Dayton 3VH19 User Manual

Operating Instructions & Parts Manual 3VH19
Dayton Operating Instructions and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
Model 3VH19
property damage! Retain instructions for future reference.
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3VH19
Dayton Natural Gas Construction Heater
Description
Dayton Model 3VH19 heater is 100,000 Btu/Hr construction heater. This heater uses natural gas for combustion. It is primarily intended for the temporary heating of buildings under construction, alteration, or repair. This heater should never be used in occupied dwellings.
Unpacking
1. Remove all packing items applied to heater for shipment. Keep plastic cover caps (attached to valve inlet) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
4. Hose not included. User must supply hose or flexible connector.
GENERAL HAZARD WARNING
Failure to comply with the precautions and instructions provided with this heater can result in death, serious bodily injury, and prop­erty loss or damage from hazards of fire, explosion, burn, as­phyxiation, carbon mon­oxide poisoning, and/or electrical shock.
Only persons who can understand and follow instructions should use this heater.
If you need assistance or heater information such as an instructions manual, labels, etc. contact the manufac­turer.
Figure 1 – Model 3VH19
Not for home or
recreational vehicle use.
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Fire, burn,
inhala­tion, and explosion haz­ard. Keep solid combus­tibles such as building materials, paper or card­board, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne com­bustibles, or products such as gasoline, sol­vents, paint thinner, dust particles, or unknown chemicals.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA 2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combus­tion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. CHECK WITH
YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT HEATER USE.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Form 5S4125
© 1997 W.W. Grainger, Inc. Printed in U.S.A. 03430 0997/230/VCPVP
1
104132-01 Rev. B 10/97
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Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
®
Dayton Natural Gas Construction Heater
3VH19
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. It is your guide to safe and proper operation of this heater.
Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading,
installation, operat­ing and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMMEDIATE serious personal injury or death.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product or property damage.
IMPORTANT: Every possible circumstance that might involve a hazard cannot be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a proce­dure, work method, or operating tech­nique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operating or maintenance method you choose.
Carbon monoxide
poisoning: Some people are more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be operating properly. Get fresh air at once! Have heater serviced.
Natural Gas: Natural gas has a distinc­tive odor. This odor helps you detect a natural gas leak. However, the odor may fade. Natural gas may be present even though no odor exists.
• Install and use
heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the
National Fuel Gas Code Handbook, NFPA54/ANSI Z223.1 and the Natural Gas Installation Code, CAN/CGA B149.2. This instructs on the safe
storage and handling of flammable gases.
• Use only with natural gas. Do NOT attempt to use with LP gas.
• Provide adequate ventilation. Before using heater, provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65.
• For indoor use only. Do NOT use heater outdoors.
• Do NOT use heater in occupied dwellings or in living or sleeping quarters.
• Do NOT use heater below ground level.
• Keep appliance area clear and free from combustible materials, gaso­line, paint thinner, and other flam­mable vapors and liquids. Do NOT use heater in areas with high dust content.
• Minimum heater clearances from combustible materials:
Sides: 6 Ft. Top: 5 Ft.
• Check heater for damage before each use. Do NOT use a damaged heater.
• Check hose (if used) before each use of heater. If highly worn or cut, replace before using heater.
• Locate heater on stable and level surface if heater is hot or operating.
• Not intended for use on finished floors.
• Never block air inlet (bottom of shell) or air outlet (top of shell) of heater.
• Keep heater away from strong drafts, water spray, rain, or dripping water.
• Keep children and animals away from heater.
• Do NOT leave heater unattended.
• Never move, handle, or service a hot or operating heater. Severe burns may result. You must wait 20 minutes after turning heater off.
• To prevent injury, wear gloves when handling heater.
• Never attach duct work to heater.
• Do NOT alter heater. Keep heater in its original state.
• Do NOT use heater if altered.
• Turn off natural gas supply to heater when NOT in use.
• Use only original replacement parts. This heater must use design-specific parts. Do NOT substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
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Dayton Operating Instructions and Parts Manual
Model 3VH19
3VH19
Theory of Operation
THE FUEL SYSTEM
The gas supply attaches to the heater by a minimum 3/4 inch i.d. hose or flexible connector. User must supply hose or flexible connector. The length should be no more than 10 feet long. The natural gas moves through the regulator and out the nozzle.
THE IGNITION SYSTEM
The piezo ignitor lights the pilot fuel supply.
THE AUTOMATIC CONTROL SYSTEM
The automatic control valve shuts off the heater if the flame goes out.
Product Identification
Shell
Nozzle
Main Burner Tube
Automatic Control Valve Button
Top
Emitter
Ignitor Electrode
Pilot Burner
Thermocouple
Regulator
Piezo Ignitor Button
Base Assembly
Figure 2 - Product Identification
Valve Inlet
Specifications
Model Rating Btu/Hr Fuel Consumption LxWxH(Inches) (pounds) Manifold Pressure
3VH19 100,000 Natural 100 Cubic Feet/Hour 16 x 16 x 29.5 23 (Heater) 4" w.c.
Maximum Supply Minimum Supply Pressure to Regulator Pressure to Regulator
1/2 PSI 6" w.c.
Output Fuel Size Weight
Gas Only 27 (Shipping)
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Version B - For Reduction G016.J
®
Dayton Operating Instructions and Parts Manual
®
Dayton Natural Gas Construction Heater
3VH19
Natural Gas Supply
The user must furnish the natural gas supply and the connections to the heater.
Regulate the natural gas supply down from a minimum 6 inches water column to a maximum of 1/2 PSI. The natural gas supply capacity should be able to supply a minimum of 100 cubic feet of gas at pressure for each heater connected to the system.
Consult your natural gas supplier for proper sizing of the natural gas supply lines.
Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the National Fuel Gas Code Handbook, NFPA54/ANSI Z223.1 and the Natural gas Installation Code, CAN/CGA B149.2.
Ventilation
Provide at least a
3-square-foot opening of fresh, outside air while running heater. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH OUTSIDE AIR OPENING REQUIREMENTS
Heater Size Square feet opening
100,000 Btu/Hr 3.0
Installation
Review and
understand the warnings in the Safety Information Section, page 2. They are needed to safely operate this heater. Follow all local codes when using this heater.
Test all gas piping
and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide natural gas supply system.
2. Install plumbing to a low pressure
natural gas source. The source must be regulated to 1/2 PSI maximum. The plumbing must be a minimum 3/4 inch i.d. hose or flexible connector not over 10 feet long.
3. Connect the hose to the heater at the
1/2 inch SAE flare fitting at the valve inlet. Tighten all fittings with a wrench.
Flare Fitting
Hose
Figure 3 - Hose and Valve Inlet
4. Open natural gas supply valve slowly.
5. Check all connections for leaks.
Never use an open
flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
6. Close natural gas supply valve.
Operation
Review and
warnings in the Safety Information Section. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow on heater.
3. Open gas supply slowly.
4. Turn control valve knob 1/4 turn to left to PILOT Position (see Figure 4).
Figure 4 - PILOT Position
5. Push and hold in control valve knob while pushing red piezo ignitor button. Ignitor may have to be pushed again (3 to 8 times) until pilot lights.
NOTE: If hose is filled with air, allow 20 seconds for gas to reach pilot before pushing ignitor button.
6. After pilot lights, keep control valve knob depressed for at least 30 seconds, then release.
7. If pilot light goes out, repeat steps 4 through 6.
understand the
PILOT
ON
OFF
FROM “PILOT” POSITION
SLIGHT PUSH TO
TURN OFF
FULL PUSH TO
LIGHT
OFFON
4
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