e Input
Current Input
Grounding
Grounding
CH0
CH1
V+
V-
I+
I-
Grounding
AC Drive
4 INSTALLATION & WIRING
Dimensions
Model Name (mm) H H1 W W1
W2
(H Type)
W3
(L Type)
DVP14ES00(01)[11]R2/T2 100 95 99 104 82 50
DVP24ES00(01)[11]R2/T2 100 95 150 155 82 50
DVP32ES00(01)[11]R2/T2 100 95 150 155 82 50
DVP40ES00R2/T2 100 95 150 155 82 -
DVP60ES00[11]R2/T2 90 85.5 180.5 185 89.6 -
DVP20EX00[11]R2/T2 100 95 150 155 82 -
W2
H
W1
DVP
W3
H1
W
Terminal Wiring
14ES
X7X6X5
X4
X3X2X1X0
Y0 Y1
Y2
Y3
C2C1C0
( AC Power IN, DC Signal IN )
00
01
S/S
( DC Power IN, DC Signal IN )
Y0
Y1
C0
C1
C3
X4S/S
X0
Y4
Y5
20EX
00
X7X6X5X4
X3X2X1X0
Y0 Y1
Y2
Y3 Y4
Y5C1C0
( AC Power IN, DC Signal IN )
S/S
11
( DC Power IN, DC Signal IN )
24ES
X17X16X15X14X13X12X11X10
X7X6X5X4X3X2X1X0
Y0 Y1
Y2
Y3
Y4 Y5
Y6
C6C2C1C0
( AC Power IN, DC Signal IN )
00
S/S
01
S/S
( DC Power IN, DC Signal IN )
Y0
Y1 Y2
C0
C1
Y7
C3 C4 C5 C7
32ES
00
X17X16X15X14X13X12X11X10
X7X6X5X4X3X2X1X0
Y0 Y1
Y2 Y3
Y4 Y5
Y6 C3C2C1C0 Y7 Y12 Y13 Y16 Y17
Y15Y14Y11Y10
( AC Power IN, DC Signal IN )
S/S
01
S/S
( DC Power IN, DC Signal IN )
Y0
Y1 Y4
C0 Y2
Y3
40ES
X16X14X12X10X6X4X2X0
X17X15X13X11X7X5X3X1
Y0
Y1 Y3
C1 C3Y7Y2 Y5 Y10 Y12 Y15 Y17
Y14Y13Y11Y6
( AC Power IN, DC Signal IN )
S/S
X21 X23 X25
X20 X22 X24
X27
X26
C0
Y16C2Y4
60ES
S/S X22 X23 X24 X25 X26 X27 X30X31 X32 X33 X34 X35X36 X37X40 X41 X42 X43
X21X20X17X16X15X14X13X12X11X10X7X6X5X4X3X2X1X0
Y0 Y1 Y2 Y3 Y4 Y5
Y6C4C3C2C1C0 Y7 C5 Y12 Y13 Y16 Y17 Y22 Y23C6 C7 C8 Y26 Y27
Y25Y24Y21Y20Y15Y14Y11Y10
( AC Power IN, DC Signal IN )
00
PLC Mounting Arrangements and Installation Notes
DIN Rail Installation
The DVP-PLC can be secured to a cabinet by using the DIN rail that
is 35mm high with a depth of 7.5mm. When mounting the PLC on the
DIN rail, ensure to use the end bracket to stop any side-to-side
motion of the PLC, thus to reduce the chance of the wires being
pulled loose. On the bottom of the PLC is a small retaining clip. To
secure the PLC to the DIN rail, place it onto the rail and gently push
up on the clip. To remove it, use a slotted screwdriver, place it on the
groove of the retaining clip and press gently, then pull down on the
retaining clip and gently pull the PLC away from the DIN rail.
For heat dissipation,ensure to
provide a minimum clearance of
50mm between the unit and all
sides of the cabinet. (as the figure
shown below)
DVP MPU
> 50mm> 50mm
> 50mm
> 50mm
Direct mounting : Use the specified dimensions and install with M4 screws.
Wiring
To suit M3.5 screw terminals
Below 6.2
Below 6.2
1. Please use O-type or Y-type terminals for I/O wiring terminals. The specification for the
terminals is shown as the figure on the left. PLC terminal screws should be tightened
to between 5~8 kg-cm (4.3~6.9 in-lbs). Only can use 60/75°C copper conducting wire.
2. DO NOT wire to the No Function terminals ‧ . I/O signal wires or power supply
should not run through the same multi-wire cable or conduit.
3. When tightening the screws and performing the wiring, please avoid that metallic
particles fell into PLC. After completing wiring, please remove the label which is used
to obstruct the metallic particles on the ventilation hole for well heat dissipation.
Installation Notes
Incorrect installation may result in a PLC malfunction or premature failure of the PLC. Ensure to observe the
following items when selecting a mounting location.
1. Do not mount the PLC in a location subjected to corrosive or flammable gases, liquids, or airborne dust or
metallic particles.
2. Do not mount the PLC in a location where temperatures and humidity will exceed specification.
3. Do not mount the PLC in a location where vibration and shock will exceed specification.
Power Input Wiring
There are two power inputs provided in DVP series PLC, AC input and DC input. Please pay particular attention
to the following notes:
1. Connect the AC input (100VAC~240VAC) to terminals L and N. Any AC110V or AC220V connected to the
+24V terminal or input points will permanently damage the PLC.
2. The AC power inputs for the MPU and the I/O Expansion Unit should be ON or OFF at the same time.
3. Please use wires of 1.6mm or above for the grounding of the MPU.
4. If the power-cut time is less than 10ms, the PLC still operates unaffectedly. If the power-cut time is too long
or the power voltage drops, the PLC will stop operating and all the outputs will be OFF. Once the power is
restored, the PLC will return to operate automatically. (There are latched auxiliary relays and registers
inside of the PLC, please be aware when programming.)
AC Input Type
S/S X0 X1 X2
24G
N
L
DC/DC
2.0A
5V
100~240VAC
The +24V supply output is rated at 0.4A from MPU. DO NOT connect external power supply to this
terminal. Moreover, it takes 5~7mA to drive each input point, so total of 100mA is needed for 16 input
points. As a result, the output loads of +24V should not exceeds 300mA.
5. When DC voltage is supplied to the PLC, ensure the power is at terminals 24VDC and 0V (power range is
20.4VDC~26.4VDC). When the voltage is lower than 17.5VDC, PLC will stop operating, all outputs will turn
OFF and the ERROR LED will flash continuously.
DC Input Type
S/S X0 X1 X2+24V 24G
OV24VDC
DC/DC
2.5A
5V
20VDC~26VDC
Safety Wiring
Since the PLC is in control of numerous devices, operation of either one device could affect the operation of other
devices, therefore the breakdown of either one device would consequently be detrimental to the whole auto
control system, and danger will thus be resulted. Please use the recommended wiring below for the power input:
Power supply for AC loads
Fuse for circuit protection (3A Limit)
Power On pilot indicator
Emergency stop: PLC must provide a quick manual method to
disconnect all system power.
Circuit isolation device (System Power Disconnect): Utilize the
electromagnetic contactor and the relay to be the isolation unit of the
power circuit to prevent the possible instability of the system when the
power is supplied on and off.
DVP PLC MPU (main processing unit)
Grounding resistance: 100Ω or less
OV24VDC
MC
MC
NL
1
1
2
3
4
5
66
7
8
Guard
Limit
Power supply: AC: 100~240VAC, 50/60Hz, DC: 24VDC
Input Point Wiring
The input signal of the input point is the DC power DC input. There are two types of DC type wiring: SINK and
SOURCE, defined as follows:
◎
Definition
Sink = Current flows
into the common
terminal S/S
S/S
X0
Sinking
Source = Current
flows out of the
common terminal S/S
S/S
X0
Sourcing
◎ Wiring
Input Point Loop Equivalent Circuit Wiring Loop
DC Type
(DC Signal IN)
SINK Mode
+24V
24G
S/S
X0
24VDC
SINK
+5V
+24V
24G
Sink Type
X1 X2S/S X0
Input Point Loop Equivalent Circuit Wiring Loop
DC Type
(DC Signal IN)
SOURCE Mode
+24V
24G
S/S
X0
24VDC
SOURCE
+5V
+24V
24G
Source Type
X1 X2S/S X0
◎ Practical Rela y Output Wiring
Surge absorbing diode: increases relay contact life
Emergency stop: use an external switch
Fuse: use the fuse with a 5~10A capacity at the common end of the output
contact to protect the output circuit.
Surge absorber: reduces noise on AC inductive loads
Unused terminal: do not connect
DC supply
Indicator: neon indicator
AC supply
Incandescent lamp (resistive loading)
C0 Y0 Y1 C1 Y4 Y5 Y6 Y7
5
MC1
MC2
2
6
3
1
9
10
7
4
3
8
2
Mutually exclusive outputs: use external hardware interlocks, as well as
those in the PLC program, for maximum safety.
◎ Practical Transistor Output Wiring
DC supply
Emergency stop
Fuse for circuit protection
As all outputs of the transistor modules are Open Collectors, if the setting of
Y0 is pulse train output (using PLSY command), its pull-up resistor must
remain an output current of greater than 0.1A for normal operation of the
transistor modules.
As all outputs of the transistor modules are Open Collectors, if the setting of
Y1 is pulse train output (using PWM command), its pull-up resistor must
remain an output current of greater than 0.1A for normal operation of the
transistor modules.
Mutually exclusive outputs: use external hardware interlocks, as well as
those in the PLC program, for maximum safety.
5
MC1
MC2
2
3
1
C0 Y0 Y1 C1 Y4 Y5 Y6 Y7
4
6 76
3
Unused terminal: do not connect
5 TRIAL RUN
Power Indication
1. The “POWER” LED at the front of the MPU or the Extension Units will be lit (in green) if the power is on. If the
indicator is not on when the MPU is powered up, it means that there is abnormal condition on the DC power
supply of the PLC. It is thus necessary to check the wiring on terminals +24V and 0V. If the ERROR LED is
blinking swiftly, it indicates that the +24V power supply of the PLC is insufficient.
2. The “LOW V.” LED on the Expansion Unit is an indication that the input power voltage is insufficient, thus all
outputs of the expansion unit should be turned off.
Operation and Test
1. If the ERROR LED of the MPU is not blinking, use the peripheral device to give the RUN command, and the
RUN indicator will then be on.
2. HPP could be utilized to monitor the timer (T), the counter (C) and the data register (D) during operation, and
moreover, to force the output contacts to conduct the On/Off action. If the ERROR LED is on (but not blinking),
it indicates that the setting of the user’s program has exceeded the preset overtime limit, thus users have to
double check the program and perform the On/Off function again. (The PLC is at this moment back to STOP
status automatically).
PLC Input/Output Reaction Time:
The total reaction time from the input signal to the output operation is calculated as follows:
Reaction Time = input delay time + program scan time + output delay time
Input delay time
Default 10ms. Please refer to the usage of special registers D1020~D1021.
Program scan time
Please refer to the usage of special register D1010.
Output delay time
Relay module: 10ms. Transistor module: 20~30us.
6 TROUBLESHOOTING
udge the errors by the indicators on the front panel. When errors occurred on DVP series PLC, please check:
☼ “POWER” LED
There is a “POWER” LED at the front of the MPU. The “POWER” LED will be lit (in green) when the power in
connected to MPU. If the indicator is not on when the MPU is powered up and with the input power being normal,
it indicates that the PLC is out of order. Please have this machine replaced or repaired at a distributor near you.
☼ PLC “RUN” LED
Identify the status of the PLC. When the PLC is in operation, this light will be on, and the user could thus use HPP
or the editing program of the ladder diagram to give commands to make the PLC “RUN” or “STOP”.
☼ “ERROR” LED
If an incorrect program is input to the MPU, or the instruction and the device exceed the allowable range, the
indicator will blink. At this moment, the user should check the error code saved in the MPU data register D1004 to
correct the program. Find out the cause of the error and modify the programs. Then, re-send the correct program
to the MPU.
If the ERROR LED is blinking swiftly, it suggests that the +24VDC power supply of the PLC is insufficient. Please
check whether the power supply of 24VDC is normal or not.
When the ERROR LED is on (not blinking), it indicates that the execution time of the program loop has exceeded
the time-out setting (set by D1000). Please check the program loop or use ”WDT” instruction to solve the problem.
When the ERROR LED is on, please power down the MPU and start up it one time, and then check if the RUN
LED is off. If the RUN LED is not off, please check if there is any noise and interference and check if any
conductive material falling into the PLC.
☼ “Input” LED
The On/Off signals of the input point could be displayed through the “Input” LED. Also, the status signal of the
input point could be monitored through the device monitoring function of HPP. As long as the input point is
activated, the LED is on. Therefore, if an error is detected, please check HPP, the LED indicator and the input
signal circuits. Please pay particular attention to check if an electrical switch with significant leakage current is
used as it often results in the unexpected operation of input point.
☼ “Output” LED
Output LED indicates if the output signals are on or off. Please check the following items when the LED On/Off
indication does not correspond to the commands:
1. Output contacts may be melted and stuck together due to a short circuit or current overload.
2. Check wiring and verify that the screws are tight and secure.