Dayton 3VG79B User Manual

Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
®
3VG79B
Dayton Portable Forced Air Heater
Description
Dayton Model 3VG79B is a 200,000 Btu/Hr heater. This heater uses only Kerosene or No. 1 fuel oil for combustion and electricity to run the motor. It is primarily intended for indoor and outdoor temporary heating of well-ventilated buildings under construction, alteration, or repair. It may be used in agricultural, industrial, and commercial environments.
Figure 1 - Model 3VG79B
Unpacking
1. Remove all packing items supplied with heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
®
ARL LOGO
ELECTRICAL SPECIFICATIONS
Electrical Input (during normal run)
120 Volt/60 Hertz 3.6
GENERAL SPECIFICATIONS
Output Hot Air Output Fuel Tank Capacity Fuel Consumption
Rating Btu (CFM Approx) Fuel (U.S. Gallons) (U.S. Gallons/Hr.)
200,000 600 Kerosene or No. 1 fuel oil 13.5 1.4
Air Pump Heater Weight Heater Weight
Motor RPM Pressure (psi) (Pounds - with fuel) (Pounds - without fuel)
3400 6.2 77 66
Form 5S4068
Amperage
Printed in U.S.A. 03430 0700/256/VCPVP
G 004
®
Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
®
Dayton Portable Forced Air Heater
3VG79B
Product Identification
Hot Air Outlet
Lower Shell
Fuel Cap
Side Cover
Ignition Control Assembly (on inside of side cover)
Upper Shell
Power Cord
Fan Guard
Fuel Tank
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMME­DIATE serious personal injury or death.
Under this head-
ing, installation,
operating, and maintenance proce­dures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product or property damage.
Figure 2 - Model 3VG79B
Thermostat Knob
2
IMPORTANT: Every possible circumstance that might involve a hazard cannot be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operat­ing or maintenance method you choose.
Dayton Operating Instructions and Parts Manual
Model 3VG79B
Carbon monoxide
poisoning may lead to death! Some people are more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be operating properly, or the areas may not be sufficiently ventilated. Get fresh air at once! Have heater serviced.
Improper use of
this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
• Use only
Kerosene or No. 1
fuel oil to avoid risk of fire or explo­sion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Fueling a) Personnel involved with fueling
shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regard­ing the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accor­dance with the federal, state, or local authority having jurisdiction.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Heaters used in the vicinity of tarpaulins, canvas, or similar enclo­sure materials shall be located a safe distance from such materials. The recommended minimum safe dis­tance is 10 feet. It is further recom­mended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
• Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded extension cord.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleep­ing areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged­in heater.
• Never attach duct work to front or rear of heater.
• Warning to New York City Residents For Use Only At Construction Sites in accordance with applicable NYC codes under NYCFD certificate of approval #4803, #4899, #4908, #4909, or #4934.
®
3
Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
®
Dayton Portable Forced Air Heater
3VG79B
Theory of Operation
THE FUEL SYSTEM
The air pump forces air through the air line. The air is then pushed through the nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber.
THE AIR SYSTEM
The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
THE IGNITION SYSTEM
The ignition control assembly provides power to the ignitor. This ignites the fuel/ air mixture in the combustion chamber.
THE FLAME-OUT CONTROL SYSTEM
This system causes the heater to shut down if the flame goes out.
Combustion Chamber
Ignitor
Fuels
Use only Kerosene
or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• the need of nontoxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater. Foreign matter may also require you to clean fuel system often.
Motor
Fan
Air Pump
Air Intake Filter
Assembly
This model is furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton.
TOOLS NEEDED
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT: When installing wheels, point extended hub of wheels toward wheel support frame (See Figure 4).
Front
Hot Air Outlet
Fuel Tank Flange
Handle Rear
Screw
Handle
Air Inlet
Clean Heated Air Out
Fuel Tank
Figure 3 - Cross Section Operational View
Nozzle
Air For Fuel System
Fuel Filter
Air Line To Burner
Air For Combustion And Heating
Ignition Control Assembly
Fuel
4
Cool Air In
Air Output Filter
Wheel Support Frame
Nut
Extended
Axle
Cap Nut
Figure 4 - Wheel and Handle Assembly
Wheel
Hub
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame.
Dayton Operating Instructions and Parts Manual
Model 3VG79B
Assembly (Continued) Maintenance
2. Fill fuel tank with Kerosene or No. 1 fuel oil.
4. Place handles on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel support frame. Attach nut finger tight after inserting each screw.
5. After inserting all screws, tighten nuts firmly.
Ventilation
Follow the mini-
mum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH AIR OPENING REQUIREMENTS
Square Feet
Heater Size Opening
200,000 Btu/Hr 6.0
Provide a fresh air opening at least three square feet for each 100,000 Btu/Hr rating. Provide extra fresh air if more heaters are being used.
Example: A 200,000 Btu/Hr heater requires one of the following:
• a two-car garage door (16 foot wide opening) raised five inches
• a single-car garage door (9 foot wide opening) raised eight inches
• two 30-inch windows raised fifteen inches
Operation
Review and
understand the warnings in the Safety Information Section. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all ventilation and safety information.
3. Attach fuel cap.
4. Turn thermostat knob clockwise to the HIGH position.
5. Plug power cord of heater into three­prong, grounded extension cord. Extension cord must be at least six feet long.
EXTENSION CORD WIRE SIZE REQUIREMENTS
• 6 to 10 feet long, use 18 AWG rated cord
• 11 to 100 feet long, use 16 AWG rated cord
• 101 to 200 feet long, use 14 AWG rated cord
6. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet. Note: Ignitor will preheat for five seconds then heater will start.
7. Adjust thermostat knob to the desired setting.
NOTE: A cold heater may affect the ther­mostat setting. This thermostat is a general­heating control. It is not intended for pre­cise temperature control. Adjust thermostat until heater cycles at the desired setting.
TO STOP HEATER
Unplug extension cord from outlet.
TO RESTART HEATER
1. Unplug extension cord from outlet and wait 10 seconds (two minutes if heater has been running).
2. Turn thermostat knob clockwise to the HIGH position.
3. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet. Note: Ignitor will preheat for five seconds then heater will start.
4. Adjust thermostat knob to the desired setting.
plugged in, operating, or hot. Severe burns and electrical shock can occur.
UPPER SHELL REMOVAL
1. Remove screws along each side and top of heater using 5/16" nut-driver. These screws attach upper and lower shells together (See Figure 5).
2. Lift upper shell off.
3. Remove fan guard.
Upper Shell
Figure 5 - Upper Shell Removal
FAN IMPORTANT: Remove fan from motor
shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch.
1. Remove upper shell (See Figure 5).
2. Use 1/8" Allen wrench to loosen setscrew which holds fan to motor shaft.
3. Slip fan off motor shaft.
4. Clean fan using soft cloth moistened with Kerosene or solvent.
Never service heater while it is
Screw
Fan Guard
®
5
Version B - For Reduction G016.J
Loading...
+ 11 hidden pages