Dayton 3E358B, 3E359B User Manual

Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
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Dayton Portable Oil-Fired Heaters
Description
Dayton Models 3E358B and 3E359B are 350,000 Btu/Hr heaters and 600,000 Btu/ Hr heaters, respectively. These heaters use only Kerosene or No. 1 fuel oil for combustion and electricity to run the motor. They are primarily intended for well ventilated indoor or outdoor temporary heating of buildings under construction,
alteration, or repair (Read General Safety Information section carefully). They may be used in agricultural, industrial, and commercial environments. Products
of combustion are vented into the area being heated.
Figure 1 – Model 3E358B Figure 2 – Model 3E359B
ARL LOGO
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G 004
Unpacking
1. Remove all protective packing applied to heater for shipment.
2. Remove heater from shipping container.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
General Specifications
Model 3E358B Model 3E359B
Output Rating ......................................... 350,000 Btu/Hr 600,000 Btu/Hr
Amperage at 120V 60 Hz ....................... 7.1 11.0
Fuel ..........................................................Kerosene or No. 1 fuel Kerosene or No. 1 fuel
Fuel Tank Capacity..................................30.0 U.S. Gallons 36.0 U.S. Gallons
Fuel Consumption .................................. 2.5 U.S. Gallons/Hr 4.0 U.S. Gallons/Hr
Motor.......................................................1725 RPM 1725 RPM
Hot Air Output (CFM) ............................. 1,350 3,300
Fuel Pump Pressure ................................ 100 psi 110 psi
Heater Weight with Fuel ....................... 390 Lb 550 Lb
Heater Weight without Fuel.................. 180 Lb 285 Lb
Spark Plug Gap ....................................... .075 inches .075 inches
Form 5S2514
Printed in U.S.A. 03430 0602/094/VCPVP
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Version B - For Reduction G016.J
Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Product Identification
Hot Air Outlet
Lower Shell
Upper Shell
Motor and Pump Assembly
Figure 3 – Model 3E358B
Hot Air Outlet
Lower Shell
Fuel Cap
Fuel Cap
Power Cord
Thermostat
Fuel Tank
Flame-Out Control Reset Button
Upper Shell
Motor and Pump Assembly
Power Cord
Figure 4 – Model 3E359B
Thermostat
Fuel Tank
Flame-Out Control Reset Button
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Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading,
installation, operat­ing and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMME­DIATE serious personal injury or death.
Under this head-
ing, installation, operating, and maintenance proce­dures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product, or property damage.
IMPORT ANT : Not every possible circum­stance that might involve a hazard can be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operat­ing or maintenance method you choose.
Carbon monoxide poisoning may lead
to death! Carbon monoxide poisoning: Early
signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Improper use of
this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
• Use only Kero-
sene or No. 1 fuel oils to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Fueling a) Personnel involved with fueling
shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regard­ing the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accor­dance with the federal, state, or local authority having jurisdiction.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating. This heater pro­duces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposi­tion 65.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
General Safety Information
(Continued)
• Heater must be grounded. Use only a properly grounded three-wire exten­sion cord. Plug into grounded outlet only.
• Never start heater when combustion chamber is hot or if fuel has accumu­lated in combustion chamber.
• Never use gasoline, crankcase drainings, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Never leave a heater plugged in without adult supervision if children or animals are likely to be present.
• Heaters used in the vicinity of tarpau­lins, canvas, or similar enclosure materials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• This heater has a built-in thermostat. Plugged-in heater may start at anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged­in heater.
• Never attach duct work to front or rear of heater.
• Warning to New Y ork City Residents For Use Only At Construction Sites in accor­dance with applicable NYC codes under NYC Board of Standards and appeals calendar number 62-59-SA.
THEORY OF OPERATION THE FUEL SYSTEM
The motor turns the fuel pump. The fuel pump pulls fuel from the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozzle. A fine mist of fuel is sprayed into the combus­tion chamber.
Combustion Chamber
Clean Heated Air Out
Fuel Tank
Figure 5 - Cross Section Operational View
Spark Plug
Nozzle
Air for Combustion and Heating
THE AIR SYSTEM
The motor turns the fan. The fan pushes air into and around the combus­tion chamber. This air is heated and provides a stream of clean, hot air.
THE IGNITION SYSTEM
The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
THE FLAMEOUT CONTROL SYSTEM
This system causes the heater to shut down if the flame goes out. It also allows the fan to continue running after normal shutdown of heater. This cools the combustion chamber.
Burner Head
Fuel Line To Solenoid Valve
Solenoid Valve
Fan
Electronic Ignitor
Fuel
Motor
Fuel Pump/ Fuel Filter
Cool Air In
Fuel Pickup Line
Fuel Filter
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Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
General Safety Information
(Continued)
FUELS
Use only kerosene,
or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon buildup on spark plug
• the need of nontoxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater. Foreign matter may also require you to clean fuel system often.
VENTILATION
Follow the mini-
mum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH AIR OPENING REQUIREMENTS
Square Feet
Heater Size Opening
350,000 Btu/Hr 10.5
600,000 Btu/Hr 18.0
NOTE: If you use more than one heater,
provide extra fresh air. Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating.
Operation
Review and
understand the warnings in the General Safety Infor­mation section. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all ventilation and safety information.
2. Locate heater to provide maximum circulation of the heated air. Follow all location requirements noted in
Safety Information, pages 3 and 4.
3. Fill fuel tank with Kerosene or No. 1 fuel oil.
4. Attach fuel cap.
5. Set thermostat dial to desired temperature.
NOTE: Thermostat setting must be higher
than surrounding air temperature.
6. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long.
Use only a three-
prong, grounded extension cord. Use cord with proper wire size to assure 120 volt operation. See Extension Cord Wire Size Require­ments below.
EXTENSION CORD WIRE SIZE REQUIREMENTS
• 6 to 100 feet long, use 14 AWG rated cord
• 101 to 200 feet long, use 12 AWG rated cord
• 201 to 300 feet long, use 10 AWG rated cord
• 301 to 400 feet long, use 8 AWG rated cord
• 401 to 500 feet long, use 6 AWG rated cord
7. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet.
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Operation (Continued)
8. The motor will start when extension cord is plugged into outlet. The heater should ignite at once. If heater does not ignite, restart heater. To restart heater, wait 60 seconds, then push in flameout control reset button. Flameout control reset button is at rear of heater near power cord (See Figure 6).
NOTE: If starting heater for first time,
you may need to prime the pump. If equipped, slightly open the bleeder valve of the pump to allow air to escape. Quickly close the valve once fuel is seen. Wipe up excess fuel. If equipped with canister fuel filter, remove the canister bottom and fill with fuel. Reassemble filter. Wipe up any excess fuel. You may also have to do this after taking heater out of storage.
TO STOP HEATER
Never unplug
heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combustion chamber is not cooled. Do not restart heater until purge cycle is complete.
1. Turn thermostat dial to lowest
temperature setting. This will cause heater flame to go out. The motor will continue to run during the purge cycle. This allows the fan to cool the combustion chamber. When the purge cycle is finished, the motor will stop. Do not unplug heater until purge cycle is finished.
2. Unplug extension cord from outlet.
3. To temporarily stop heater, set
thermostat at a temperature lower than air around heater. Heater will cycle back on if air temperature around heater matches thermostat setting.
TO RESTART HEATER
OPERATION WITH PORTABLE GENERATOR
Before operating
heater or any appliance from a portable generator, verify that generator has been properly connected to earth ground. Improper grounding or failure to ground genera­tor can result in electrocution if a ground fault occurs. Refer to owner’s manual supplied by generator manu­facturer for proper grounding proce­dures.
The operating voltage range of the heater is 108 to 132 Volts (120 Volts +/­10%). Prior to plugging heater into generator the output voltage should be verified (if generator is equipped with the automatic idle feature, the output voltage should be measured with the generator running at full speed). If the voltage does not measure in this range the heater should not be plugged into the generator.
Refer to Operation on page 5 for
starting, stopping, and resetting heater procedures.
Flame-Out Control Reset Button
Figure 6 - Flame-Out Control Reset Button
Do not restart
heater until purge cycle is finished. The purge cycle cools the combustion chamber.
1. Wait until purge cycle is finished
after stopping heater.
2. Repeat steps under To Start Heater,
page 5.
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Ground Lug
Copper or Brass Grounding Point
Ground Wire (#10 AWG -
Alternator
Figure 7 - Typical Generator Grounding Method (Generator construction may vary from that shown)
Stranded­Copper)
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Maintenance
Never service
heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
UPPER SHELL REMOVAL
1. Remove screws along each side and
top of heater using 5/16" nut-driver. These screws attach upper and lower shells together (See Figure 8).
2. Lift upper shell off.
Upper Shell
Figure 8 - Upper Shell Removal,
Model 3E359B
Air Deflector
Figure 9 - Fan Blades and Air Deflectors
Fan Blade
SPARK PLUG
1. Remove upper shell (See Figure 8).
2. Remove spark plug wire from spark plug (See Figure 10).
3. Remove spark plug from burner head using 13/16" open-end wrench (See Figure 10).
4. Replace spark plug if damaged or heavily coated with carbon.
5. Clean and regap spark plug elec­trodes to .075 inch (See Figure 11).
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
8. Replace upper shell.
FUEL FILTERS
TANK FUEL FILTER
1. Disconnect fuel lines from pump and fuel filter canister, if equipped, with 7/16" wrench (See Figure 12).
2. Carefully pry fuel filter loose from fuel tank with flat end of screw­driver.
3. Inspect fuel filter for water or dirt.
4. Rinse fuel filter and fuel lines with clean Kerosene.
5. Replace fuel filter into fuel tank.
6. Connect fuel lines to pump and fuel filter canister, if equipped.
Fuel Pump (Filter Under Cover)
Fuel Lines
FAN BLADES AND AIR DEFLECTORS
1. Remove upper shell (See Figure 8).
2. Clean fan blades and air deflectors with clean, soft cloth moistened with Kerosene or solvent (See Figure 9).
3. Dry fan blades and air deflectors thoroughly.
4. Replace upper shell.
Burner Head
Figure 10 - Spark Plug Removal
Figure 11 - Spark Plug Gap
Spark Plug
Spark Plug Wire
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Figure 12 - Removing Tank Fuel Filter
.075 inch
Fuel Filter
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Maintenance (Continued)
FOR HEATERS WITH FUEL FILTER INTERNAL TO PUMP
1. Remove pump cover to access filter.
2. Rinse and wipe inside of pump cover and dry with clean cloth.
3. Rinse fuel filter in clean kerosene or blow compressed air from inside out.
4. Reassemble and tighten securely. Check for leaks.
Pump Cover
Fuel Filter
6. Rinse fuel filter in clean Kerosene.
7. Put clean fuel filter and gasket back in canister bottom.
8. Screw canister bottom into canister top.
9. Tighten securely. Check for leaks.
Canister Top
Gasket
Fuel Filter
Canister Bottom
Figure 14 - Fuel Pump Filter and Canister
PUMP
(Procedure if pump is binding)
1. Remove upper shell (See Figure 8, page 7).
2. Loosen hex screw on flange clamp at rear of motor with 5/16" nut-driver (See Figure 15).
3. Turn fan with hand (See Figure 16).
4. If fan turns freely, tighten screw on flange clamp.
5. If fan does not turn freely, replace pump.
6. Replace upper shell.
Hex Screw On Flange Clamp
Figure 13 - Fuel Pump and Filter
FOR HEATERS WITH FUEL FILTER/ CANISTER EXTERNAL TO PUMP
1. Unscrew canister bottom from canister top with Channellock pliers.
2. Remove fuel filter and gasket from canister bottom (See Figure 14).
3. Inspect canister bottom and fuel filter for water or dirt.
4. Rinse canister bottom in clean Kerosene.
5. Wipe inside of canister bottom dry with clean cloth.
Figure 15 - Location of Screw on Flange
Clamp
Figure 16 - Turning Fan with Hand
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