DELTA DVP04PT-H2 User Manual

2010-12-22
11
-PT
DVP-1070570-01
………………………………………………………………… ENGLISH …………………………………………………………………
DVP04PT-H2 is able to receive 4 points of resistance temperature detectors (PT100, PT1000, NI100, and NI1000) and convert them into 16-bit digital signals. Besides, through the user of FROM/TO instructions in DVP-EH2 MPU program, the data in DVP04PT-H2 can be read or written. There are 49 16-bit control registers (CR) in it. DVP04PT-H2 displays temperatures in Celsius (resolution: 0.1°C) and Fahrenheit (resolution: 0.1°F).
a This instruction sheet only provides descriptions on electrical specifications, general
specifications, installation and wiring. For detailed infromation about programming and intructions, please see DVP-PLC Application Manual: Programming. For more information about the optional peripherals, please see individual product instuction sheet or DVP-PLC Application Manual: Special Modules.
a DVP04PT-H2 is an OPEN-TYPE device and therefore should be installed in an
enclosure free of airborne dust, humidity, electric shock and vibration. The enclosure should prevent non-maintenance staff from operating the device (e.g. key or specific tools are required to open the enclosure) in case danger and damages on the device may occur.
a DO NOT connect the input AC power supply any of the I/O terminals; otherwise
serious damanges may occur. Check all the wirings again before switching on the power. Make sure the ground terminal is correctly grounded in order to eliminate electromagnetic noises. DO NOT touch the terminals when the power is switched on.
a Keep the wire between the RTD and PLC as short as possible and the power cable
as far away as possible from the I/O to prevent interferences.
a When setting up the PLC to resistance temperature detectors mode, please make
sure the setting of CR#1 is correct, or it will cause serious errors.
Product Profile & Dimensions
Unit: mm
1. DIN rail (35mm) 6. Terminals
2. Connection port for extension module 7. Mounting hole
3. Model name 8. I/O terminals
4. POWER, ERROR, A/D indicator 9. Mounting port for extension module
5. DIN rail clip
I/O Terminal Layout
24V 0V
D + I -
D - L + L - L +
FGI -FGI -FGI -
CH1 CH2 CH 3 CH4RS-485
L - L + L - L + L -
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[Figure 1]
External Wiring
A
PT100/PT1000
NI100/NI10 00
3 wir e
PT100/PT1000
NI100/NI10 00
2 wir e
Termin al of power module
*1: Wiring for analog inputs should use cables of resistive temperature sensors or double shielding
cables and should be separated from other power cables that may cause interferences. To prevent the measuring results from being affected by the line resistance, use 3-wire temperature sensor. The
terminals should be screwed at torque 1.95 kg-cm (1.7 in-lbs). *2: Terminal FG is the ground location for noise suppression. *3: Connect
and ground the system contact or connect it to the cover of power distribution cabinet. Note: DO NOT wire empty terminals. Use 60/75°C copper conductors only.
Ear th (100 o r less )
terminal on both the power supply module and DVP04PT-H2 to the system earth point
Shielding cable *1
Shielding cable *1
*3
System grounding
Ω
CH1
CH4
*2
24+
L+
L-
I-
AG
FG
L+ L-
I-
AG
FG
AG
DC/ DC
Converter
0V
+15V
AG
-15V
Electrical Specifications
Power supply voltage 24 VDC (20.4 to 28.8 VDC) (-15 to +20%)
Analog output channel 4 channels/module
Applicable sensors
Current excitation 1.53 mA/200 μA
Range of input temp. See the table in “Temperature/Digital Value Curve” section.
Range of digital conversion
Resolution 16-bit (0.1°C/0.1°F)
Output impedance 0.5 or less
Overall accuracy
Response time 400 ms × number of channels
Isolation
Format of digital data 15 sig nificant bits out of 16 bits are available; in 2’s complement
Average function Provided; available for setup in CR#2 to CR#5; Range: K1 to K100
Self-diagnosis Upper and lower bound detection/channel
Communication mode (RS-485)
Serial connection with DVP-PLC MPU
3-WIRE PT100 / NI100 / PT1000 / NI1000 3850 PPM/°C (DIN 43760 JIS C1604-1989)
See the table in “Temperature/Digital Value Curve” section.
±0.6% when in full scale within the range of 0 to 55°C, 32 to 131°F
Isolation between digital circuits and analog circuits. Isolation between channels.
500 VDC between digital circuits and ground 500 VDC between analog circuits and ground 500 VDC between analog circuits and digital circuits 500 VDC between 24 VDC and ground
ASCII/RTU mode. Communication speed: 4,800 / 9,600 / 19,200 / 38,400 / 57,600 / 115,200 bps. ASCII data format: 7-bit, even bit, 1 stop bit (7, E, 1). RTU data format: 8-bit, even bit, 1 stop bit (8, E, 1). RS-485 cannot be used when connected to PLC MPU.
The modules are numbered from “0 to 7” automatically by their distance from MPU. 0 is the closest to MPU and 7 is the furthest. Maximum 8 modules are allowed to connect to the PLC and will not occupy any digital I/O points.
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MUX
DC
5V
Other Specifications
Max. rated power consumption
Operation/storage
Vibration/shock immunity
24 VDC (20.4 to 28.8 VDC) (-15 to +20%), 2.5 W supplied by external power.
1. Operation: 0 to 55°C (temperature), 50 to 95% (humidity), pollution degree 2
2. Storage: -25 to 70°C (temperature), 5 to 95% (humidity)
Standard: IEC61131-2, IEC 68-2-6 (TEST Fc)/IEC61131-2 & IEC 68-2-27 (TEST Ea)
Power supply
Environment
Control Register
CR# Attrib. Content Explanation
#0 O R Model name
#1 O R/W Modes of CH1 ~ CH4
#2 O R/W CH1 average time
#3 O R/W CH2 average time
#4 O R/W CH3 average time
#5 O R/W CH4 average time
#6 X R
#7 X R
#8 X R
#9 X R
CR#6 to CR#9 are the average Celsius temperatures measured at CH1 to CH4 obtained from the average time settings in CR#2 ~ CR#5.
#12 X R
#13 X R
#14 X R
#15 X R
CR#12 to CR#15 are the average Fahrenheit temperatures measured at CH1 to CH4 obtained from the average time settings in CR#2 to CR#5.
Average °C temp. measured at CH1
Average °C temp. measured at CH2
Average °C temp. measured at CH3
Average °C temp. measured at CH4
Average °F temp. measured at CH1
Average °F temp. measured at CH2
Average °F temp. measured at CH3
Average °F temp. measured at CH4
Set up by the system. DVP04PT-H2 = H’6402. You can read the model name from the program and
see if the module exists.
CH1 mode: b0 ~ b3 CH2 mode: b4 ~ b7 CH3 mode: b8 ~ b11 CH4 mode: b12 ~ b15 Take setting up (b3, b2, b1, b0) of CH1 for example
(Default = H’0000):
1. (0, 0, 0, 0): PT100
2. (0, 0, 0, 1): NI100
3. (0, 0, 1, 0): PT1000
4. (0, 0, 1, 1): NI1000
5. (0, 1, 0, 0): 0 to 300
6. (0, 1, 0, 1): 0 to 3,000
7. (1, 1, 1, 1): Disabled
Range of settings in CH1 to CH4: K1 to K100. Default =K10. Please note that the average times set in CR#2 to
CR#5 can only be written in once.
Average Celsius temperature measured at CH1 ~ CH4.
Unit: 0.1°C
Average Fahrenheit temperature measured at CH1 ~ CH4.
Unit: 0.1°F
- 3 -
CR# Attrib. Content Explanation
#18 X R
#19 X R
#20 X R
#21 X R
#24 X R
#25 X R
#26 X R
#27 X R
#30 X R Error status
#31 O R/W
#32 O R/W
#33 O R/W
#34 O R Firmware version
#35 ~ #48 For system use
Symbols: O: Latched, X: Non-latched R: Able to read data by using FROM instruction or RS-485 communication. W: Able to write data by using TO instruction or RS-485 communication.
c CR#0 ~ CR#34: The corresponding parameter addresses H’4064 ~ H’4086 are for
users to read/write data by RS-485 communication. When using RS-485, you have to
Present °C temp. measured at CH1
Present °C temp. measured at CH2
Present °C temp. measured at CH3
Present °C temp. measured at CH4
Present °F temp. measured at CH1
Present °F temp. measured at CH2
Present °F temp. measured at CH3
Present °F temp. measured at CH4
Communication address
Communication speed (baudrate)
Returning to default setting
Present Celsius temperature measured at CH1 ~ CH4.
Unit: 0.1°C
Present Fahrenheit temperature measured at CH1 ~ CH4.
Unit: 0.1°F
Register for storing all error statuses. See the table of error status for more information.
The RS-485 communication addresses. Range: 01 to 254, Default = K1.
Available baudrates: 4,800/9,600/19,200/ 38,400/57,600/115,200 bps. ASCII data format: 7-bit, even bit, 1 stop bit (7, E, 1). RTU data format: 8-bit, even bit, 1 stop bit (8, E, 1). Default = H’0002.
b0: 4,800 bps b1: 9,600 bps (default) b2: 19,200 bps b3: 38,400 bps b4: 57,600 bps b5: 115,200 bps b14: High/low bit exchange of CRC checksum (only
valid in RTU mode)
b15: Switch between ASCII/RTU modes; 0 = ASCII
mode (default)
Take the setting of CH1 for example: b0: Reserved, b1: Reserved When b2 is set to 1, all settings will return to default
ones. Definitions of ERR LED: (Default of b12 to b15 = 1111)
1. When b12 = 1 and CH1 wired to empty external contact, ERR LED will flash.
2. When b13 = 1 and CH2 wired to empty external contact, ERR LED will flash.
3. When b14 = 1 and CH3 wired to empty external contact, ERR LED will flash.
4. When b15 = 1 and CH2 wired to empty external contact, ERR LED will flash.
Displaying the current firmware version in hex; e.g. version 1.0A is indicated as H’010A
- 4 -
first separate the module from the PLC MPU.
1. Function: H’03 (read register data); H’06 (write 1 word datum into register); H’10 (write many word data into register).
2. The latched CR should be written by RS-485 communication to stay latched. The CR will not be latched if written by MPU through TO/DTO instruction
CR#30: Error status
Error status Va lu e
Abnormal power supply
Wired to empty external contact
Incorrect mode setting
OFFSET/GAIN error
Hardware malfunction
Abnormal digital range
Incorrect average times setting
Instruction error
CH1 wired to empty external contact
CH2 wired to empty external contact
CH3 wired to empty external contact
CH4 wired to empty external contact
Note: Each error status is determined by the corresponding bit (b0 ~ b11) and there may be more
than 2 errors occurring at the same time. 0 = normal; 1 = error.
b15 ~ b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
K1
(H’1)
K2
(H’2)
K4
(H’4)
K8
(H’8)
K16
(H’10)
K32
(H’20)
K64
(H’40)
K128
(H’80)
K256
(H’100)
K512
(H’200)
K1024
(H’400)
K2048
(H’800)
Reserved
0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 1 0
0 0 0 0 0 0 0 0 0 1 0 0
0 0 0 0 0 0 0 0 1 0 0 0
0 0 0 0 0 0 0 1 0 0 0 0
0 0 0 0 0 0 1 0 0 0 0 0
0 0 0 0 0 1 0 0 0 0 0 0
0 0 0 0 1 0 0 0 0 0 0 0
0 0 0 1 0 0 0 0 0 0 0 0
0 0 1 0 0 0 0 0 0 0 0 0
0 1 0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0 0 0
PID Control Registers
CR#
CH1 CH2 CH3 CH4
#51 #71 #91 #111 O R/W Temperature SV Default = K0.
#52 #72 #92 #112 O R/W Sampling time
#53 #73 #93 #113 O R/W KP Default = K121
#54 #74 #94 #114 O R/W KI Integral constant, Default = K2,098.
#55 #75 #95 #115 O R/W KD Derivative constant, Default = K-29.
#56 #76 #96 #116 O R/W Upper limit of I value
#57 #77 #97 #117 O R/W Lower limit of I value
#58 #78 #98 #118 X R I value
#59 #79 #99 #119 O R/W
Latched Content Explanation
Range: K1 to K30, Unit: s Default = K2.
Range: K-32,760 to K32,760 Default = K0.
Range: K-32,760 to K32,760 Default = K0.
Current accumulated offset value.
Heating/cooling control
Default = K0.
0: Heater, 1: Cooler. Default = K0.
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CR#
CH1 CH2 CH3 CH4
#60 #80 #100 #120 O R/W Upper limit of output
#61 #81 #101 #121 O R/W Lower limit of output
#62 #82 #102 #122 X R Output percentage
#63 #83 #103 #123 X R Output width
#64 #84 #104 #124 X R Output cycle
#65 #85 #105 #125 X R Output volume Default = K0
#66 #86 #106 #126 X R/W PID_Run/Stop 0: Stop, 1: Run. Default = K0.
#67 #87 #107 #127 X R/W Auto Tune
Latched Content Explanation
Range: K-32,760 to K32,760 Default = K4,000.
Range: K-32,760 to K32,760 Default = K0. .
Range: K0 to K1,000, Unit: 0.1%. Default = K0.
Width of control output, Unit: ms. Default = K0.
Cycle of control output, Unit: ms. Default = K0.
0: Disabled, 1: Auto-tuning Default = K0.
c The CR# listed above do not support RS-485 read/write.
Temperature / Digital Value Curve
°C/°F Temperature Measurement Mode:
Digital output
Max.
Min.
Min.
Thermo
-couple
PT100 -180 to 800°C -292 to 1,472°F K-1,800 t o K8,000
NI100 -80 to 170°C -112 to 338°F K-800 to K1,700 K-1,120 to K3,380
PT1000 -180 to 800°C -292 to 1,472°F K-1,800 to K8,000
NI1000 -80 to 170°C -112 to 338°F K-800 to K1,700 K-1,120 to K3,380
300 0 to 300 K0 to K30,000
3k 0 to 3,000 K0 to K30,000
Range of input temperature Range of digital conversion
°C (Min. / Max.) °F (Min. / Max.) °C (Min. / Max.) °F (Min. / Max.)
Max.
Measured temperature input
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K-2,920 to
K14,720
K-2,920 to
K14,720
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