Dayton 3E358B, 3E359B User Manual

4 (1)

Operating Instructions & Parts Manual

3E358B and 3E359B

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Dayton® Portable

Oil-Fired Heaters

Description

Dayton Models 3E358B and 3E359B are 350,000 Btu/Hr heaters and 600,000 Btu/ Hr heaters, respectively. These heaters use only Kerosene or No. 1 fuel oil for combustion and electricity to run the motor. They are primarily intended for well ventilated indoor or outdoor temporary heating of buildings under construction, alteration, or repair (Read General Safety Information section carefully). They may be used in agricultural, industrial, and commercial environments. Products of combustion are vented into the area being heated.

Unpacking

1.Remove all protective packing applied to heater for shipment.

2.Remove heater from shipping container.

3.Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.

Figure 1 – Model 3E358B

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Figure 2 – Model 3E359B

ARL LOGO

 

G 004

General Specifications

 

Model 3E358B

Model 3E359B

Output Rating .........................................

350,000 Btu/Hr

600,000 Btu/Hr

Amperage at 120V 60 Hz .......................

7.1

11.0

Fuel ..........................................................

Kerosene or No. 1 fuel

Kerosene or No. 1 fuel

Fuel Tank Capacity ..................................

30.0 U.S. Gallons

36.0 U.S. Gallons

Fuel Consumption ..................................

2.5 U.S. Gallons/Hr

4.0 U.S. Gallons/Hr

Motor .......................................................

1725 RPM

1725 RPM

Hot Air Output (CFM) .............................

1,350

3,300

Fuel Pump Pressure ................................

100 psi

110 psi

Heater Weight with Fuel .......................

390 Lb

550 Lb

Heater Weight without Fuel ..................

180 Lb

285 Lb

Spark Plug Gap .......................................

.075 inches

.075 inches

Form 5S2514

Printed in U.S.A.

®

 

03430

0602/094/VCPVP

Version B - For Reduction

G016.J

Dayton Operating Instructions and Parts Manual

3E358B and 3E359B

Dayton® Portable

Oil-Fired Heaters

Product Identification

Hot Air Outlet

Lower Shell

Fuel Cap

Thermostat

Figure 3 – Model 3E358B

Hot Air Outlet

Lower Shell

Fuel Cap

Thermostat

Figure 4 – Model 3E359B

Upper Shell

Motor and Pump

Assembly

Power Cord

Fuel Tank

Flame-Out Control

Reset Button

Upper Shell

Motor and Pump

Assembly

Power Cord

Fuel Tank

Flame-Out Control

Reset Button

2

Dayton Operating Instructions and Parts Manual

Models 3E358B and 3E359B

General Safety Information

Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.

Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.

Under this heading, installation, operat-

ing and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMMEDIATE serious personal injury or death.

Under this heading, installation, operating, and maintenance proce-

dures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.

Under this heading, installation, operat-

ing, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product, or property damage.

IMPORTANT: Not every possible circumstance that might involve a hazard can be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operating or maintenance method you choose.

Carbon monoxide poisoning may lead

to death!

Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Improper use of this heater can

cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.

• Use only Kerosene or No. 1 fuel

oils to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.

Fueling

a)Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regarding the safe fueling of heating units.

b)Only the type of fuel specified on the heater's data plate shall be used.

c)All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.

d)During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.

e)At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.

f)All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (exception: the fuel reservoir integral with the heater unit).

g)Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.

h)Fuel storage shall be in accordance with the federal, state, or local authority having jurisdiction.

Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.

Follow all local ordinances and codes when using heater.

Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65.

Use only in places free of flammable vapors or high dust content.

Use only with the electrical voltage and frequency specified on model plate.

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3

Dayton Operating Instructions and Parts Manual

3E358B and 3E359B

Dayton® Portable

Oil-Fired Heaters

General Safety Information

Never use heater in living or sleeping

THE AIR SYSTEM

 

(Continued)

 

 

areas.

 

The motor turns the fan. The fan

 

Never block air inlet (rear) or air

Heater must be grounded. Use only a

pushes air into and around the combus-

 

outlet (front) of heater.

 

tion chamber. This air is heated and

 

properly grounded three-wire exten-

Never move, handle, refuel, or

 

provides a stream of clean, hot air.

 

sion cord. Plug into grounded outlet

 

 

service a hot, operating, or plugged-

THE IGNITION SYSTEM

 

only.

 

 

 

 

 

in heater.

 

 

 

 

 

 

The electronic ignitor sends voltage to

Never start heater when combustion

Never attach duct work to front or

 

chamber is hot or if fuel has accumu-

the spark plug. The spark plug ignites

 

 

rear of heater.

 

 

lated in combustion chamber.

Warning to New York City Residents For

the fuel and air mixture.

 

 

 

 

 

 

 

Never use gasoline, crankcase

 

Use Only At Construction Sites in accor-

THE FLAMEOUT CONTROL SYSTEM

 

drainings, naphtha, paint thinners,

 

dance with applicable NYC codes under

This system causes the heater to shut

 

alcohol, or other highly flammable

 

NYC Board of Standards and appeals

 

 

down if the flame goes out. It also

 

fuels.

 

 

calendar number 62-59-SA.

 

 

 

allows the fan to continue running

Never leave a heater plugged in

 

 

 

THEORY OF OPERATION

 

after normal shutdown of heater. This

 

without adult supervision if children

 

 

 

 

 

cools the combustion chamber.

 

or animals are likely to be present.

THE FUEL SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heaters used in the vicinity of tarpau-

The motor turns the fuel pump. The

 

 

 

 

 

lins, canvas, or similar enclosure

 

 

 

 

 

fuel pump pulls fuel from the fuel

 

 

 

 

 

materials shall be located a safe

 

 

 

 

 

tank. The fuel pump pushes fuel

 

 

 

 

 

distance from such materials. The

 

 

 

 

 

through a filter and a solenoid valve

 

 

 

 

 

recommended minimum safe distance

 

 

 

 

 

and out the burner head nozzle. A fine

 

 

 

 

 

is 10 feet. It is further recommended

 

 

 

 

 

that these enclosure materials be of a

mist of fuel is sprayed into the combus-

 

 

 

 

 

fire retardant nature. These enclosure

tion chamber.

 

 

 

 

 

 

materials shall be securely fastened to

 

 

 

 

 

 

 

 

prevent them from igniting or from

 

 

 

Burner

Solenoid

Motor

 

upsetting the heater due to wind

 

Combustion

 

 

 

Spark Plug

Head

Valve

Fan

 

action.

 

 

Chamber

 

 

 

 

Fuel Pump/

 

 

 

 

 

 

 

 

Fuel Filter

 

 

 

 

 

 

 

 

 

Minimum heater clearances from

 

 

 

 

 

 

 

 

combustibles:

 

Clean

 

 

 

 

 

 

Outlet: 8 Ft.

Sides: 4 Ft.

 

 

 

 

 

 

Heated

 

 

 

 

Cool

 

Top: 4 Ft.

Rear: 4 Ft.

Air Out

 

 

 

 

 

 

 

 

 

Air In

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Locate heater on a stable and level

 

 

 

 

 

 

 

 

surface while hot or running or a fire

 

 

 

 

 

 

 

 

may occur.

 

 

 

 

 

 

 

Fuel

 

 

 

 

 

 

 

 

 

When moving or storing heater, keep

 

 

 

 

 

 

Pickup

 

heater in a level position or fuel

 

 

 

 

 

 

Line

 

 

 

 

 

 

 

 

 

spillage may occur.

 

 

 

 

 

 

 

Fuel

Keep children and animals away from

 

 

 

 

 

 

 

 

 

 

 

 

Filter

 

heater.

 

 

 

 

Fuel Line To

 

 

 

 

 

Nozzle

 

 

 

 

 

 

 

Solenoid

 

Electronic

Unplug heater when not in use.

 

Fuel Tank

 

 

 

 

Valve

 

Ignitor

 

This heater has a built-in thermostat.

 

 

Air for Combustion

 

Fuel

 

 

Plugged-in heater may start at

 

 

 

 

 

 

 

and Heating

 

 

 

 

anytime.

 

Figure 5 - Cross Section Operational View

 

 

 

4

Dayton Operating Instructions and Parts Manual

Models 3E358B and 3E359B

General Safety Information

(Continued)

FUELS

Use only kerosene, or No. 1 fuel oil to

avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.

Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:

clogged fuel filter and nozzle

carbon buildup on spark plug

the need of nontoxic anti-icer in fuel during very cold weather

IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater. Foreign matter may also require you to clean fuel system often.

VENTILATION

Follow the minimum fresh, outside

air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.

FRESH AIR OPENING REQUIREMENTS

 

Square Feet

Heater Size

Opening

350,000 Btu/Hr

10.5

600,000 Btu/Hr

18.0

NOTE: If you use more than one heater, provide extra fresh air. Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating.

Operation

Review and understand the

warnings in the General Safety Information section. They are needed to safely operate this heater. Follow all local codes when using this heater.

TO START HEATER

1.Follow all ventilation and safety information.

2.Locate heater to provide maximum circulation of the heated air. Follow all location requirements noted in

Safety Information, pages 3 and 4.

3.Fill fuel tank with Kerosene or No. 1 fuel oil.

4.Attach fuel cap.

5.Set thermostat dial to desired temperature.

NOTE: Thermostat setting must be higher than surrounding air temperature.

6.Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long.

Use only a threeprong, grounded extension cord. Use cord with proper

wire size to assure 120 volt operation. See Extension Cord Wire Size Requirements below.

EXTENSION CORD WIRE SIZE

REQUIREMENTS

6 to 100 feet long, use 14 AWG rated cord

101 to 200 feet long, use 12 AWG rated cord

201 to 300 feet long, use 10 AWG rated cord

301 to 400 feet long, use 8 AWG rated cord

401 to 500 feet long, use 6 AWG rated cord

7.Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet.

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5

Dayton Operating Instructions and Parts Manual

3E358B and 3E359B

Dayton® Portable

Oil-Fired Heaters

Operation (Continued)

8.The motor will start when extension cord is plugged into outlet. The heater should ignite at once. If heater does not ignite, restart heater. To restart heater, wait 60 seconds, then push in flameout control reset button. Flameout control reset button is at rear of heater near power cord (See Figure 6).

NOTE: If starting heater for first time, you may need to prime the pump. If equipped, slightly open the bleeder valve of the pump to allow air to escape. Quickly close the valve once fuel is seen. Wipe up excess fuel. If equipped with canister fuel filter, remove the canister bottom and fill with fuel. Reassemble filter. Wipe up any excess fuel. You may also have to do this after taking heater out of storage.

Flame-Out

Control Reset

Button

Figure 6 - Flame-Out Control Reset Button

TO STOP HEATER

Never unplug heater while heater is running. Heater must go

through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combustion chamber is not cooled. Do not restart heater until purge cycle is complete.

1.Turn thermostat dial to lowest temperature setting. This will cause heater flame to go out. The motor will continue to run during the purge cycle. This allows the fan to cool the combustion chamber. When the purge cycle is finished, the motor will stop. Do not unplug heater until purge cycle is finished.

2.Unplug extension cord from outlet.

3.To temporarily stop heater, set thermostat at a temperature lower than air around heater. Heater will cycle back on if air temperature around heater matches thermostat setting.

TO RESTART HEATER

Do not restart heater until purge

cycle is finished. The purge cycle cools the combustion chamber.

1.Wait until purge cycle is finished after stopping heater.

2.Repeat steps under To Start Heater, page 5.

OPERATION WITH PORTABLE GENERATOR

Before operating heater or any

appliance from a portable generator, verify that generator has been properly connected to earth ground. Improper grounding or failure to ground generator can result in electrocution if a ground fault occurs. Refer to owner’s manual supplied by generator manufacturer for proper grounding procedures.

The operating voltage range of the heater is 108 to 132 Volts (120 Volts +/- 10%). Prior to plugging heater into generator the output voltage should be verified (if generator is equipped with the automatic idle feature, the output voltage should be measured with the generator running at full speed). If the voltage does not measure in this range the heater should not be plugged into the generator.

Refer to Operation on page 5 for starting, stopping, and resetting heater procedures.

Ground Lug

Copper or Brass

Grounding

Point

Ground Wire

(#10 AWG -

Alternator Stranded-

Copper)

Figure 7 - Typical Generator Grounding Method (Generator construction may vary from that shown)

6

Dayton 3E358B, 3E359B User Manual

Dayton Operating Instructions and Parts Manual

Models 3E358B and 3E359B

Maintenance

Air Deflector

Fan Blade

Never service heater while it is

plugged in, operating, or hot. Severe burns and electrical shock can occur.

UPPER SHELL REMOVAL

1.Remove screws along each side and top of heater using 5/16" nut-driver. These screws attach upper and lower shells together (See Figure 8).

2.Lift upper shell off.

Upper Shell

Figure 8 - Upper Shell Removal,

Model 3E359B

FAN BLADES AND AIR DEFLECTORS

1.Remove upper shell (See Figure 8).

2.Clean fan blades and air deflectors with clean, soft cloth moistened with Kerosene or solvent (See Figure 9).

3.Dry fan blades and air deflectors thoroughly.

4.Replace upper shell.

Figure 9 - Fan Blades and Air Deflectors

SPARK PLUG

1.Remove upper shell (See Figure 8).

2.Remove spark plug wire from spark plug (See Figure 10).

3.Remove spark plug from burner head using 13/16" open-end wrench (See Figure 10).

4.Replace spark plug if damaged or heavily coated with carbon.

5.Clean and regap spark plug electrodes to .075 inch (See Figure 11).

6.Install spark plug in burner head.

7.Attach spark plug wire to spark plug.

8.Replace upper shell.

Burner Head

Spark Plug

Spark Plug

Wire

Figure 10 - Spark Plug Removal

.075 inch

FUEL FILTERS

TANK FUEL FILTER

1.Disconnect fuel lines from pump and fuel filter canister, if equipped, with 7/16" wrench (See Figure 12).

2.Carefully pry fuel filter loose from fuel tank with flat end of screwdriver.

3.Inspect fuel filter for water or dirt.

4.Rinse fuel filter and fuel lines with clean Kerosene.

5.Replace fuel filter into fuel tank.

6.Connect fuel lines to pump and fuel filter canister, if equipped.

Fuel Pump

Fuel Lines

(Filter Under

 

Cover)

 

Fuel

Filter

Figure 12 - Removing Tank Fuel Filter

Figure 11 - Spark Plug Gap

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7

Dayton Operating Instructions and Parts Manual

3E358B and 3E359B

Dayton® Portable

Oil-Fired Heaters

Maintenance (Continued)

FOR HEATERS WITH FUEL FILTER INTERNAL TO PUMP

1.Remove pump cover to access filter.

2.Rinse and wipe inside of pump cover and dry with clean cloth.

3.Rinse fuel filter in clean kerosene or blow compressed air from inside out.

4.Reassemble and tighten securely. Check for leaks.

Pump Fuel

Cover Filter

6.Rinse fuel filter in clean Kerosene.

7.Put clean fuel filter and gasket back in canister bottom.

8.Screw canister bottom into canister top.

9.Tighten securely. Check for leaks.

Canister

Top

Gasket

Fuel Filter

Canister

Bottom

Figure 14 - Fuel Pump Filter and Canister

Figure 13 - Fuel Pump and Filter

PUMP

(Procedure if pump is binding)

1.Remove upper shell (See Figure 8, page 7).

2.Loosen hex screw on flange clamp at rear of motor with 5/16" nut-driver (See Figure 15).

3.Turn fan with hand (See Figure 16).

4.If fan turns freely, tighten screw on flange clamp.

5.If fan does not turn freely, replace pump.

6.Replace upper shell.

Hex Screw On

Flange Clamp

FOR HEATERS WITH FUEL FILTER/ CANISTER EXTERNAL TO PUMP

1.Unscrew canister bottom from canister top with Channellock pliers.

2.Remove fuel filter and gasket from canister bottom (See Figure 14).

3.Inspect canister bottom and fuel filter for water or dirt.

4.Rinse canister bottom in clean Kerosene.

5.Wipe inside of canister bottom dry with clean cloth.

Figure 15 - Location of Screw on Flange Clamp

Figure 16 - Turning Fan with Hand

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