction is not present, stop engine and check relief valve.

Lube Blower Bearings

Wipe two zerks clean and lube every 50 hours with MPG. Inject grease into zerk until clean grease comes out of relief fittings.

NOTICE: Do not inject grease too quickly. Drive shaft seal damage could occur.

CMW

Service - 68 FX20 Operator’s Manual

50 Hour

Check Water Pressure Hoses

Check hoses every 50 hours for wear or dam age. Replace as needed.

Check Vacuum Air Filter and Hoses

Check filter and suction hose (shown) every 50 hours for wear or holes. Check more often if working in dusty conditions. Clean or replace filter if necessary.

Debris Tank

Lube Door Handle Screw

Lube every 50 hours with MPG.

CMW

FX20 Operator’s Manual Service - 69

100 Hour

Location Task Notes Vacuum

System

Debris Tank Check tank deflector

Change water pump oil NDO Check blower drive components Change engine oil GEO

Vacuum System

Change Water Pump Oil

Change oil after the first 25 hours of operation and every 100 hours thereafter. Change oil more frequently if working in dusty conditions.

• Drain at drain plug (2) while oil is warm.

• Refill with NDO at fill (1) until oil is at halfway mark on dipstick.

Check Blower Drive Components

Check drive components every 100 hours. Adjust and tighten if necessary.

CMW

Service - 70 FX20 Operator’s Manual

100 Hour

Change Engine Oil

Change engine oil every 100 hours. Remove drain cap, push and turn 1/4 to open. Drain oil (2) and add 1.7-1.9 qt (1.6-1.8 L) of GEO at fill (1).

IMPORTANT: Use oil specified in “Engine Oil Temperature Chart” on page 57.

Debris Tank

Check Tank Deflector

Check tank deflector every 100 hours for wear or damage. Replace as needed.

CMW

FX20 Operator’s Manual Service - 71

200 Hour

Change Engine Oil and Filter

Change engine oil every 200 hours. Drain oil (2) and replace filter (shown below). Add 1.7-1.9 qt (1.6-1.8 L) of GEO at fill (1).

IMPORTANT: Use oil specified in “Engine Oil Temperature Chart” on page 57.

CMW

Service - 72 FX20 Operator’s Manual

500 Hour

Vacuum System

Change Fuel Filter

Replace fuel filter every 500 hours for normal service. If you refuel from cans, replace filter more often. See parts manual or contact your Ditch Witch dealer for correct replacement filter.

1000 Hour

Vacuum System

Change Blower Oil

Change oil every 1000 hours. Change oil more frequently if working in dusty conditions.

• Drain at drain plug (2) while oil is warm.

• Add SGL at breather (1) until oil is at halfway point on sight glass.

CMW

FX20 Operator’s Manual Service - 73

2000 Hour

Location Task Notes Vacuum

System

Replace water pump belt Replace blower belt

Vacuum System

Replace Water Pump Belt

Replace belt every 2000 hours.

Replace Blower Belt

Replace belt every 2000 hours.

1. Turn off engine.

2. Remove covers.

3. Loosen 4 bolts from underneath skid.

4. Loosen u-bolt (4) to allow blower to slide.

5. Slide pump and remove belt.

6. Install new belt.

7. Insert prybar in hole (3) and move blower until belt is tight.

8. Tighten 4 bolts and u-bolt.

9. Loosen bolt on tensioner (1) and apply wrench to large nut.

10. Tighten tensioner until the fixed bar is 3.5 lines from the bottom of the scale on the tensioner arm.

11. Install covers.

CMW

Service - 74 FX20 Operator’s Manual

300 Mile

Location Task Notes Trailer Adjust brakes Initial

Adjust parking brake

Trailer

Adjust Brakes (Initial)

Adjust brakes after 300 miles (500 km).

1. Place adequate jack stands under frame ra ils.

2. Remove cover from adjusting slot on bottom of backing plate.

3. Rotate adjuster starwheel with screwdriver or brake spoon to expand brake shoes. Adjust until drum is very difficult to turn by hand.

4. Rotate starwheel the other direction until drum turns with slight drag.

5. Replace adjusting slot cover and replace wheel.

6. Repeat procedure for all remaining brakes.

7. Remove jack stands and lower wheels to ground.

Adjust Parking Brake

Adjust brakes after 300 miles (500 km).

NOTICE: Do not overtighten brake.

With brake released, turn adjusting knob on end of hand lever clockwise until at least 90 lb (0.4 kN) but not more than 170 lb (0.76 kN) of force is needed to apply parking brake. Do not exceed .

When properly adjusted, brake pulls over center with a distinct click.

CMW

FX20 Operator’s Manual Service - 75

3000 Mile

Trailer

Adjust Brakes

Adjust brakes every 3000 miles (5000 km).

1. Place adequate jack stands under frame ra ils.

2. Remove cover from adjusting slot on bottom of backing plate.

3. Rotate adjuster starwheel with screwdriver or brake spoon to expand brake shoes. Adjust until drum is very difficult to turn by hand.

4. Rotate starwheel the other direction until drum turns with slight drag.

5. Replace adjusting slot cover and replace wheel.

6. Repeat procedure for all remaining brakes.

7. Remove jack stands and lower wheels to ground.

CMW

Service - 76 FX20 Operator’s Manual

12,000 Mile

Location Task Notes Trailer Inspect brake shoes and linings

Adjust and lubricate bearings

Trailer

Inspect brake shoes and linings

Inspect shoes and linings every 12 months or 12,000 miles (20 000 km) for wear . When lining is worn to 1/16” (2 mm) or less, replace linings. Replace shoe and lining if contaminated by oil.

Adjust and Lubricate Bearings

1. Place adequate jack stands under frame rails and remove wheels.

2. Remove rubber plug from end of grease cap (1).

3. Place grease gun onto grease fitting (shown).

4. Pump grease into fitting. Old grease will come out of fitting. Stop adding grease when new grease comes out of fitting.

IMPORTANT: Rotate hub while adding grease.

5. Remove grease gun, wipe off excess grease and install rubber cap.

CMW

FX20 Operator’s Manual Service - 77

As Needed

Location Task Notes Vacuum

System

Debris Tank Clean primary shutoff valve

Adjust water pump belt tension Change water pump filter Adjust blower belt tension Lube blower for longterm storage Change blower relief air filter

Vacuum System

Adjust Blower Belt Tension

1. Turn off engine.

2. Loosen 4 bolts (2) from underneath skid.

3. Loosen u-bolt (4) to allow blower to slide.

4. Insert prybar in hole (3) and move blower until belt is tight.

5. Apply moderate thumb pressure to belt between pulleys. Belt is properly tensioned when deflection is about 1/4” (5-8 mm).

6. Tighten 4 bolts and u-bolt.

7. Verify tensioner (1) is set with the fixed bar

3.5 lines from the bottom of the scale on the tensioner arm.

NOTICE: Over-tightening blower drive belts may result in premature blower shaft or engine bearing failure. Follow recommended procedure to ensure maximum component life.

CMW

Service - 78 FX20 Operator’s Manual

As Needed

Change Water Pump Filter

1. Open filter housing.

2. Remove element and rinse housing thoroughly with water.

3. Replace element.

NOTICE: Be sure filter element is properly seated.

4. Close filter housing.

Adjust Water Pump Belt Tension

1. Turn off engine and remove key.

2. Apply moderate thumb pressure to belt between pulleys. Belt is properly tensioned when deflection is about 1/4” (5-8 mm).

3. If needed, loosen four bolts (1).

4. Turn adjustment screw (2) clockwise or counterclockwise until tube touches bracket.

5. Tighten four bolts.

CMW

FX20 Operator’s Manual Service - 79

As Needed

Lube Blower for Long-term Storage

Lubricate blower before long-term storage to h elp prevent rust and lockup.

1. Remove plug from fitting at filter.

2. Start engine.

3. Spray light oil into port and run unit for 1-2 minutes.

4. Turn off engine.

Change Blower Relief Air Filter

Check air filter whenever vacuum gauge goes over 15” (381 mm) of mercury. Change as needed.

NOTICE: Operating system above 15” (381 mm) of mercury may result in blower damage.

1. Remove clamp.

2. Remove filter and discard.

3. Install new filter.

4. Replace clamp.

CMW

Service - 80 FX20 Operator’s Manual

As Needed

Debris Tank

Clean Primary Shutoff Valve

Clean primary shutoff valve as needed. Replace primary shutoff valve as needed.

To clean:

1. Open tank door. See “Drain Tank” on page 48.

2. Spray valve housing inside vacuum tank with high-pressure water.

3. Store water pressure hose.

4. Close tank door. See “Drain Tank” on page 48.

To remove:

1. Disconnect hose from elbow.

2. Remove bolts (1) and pull out valve housing

3. Remove ball (3).

4. Clean ball and housing with high-pressure

5. Replace ball and housing.

6. Tighten nuts.

(2).

water.

CMW

FX20 Operator’s Manual Specifications - 81

Specifications

Dimensions (Skid Package) U.S. Metric

A Length 109 in 2.8 m B Height 74 in 1.9 m C Width 63 in 1.6 m Dry weight 1594 lb 723 kg Weight with empty water tank and spoils tank filled with water 2724 lb 1236 kg Weight with full water tank and empty spoils tank 2244 lb 1018 kg Weight with full water tank and spoils tank filled with water 3374 lb 1530 kg

CMW

Specifications - 82 FX20 Operator’s Manual

Dimensions (S4S Trailer Package) U.S. Metric

A Length 174 in 4.4 m B Height 93 in 2.4 m C Width 86 in 2.2 m Dry weight 2576 lb 1168 kg Weight with empty water tank and full spoils tank 3583 lb 1625 kg Weight with full water tank and empty spoils tank 3160 lb 1433 kg Weight with full water tank and spoils tank 4233 lb 1920 kg Tongue weight

Empty 406 lb 184 kg Weight with empty water tank and full spoils tank 303 lb 137 kg Weight with full water tank and empty spoils tank 660 lb 299 kg Weight with full water tank and spoils tank 563 lb 255 kg

Power U.S. Metric

Kohler CH740S Gasoline

CMW

FX20 Operator’s Manual Specifications - 83

Power U.S. Metric

Cooling medium air Fuel delivery carburetor Aspiration natural Number of cylinders 2 Displacement

44 in

725 cc

Bore 3.27 in 83 mm

Stroke 2.64 in 67 mm Engine manufacturer’s gross power rating (per SAE J1940) 27 hp 20.1 kW Rated engine speed 3600 rpm 3600 rpm

* Exceeding these operating angles will cause engine damage. This DOES NOT IMPLY machine is stable to maximum angle of safe engine operation.

Battery

SAE res. cap. 41 min; SAE cold crank @ 0°F (-18°C) 340A, 12V

Noise levels

Operator 84 dBA sound pressure per ISO 6394, at operator ear 10’ (3 m) behind vacuum tank. Exterior 110 dBA sound power per ISO 6393.

Vacuum system U.S. Metric

Drive type belt Displacement, 2-lobe blower (calculated) 540 cfm

15.3 m

/min Maximum vacuum 15 in Hg 381 mm Hg Vacuum tank capacity 150 gal 568 L Tank dump angle, fixed 45° Full opening rear door diameter 32 in 813 mm Outlet valve size 4 in 102 mm Inlet valve size 4 in 102 mm Primary shutoff (ball type) 4 in 102 mm Filter type washable polyester

CMW

Specifications - 84 FX20 Operator’s Manual

Vacuum system U.S. Metric

Filter area

74 ft

6.9 m

Cyclonic filter trap capacity 4.5 gal 17 L Suction hose size (standard) 3 in 76 mm Suction hose length (total) 25 ft 7.6 m

Water system U.S. Metric

Water pump pressure (maximum) 3000 psi 207 bar Water pump flow 2.6 gpm 9.8 L/min Hose 50 ft 15.2 m Antifreeze: 50/50 water/antifreeze mix Clutch type: electric with auto de-clutch and low-water shutdown

Fluid capacities U.S. Metric

Engine oil with filter 1.7-1.9 qt 1.6-1.8 L Fuel tank 10 gal 38 L Vacuum pump 22.8 oz 674 mL Water pump 14 oz 414 mL Water tank 80 gal 303 L

CMW

FX20 Operator’s Manual Specifications - 85

Trailer - S4S U.S. Metric

Dimensions

Adj. coupler height 16 in 406 mm Width between fenders 64 in 2.2 m Width outside fenders 86 in 2.2 m

General

Number of axles 2 Coupler (bolt-on adjustable) 2”, 2 5/16”, 3” lunette Type of brakes electric Lug nut torque 95 ft•lb 129 N•m Hitch bolt torque 160 ft•lb 217 N•m Electrical system 12V DC

Tire

ST225/75R15 load range D 65 psi 4.5 bar

Load rating

Tongue weight (empty) 406 lb 184 kg Tongue weight (full water) 563 lb 255 kg Max tongue load 1500 lb 680 kg GVWR (gross vehicle weight rating) 4500 lb 2041 kg GAWR (gross axle weight rating) 4500 lb 2041 kg

Load ratings for speeds up to 65 mph (104 km/h).

Specifications are called out according to SAE recommended practices. Specifications are general and subject to change without notice. If exact measurements are required, equipment should be weighed and measured. Due to selected options, delivered equipment may not match that shown.

CMW

Specifications - 86 FX20 Operator’s Manual

CMW

Operator’s Manual Support - 87

Procedure

Support

Procedure

Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment. Always give model, serial number, and approximate date of your equipment purchase. This information

should be recorded and placed on file by the owner at the time of purchase. Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of

another manufacturer's parts may void warranty consideration.

Resources

Publications

Contact your Ditch Witch dealer for publications and videos covering safety, operation, service, and repair of your equipment.

Ditch Witch Training

For information about on-site, individualized training, contact your Ditch Witch dealer.

CMW

Warranty - 88 Operator’s Manual

Warranty

Ditch Witch Equipment and Replacement Parts

Limited Warranty Policy

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK5 attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial-numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

Exclusions from Product Warranty

• All incidental or consequential damages.

• All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

• All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

• All engines and engine accessories (these are covered by original manufacturer’s warranty).

• Tires, belts, and other parts which may be subject to another manufacturer’s warranty (such warranty will be available to purchaser).

• ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.

Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacements parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW.

Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation of exclusion may not apply. Further, so me states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

First version: 1/91; Latest version: 7/05

CMW

Operator’s Manual Service Record - 91

Service Record

Service Performed Date Hours

CMW

Service Record - 92

Service Performed Date Hours

Operator’s Manual

CMW

TIRE SAFETY INFORMATION

1.1. STEPS FOR DETERMINING CORRECT LOAD LIMIT – TRAILER

Determining the load limits of a trailer includes more than understanding the load limits of the tires alone. On all trailers there is a Federal certification/VIN label that is located on the forward half of the left (road) side of the unit. This certification/VIN label will indicate the trailer’s Gross Vehicle Weight Rating (GVWR). This is the most the fully loaded trailer can weigh. It will also provide the Gross Axle Weight Rating (GAWR). This is the most a particular axle can weigh. If there are multiple axles, the GAWR of each axle will be provided.

If your trailer has a GVWR of 10,000 pounds or less, there is a vehicle placard located in the same location as the certification label described above. This placard provides tire and loading information. In addition, this placard will show a statement regarding maximum cargo capacity. Cargo can be added to the trailer, up to the maximum weight specified on the placard. The combined weight of the cargo is provided as a single number. In any case, remember: the total weight of a fully loaded trailer can not exceed the stated GVWR.

When loading your cargo, be sure it is distributed evenly to prevent overloading front to back and side to side. Heavy items should be placed low and as close to the axle positions as reasonable. Too many items on one side may overload a tire. The best way to know the actual weight of the trailer is to weigh it at a public scale. Talk to your dealer to discuss the weighing methods needed to capture the various weights related to the trailer. This would include the weight empty or unloaded, weights per axle, wheel, hitch or king-pin, and total weight.

Excessive loads and/or underinflation cause tire overloading and, as a result, abnormal tire flexing occurs. This situation can generate an excessive amount of heat within the tire. Excessive heat may lead to tire failure. It is the air pressure that enables a tire to support the load, so proper inflation is critical. The proper air pressure may be found on the certification/VIN label and/or on the Tire Placard. This value should never exceed the maximum cold inflation pressure stamped on the tire.

1.1.1. TRAILERS 10,000 POUNDS GVWR OR LESS

Tire and Loading Information Placard – Figure 1-1

1. Locate the statement, “The weight of cargo should never exceed XXX kg or XXX lbs.,” on your trailer’s placard. See figure 1-1.

2. This figure equals the available amount of cargo load capacity.

3. Determine the combined weight of cargo being loaded on the trailer. That weight may not safely exceed the available cargo load capacity.

The Tire Information Placard is attached adjacent to or near the trailer’s VIN (Certification) label at the left front of the trailer.

1.1.2. TRAILERS OVER 10,000 POUNDS GVWR (NOTE: These trailers are not required to have a tire information placard on the trailer.)

1. Determine the empty weight of your trailer by weighing the trailer using a public scale or other means. This step does not have to be repeated.

2. Locate the GVWR (Gross Vehicle Weight Rating) of the trailer on your trailer’s VIN (Certification) label.

3. Subtract the empty weight of your trailer from the GVWR stated on the VIN label. That weight is the maximum available cargo capacity of the trailer and must not be exceeded.

1.2. STEPS FOR DETERMINING CORRECT LOAD LIMIT – TOW VEHICLE

1. Locate the statement, “The combined weight of occupants and cargo should never exceed XXX lbs.,” on your vehicle’s placard.

2. Determine the combined weight of the driver and passengers who will be riding in your vehicle.

3. Subtract the combined weight of the driver and passengers from XXX kilograms or XXX pounds.

4. The resulting figure equals the available amount of cargo capacity. For example, if the “XXX” amount equals 1400 lbs. and there will be five 150 lb. passengers in your vehicle, the amount of available cargo and luggage capacity is 650 lbs. (1400-750 (5 x 150) = 650 lbs.).

5. Determine the combined weight of cargo being loaded on the vehicle. That weight must not exceed the available cargo capacity calculated in Step # 4.

6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult the tow vehicle’s manual to determine how this weight transfer reduces the available cargo and luggage capacity of your vehicle.

1.3. GLOSSARY OF TIRE TERMINOLOGY

Bead - the part of the tire that is made of steel wires, wrapped or reinforced by ply cords

and that is shaped to fit the rim.

Bead separation - the breakdown of the bond between components in the bead. Bias ply tire - a pneumatic tire in which the ply cords that extend to the beads are laid at

alternate angles substantially less than 90 degrees to the centerline of the tread. Carcass - the tire structure, except tread and sidewall rubber which, when inflated, bears the load.

Chunking - the breaking away of pieces of the tread or sidewall. Cold inflation pressure - the pressure in the tire before you drive. Cord - the strands forming the plies in the tire. Cord separation - the parting of cords from adjacent rubber compounds. Cracking - any parting within the tread, sidewall, or inner liner of the tire extending to

cord material.

Curb weight - the weight of a vehicle with standard equipment. Groove - the space between two adjacent tread ribs. Gross Axle Weight Rating (GAWR) - the maximum weight that any axle can support, as

published on the Certification / VIN label on the front left side of the trailer. Actual weight determined by weighing each axle on a public scale, with the trailer attached to the towing vehicle. Gross Vehicle Weight Rating (GVWR) - the maximum weight of the fully loaded trailer, as published on the Certification / VIN label. Actual weight determined by weighing trailer on a public scale, without being attached to the towing vehicle. Tongue Weight - the downward force exerted on the hitch ball or lunette by the trailer coupler. Innerliner - the layer(s) forming the inside surface of a tubeless tire that contains the inflating medium within the tire.

Innerliner separation - the parting of the innerliner from cord material in the carcass. Light truck (LT) tire - a tire designated by its manufacturer as primarily intended for use

on lightweight trucks or multipurpose passenger vehicles.

Load rating - the maximum load that a tire is rated to carry for a given inflation pressure. Maximum load rating - the load rating for a tire at the maximum permissible inflation

pressure for that tire. Maximum permissible inflation pressure - the maximum cold inflation pressure to which a tire may be inflated. Maximum loaded vehicle weight - the sum of curb weight, accessory weight, vehicle capacity weight, and production options weight.

Outer diameter - the overall diameter of an inflated new tire. Overall width - the linear distance between the exteriors of the sidewalls of an inflated

tire, including elevations due to labeling, decorations, or protective bands or ribs.

Ply - a layer of rubber-coated parallel cords. Ply separation - a parting of rubber compound between adjacent plies. Pneumatic tire - a mechanical device made of rubber, chemicals, fabric and steel or

other materials, that, when mounted on an automotive wheel, provides the traction and contains the gas or fluid that sustains the load. Radial ply tire - a pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the centerline of the tread. Recommended inflation pressure - the inflation pressure provided by the vehicle manufacturer on the Tire Information label and on the Certification / VIN tag. Rim - a metal support for a tire or a tire and tube assembly upon which the tire beads are seated.

Rim diameter - the nominal diameter of the bead seat. Rim size designation - the rim diameter and width. Rim type designation - the industry of manufacturer’s designation for a rim by style or

code.

Rim width - the nominal distance between rim flanges. Sidewall - that portion of a tire between the tread and bead. Sidewall separation - the parting of the rubber compound from the cord material in the

sidewall.

Special Trailer (ST) tire - the "ST" is an indication the tire is for trailer use only. Tread - that portion of a tire that comes into contact with the road. Tread rib - a tread section running circumferentially around a tire. Tread separation - pulling away of the tread from the tire carcass. Treadwear indicators (TWI) - the projections within the principal grooves designed to

give a visual indication of the degrees of wear of the tread. Vehicle maximum load on the tire - the load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two. Vehicle normal load on the tire - the load on an individual tire that is determined by distributing to each axle its share of the curb weight and dividing by 2.

1.4. TIRE SAFETY - EVERYTHING RIDES ON IT

The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575.6. This brochure is reproduced in part below. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.dot.gov/cars/rules/TireSafety/ridesonit/tires_index.html

Studies of tire safety show that maintaining proper tire pressure, observing tire and trailer load limits (not carrying more weight in your trailer than your tires or trailer can safely handle), avoiding road hazards, and inspecting tires for cuts, slashes, and other irregularities are the most important things you can do to avoid tire failure, such as tread separation or blowout and flat tires. These actions, along with other care and maintenance activities, can also:

◊ Improve vehicle handling ◊ Help protect you and others from avoidable breakdowns and accidents ◊ Improve fuel economy ◊ Increase the life of your tires.

This booklet presents a comprehensive overview of tire safety, including informa t ion on the following topics:

◊ Basic tire maintenance ◊ Uniform Tire Quality Grading System ◊ Fundamental characteristics of tires ◊ Tire safety tips.

Use this information to make tire safety a regular part of your trailer maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure.

1.5. SAFETY FIRST–BASIC TIRE MAINTENANCE

Properly maintained tires improve the steering, stopping, traction, and load-carrying capability of your trailer. Underinflated tires and overloaded vehicles are a major cause of tire failure. Therefore, as mentioned above, to avoid flat tires and other types of tire failure, you should maintain proper tire pressure, observe tire and trailer load limits, avoid road hazards, and regularly inspect your tires.

1.5.1. FINDING YOUR TRAILER'S RECOMMENDED TIRE PRESSURE AND LOAD LIMITS Tire information placards and vehicle certification labels contain information on tires and load limits. These labels indicate the vehicle manufacturer's information including:

◊ Recommended tire size ◊ Recommended tire inflation pressure ◊ Vehicle capacity weight ◊ Front and rear gross axle weight ratings

Both placards and certification labels are permanently attached to the trailer near the left front.

1.5.2. UNDERSTANDING TIRE PRESSURE AND LOAD LIMITS Tire inflation pressure is the level of air in the tire that provides it with load-carrying capacity and affects the overall performance of the trailer. The tire inflation pressure is a number that indicates the amount of air pressure– measured in pounds per square inch (psi) or kilopascals (kpa) –a tire requires to be properly inflated.

This number based on the trailer's design load limit, that is, the greatest amount of weight a trailer can safely carry and the tire size. The proper tire pressure for your trailer is referred to as the "recommended cold inflation pressure." (As you will read below, it is difficult to obtain the recommended tire pressure if your tires are not cold.)

Because tires are designed to be used on more than one type of vehicle, tire manufacturers list the "maximum permissible inflation pressure" on the tire sidewall. This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions.

1.5.3. CHECKING TIRE PRESSURE It is important to check your trailer's tire pressure at least once a month for the following reasons:

◊ Most tires may naturally lose air over time. ◊ Tires can lose air suddenly if you drive over a pothole or other object or if you strike the

curb when parking.

◊ With radial tires, it is usually not possible to determine underinflation by visual inspection.

For convenience, purchase a tire pressure gauge to keep with your trailer. Gauges can be purchased at tire dealerships, auto supply stores, and other retail outlets.

The recommended tire inflation pressure that manufacturers provide reflects the proper psi when a tire is cold. The term cold does not relate to the outside temperature. Rather, a cold tire is one that has not been driven on for at least three hours. When you drive, your tires get warmer, causing the air pressure within them to increase. Therefore, to get an accurate tire pressure reading, you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires.

1.5.4. STEPS FOR MAINTAINING PROPER TIRE PRESSURE Step 1: Locate the recommended tire pressure on the trailer's tire information placard, certification label, or in the owner's manual. Step 2: Record the tire pressure of all tires. Step 3: If the tire pressure is too high in any of the tires, slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure. Step 4: If the tire pressure is too low, note the difference between the measured tire pressure and the correct tire pressure. These "missing" pounds of pressure are what you will need to add. Step 5: Add the missing pounds of air pressure to each tire that is underinflated. Step 6: Check all the tires to make sure they have the same air pressure (except in cases in which the front and rear tires are supposed to have different amounts of pressure).

If you have been towing your trailer and think that a tire is underinflated, fill it to the recommended cold inflation pressure indicated on your trailer's tire information placard or certification label. While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire, it is safer to drive with air pressure that is slightly lower than the recommended cold inflation pressure than to drive with a significantly underinflated tire. Since this is a temporary fix, don't forget to recheck and adjust the tire's pressure when you can obtain a cold reading.

1.5.5. TIRE SIZE

To maintain tire safety, purchase new tires that are the same size as the trailer's original tires or another size recommended by the manufacturer. Look at the tire information placard, the owner's manual, or the sidewall of the tire you are replacing to find this information. If you have any doubt about the correct size to choose, consult with your dealer.

1.5.6. TIRE TREAD

The tire tread provides the gripping action and traction that prevent your trailer from slipping or sliding, especially when the road is wet or icy. In general, tires are not safe and should be replaced when the tread is worn down to 1/16 of an inch. Tires have built-in treadwear indicators that let you know when it is time to replace your tires. These indicators are raised sections spaced intermittently in the bottom of the tread grooves. When they appear "even" with the outside of the tread, it is time to replace your tires. Another method for checking tread depth is to place a penny in the tread with Lincoln's head upside down and facing you. If you can see the top of Lincoln's head, you are ready for new tires.

1.5.7. TIRE BALANCE AND WHEEL ALIGNMENT

To avoid vibration or shaking of the trailer when a tire rotates, the tire must be properly balanced. This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel-and-tire assembly. A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the trailer's frame. This adjustment maximizes the life of your tires. These adjustments require special equipment and should be performed by a qualified technician.

1.5.8. TIRE REPAIR

The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole. Punctures through the tread can be repaired if they are not too large, but punctures to the sidewall should not be repaired. Tires must be removed from the rim to be properly inspected before being plugged and patched.

1.5.9. TIRE FUNDAMENTALS

Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall.

1.5.9.1. UTQGS Information

Treadwear Number - indicates the tire's wear rate. The higher the treadwear number is, the

longer it should take for the tread to wear down. For example, a tire graded 400 should last twice as long as a tire graded 200. Traction Letter - indicates a tire's ability to stop on wet pavement. A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade. Traction is graded from highest to lowest as "AA","A", "B", and "C". Temperature Letter - indicates a tire's resistance to heat. The temperature grade is for a tire that is inflated properly and not overloaded. Excessive speed, underinflation or excessive loading, either separately or in combination, can cause heat build-up and possible tire failure. From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C".

1.5.9.2. Information on Light Truck Tires

Please refer to the diagram below.

Tires for light trucks have other markings besides those found on the sidewalls of passen ger tires.

LT - indicates the tire is for light trucks or trailers. ST - indicates the tire is for trailer use only. Max. Load Dual kg (lbs) at kPa (psi) Cold - indicates the maximum load and tire pressure when

the tire is used as a dual, that is, when four tires are put on each axle. Max. Load Single kg (lbs) at kPa (psi) Cold - indicates the maximum load and tire pressure when the tire is used as a single.

Load Range - identifies the tire's load-carrying capabilities and its inflation limits.

1.6. TIRE SAFETY TIPS

Preventing Tire Damage

◊ Slow down if you have to go over a pothole or other object in the road. ◊ Do not run over curbs or other foreign objects in the roadway, and try not to strike the

curb when parking.

Tire Safety Checklist

◊ Check tire pressure regularly (at least once a month), including the spare (if equipped). ◊ Inspect tires for uneven wear patterns on the tread, cracks, foreign objects, or other signs

of wear or trauma.

◊ Remove bits of glass and foreign objects wedged in the tread. ◊ Make sure your tire valves have valve caps. ◊ Check tire pressure before going on a long trip. ◊ Do not overload your trailer. Check the Tire Information and Loading Placard or Owner’s

Manual for the maximum recommended load for the trailer.

Ditch Witch FX20 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Overview

Serial Number Location

Intended Use

Unit Components

Operator Orientation

About This Manual

Bulleted Lists

Numbered Lists

Reporting Safety Defects (Trailer-Mounted Units)

Foreword

Content s

Safety

Guidelines

Safety Alert Classifications

Safety Alerts

Emergency Procedures

Electric Strike Description

If an Electric Line is Damaged

If a Gas Line is Damaged

If a Fiber Optic Cable is Damaged

If Machine Catches on Fire

Controls

Engine/Operator’s Station

Machine Controls

Operation Overview

Planning

Setting Up at Jobsite

Vacuuming

Potholing

Leaving Jobsite

Storing Equipment

Prep are

Gather Information

Arrange for Traffic Control

Prepare for Working Near Existing Utilities

Plan for Emergency Services

Inspect Jobsite

Prepare Jobsite

Prepare Excavation Point

Check Supplies and Prepare Equipment

Assemble Accessories

Check Supplies

Prepare Equipment

Transport

Lift

Points

Procedure

Attach Skid to Trailer

Attach Skid to Truck Bed

Haul (Trailer-Mounted Unit)

Inspect Trailer

Hitch Trailer

Unhitch Trailer

Vacuum and Pothole

Connect Hoses

Start Unit

Remove Debris

Procedure

Pothole

Prime Water Pump

Drain Tank

Complete the Job

Antifreeze Vacuum Excavation Unit

Add Antifreeze

Reclaim Antifreeze

Rinse Equipment

Disconnect

Stow Tools

Service

Precautions

Recommended Lubricants/Service Key

Engine Oil Temperature Chart

Each Use

Vacuum System

Trailer

10 Hour