Datex-Ohmeda products have unit serial numbers with coded logic which indicates a
product group code, the year of manufacture, and a sequential unit number for
identification. The serial number can be in one of two formats.
AAAX11111AA AXX111111A A
The X represents an alpha character
indicating the year the product was
manufactured; H = 2004, J = 2005, etc.
IIII and O are not used.
The XX represents a number indicating
the year the product was manufactured;
04
= 2004, 05 = 2005, etc.
Aestiva, SmartVent,
and
Link-25
are registered trademarks of Datex-Ohmeda Inc.
Other brand names or product names used in this manual are trademarks or registered
trademarks of their respective holders.
09/06 1006-0452-000
Technical Reference Manual
A
estiva Anesthesia Machine
This document is not to be reproduced in any manner, nor are the contents to be
disclosed to anyone, without the express authorization of the product service
department, Datex-Ohmeda, Ohmeda Drive, PO Box 7550, Madison, Wisconsin,
The information contained in this Technical Reference manual pertains only to those
models of products which are marketed by Datex-Ohmeda as of the effective date of
this manual or the latest revision thereof. This Technical Reference manual was
prepared for exclusive use by Datex-Ohmeda service personnel in light of their training
and experience as well as the availability to them of parts, proper tools and test
equipment. Consequently, Datex-Ohmeda provides this Technical Reference manual to
its customers purely as a business convenience and for the customer's general
information only without warranty of the results with respect to any application of such
information. Furthermore, because of the wide variety of circumstances under which
maintenance and repair activities may be performed and the unique nature of each
individual's own experience, capacity, and qualifications, the fact that customer has
received such information from Datex-Ohmeda does not imply in anyway that DatexOhmeda deems said individual to be qualified to perform any such maintenance or
repair service. Moreover, it should not be assumed that every acceptable test and
safety procedure or method, precaution, tool, equipment or device is referred to within,
or that abnormal or unusual circumstances, may not warrant or suggest different or
additional procedures or requirements.
This manual is subject to periodic review, update and revision. Customers are
cautioned to obtain and consult the latest revision before undertaking any service of
the equipment. Comments and suggestions on this manual are invited from our
customers. Send your comments and suggestions to the Manager of Technical
Communications, Datex-Ohmeda, Ohmeda Drive, PO Box 7550, Madison, Wisconsin
53707.
wwww CAUTION
Servicing of this product in accordance with this
should never be undertaken in the absence of proper tools, test equipment and
the most recent revision to this service manual which is clearly and thoroughly
understood.
Technical Competence
The procedures described in this Technical Reference manual should be performed by
trained and authorized personnel only. Maintenance should only be undertaken by
competent individuals who have a general knowledge of and experience with devices of
this nature. No repairs should ever be undertaken or attempted by anyone not having
such qualifications.
Datex-Ohmeda strongly recommends using only genuine replacement parts,
manufactured or sold by Datex-Ohmeda for all repair parts replacements.
Technical Reference
manual
Read completely through each step in every procedure before starting the procedure;
any exceptions may result in a failure to properly and safely complete the attempted
procedure.
1.5 Symbols used in the manual or on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
1006-0452-000 09/06 1-1
Aestiva Anesthesia Machine
1.1 What this manual includes
Anesthesia Machine
Ventilator
MRI Machine
This manual covers the service information for the Aestiva line of anesthesia
machines. It covers the following components:
• gas delivery components,
• breathing system components,
• frame component (except those strictly associated with a specific
ventilator).
The ventilators associated with the Aestiva machine have their own service
manuals:
• for the Aestiva 7900 SmartVent see service manual 1006-0453-000,
• for the Aestiva 7100 Ventilator see service manual 1006-0836-000.
The Aestiva MRI Anesthesia Machine includes special components that allow
it to operate in an MRI environment.
• for MRI related issues see the service manual supplement 1006-0858-000.
1.2 Standard service procedures
1.2.1 Operation manuals
You must have, and be familiar with, the operation manuals for this product.
Refer to the Aestiva operation manuals if you need further information about
the operation of the system.
1.2.2 Service manuals
You must determine where a problem is located before you can determine
which service manual to use:
• Use this manual for machine and breathing system related issues.
• Use the appropriate Ventilator service manual for ventilator related issues.
• Use the MRI service manual supplement for MRI component issues.
1-2 09/06 1006-0452-000
1.3 What is an Aestiva
1 Introduction
The Aestiva is a flexible anesthesia delivery machine. A wide selection of
frames, gases, and vaporizers give the user full control of the system
configuration.
Options include pendant mounted systems, extra gas cylinders or vaporizers,
and left-hand (LH) or right-hand (RH) breathing systems (TNA).
ComponentsNumber of
2-Vap Trolley
3-Vap Trolley
Pendant
MRI
Compact
Compact wall-rail mount
Induction
Induction wall-rail mount
Ventilators and monitors
Number of gasesOptional gases
vaporizers
22 or 3Air or Heliox; CO
32, 3, or 4Air, Heliox, CO2
22 or 3Air or Heliox; CO
22 or 3Air or Heliox; CO
22 or 3Air or CO
22 or 3
22 or 3Air or CO
22 or 3
(
CO2 cylinder only
(up to two)
The machine can be configured with either of two microprocessor-controlled
ventilators (7900 SmartVent or Aestiva 7100 Ventilator) that include
monitoring of certain patient parameters.
Breathing
)
system and
ventilator display
mounting
Left or RightUp to 4
2
Left or RightUp to 5
Left or RightUp to 2
2
TNA Left;
2
7900 display
center
2
Air
2
Air
LeftUp to 4
LeftUp to 2
None
(LH machine)
None
(LH machine)
Total number of
cylinders
2 per gas
(
maximum
)
Up to 4
Up to 4
Up to 2
The ventilators include communication software that can output patient data
through a serial communications port.
Monitoring features can be further expanded with additional Datex-Ohmeda
monitors.
1006-0452-000 09/06 1-3
Aestiva Anesthesia Machine
1.4 Configuration options
Figures 1-1 and 1-2 show the front and rear views of the machine; Figure 1-3
shows breathing system components. There are some differences between
models:
• Breathing systems can be on the left or right side. The part locations are the
Note:
Newer machine variants
include individual pipeline inlet
manifolds in place of the single
pneumatic manifold used in
previous production machines. The
pipeline inlets are arranged in the
same order for both the ANSI and
ISO units.
• ANSI and ISO systems use the same pneumatic manifold rotated 180
• All models use the same relative cylinder positions with the O
• ANSI and ISO systems use the same flowhead assembly but the flowmeter
•Machines include active or passive gas scavenging.
• Options include an auxiliary common gas outlet (ACGO), different breathing
mirror image.
°
.
Viewed from the rear, ANSI units have the pneumatic outlet on the right and
ISO units have it on the left.
cylinder
2
farthest from the breathing system.
modules are in opposite order.
circuit modules (Circle and Bain/Mapleson D), a CO
(absorber) bypass, a
2
suction regulator and an auxiliary O2 flowmeter (in display arm), a folding
mount display bracket in place of the display arm.
1-4 09/06 1006-0452-000
1 Introduction
8
7
6
9
5
1. Brake
2. System switch
3. Pressure gauges (cylinder)
4. Pressure gauges (pipeline)
5. O
Flush
2
6. Flow controls
7. Light switch and connector
8. Ventilator display
9. Vaporizers
4
3
AA.96.054
2
1
Figure 1-1 • Aestiva with 7900 Ventilator (front view)
1.5 Symbols used in the manual or on the equipment
Symbols replace words on the equipment, on the display, or in Datex-Ohmeda
manuals. No one device or manual uses all of the symbols.
Warnings and Cautions tell you about dangerous conditions that can occur if
you do not follow all instructions in this manual:
•Warnings tell about a condition that can cause injury to the operator or the
patient.
• Cautions tell about a condition that can cause damage to the equipment.
Read and follow all warnings and cautions.
m
L
l
n
M
N
†
p
On (power)
Alarm silence
A
Off (power)Alarm silence
Standby
Standby or preparatory state for part of
the equipment
“ON” only for part of the equipment
“OFF” only for part of the equipment
Direct current
Alternating current
j
J
D
w
wW
O
Type B equipment
Type BF equipment
Type CF equipment
Caution, ISO 7000-0434
Attention, refer to product instructions,
IEC 60601-1
Dangerous voltage
x
y
P
Y
1-8 09/06 1006-0452-000
Protective earth ground
Electrical input
Earth ground
Electrical output
Frame or chassis ground
Pneumatic input
Equipotential
Pneumatic output
1 Introduction
+
-
t
T
o
g
z
Plus, positive polarity
k
Minus, negative polarity
E
Variability
Variability in stepsRead to center of float
Lamp, lighting, illumination
This way up
Pipeline
Lock
Movement in one direction
Movement in two directions
Read top of float
Vacuum inlet
Suction bottle outlet
Cylinder
Isolation transformer
Z
U
u
Í
134°C
Unlock
Close drain
Drain (remove condensate)
Not autoclavable
Autoclavable
APL settings are approximate
r
R
O2+
Linkage system
Risk of Explosion.
Low pressure leak test
Mechanical ventilation
Bag position/ manual ventilation
O2 Flush button
1006-0452-000 09/06 1-9
Aestiva Anesthesia Machine
< 414 kPa
q
< 345 kPa
Inspiratory flow
Expiratory flow
Q
Inspiratory flowExpiratory flow
Pinch hazardSubmenu
Circle breathing circuit moduleBain/Mapleson D breathing circuit
module
The primary regulator is set to pressure
less than 345 kPa (50 psi)
Absorber on
The primary regulator is set to pressure
less than 414 kPa (60 psi)
CO2 Bypass Option
REF
SN
EZchange Canister (CO2 bypass)
Absorber off (CO2 Bypass active)
No battery/battery failureBattery in use. Bar indicates amount of
battery power remaining.
Stock Number
Serial NumberCaution: federal law prohibits dispensing
Authorized represent ative in the European
Community
Manufacturer
MAX
Maximum
without prescription.
Systems with this mark agree with the
European Council Directive (93/42/EEC)
for Medical Devices when they are used
as specified in their User’s Reference
manuals. The xxxx is the certification
number of the Notified Body used by
Datex-Ohmeda’s Quality Systems.
• Electrical signals between the anesthesia machine, including the breathing
system, and the ventilator.
NoteNewer machine variants include individual pipeline inlet manifolds in place of
the single pneumatic manifold used in previous production machines.
Additionally, the common gas manifold has been redesigned (check valve
removed) and the second regulator (O
eliminated.
2.2 Gas flow through the anesthesia machine
Flush and Aux O2) has been
2
2.2.1 OverviewFigure 2-4 shows the portion of the pneumatic circuit that is affected by the
individual pipeline inlet manifolds and the changes to the common gas
manifold.
Figure 2-5 shows the complete pneumatic circuit with the original pneumatic
manifold.
Gas supplies (items 1–6)Gas enters the system through a pipeline (2) or cylinder (4) connection. All
connections have indexed fittings, filters, and check valves (one-way valves).
Gauges show the cylinder (3) and pipeline (1) pressures.
A primary regulator (5) decreases the cylinder pressures to approximately
pipeline levels. A pressure relief valve (6) helps protect the system from high
pressures.
To help prevent problems with the gas supplies:
• Install yoke plugs on all empty cylinder connections.
•When a pipeline supply is connected, keep the cylinder valve closed.
O2 flow (items 7–14, 27)Pipeline or regulated cylinder pressure supplies O
outlet and to the ventilator supply connection (7a). A second regulator (13)
(not used in newer machine variants) decreases the pressure for the flush
valve (14a) and the auxiliary flowmeter (27).
directly to the pneumatic
2
The flush valve supplies high flows of O
the flush button. The flush pressure switch (14b) monitors activation of the
flush valve.
When the system switch (8) is On, O
is a minimum flow of 25 to 75 mL/min through the O
A secondary regulator (10) supplies a constant O
An electrical switch (9) monitors the O
low, an alarm appears on the ventilator display.
2-2 09/06 1006-0452-000
to the fresh gas outlet when you push
2
flows to the rest of the system and there
2
flowmeter (12).
2
pressure to the flowmeter.
2
supply pressure. If the pressure is too
2
2 Theory of Operation
AA.96.389
28
E
29
30303030
AAAA
A
30
B
C
31
31
D
3131
A.Cylinder SuppliesB.Pneumatic ManifoldC.Flowmeter HeadD.Vaporizer ManifoldE.Common Gas Manifold
A. Cylinder Supply
B. Pneumatic Manifold
C. Flowmeter Head
D Vaporizer Manifold
E. Common Gas Manifold
A
AAAA
28
29
E
A. Cylinder Supply
B. Pipeline Inlet Manifold
E. Common Gas Manifold
Pipeline or regulated cylinder pressure supplies Air (7777bbbb) directly to the
ventilator (Air Ventilators). When the system switch (8) is On, air flows to the
rest of the system. A secondary regulator (18) supplies the air flow control
valve. Because there is no balance regulator, air flow continues at the set rate
(19) during an O
Balance regulators (15, 21) control the N
supply failure.
2
O and the optional gas (CO2,
2
Heliox) pressure supply to the needle valve flow controls (16, 22). O
2
secondary regulator pressure at a pilot port controls the output of the balance
regulator. N
supply pressure and shut off hypoxic gas flow before the O
O, CO2, and Heliox output pressures drop with decreasing O2
2
supply pressure
2
reaches zero.
A chain link system (Link-25) on the N
keep the O
concentration higher than 21% (approximate value) at the
2
common gas outlet.
O and O2 flow controls (16, 11) helps
2
Mixed gas(items 24–26)The mixed gas goes from the flowmeter outlet, through the vaporizer manifold
and vaporizer (25) that is On, to the fresh gas outlet, and into the breathing
system. A pressure relief valve (26) limits the maximum outlet pressure.
Figure 2-5 • Pneumatic circuit diagram (machines with a pneumatic manifold)
1006-0452-000 09/06 2-3
Aestiva Anesthesia Machine
AA.96.389
28
E
29
30303030
AAAA
A
30
B
C
31
31
D
3131
A.Cylinder SuppliesB.Pneumatic ManifoldC.Flowmeter HeadD.Vaporizer ManifoldE.Common Gas Manifold
A. Cylinder Supply
B. Pneumatic Manifold
C. Flowmeter Head
D Vaporizer Manifold
E. Common Gas Manifold
A
AAAA
28
30
30303030
29
AA.96.381
E
BB
B
C
3131
31
31
A. Cylinder Supply
B. Pipeline Inlet Manifold
C. Flowmeter Head
D Vaporizer Manifold
E. Common Gas Manifold
Figure 2-7 • Pneumatic circuit diagram (machines with a pneumatic manifold)
2-4 09/06 1006-0452-000
Key to Numbered Components1. Pipeline pressure gauge
2. Pipeline inlet
3. Cylinder pressure gauge
4. Cylinder inlet
5. Primary regulator (cylinder pressure)
6. High-pressure relief valve
• For machines with pneumatic manifold (883 kPa / 128 psi)*
• For machines with pipeline inlet manifolds (758 kPa / 110 psi)*
7. Supply connections for the ventilator
a. O
drive gas
2
b. Air drive gas
8. System switch
9. Switch for low O
10.O
secondary regulator (207 kPa / 30 psi)*
2
11.O
flow control valve
2
12.O
flow tubes
2
13.O
flush and auxiliary flowmeter regulator (131 kPa / 19 psi)*
2
14.O
Flush
2
a. Flush valve
b. Pressure switch (used with the ventilator)
15.N
O balance regulator
2
16.N
O flow control valve
2
17.N
O flow tubes
2
18.Air secondary regulator (207 kPa / 30 psi)*
19.Air flow control valve
20.Air flow tube
21.Optional gas balance regulator
22.Optional gas flow control valve
23.Optional gas flow tube
24.Vaporizer port valve
25.Vaporizer
26.Low-pressure relief valve (38 kPa / 5.5 psi)*
27.Auxiliary flowmeter (optional)
28.Common gas outlet (CGO)
29.Pneumatic outlet (O
30.Test port (primary regulator)
31.Test port (secondary/balance regulator)
* Approximate values
supply pressure alarm (used with the ventilator)
2
)
2
2 Theory of Operation
Key to Symbols
Pneumatic Connection
Filter
Direction of Flow
Check Valve
1006-0452-000 09/06 2-5
Aestiva Anesthesia Machine
2.2.2 Physical
connections
Figure 2-5 shows the physical path that the gas takes in machines with a
pneumatic manifold. To show all connections, the gas manifold (B) and the
flowhead (C) have the front and the back views next to each other. For tubing
connections in machines with individual pipeline inlet manifolds, refer to
Section 8.37.2.
1Pipeline pressure gauge
2Pipeline inlet
3Cylinder pressure gauge
4Cylinder inlet
5Primary regulators (cylinder pressure)
6aO
6bN
6cAir high-pressure relief valve
7a*Vent drive gas (O
7b*Vent drive gas (Air)
high-pressure relief valve
2
O high-pressure relief valve
2
)
2
8System switch
9Switch, low O
10O
11O2 flow control valve
12O
13Flush regulator
14a* O
14b* O
15N
16N
17*N
18Air secondary regulator
secondary regulator
2
flowtubes
2
Flush valve
2
Flush pressure switch (Vent feedback)
2
O balance regulator
2
O flow control valve
2
O flowtubes
2
supply pressure alarm
2
19Air flow control valve
20*Air flowtube
21** Optional gas balance regulator
22** Optional gas flow control valve
23** Optional gas flowtubes
24Vaporizer port valve
25** Vaporizers
26Low-pressure relief valve
27To auxiliary O
28** Common gas outlet (CGO)
29Pneumatic outlet (O
30Test ports (primary regulator)
2.2.3 Induction machineThe Induction machine does not include a breathing system or a ventilator.
Mixed gas and O
directly to the Common Gas Outlet (CGO) at the front of the machine.
Flush output from the common gas manifold (E) flow
2
A pneumatic alarm assembly (9) taps into the O
manifold (B) and sounds the O
Supply Failure alarm when O2 pressure falls
2
supply at the pneumatic
2
below the threshold.
The alarm assembly consists of three parts: a canister (G) that hold a volume
of pressurized O
, a pressure regulator (H), and a whistle (I) that sounds the
2
alarm. The regulator keeps the canister pressurized as long as the supply
pressure is higher than the alarm limit. When supply pressure falls below the
alarm limit, the regulator releases the pressure from the canister through the
whistle alarm.
AB.96.309
Air
OO
N
2
2
O
2
N2OAir
9
O2+
B
Air
O
N
2
Air
O
2
O
N
2
O
2
E
O
2
N2O
Air
CGO
Figure 2-7 • Induction machine tubing
2-8 09/06 1006-0452-000
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