Dayton 3VG79 User Manual

Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
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3VG79
Dayton Portable Forced Air Heaters
Description
Dayton Model 3VG79 is a 200,000 Btu/Hr heater. This heater uses Kerosene or #1 fuel oil for combustion and electricity to run the motor. It is primarily intended for indoor or outdoor temporary heating of buildings under construction, alteration, or repair. It may be used in agricultural, industrial, and commercial environments.
Figure 1 - Model 3VG79
Unpacking
1.Remove all packing items applied to heater for shipment.
2.Remove all items from carton.
3.Check items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
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ARL LOGO
ELECTRICAL SPECIFICATIONS
Model Electrical Input (during normal run)
3VG79 120 Volt/60 Hertz 4.5
GENERAL SPECIFICATIONS
Output Fuel Tank Capacity Fuel Consumption
Model Rating Btu Fuel (U.S. Gallons) (U.S. Gallons/Hr.) Motor RPM
3VG79 200,000 Kerosene or No. 1 fuel oil 13.5 1.4 3450
Fuel Pump Heater Weight Heater Weight Spark Plug Gap
Model Pressure (PSI) (Pounds - with fuel) (Pounds - without fuel) (Inches)
3VG79 6 77 66 .110
Form 5S4068
Amperage
© 1997 W.W. Grainger, Inc. Printed in U.S.A. 03430 0895/206/VCPVP
G 004
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Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Product Identification
Hot Air Outlet
Lower Shell
3VG79
Upper Shell
Fan Guard
Fuel Cap
Figure 2 - Model 3VG79
Side Cover
Flame-out Control Reset Button
Fuel Tank
Power Cord
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Dayton Operating Instructions and Parts Manual
Model 3VG79
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading,
installation, operating and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMMEDIA TE serious personal injury or death.
Under this heading,
installation, operat-
ing, and maintenance procedures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.
Under this heading,
installation, operating,
and maintenance procedures or practices will be found that, if not carefully followed, COULD result in minor personal injury, product or property damage.
IMPORTANT: Every possible circumstance that might involve a hazard cannot be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operating or maintenance method you choose.
Carbon monoxide poisoning may lead
to death! Carbon monoxide poisoning: Early signs
of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Improper use of
this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
• Use only
kerosene or No. 1 fuel oil to avoid risk of fire or explo­sion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Fueling
a) Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regard­ing the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accor­dance with the federal, state, or local authority having jurisdiction.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Heaters used in the vicinity of tarpaulins, canvas, or similar enclo­sure materials shall be located a safe distance from such materials. The recommended minimum safe dis­tance is 10 feet. It is further recom­mended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
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Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
3VG79
General Safety Information
(Continued)
• Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating. This heater pro­duces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposi­tion 65.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded extension cord.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleep­ing areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged­in heater.
• Never attach duct work to front or rear of heater.
Theory of Operation Fuels
The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Flame-out Control System: This system causes the heater to shut down if the flame goes out.
Combustion Chamber
Clean Heated Air Out
Fuel Tank
Nozzle
Air For Fuel System
avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon buildup on spark plug
• the need of nontoxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to shut down heater. Foreign matter may also require you to clean fuel system often.
Spark
Burner
Plug
Head
Fuel Filter
Air For Combus­tion and Heating
Motor
Fan
Air Line To Burner
Use only kerosene or No. 1 fuel oil to
Air Pump
Air Intake Filter
Cool Air In
Air Output Filter
Electronic Ignitor
Fuel
Figure 3 - Cross Section Operational View
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Dayton Operating Instructions and Parts Manual
Model 3VG79
Assembly
This model is furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton.
TOOLS NEEDED
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1.Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT: When installing wheels, point extended hub of wheels toward wheel support frame (See Figure 4).
Front Handle
Hot Air Outlet
Fuel Tank Flange
Wheel Support Frame
Cap Nut
Figure 4 - Wheel and Handle Assembly
Screw
Nut
Axle
Wheel
2.Place cap nuts on axle ends. Gently tap with hammer to secure.
3.Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame.
Rear Handle
Air Inlet
Extended Hub
4. Place handles on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel support frame. Attach nut finger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
Ventilation
Follow the mini-
mum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH AIR OPENING REQUIREMENTS
Square Feet
Heater Size Opening
200,000 Btu/Hr 6.0
Provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr rating. Provide extra fresh air if more heaters are being used.
Example: A 200,000 Btu/Hr heater requires one of the following:
• a two-car garage door (16 feet wide opening) raised five inches
• a single-car garage door (9 feet wide opening) raised eight inches
• two windows (30 inches wide opening) raised fifteen inches
Operation
Review and
understand the warnings in the Safety Information Section. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1.Follow all ventilation and safety information.
2.Fill fuel tank with kerosene or No. 1 fuel oil.
3.Attach fuel cap.
4. Plug power cord of heater into three­prong, grounded extension cord. Exten­sion cord must be at least six feet long.
EXTENSION CORD WIRE SIZE REQUIREMENTS
• 6 to 10 feet long, use 18 AWG rated cord
• 11 to 100 feet long, use 16 AWG rated cord
• 101 to 200 feet long, use 14 AWG rated cord
5. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet. Heater will start when extension cord is plugged into outlet. If not, push in flame­out control reset button (See Figure 5).
Flame-out Control Reset Button
Figure 5 - Flame-out Control Reset Button
TO STOP HEATER
1.Unplug extension cord from outlet.
TO RESTART HEATER
1. Wait two minutes after stopping heater.
2. Repeat steps under T o Star t Heater.
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