Dayton 3E358B, 3E359B User Manual

Page 1
Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
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Dayton Portable Oil-Fired Heaters
Description
Dayton Models 3E358B and 3E359B are 350,000 Btu/Hr heaters and 600,000 Btu/ Hr heaters, respectively. These heaters use only Kerosene or No. 1 fuel oil for combustion and electricity to run the motor. They are primarily intended for well ventilated indoor or outdoor temporary heating of buildings under construction,
alteration, or repair (Read General Safety Information section carefully). They may be used in agricultural, industrial, and commercial environments. Products
of combustion are vented into the area being heated.
Figure 1 – Model 3E358B Figure 2 – Model 3E359B
ARL LOGO
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G 004
Unpacking
1. Remove all protective packing applied to heater for shipment.
2. Remove heater from shipping container.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
General Specifications
Model 3E358B Model 3E359B
Output Rating ......................................... 350,000 Btu/Hr 600,000 Btu/Hr
Amperage at 120V 60 Hz ....................... 7.1 11.0
Fuel ..........................................................Kerosene or No. 1 fuel Kerosene or No. 1 fuel
Fuel Tank Capacity..................................30.0 U.S. Gallons 36.0 U.S. Gallons
Fuel Consumption .................................. 2.5 U.S. Gallons/Hr 4.0 U.S. Gallons/Hr
Motor.......................................................1725 RPM 1725 RPM
Hot Air Output (CFM) ............................. 1,350 3,300
Fuel Pump Pressure ................................ 100 psi 110 psi
Heater Weight with Fuel ....................... 390 Lb 550 Lb
Heater Weight without Fuel.................. 180 Lb 285 Lb
Spark Plug Gap ....................................... .075 inches .075 inches
Form 5S2514
Printed in U.S.A. 03430 0602/094/VCPVP
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Version B - For Reduction G016.J
Page 2
Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Product Identification
Hot Air Outlet
Lower Shell
Upper Shell
Motor and Pump Assembly
Figure 3 – Model 3E358B
Hot Air Outlet
Lower Shell
Fuel Cap
Fuel Cap
Power Cord
Thermostat
Fuel Tank
Flame-Out Control Reset Button
Upper Shell
Motor and Pump Assembly
Power Cord
Figure 4 – Model 3E359B
Thermostat
Fuel Tank
Flame-Out Control Reset Button
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Page 3
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
General Safety Information
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
Safety information appears throughout these instructions. Pay close attention to them. Below are definitions for the safety information listed throughout this manual.
Under this heading,
installation, operat­ing and maintenance procedures or practices will be found that, if not carefully followed, WILL result in IMME­DIATE serious personal injury or death.
Under this head-
ing, installation, operating, and maintenance proce­dures or practices will be found that, if not carefully followed, COULD result in severe personal injury or death.
Under this heading,
installation, operat­ing, and maintenance procedures or practices will be found that, if not carefully followed, MAY result in minor personal injury, product, or property damage.
IMPORT ANT : Not every possible circum­stance that might involve a hazard can be anticipated. The warnings in this manual and on tags or decals affixed to the unit are therefore not all-inclusive. If a procedure, work method, or operating technique not specifically recommended by Dayton is used, you must make sure it is safe for you and others. You should also ensure that equipment will not be damaged or made unsafe by the operat­ing or maintenance method you choose.
Carbon monoxide poisoning may lead
to death! Carbon monoxide poisoning: Early
signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Improper use of
this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Make certain you read and understand all warnings. Keep these instructions for reference. They are your guide to safe and proper operation of this heater.
• Use only Kero-
sene or No. 1 fuel oils to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Fueling a) Personnel involved with fueling
shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regard­ing the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accor­dance with the federal, state, or local authority having jurisdiction.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating. This heater pro­duces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposi­tion 65.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
General Safety Information
(Continued)
• Heater must be grounded. Use only a properly grounded three-wire exten­sion cord. Plug into grounded outlet only.
• Never start heater when combustion chamber is hot or if fuel has accumu­lated in combustion chamber.
• Never use gasoline, crankcase drainings, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Never leave a heater plugged in without adult supervision if children or animals are likely to be present.
• Heaters used in the vicinity of tarpau­lins, canvas, or similar enclosure materials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• This heater has a built-in thermostat. Plugged-in heater may start at anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged­in heater.
• Never attach duct work to front or rear of heater.
• Warning to New Y ork City Residents For Use Only At Construction Sites in accor­dance with applicable NYC codes under NYC Board of Standards and appeals calendar number 62-59-SA.
THEORY OF OPERATION THE FUEL SYSTEM
The motor turns the fuel pump. The fuel pump pulls fuel from the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozzle. A fine mist of fuel is sprayed into the combus­tion chamber.
Combustion Chamber
Clean Heated Air Out
Fuel Tank
Figure 5 - Cross Section Operational View
Spark Plug
Nozzle
Air for Combustion and Heating
THE AIR SYSTEM
The motor turns the fan. The fan pushes air into and around the combus­tion chamber. This air is heated and provides a stream of clean, hot air.
THE IGNITION SYSTEM
The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
THE FLAMEOUT CONTROL SYSTEM
This system causes the heater to shut down if the flame goes out. It also allows the fan to continue running after normal shutdown of heater. This cools the combustion chamber.
Burner Head
Fuel Line To Solenoid Valve
Solenoid Valve
Fan
Electronic Ignitor
Fuel
Motor
Fuel Pump/ Fuel Filter
Cool Air In
Fuel Pickup Line
Fuel Filter
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Page 5
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
General Safety Information
(Continued)
FUELS
Use only kerosene,
or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon buildup on spark plug
• the need of nontoxic anti-icer in fuel during very cold weather
IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater. Foreign matter may also require you to clean fuel system often.
VENTILATION
Follow the mini-
mum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH AIR OPENING REQUIREMENTS
Square Feet
Heater Size Opening
350,000 Btu/Hr 10.5
600,000 Btu/Hr 18.0
NOTE: If you use more than one heater,
provide extra fresh air. Provide a fresh air opening of at least three square feet for each 100,000 Btu/Hr rating.
Operation
Review and
understand the warnings in the General Safety Infor­mation section. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all ventilation and safety information.
2. Locate heater to provide maximum circulation of the heated air. Follow all location requirements noted in
Safety Information, pages 3 and 4.
3. Fill fuel tank with Kerosene or No. 1 fuel oil.
4. Attach fuel cap.
5. Set thermostat dial to desired temperature.
NOTE: Thermostat setting must be higher
than surrounding air temperature.
6. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long.
Use only a three-
prong, grounded extension cord. Use cord with proper wire size to assure 120 volt operation. See Extension Cord Wire Size Require­ments below.
EXTENSION CORD WIRE SIZE REQUIREMENTS
• 6 to 100 feet long, use 14 AWG rated cord
• 101 to 200 feet long, use 12 AWG rated cord
• 201 to 300 feet long, use 10 AWG rated cord
• 301 to 400 feet long, use 8 AWG rated cord
• 401 to 500 feet long, use 6 AWG rated cord
7. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet.
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Operation (Continued)
8. The motor will start when extension cord is plugged into outlet. The heater should ignite at once. If heater does not ignite, restart heater. To restart heater, wait 60 seconds, then push in flameout control reset button. Flameout control reset button is at rear of heater near power cord (See Figure 6).
NOTE: If starting heater for first time,
you may need to prime the pump. If equipped, slightly open the bleeder valve of the pump to allow air to escape. Quickly close the valve once fuel is seen. Wipe up excess fuel. If equipped with canister fuel filter, remove the canister bottom and fill with fuel. Reassemble filter. Wipe up any excess fuel. You may also have to do this after taking heater out of storage.
TO STOP HEATER
Never unplug
heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combustion chamber is not cooled. Do not restart heater until purge cycle is complete.
1. Turn thermostat dial to lowest
temperature setting. This will cause heater flame to go out. The motor will continue to run during the purge cycle. This allows the fan to cool the combustion chamber. When the purge cycle is finished, the motor will stop. Do not unplug heater until purge cycle is finished.
2. Unplug extension cord from outlet.
3. To temporarily stop heater, set
thermostat at a temperature lower than air around heater. Heater will cycle back on if air temperature around heater matches thermostat setting.
TO RESTART HEATER
OPERATION WITH PORTABLE GENERATOR
Before operating
heater or any appliance from a portable generator, verify that generator has been properly connected to earth ground. Improper grounding or failure to ground genera­tor can result in electrocution if a ground fault occurs. Refer to owner’s manual supplied by generator manu­facturer for proper grounding proce­dures.
The operating voltage range of the heater is 108 to 132 Volts (120 Volts +/­10%). Prior to plugging heater into generator the output voltage should be verified (if generator is equipped with the automatic idle feature, the output voltage should be measured with the generator running at full speed). If the voltage does not measure in this range the heater should not be plugged into the generator.
Refer to Operation on page 5 for
starting, stopping, and resetting heater procedures.
Flame-Out Control Reset Button
Figure 6 - Flame-Out Control Reset Button
Do not restart
heater until purge cycle is finished. The purge cycle cools the combustion chamber.
1. Wait until purge cycle is finished
after stopping heater.
2. Repeat steps under To Start Heater,
page 5.
6
Ground Lug
Copper or Brass Grounding Point
Ground Wire (#10 AWG -
Alternator
Figure 7 - Typical Generator Grounding Method (Generator construction may vary from that shown)
Stranded­Copper)
Page 7
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Maintenance
Never service
heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
UPPER SHELL REMOVAL
1. Remove screws along each side and
top of heater using 5/16" nut-driver. These screws attach upper and lower shells together (See Figure 8).
2. Lift upper shell off.
Upper Shell
Figure 8 - Upper Shell Removal,
Model 3E359B
Air Deflector
Figure 9 - Fan Blades and Air Deflectors
Fan Blade
SPARK PLUG
1. Remove upper shell (See Figure 8).
2. Remove spark plug wire from spark plug (See Figure 10).
3. Remove spark plug from burner head using 13/16" open-end wrench (See Figure 10).
4. Replace spark plug if damaged or heavily coated with carbon.
5. Clean and regap spark plug elec­trodes to .075 inch (See Figure 11).
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
8. Replace upper shell.
FUEL FILTERS
TANK FUEL FILTER
1. Disconnect fuel lines from pump and fuel filter canister, if equipped, with 7/16" wrench (See Figure 12).
2. Carefully pry fuel filter loose from fuel tank with flat end of screw­driver.
3. Inspect fuel filter for water or dirt.
4. Rinse fuel filter and fuel lines with clean Kerosene.
5. Replace fuel filter into fuel tank.
6. Connect fuel lines to pump and fuel filter canister, if equipped.
Fuel Pump (Filter Under Cover)
Fuel Lines
FAN BLADES AND AIR DEFLECTORS
1. Remove upper shell (See Figure 8).
2. Clean fan blades and air deflectors with clean, soft cloth moistened with Kerosene or solvent (See Figure 9).
3. Dry fan blades and air deflectors thoroughly.
4. Replace upper shell.
Burner Head
Figure 10 - Spark Plug Removal
Figure 11 - Spark Plug Gap
Spark Plug
Spark Plug Wire
7
Figure 12 - Removing Tank Fuel Filter
.075 inch
Fuel Filter
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Maintenance (Continued)
FOR HEATERS WITH FUEL FILTER INTERNAL TO PUMP
1. Remove pump cover to access filter.
2. Rinse and wipe inside of pump cover and dry with clean cloth.
3. Rinse fuel filter in clean kerosene or blow compressed air from inside out.
4. Reassemble and tighten securely. Check for leaks.
Pump Cover
Fuel Filter
6. Rinse fuel filter in clean Kerosene.
7. Put clean fuel filter and gasket back in canister bottom.
8. Screw canister bottom into canister top.
9. Tighten securely. Check for leaks.
Canister Top
Gasket
Fuel Filter
Canister Bottom
Figure 14 - Fuel Pump Filter and Canister
PUMP
(Procedure if pump is binding)
1. Remove upper shell (See Figure 8, page 7).
2. Loosen hex screw on flange clamp at rear of motor with 5/16" nut-driver (See Figure 15).
3. Turn fan with hand (See Figure 16).
4. If fan turns freely, tighten screw on flange clamp.
5. If fan does not turn freely, replace pump.
6. Replace upper shell.
Hex Screw On Flange Clamp
Figure 13 - Fuel Pump and Filter
FOR HEATERS WITH FUEL FILTER/ CANISTER EXTERNAL TO PUMP
1. Unscrew canister bottom from canister top with Channellock pliers.
2. Remove fuel filter and gasket from canister bottom (See Figure 14).
3. Inspect canister bottom and fuel filter for water or dirt.
4. Rinse canister bottom in clean Kerosene.
5. Wipe inside of canister bottom dry with clean cloth.
Figure 15 - Location of Screw on Flange
Clamp
Figure 16 - Turning Fan with Hand
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Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Maintenance (Continued)
FUEL LINES
(Procedure for tightening fuel lines)
1. Remove upper shell (See Figure 8, page 7).
2. Use 7/16" wrench and tighten fuel lines at solenoid valve, pump, and fuel filter canister (if equipped) (See Figure 17).
Burner Head
Solenoid Valve
Fuel Line
Figure 17 - Fuel Line at Solenoid Valve
Fuel Pump/ Filter
Fuel Lines
Figure 18 - Fuel Lines at Pump and
Pump/Filter Assembly
NOZZLE
1. Remove upper shell (See Figure 8, page 7).
2. Remove fuel line from solenoid valve using 7/16" wrench.
3. Remove spark plug wire from spark plug.
4. Remove spark plug from burner head using 13/16" open-end wrench.
5. Remove five screws using 5/16" nut­driver and remove burner head from combustion chamber.
6. Place burner head into vise and lightly tighten.
7. Carefully remove nozzle from burner head using 5/8" socket wrench (See Figure 19).
8. Inspect nozzle for damage. If damaged or clogged, replace nozzle.
9. Make sure plug is in place on burner head.
10. Replace nozzle into burner head and tighten firmly (175-200 inch­pounds).
11. Attach burner head to combustion chamber.
12. Install spark plug in burner head.
13. Attach spark plug wire to spark plug.
14. Attach fuel line to solenoid valve. Tighten firmly.
15. Replace upper shell.
Nozzle
Plug
Burner Head
Figure 19 - Replacing Nozzle
Fuel Line
Spark Plug
Spark Plug Wire
Solenoid Valve
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
PUMP PRESSURE ADJUSTMENT FOR HEATERS WITH FUEL FILTER INTER­NAL TO PUMP
1. Remove pressure gauge plug from fuel pump port marked “GAUGE.”
2. Install accessory pressure gauge (part number 110380-01) to fuel pump port marked “GAUGE” (See Figure
20). Do not use bleeder valve port to check pressure. Bleeder valve port contains pressure higher than operating pressure. Setting pump pressure with gauge in bleeder valve port will result in wrong operating pressure.
3. Start heater (See Operation, page 5).
Allow motor to reach full speed.
4. Adjust pressure. Use small flat blade screwdriver to turn slotted screw at fuel pump port at top right side of pump. Turn screw clockwise to increase pressure. Turn screw counterclockwise to decrease pressure. See specifications below for correct pressure for each model.
5. Stop heater (See To Stop Heater,
page 6).
6. Remove pressure gauge. Replace pressure gauge plug in fuel pump port marked “GAUGE.”
Pump
Model Pressure
Model 3E358B 100 psi
Model 3E359B 110 psi
psi
Pressure Gauge
Fuel Pump Port Marked “GAUGE”
Pressure Adjustment Port
Figure 20 - Adjusting Pump Pressure
PUMP PRESSURE ADJUSTMENT FOR HEATERS WITH FUEL FILTER/CANIS­TER EXTERNAL TO PUMP
1. Remove pressure gauge plug from fuel pump port marked “GAUGE.”
2. Install accessory pressure gauge (part number 110380-01) to fuel pump port marked “GAUGE” (See Figure
21).
3. Start heater (See Operation, page 5).
Allow motor to reach full speed.
4. Adjust pressure. Use small flat blade screwdriver to turn slotted screw at fuel pump pressure adjusting port. Turn screw clockwise to increase pressure. Turn screw counterclock­wise to decrease pressure. See specifications, next column, for correct pressure for each model.
5. Stop heater (See To Stop Heater,
page 6).
6. Remove pressure gauge. Replace pressure gauge plug in fuel pump port marked “GAUGE.”
Pump
Model Pressure
Model 3E358B 100 psi
Model 3E359B 110 psi
Fuel Pump Pressure Gauge
i
s
p
Fuel Pump Port
Fuel Pump Port Marked “GAUGE”
Figure 21 - Adjusting Pump Pressure
MAINTENANCE KITS
Kit Number
Flame-Out Control HA3003
Spark Plug HA3012
Marked “PRESS ADJ”
Part
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Page 11
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Storing, Trans
porting, or
5. If any debris is noted in old fuel,
Shipping
NOTE: If shipping, transport compa-
nies require fuel tanks to be empty.
1. Drain all fuel from fuel lines and
pump/filter (See Fuel Filters [Tank Fuel Filter], page 7).
2. Clean and flush fuel filter in fuel
pump (See Fuel Filters, page 7).
3. Remove drain plug and drain fuel tank.
4. Replace drain plug.
6. Replace drain plug. Properly
7. Add two gallons (350,000 Btu/Hr)
8. Replace fuel cap.
Preventative Maintenance Schedule
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
How Often How ToItem
add 1 or 2 quarts of clean Kerosene to tank, stir, and drain again. This will prevent excess debris from clogging filters during future use.
dispose of old and dirty fuel. Check with local automotive service stations that recycle oil.
or three gallons (600,000 Btu/Hr) of clean Kerosene or No. 1 fuel oil to fuel tank.
9. Operate heater for 5 minutes (See
Operation, page 5).
10. Stop heater and let cool completely.
11. Remove drain plug and drain fuel tank.
12. Replace drain plug.
13. Properly dispose of old and dirty fuel.
14. If storing, store heater in a dry location. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT: Do not store Kerosene
over summer months for use during next heating season. Using old fuel could damage heater.
Fuel tank
Filler neck screen
Fuel filter assembly (Fuel tank)
Fuel filter lines
Fuel filter (In pump
or external canister)
Spark plug
Fan blades and air deflectors
Air passages around burner head
Motor
Flush every 150-200 hours of operation or as needed
Check for trash when filling fuel tank. Clean when dirty
Clean twice a heating season or replace as needed
Check and tighten loose connections occasionally
Clean fuel filter element every 250 hours
Clean and regap every 300 hours of operation or
replace as needed
Clean each season or as needed
Check each season for dirt and trash
Not required, permanently lubricated
11
See Storing, Transporting, or Shipping,
above
Lift out of fuel tank and rinse with clean
Kerosene
See Fuel Filters, page 7
See Fuel Lines, page 9 See Fuel Filters, page 7
See Spark Plug, page 7
See Fan Blades and Air Deflectors, page 7
Remove dirt and trash with clean, soft
cloth
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Wiring Diagram
75
BA
RELAY
WHITE
BLACK
RED
BLACK
1
FAN
SWITCH
PLUG
120V 60Hz
2
3
GREEN
BLACK
WHITE
BLACK BLACK
RED ORANGE
WHITE
TERMINAL
WHITE
WHITE
ELECTRONIC
IGNITOR
THERMOSTAT B
MOTOR
TERMINAL
BOARD
WHITE
ORANGE
BOARD
WHITE
SPARK
PLUG
PHOTOCELL
WHITE
SOLENOID
VALVE
FLAME-OUT
YELLOW
YELLOW
YELLOW
BLUEWHITE
CONTROL
R
BLUE
RED
RED
RESET
BUTTON
Figure 22 - Wiring Diagram
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Page 13
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Troubleshooting Chart
Symptom
Motor does not start when heater is plugged in and thermostat setting is higher than surrounding air temperature
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Possible Cause(s)
1. Little or no power at heater due to:
a. Damaged power cord or exten-
sion cord
b. Wrong size extension cord
c. Heater plugged into outlet with
voltage lower than 120 volt
2. Loose electrical connections
3. Motor overload protector tripped due to:
a. Dirty fan
b. Debris pulled into fan area by fan
c. Binding pump
d. Low voltage
4. Flameout control not reset
5. Damaged flameout control
6. Damaged power relay
7. Damaged thermostat
8. Binding pump
Corrective Action
1. a. Check condition of power cord or extension cord. Repair or replace if damaged
b. Use extension cord with proper wire
size (See To Star t Heater, page 5)
c. Make sure heater is plugged into
120 volt/60 hertz outlet
2. Check connections. Tighten if loose
3.a. See Fan Blades and Air Deflectors,
page 7
b. Remove debris from fan and fan
guard area
c. Turn fan by hand. If fan is hard to
turn, see Pump, page 8
d. See steps B and C under item 1 above
NOTE: Be sure to reset motor overload
protector by pressing reset button on top of motor
4. Press and release flameout control
reset button. See Figure 6, page 6 for button location
5. Replace flameout control
6. Replace power relay
7. Replace thermostat
8. Turn fan by hand. If fan is hard to
turn, see Pump, page 8
Heater will not ignite, but motor runs for a short period of time
1. Fuel tank empty
2. Water in fuel
1. Add fuel to tank
2. Check fuel tank for bubbles of water in bottom. If found, remove fuel
(See Storing, Transporting, or Shipping, page 11). Clean tank and fuel filters (See Fuel Filters, page 7).
Fill with clean fuel
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Dayton Operating Instructions and Parts Manual
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Dayton Portable Oil-Fired Heaters
Troubleshooting Chart (Continued)
Symptom
Heater will not ignite, but motor runs for a short period of time (Continued)
Possible Cause(s)
3. Wrong fuel
4. Dirt in nozzle
5. Very low temperature may cause fuel to thicken and not flow
6. Dirty fuel filters
7. Wrong pump pressure
8. Spark plug wire disconnected from plug
9. Spark plug problems due to:
Wrong gap
Plug wet with fuel
Carbon deposits on plug
Damaged plug
10. Solenoid valve not opening
Corrective Action
3. Remove wrong fuel (See Storing, Transporting, or Shipping, page
11). Clean tank and fuel filters (See
Fuel Filters, page 7). Fill with
correct fuel
4. Replace nozzle (See Nozzle, page 9)
5. Move heater to warmer place until fuel flows freely
6. Clean fuel filters (See Fuel Filters,
page 7)
7. Adjust pump pressure (See Pump Pressure Adjustment sections, page
10)
8. Connect spark plug wire to spark plug
9. Adjust electrode gap to .075"
(See Spark Plug, page 7)
Clean fuel from spark plug with clean, soft cloth
Replace plug if heavily coated with
carbon (See Spark Plug, page 7)
Inspect plug for worn or eroded electrodes. If found, replace plug
(See Spark Plug, page 7)
10. Check electrical connections and voltage to solenoid. If good, replace solenoid valve
Heater ignites, but flameout control shuts off heater after a short period of time
11. Damaged electronic ignitor
1. Wrong pump pressure
2. Dirty fuel filters
3. Dirt in nozzle
14
High Voltage!
11. Replace electronic ignitor
1. Adjust pump pressure (See Pump
Pressure Adjustment section, page
10)
2. Clean fuel filters (See Fuel Filters,
page 7)
3. Replace nozzle (See Nozzle, page 9)
Page 15
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Troubleshooting Chart (Continued)
Symptom
Heater ignites, but flameout control shuts off heater after a short period of time (Continued)
Heater burns, but puffs of smoke can be seen
Heater does not burn steady
Heater burns with odor
Heater smokes continuously
Possible Cause(s)
4. Dirty photocell lens
5. Open or damaged photocell
6. Bad flameout control
7. Damaged fan switch
Wrong pump pressure
Heater almost out of fuel
Water condensation in fuel tank
1. Wrong fuel
2. Dirty fuel filters
3. Air leak in suction system
4. Dirty nozzle
5. Low voltage causing motor to operate below rated speed
6. Loose fuel line
Corrective Action
4. Clean photocell lens with clean, cotton swab
5. Replace photocell
6. Replace flameout control
7. Replace fan switch
Adjust pump pressure (See Pump Pressure Adjustment sections on page 10)
Add fuel to tank
Check fuel tank for bubbles of water in bottom. If found, remove fuel (See
Storing, Transporting, or Shipping,
page 11). Clean tank and fuel filters
(See Fuel Filters, page 7). Fill with clean
fuel
1. Remove wrong fuel (See Storing, Transporting, or Shipping, page 11). Clean tank and fuel filters (See Fuel Filters, page 7). Fill with correct fuel
2. Clean fuel filters (See Fuel Filters,
page 7)
3. Tighten all fuel line connections (See
Fuel Lines, page 7)
4. Replace nozzle (See Nozzle, page 9)
5. Check voltage at heater. Voltage at heater should be not less than 90% of rated voltage (108V minimum for 120V heaters)
6. Check and tighten all fuel line
connections (See Fuel Lines, page 9)
15
®
Page 16
Dayton Operating Instructions and Parts Manual
For Repair Parts, call 1-800-323-0620
®
Dayton Portable
24 hours a day – 365 days a year
Please provide following information:
Oil-Fired Heaters
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.
19
20
21
22 (2)
2
3
18
17 (3)
16
1
4
5
6
9
(10 inside)
7
8
11
12
13
14
15
Figure 23 - Repair Parts Illustration for Motor And Pump Assembly for Heaters with Fuel Filter Internal to Pump
1
4
2
3
5
6
14
12
20
19
(3)
18
17
24
23
25 (2)
22
21
7
15
16
9
8
13
8
11
10
Figure 24 - Repair Parts Illustration for Motor And Pump Assembly for Heaters with Fuel Filter/ Canister External to Pump
16
Page 17
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Repair Parts List
Motor and Pump Assembly for Heaters with Fuel Filter Internal to Pump - Figure 23
Reference Number Description Part Number Qty.
1 Wiring cover 097492-03 1 2 5/16-24 x 5/16" Screw *HF5-5C 4 3 5/16" External lockwasher *WLE-5 4 4 #10-16 x 3/8" Screw *M11084-26 3 5 Motor (Model 3E358B) 099562-01 1
Motor (Model 3E359B) 099562-02 1
6 Flange clamp M50116 1
(holds pump to motor)
7 Motor support 099518-05 1
(Model 3E358B) Motor support 099519-03 1
(Model 3E359B) 8 Compression elbow M50297 1 9 Fuel pump kit 098560-02 1
10 Filter element 110381-01 1
(inside fuel pump,
includes gaskets)
11 Straight fitting M50113-02 2
Reference Number Description Part Number Qty.
12 #8-32 x 3/8" Screw M10908-14 1 13 Strain relief bushing 101504-01 1 14 5/16" Lockwasher *WLM-5 4 15 5/16-24" Hex nut NPF-5C 4 16 Flamezzrol HA3003 1 17 Snap bushing 101547-01 3 18 #6-32 x 3/8" Screw M10908-2 2 19 Power relay 097491-01 1 20 Terminal Board 099125-05 1 21 Terminal Board 099125-04 1 22 Rivet 099157-01 2
(*) Standard hardware item, available locally.
Motor and Pump Assembly for Heaters with Fuel Filter/Canister External to Pump - Figure 24
Reference Number Description Part Number Qty.
1 Wiring cover 097492-03 1 2 5/16-24 x 5/16" Screw *HF5-5C 4 3 5/16" External lockwasher *WLE-5 4 4 #10-16 x 3/8" Screw *M11084-26 3 5 Motor (Model 3E358B) 099562-01 1
Motor (Model 3E359B) 099562-02 1 6 Flange clamp M50116 1
(holds pump to motor) 7 Motor support 099518-05 1
(Model 3E358B)
Motor support 099519-03 1
(Model 3E359B) 8 Street elbow 57413 2 9 Pipe nipple M17499-2 1
10 Fuel filter assembly 098102-01 1
Filter element 098103-01 1
(inside fuel filter assembly,
includes rubber gaskets)
(*) Standard hardware item, available locally.
Reference Number Description Part Number Qty.
11 90˚ Male elbow M50114-02 1 12 Compression elbow M50297 1 13 Straight fitting M50113-02 1 14 Fuel pump kit 098560-01 1 15 5/16" Lockwasher *WLM-5 4 16 5/16-24" Hex nut NPF-5C 4 17 Flameout control HA3003 1 18 Power relay 097491-01 1 19 Snap bushing 101547-01 3 20 #6-32 x 3/8" Screw M10908-2 2 21 Strain relief bushing 101504-01 1 22 #8-32 x 3/8" Screw M10908-14 1 23 Terminal Board 099125-05 1 24 Terminal Board 099125-04 1 25 Rivet 099157-01 2
17
®
Page 18
Dayton Operating Instructions and Parts Manual
For Repair Parts, call 1-800-323-0620
®
Dayton Portable
24 hours a day – 365 days a year
Please provide following information:
Oil-Fired Heaters
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.
4
4
5
5
6
6
3
3
1
1
2
2
Figure 25 - Repair Parts Illustration for Burner Head Assembly
1
Figure 26 - Accessory - High Pressure Fuel Gauge
7
7
8
8
9
9
18
Page 19
Dayton Operating Instructions and Parts Manual
Models 3E358B and 3E359B
Repair Parts List
Burner Head Assembly - Figure 25
Reference Number Description Part Number Qty.
1 #6-32 x 3/8" Screw
(Model 3E358B only) *M10908-2 2
2 Photocell bracket
(Model 3E358B only) 099229-01 1
3 Spark plug HA3012 1 4 Nozzle (Model 3E358B) M50112 1
Nozzle (Model 3E359B) M30765 1
5 Plug M51170-01 1 6 Burner head body M50924-02 1 7 Straight nipple 69246 1 8 Solenoid valve M50077 1 9 Compression elbow M50297 1
(*) Standard hardware item, available locally.
Accessory - Figure 26
Reference Number Description Part Number Qty.
1 High pressure fuel gauge **110380-01 1
(**) Special tool to check fuel pump pressure.
19
®
Page 20
Dayton Operating Instructions and Parts Manual
3E358B
For Repair Parts, call 1-800-323-0620
®
Dayton Portable
24 hours a day – 365 days a year
Please provide following information:
Oil-Fired Heaters
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.
20
1
2
3
19
2
2
10
4
4
5
21
6
7
8
9
14
36
35
25
31
21
32
34
26
37
27
38
33
28
29
22
13
13
11
23
30
20
34
2
39
2
40
12
16
15
17
24
4
18
41
37
Figure 27 - Repair Parts Illustration for Model 3E358B
20
Page 21
Dayton Operating Instructions and Parts Manual
3E358B
Models 3E358B and 3E359B
Repair Parts List
Reference Number Description Part Number Quantity
1 Upper shell 108436-03 1 2 #10-16 x 1/2" Screw *M11084-27 15 3 Combustion chamber and shield M50542-01 1 4 Bushing M30865-02 7 5 Air deflector M50086 5 6 Burner head assembly 1 7 Photocell assembly M16656-17 1 8 Fan M50121 1
9 Fan guard 108446-01 1 10 Fan switch (Includes cover, reference no. 11) M51336-02 1 11 Fan switch cover M51160-01 1 12 Sleeve M50278 1 13 #10-16 x 3/8" Screw *M11084-26 13 14 Motor & pump assembly 1 15 Power cord 099896-01 1 16 Fuel line M50295-02 1 17 Ignition boot M50050 1 18 Electronic Ignitor 102482-04 1 19 Lower shell 108437-03 1 20 Clip nut M11271-8 16 21 #12-14 x 1/2" Screw *M11084-3 14 22 Bushing M50104-02 5 23 Wire harness 099509-01 1 24 Fuel line assembly M50115-01 1 25 Front handle M50062-03 1 26 Fuel cap 097702-01 1 27 Filler neck screen HA2210 1 28 #1/4-20 x 2 1/4" Screw *HC4-18C 6 29 #1/4-20 x 1 1/2" Bolt *M51043-01 2 30 Rear handle M50062 1 31 Fuel tank 098513-05 1 32 Wheel support frame M50063 1 33 Axle M18774 1 34 1/4-20 Hex lock nut *NTC-4C 8 35 Wheel M50389 2 36 5/32 x 1 1/4" Cotter pin *C5-10C 2 37 5/8" Flatwasher WP-10C 4 38 Wheel spacer M50296 2 39 Drain plug M27417 1 40 Thermostat 099895-01 1 41 #10-16 x 1/2" Screw *M15823-27 10 42 #10-16 x 3/4" Screw M11084-29 2
General information decal 101685-05 1
(*) Standard hardware item, available locally. (†) Not available as complete assembly. ( ) Not shown.
®
21
Page 22
Dayton Operating Instructions and Parts Manual
For Repair Parts, call 1-800-323-0620
®
Dayton Portable
24 hours a day – 365 days a year
Please provide following information:
Oil-Fired Heaters
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.
16
25
1
2
3
15
17
24
23
22
27
33
45
2
2
7
46
4
13
18
2
4
26
34
25
28
10
4
5
13
6
8
11
12
19
20
30
9
14
21
31
32
35
43
36
44
15
41
42
43
Figure 28 - Repair Parts Illustration for Model 3E359B
22
16
2
15
37
39
38
2
29
40
47
Page 23
Dayton Operating Instructions and Parts Manual
3E359B
Models 3E358B and 3E359B
Repair Parts List
Reference Number Description Part Number Quantity
1 Upper shell 108396-03 1
2 #10-16 x 1/2" Screw *M11084-27 28
3 Combustion chamber and shield M50543-01 1
4 Bushing M30865-02 5
5 Air deflector M50157 5
6 Burner head assembly 1
7 Photocell assembly 104679-01 1
8 Fan M50194 1
9 Fan guard 106004-01 1 10 Fan switch (Includes cover, reference no. 11) M51336-02 1 11 Fan switch cover M51160-01 1 12 Sleeve M50278 1 13 #10-16 x 3/8" Screw *M11084-26 15 14 Motor & pump assembly 1 15 #1/4-20 Hex nut *NTC-4C 18 16 Clip nut M11271-8 18 17 #12-14 x 1/2" Screw *M11084-3 4 18 Bushing M50104-02 2 19 Lower shell 108397-03 1 20 Fuel line M50295-03 1 21 Power cord 099896-01 1 22 Support bracket M50388AZ 2 23 1/4-20 x 3/8" Screw *HC4-3C 4 24 Front handle M50224 1 25 #1/4-20 x 1 1/2" Bolt *M51043-01 6 26 Fuel cap 097702-01 1 27 Filler neck screen HA2210 1 28 Wire harness 099509-02 1 29 Rear handle M28872-01 1 30 Fuel line assembly M50115-02 1 31 Ignition boot M50050 1 32 Electronic Ignitor 102482-04 1 33 Fuel tank 098513-07 1 34 #1/4-20 x 2 3/4" Screw *HC4-22C 8 35 Wheel support frame M28140-02 1 36 Axle M18774 1 37 Drain plug M27417 1
38 Internal lockwasher No. 6 *WLI-1C 2
39 Thermostat 099895-01 1 40 Thermostat bracket M25121-02 1 41 Wheel M50389 2 42 5/32 x 1 1/4" Cotter pin *C5-10C 2 43 5/8" Flatwasher *WP-10C 4 44 Wheel spacer M50296 2 45 #10-16 x 1/2" Screw *M15823-27 10 46 Photocell Bracket 104413-01 1 47 #6-32 x 3/8" Screw M10908-2 2 48 #10-16 x 3/4" Screw M11084-29 2
#6-32 x 3/8" Screw *RC1-3C 2
6-32 Nut *NPC-1C 2
General information decal 101685-06 1
(*) Standard hardware item, available locally. (†) Not available as complete assembly. ( ) Not shown.
®
23
Page 24
Dayton Operating Instructions and Parts Manual
®
Dayton Portable Oil-Fired Heaters
LIMITED WARRANTY
DAYTON ONE-YEAR LIMITED WARRANTY. Dayton® Portable Oil-Fired heaters, Models covered in this manual, are warranted by Dayton Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or materials under normal use for one year after date of purchase. Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Dayton’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction.
LIMITATION OF LIABILITY. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is expressly disclaimed. Dayton’s liability in all events is limited to, and shall not exceed, the purchase price paid.
WARRANTY DISCLAIMER. Dayton has made a diligent effort to provide product information and illustrate the products in this literature accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or descriptions. Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY” above is made or authorized by Dayton.
PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product application and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.
PROMPT DISPOSITION. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.
Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, IL 60714 U.S.A.
Manufactured for Dayton Electric Mfg. Co. Niles, Illinois 60714 U.S.A.
101422 01
NOT A UPC
101422-01 Rev. G 07/02
®
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