Daikin EWAQ006BAVP, EWAQ008BAVP, EWYQ006BAVP, EWYQ008BAVP Installation manuals

Installation manual
Packaged air-cooled water chillers and packaged air
to water heat pumps
EWAQ006BAVP EWAQ008BAVP   EWYQ006BAVP EWYQ008BAVP
Installation manual
Packaged air-cooled water chillers and packaged air to water heat
pumps
English
A~E
a b* b
c d He e
B
e
D
HB HD H
U
(mm)
A, B, C ≥100 ≥250 ≥100
A, B, C, E
≥150 ≥250 ≥150 ≥1000 ≤500
≤500
D ≥500
≥500
D, E ≥1000 ≤500
B, D ≥250 ≥500
B, D, E ≥250
≥250
≥400
≥400
≥400
≥400
≥400
≥1000
≥150
≥150
≥150
≥150
≥150
≥150
≥150
≥1000
≥1000 ≥1000 ≤500
HD<H
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&
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B>HU
HD>H
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HB<H
U
a
b*
,†
c
d
e
e
B
e
D
A
B
C
D
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B
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,†
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Directivelor, cu amendamentele respective.
Direktive z vsemi spremembami.
Direktiivid koos muudatustega.
Директиви, с техните изменения.
Direktyvose su papildymais.
Direktīvās un to papildinājumos.
Smernice, v platnom znení.
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Direktiver, med senere ændringer.
Direktiv, med företagna ändringar.
Direktiver, med foretatte endringer.
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Directives, as amended.
Direktiven, gemäß Änderung.
deklaruje na własną i wyłączną odpowiedzialność, że urządzenia, których ta deklaracja dotyczy:
declară pe proprie răspundere că echipamentele la care se referă această declaraţie:
z vso odgovornostjo izjavlja, da je oprema naprav, na katero se izjava nanaša:
kinnitab oma täielikul vastutusel, et käesoleva deklaratsiooni alla kuuluv varustus:
декларира на своя отговорност, че оборудването, за коeто се отнася тази декларация:
visiška savo atsakomybe skelbia, kad įranga, kuriai taikoma ši deklaracija:
ar pilnu atbildību apliecina, ka tālāk aprakstītās iekārtas, uz kurām attiecas šī deklarācija:
vyhlasuje na vlastnú zodpovednosť, že zariadenie, na ktoré sa vzťahuje toto vyhlásenie:
tamamen kendi sorumluluǧunda olmak üzere bu bildirinin ilgili olduǧu donanımının aşaǧıdaki gibi olduǧunu beyan eder:
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megfelelnek az alábbi szabvány(ok)nak vagy egyéb irányadó dokumentum(ok)nak, ha azokat előírás szerint használják:
spełniają wymogi następujących norm i innych dokumentów normalizacyjnych, pod warunkiem że używane są zgodnie z naszymi instrukcjami:
sunt în conformitate cu următorul (următoarele) standard(e) sau alt(e) document(e) normativ(e), cu condiţia ca acestea să fie utilizate în conformitate cu
instrucţiunile noastre:
skladni z naslednjimi standardi in drugimi normativi, pod pogojem, da se uporabljajo v skladu z našimi navodili:
on vastavuses järgmis(t)e standardi(te)ga või teiste normatiivsete dokumentidega, kui neid kasutatakse vastavalt meie juhenditele:
съответстват на следните стандарти или други нормативни документи, при условие, че се използват съгласно нашите инструкции:
atitinka žemiau nurodytus standartus ir (arba) kitus norminius dokumentus su sąlyga, kad yra naudojami pagal mūsų nurodymus:
tad, ja lietoti atbilstoši ražotāja norādījumiem, atbilst sekojošiem standartiem un citiem normatīviem dokumentiem:
sú v zhode s nasledovnou(ými) normou(ami) alebo iným(i) normatívnym(i) dokumentom(ami), za predpokladu, že sa používajú v súlade snašim
návodom:
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ürünün, talimatlarımıza göre kullanılması koşuluyla aşağıdaki standartlar ve norm belirten belgelerle uyumludur:
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Directives, telles que modifiées.
010203040506070809
Değiştirilmiş halleriyle Yönetmelikler.
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Direktiivejä, sellaisina kuin ne ovat muutettuina.
v platném znění.
Smjernice, kako je izmijenjeno.
irányelv(ek) és módosításaik rendelkezéseit.
z późniejszymi poprawkami.
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Richtlijnen, zoals geamendeerd.
Directivas, según lo enmendado.
Direttive, come da modifica.
Οδηγιών, όπως έχουν τροποποιηθεί.
Directivas, conforme alteração em.
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както е изложено в <A> и оценено положително от <B>
съгласно Сертификата<C>.
kaip nustatyta <A> ir kaip teigiamai nuspręsta <B> pagal
Sertifikatą<C>.
kā norādīts <A> un atbilstoši <B> pozitīvajam vērtējumam
saskaņā ar sertifikātu<C>.
ako bolo uvedené v <A> a pozitívne zistené <B> vsúlade
s osvedčením<C>.
<A>’da belirtildiği gibi ve <C>Sertifikasına göre <B>
tarafından olumlu olarak değerlendirildiği gibi.
Директив со всеми поправками.
21Забележка*
22Pastaba*
23Piezīmes*
24Poznámka*
25Not*
Daikin Europe N.V. je pooblaščen za sestavo datoteke s tehnično mapo.
Daikin Europe N.V. on volitatud koostama tehnilist dokumentatsiooni.
Daikin Europe N.V. е оторизирана да състави Акта за техническа конструкция.
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Daikin Europe N.V. ir autorizēts sastādīt tehnisko dokumentāciju.
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Daikin Europe N.V. Teknik Yapı Dosyasını derlemeye yetkilidir.
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a(z) <A> alapján, a(z) <B> igazolta a megfelelést, a(z)
<C>tanúsítvány szerint.
zgodnie z dokumentacją <A>, pozytywną
opinią <B> i Świadectwem<C>.
aşa cum este stabilit în <A> şi apreciat pozitiv de<B>
în conformitate cu Certificatul<C>.
kot je določeno v <A> in odobreno s strani <B>
vskladu scertifikatom<C>.
nagu on näidatud dokumendis <A> ja heaks kiidetud
<B> järgi vastavalt sertifikaadile<C>.
16Megjegyzés*
17Uwaga*
18Notă*
19Opomba*
20Märkus*
Machinery 2006/42/EC
Low Voltage 2014/35/EU
enligt <A> och godkänts av <B> enligt
Certifikatet<C>.
som det fremkommer i <A> og gjennom positiv
bedømmelse av <B> ifølge Sertifikat<C>.
jotka on esitetty asiakirjassa <A> ja jotka <B>
on hyväksynyt Sertifikaatin<C> mukaisesti.
jak bylo uvedeno v <A> a pozitivně zjištěno
<B> vsouladu sosvědčením<C>.
kako je izloženo u <A> i pozitivno ocijenjeno odstrane
Electromagnetic Compatibility 2014/30/EU
заявляет, исключительно под свою ответственность, что оборудование, к которому относится настоящее заявление:
erklærer under eneansvarlig, at udstyret, som er omfattet af denne erklæring:
deklarerar i egenskap av huvudansvarig, att utrustningen som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at det utstyr som berøres av denne deklarasjon innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat laitteet:
prohlašuje ve své plné odpovědnosti, že zařízení, k němuž se toto prohlášení vztahuje:
izjavljuje pod isključivo vlastitom odgovornošću da oprema na koju se ova izjava odnosi:
teljes felelőssége tudatában kijelenti, hogy a berendezések, melyekre e nyilatkozat vonatkozik:
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estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) normativo(s), desde que estes sejam utilizados de
acordo com as nossas instruções:
соответствуют следующим стандартам или другим нормативным документам, при условии их использования согласно нашим инструкциям:
overholder følgende standard(er) eller andet/andre retningsgivende dokument(er), forudsat at disse anvendes i henhold til vore instrukser:
respektive utrustning är utförd i överensstämmelse med och följer följande standard(er) eller andra normgivande dokument, under förutsättning att
användning sker i överensstämmelse med våra instruktioner:
respektive utstyr er i overensstemmelse med følgende standard(er) eller andre normgivende dokument(er), under forutssetning av at disse brukes i
henhold til våre instrukser:
vastaavat seuraavien standardien ja muiden ohjeellisten dokumenttien vaatimuksia edellyttäen, että niitä käytetään ohjeidemme mukaisesti:
za předpokladu, že jsou využívány v souladu s našimi pokyny, odpovídají následujícím normám nebo normativním dokumentům:
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u skladu sa slijedećim standardom(ima) ili drugim normativnim dokumentom(ima), uz uvjet da se oni koriste u skladu s našim uputama:
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ob upoštevanju določb:
vastavalt nõuetele:
следвайки клаузите на:
laikantis nuostatų, pateikiamų:
ievērojot prasības, kas noteiktas:
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održiavajúc ustanovenia:
11Information*
12Merk*
13Huom*
bunun koşullarına uygun olarak:
delineato nel <A> e giudicato positivamente da<B>
secondo il Certificato<C>.
όπως καθορίζεται στο <A> και κρίνεται θετικά
από το <B> σύμφωνα με το Πιστοποιητικό<C>.
tal como estabelecido em <A> e com o parecer positivo
<B> prema Certifikatu<C>.
14Poznámka*
15Napomena*
de <B> de acordo com o Certificado<C>.
как указано в <A> и в соответствии сположительным
решением <B> согласно Свидетельству<C>.
som anført i <A> og positivt vurderet af <B> ihenhold til
Certifikat<C>.
Daikin Europe N.V. on valtuutettu laatimaan Teknisen asiakirjan.
Společnost Daikin Europe N.V. má oprávnění ke kompilaci souboru technické konstrukce.
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Daikin Europe N.V. ma upoważnienie do zbierania i opracowywania dokumentacji konstrukcyjnej.
Daikin Europe N.V. este autorizat să compileze Dosarul tehnic de construcţie.
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Shigeki Morita
Director
Ostend, 3rd of April 2017
Η Daikin Europe N.V. είναι εξουσιοδοτημένη να συντάξει τον Τεχνικό φάκελο κατασκευής.
A Daikin Europe N.V. está autorizada a compilar a documentação técnica de fabrico.
Компания Daikin Europe N.V. уполномочена составить Комплект технической документации.
Daikin Europe N.V. er autoriseret til at udarbejde de tekniske konstruktionsdata.
Daikin Europe N.V. är bemyndigade att sammanställa den tekniska konstruktionsfilen.
Daikin Europe N.V. har tillatelse til å kompilere den Tekniske konstruksjonsfilen.
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declares under its sole responsibility that the equipment to which this declaration relates:
erklärt auf seine alleinige Verantwortung daß die Ausrüstung für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que l'équipement visé par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de apparatuur waarop deze verklaring betrekking heeft:
declara bajo su única responsabilidad que el equipo al que hace referencia la declaración:
dichiara sotto la propria responsabilità che gli apparecchi a cui è riferita questa dichiarazione:
δηλώνει με αποκλειστική της ευθύνη ότι ο εξοπλισμός στον οποίο αναφέρεται η παρούσα δήλωση:
CE - DECLARATION-OF-CONFORMITY CE - DECLARACION-DE-CONFORMIDAD CE - DECLARAÇÃO-DE-CONFORMIDADE CE - ERKLÆRING OM-SAMSVAR CE - IZJAVA-O-USKLAĐENOSTI CE - IZJAVA O SKLADNOSTI CE - ATITIKTIES-DEKLARACIJA
Daikin Europe N.V.
CE - KONFORMITÄTSERKLÄRUNG CE - DICHIARAZIONE-DI-CONFORMITA CE - ЗАЯВЛЕНИЕ-О-СООТВЕТСТВИИ CE - ILMOITUS-YHDENMUKAISUUDESTA CE - MEGFELELŐSÉGI-NYILATKOZAT CE - VASTAVUSDEKLARATSIOON CE - ATBILSTĪBAS-DEKLARĀCIJA
CE - DECLARATION-DE-CONFORMITE CE - ΔHΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ CE - OVERENSSTEMMELSESERKLÆRING CE - PROHLÁŠENÍ-O-SHODĚ CE - DEKLARACJA-ZGODNOŚCI CE - ДЕКЛАРАЦИЯ-ЗА-СЪОТВЕТСТВИЕ CE - VYHLÁSENIE-ZHODY
CE - CONFORMITEITSVERKLARING CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE CE - DECLARAŢIE-DE-CONFORMITATE CE - UYGUNLUK-BEYANI
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06Nota*
07Σημείωση*
08Nota*
under iagttagelse af bestemmelserne i:
enligt villkoren i:
gitt i henhold til bestemmelsene i:
noudattaen määräyksiä:
za dodržení ustanovení předpisu:
prema odredbama:
követi a(z):
zgodnie z postanowieniami Dyrektyw:
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declara sob sua exclusiva responsabilidade que os equipamentos a que esta declaração se refere:
EWAQ006BAVP***, EWAQ008BAVP***,
EWYQ006BAVP***, EWYQ008BAVP***,
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* = , , -, A, B, C, ..., Z
are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our instructions:
der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspricht/entsprechen, unter der Voraussetzung, daß sie gemäß
unseren Anweisungen eingesetzt werden:
sont conformes à la/aux norme(s) ou autre(s) document(s) normatif(s), pour autant qu'ils soient utilisés conformément à nos instructions:
conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig onze
instructies:
están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) normativo(s), siempre que sean utilizados de acuerdo con nuestras
instrucciones:
sono conformi al(i) seguente(i) standard(s) o altro(i) documento(i) a carattere normativo, a patto che vengano usati in conformità alle nostre istruzioni:
είναι σύμφωνα με το(α) ακόλουθο(α) πρότυπο(α) ή άλλο έγγραφο(α) κανονισμών, υπό την προϋπόθεση ότι χρησιμοποιούνται
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σύμφωνα με τις οδηγίες μας:
following the provisions of:
gemäß den Vorschriften der:
conformément aux stipulations des:
EN60335-2-40,
overeenkomstig de bepalingen van:
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în urma prevederilor:
as set out in <A> and judged positively by <B>
according to the Certificate<C>.
wie in <A> aufgeführt und von <B> positiv
beurteilt gemäß Zertifikat<C>.
tel que défini dans <A> et évalué positivement par <B>
conformément au Certificat<C>.
siguiendo las disposiciones de:
secondo le prescrizioni per:
με τήρηση των διατάξεων των:
de acordo com o previsto em:
в соответствии с положениями:
01Note*
02Hinweis*
03Remarque*
09Примечание*
10Bemærk*
zoals vermeld in <A> en positief beoordeeld door <B>
overeenkomstig Certificaat<C>.
como se establece en <A> y es valorado
positivamente por <B> de acuerdo con el
Certificado<C>.
04Bemerk*
05Nota*
Daikin Europe N.V. is authorised to compile the Technical Construction File.
Daikin Europe N.V. hat die Berechtigung die Technische Konstruktionsakte zusammenzustellen.
Daikin Europe N.V. est autorisé à compiler le Dossier de Construction Technique.
Daikin Europe N.V. is bevoegd om het Technisch Constructiedossier samen te stellen.
Daikin Europe N.V. está autorizado a compilar el Archivo de Construcción Técnica.
Daikin Europe N.V. è autorizzata a redigere il File Tecnico di Costruzione.
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3P469107-2A

Table of contents

Table of contents

1 About the documentation 4

1.1 About this document.................................................................. 4
2 About the box 5
2.1 Outdoor unit............................................................................... 5
2.1.1 To remove the accessories from the outdoor unit....... 5
3 Preparation 5
3.1 Preparing installation site .......................................................... 5
3.1.1 Installation site requirements of the outdoor unit ........ 5
3.2 Preparing water piping .............................................................. 5
3.2.1 To check the water volume and flow rate ................... 5
3.3 Preparing electrical wiring ......................................................... 6
3.3.1 Overview of electrical connections for external and
internal actuators ........................................................ 6
4 Installation 6
4.1 Opening the units ...................................................................... 6
4.1.1 To open the outdoor unit............................................. 6
4.1.2 To open the switch box cover of the outdoor unit ....... 6
4.2 Mounting the outdoor unit.......................................................... 7
4.2.1 To provide the installation structure............................ 7
4.2.2 To install the outdoor unit............................................ 7
4.2.3 To provide drainage.................................................... 7
4.2.4 To prevent the outdoor unit from falling over .............. 8
4.3 Connecting the water piping...................................................... 8
4.3.1 To connect the water piping........................................ 8
4.3.2 To protect the water circuit against freezing ............... 8
4.3.3 To fill the water circuit ................................................. 9
4.3.4 To insulate the water piping........................................ 9
4.4 Connecting the electrical wiring................................................. 9
4.4.1 To connect the electrical wiring on the outdoor unit.... 9
4.4.2 To connect the main power supply ............................. 10
4.4.3 To connect the user interface ..................................... 10
4.4.4 To connect the shut-off valve...................................... 11
5 Configuration 11
5.1 Overview: Configuration ............................................................ 11
5.1.1 To access the most used commands ......................... 12
5.2 Basic configuration .................................................................... 12
5.2.1 Quick wizard: Language / time and date..................... 12
5.2.2 Quick wizard: Standard............................................... 13
5.2.3 Quick wizard: Options................................................. 13
5.2.4 Quick wizard: Capacities (energy metering) ............... 14
5.2.5 Space heating/cooling control..................................... 14
5.2.6 Contact/helpdesk number........................................... 15
5.3 Menu structure: Overview installer settings............................... 16
6 Commissioning 17
6.1 Checklist before commissioning................................................ 17
6.2 Checklist during commissioning ................................................ 17
6.2.1 To perform an air purge .............................................. 17
6.2.2 To perform a test run .................................................. 18
6.2.3 To perform an actuator test run .................................. 18
6.2.4 To perform an underfloor heating screed dryout......... 18
7 Hand-over to the user 18
7.1 About locking and unlocking...................................................... 19
To activate or deactivate a function lock ................................... 19
To activate or deactivate button lock......................................... 19
8 Technical data 20
8.1 Piping diagram: Outdoor unit..................................................... 20
8.2 Wiring diagram: Outdoor unit .................................................... 21
1 About the documentation

1.1 About this document

Target audience
Authorised installers
INFORMATION
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons.
Documentation set
This document is part of a documentation set. The complete set consists of:
General safety precautions:
▪ Safety instructions that you must read before installing
▪ Format: Paper (in the box of the outdoor unit)
Outdoor unit installation manual:
▪ Installation instructions
▪ Format: Paper (in the box of the outdoor unit)
Control box installation manual:
▪ Installation instructions
▪ Format: Paper (in the box of the control box)
Option box installation manual:
▪ Installation instructions
▪ Format: Paper (in the box of the option box)
Backup heater installation manual:
▪ Installation instructions
▪ Format: Paper (in the box of the backup heater)
Installer reference guide:
▪ Preparation of the installation, good practices, reference data,…
▪ Format: Digital files on http://www.daikineurope.com/support-
and-manuals/product-information/
Addendum book for optional equipment:
▪ Additional info about how to install optional equipment
▪ Format: Paper (in the box of the outdoor unit) + Digital files on
http://www.daikineurope.com/support-and-manuals/product­information/
Instruction sheet for valve kit:
▪ Instructions for the integration of valve kit EKMBHBP1
▪ Format: Paper (in the box of the outdoor unit)
Installation manual for bottom plate heater:
▪ Instructions for the integration of bottom plate heater
EKBPH140L7
▪ Format: Paper (in the box of the outdoor unit)
INFORMATION: ABOUT THE CONTROL BOX, OPTION BOX, AND BACKUP HEATER INSTALLATION MANUALS
EWAQ006+008BAVP and EWYQ006+008BAVP systems do NOT support domestic hot water and heat pump convector functionalities. In the installation manual of the control box, option box, and backup heater, therefore any reference to "domestic hot water", "domestic hot water tank", "booster heater", and "heat pump convector", may be disregarded.
Installation manual
4
Packaged air-cooled water chillers and packaged air to water heat
EWAQ+EWYQ006+008BAVP
4P478610-1 – 2017.02
pumps

2 About the box

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f i j
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Latest revisions of the supplied documentation may be available on the regional Daikin website or via your dealer.
The original documentation is written in English. All other languages are translations.
Technical engineering data
▪ A subset of the latest technical data is available on the regional
Daikin website (publicly accessible).
▪ The full set of latest technical data is available on the Daikin
extranet (authentication required).
2 About the box

2.1 Outdoor unit

2.1.1 To remove the accessories from the outdoor unit

1 Open the outdoor unit. See "4.1.1To open the outdoor unit"on
page6.
2 Remove the accessories.
INFORMATION
The installation manual for bottom plate heater EKBPH140L7 only applies in case bottom plate heater EKBPH140L7 is part of the system. If so, do NOT take into account the installation manual delivered with the bottom plate heater; it is overruled by the one delivered with the outdoor unit.
INFORMATION
The instruction sheet for valve kit EKMBHBP1 only applies in case valve kit EKMBHBP1 is part of the system. If so, do NOT take into account the instruction sheet delivered with the valve kit; it is overruled by the one delivered with the outdoor unit.

3 Preparation

3.1 Preparing installation site

3.1.1 Installation site requirements of the outdoor unit

Mind the spacing guidelines. See figure 1 on the inside of the front cover.
The symbols can be interpreted as follows:
A,C Left side and right side obstacles (walls/baffle plates)
B Suction side obstacle (wall/baffle plate) D Discharge side obstacle (wall/baffle plate) E Top side obstacle (roof)
a,b,c,d,e Minimum service space between the unit and obstacles A,
B, C, D and E
* If shut-off valves are NOT installed on the unit
If shut-off valves are installed on the unit
eBMaximum distance between the unit and the edge of
obstacle E, in the direction of obstacle B
eDMaximum distance between the unit and the edge of
obstacle E, in the direction of obstacle D
HUHeight of the unit including the installation structure
HB,HDHeight of obstacles B and D
H Height of installation structure below the unit
INFORMATION
If shut-off valves are installed on the unit, provide a minimum space of 400mm at the air inlet side. If shut‑off valves are NOT installed on the unit, provide a minimum space of 250mm.
Do NOT install the unit in sound sensitive areas (e.g. near a bedroom), so that the operation noise will cause no trouble.
Note: If the sound is measured under actual installation conditions, the measured value might be higher than the sound pressure level mentioned in "Sound spectrum" in the data book due to environmental noise and sound reflections.
a General safety precautions b Addendum book for optional equipment c Outdoor unit installation manual d Operation manual e Installation manual for bottom plate heater EKBPH140L7
f Instruction sheet for valve kit EKMBHBP1 g Sealing ring for shut-off valve h Shut-off valve
i User interface
j Tie wrap k Energy label
EWAQ+EWYQ006+008BAVP Packaged air-cooled water chillers and packaged air to water heat pumps 4P478610-1 – 2017.02
INFORMATION
The sound pressure level is less than 70dBA.
The outdoor unit is designed for outdoor installation only, and for ambient temperatures ranging 10~46°C in cooling mode and – 15~19°C in heating mode.

3.2 Preparing water piping

3.2.1 To check the water volume and flow rate

Minimum water volume
Check that the total water volume in the installation is minimum 20l, the internal water volume of the outdoor unit NOT included.
Installation manual
5

4 Installation

1
5
6
3
4
8
9
2
7
NOTICE
When circulation in each space heating/cooling loop is controlled by remotely controlled valves, it is important that the minimum water volume is guaranteed, even if all of the valves are closed.
Minimum flow rate
Check that the minimum flow rate (required during defrost/backup heater operation) in the installation is guaranteed in all conditions.
NOTICE
If glycol was added to the water circuit, and the temperature of the water circuit is low, the flow rate will NOT be displayed on the user interface. In this case, the minimum flow rate can be checked by way of the pump test (check that the user interface does NOT display error 7H).
NOTICE
When circulation in each or certain space heating loops is controlled by remotely controlled valves, it is important that the minimum flow rate is guaranteed, even if all valves are closed. In case the minimum flow rate cannot be reached, a flow error 7H will be generated (no heating/operation).
See the installer reference guide for more information.
Minimum required flow rate
006+008 models 19l/min
See the recommended procedure as described in "6.2 Checklist
during commissioning"on page17.

3.3 Preparing electrical wiring

(e) If valve kit EKMBHBP1 is part of the system, then the
required cable section is 0.75mm². If valve kit EKMBHBP1 is NOT part of the system, then the minimum required cable section is 0.75mm².
NOTICE
More technical specifications of the different connections are indicated on the inside of the outdoor unit.
INFORMATION
From the control box installation manual (same chapter), disregard the following items:
9 – 3‑way valve ▪ 10 – Power supply for booster heater and thermal
protection (from control box)
11 – Power supply for booster heater (to control box) ▪ 12 – Domestic hot water tank thermistor ▪ 13 – Heat pump convector
4 Installation

4.1 Opening the units

4.1.1 To open the outdoor unit

DANGER: RISK OF ELECTROCUTION
DANGER: RISK OF BURNING

3.3.1 Overview of electrical connections for external and internal actuators

Item Description Wires Maximum
Outdoor unit power supply
1 Power supply for
outdoor unit
2 Normal kWh rate power
supply
User interface
3 User interface 2
Optional equipment
4 Remote outdoor sensor 2
Field-supplied components
5 Space heating/cooling
operation control (or shut‑off valve)
Interconnection cable
6 Interconnection cable
between outdoor unit and control box
(a) Refer to name plate on outdoor unit. (b) Cable section 0.75mm² till 1.25mm²; maximum length:
500m. Applicable for both single user interface and dual
user interface connection. (c) Minimum cable section 0.75mm². (d) Cable section 0.75mm² till 1.25mm²; maximum length:
20m.
2+GND
2 6.3A
2
2
running
current
(a)
(b)
(c)
(e)
(d)

4.1.2 To open the switch box cover of the outdoor unit

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6
Packaged air-cooled water chillers and packaged air to water heat
EWAQ+EWYQ006+008BAVP
4P478610-1 – 2017.02
pumps

4.2 Mounting the outdoor unit

≥150
620
350
(345-355)
a
(mm)
258
6× M12
20
a
6× M12
160 620 258 11 9
161
260
285
279
345
595
416
262
38
71
C
D
E
DDDD
A
B
≥150 mm

4.2.1 To provide the installation structure

Prepare 6 sets of anchor bolts, nuts and washers (field supply) as follows:
4 Installation

4.2.3 To provide drainage

Make sure that condensate can be evacuated properly. When the unit is in cooling mode, condensate may also form in the hydro part. When providing drainage, therefore make sure to cover the entire unit.
NOTICE
If the unit is installed in a cold climate, take adequate measures so that the evacuated condensate cannot freeze.
a Make sure not to cover the drain holes.
INFORMATION
The recommended height of the upper protruding part of the bolts is 20mm.
NOTICE
Fix the outdoor unit to the foundation bolts using nuts with resin washers (a). If the coating on the fastening area is stripped off, the nuts rust easily.
INFORMATION
If necessary, you can use a drain plug kit (field supply) to prevent drain water from dripping.
Drain holes (dimensions in mm)
A Discharge side B Distance between anchor points C Bottom frame D Drain holes E Knockout hole for snow
NOTICE
If drain holes of the outdoor unit are covered by a mounting base or by floor surface, raise the unit to provide a free space of more than 150mm under the outdoor unit.

4.2.2 To install the outdoor unit

EWAQ+EWYQ006+008BAVP Packaged air-cooled water chillers and packaged air to water heat pumps 4P478610-1 – 2017.02
Snow
In regions with snowfall, snow might build up and freeze between the heat exchanger and the external plate. This might decrease the operating efficiency. To prevent this:
Installation manual
7
4 Installation
b
a b
4× Ø6 mm
a b
1 Drill (a, 4×) and remove the knockout hole (b).

2 Remove the burrs, and paint the edges and areas around the
edges using repair paint to prevent rusting.

4.2.4 To prevent the outdoor unit from falling over

1 Prepare 2 cables as indicated in the following illustration (field
supply).
2 Place the 2 cables over the outdoor unit. 3 Insert a rubber sheet between the cables and the outdoor unit
to prevent the cable from scratching the paint (field supply).
4 Attach the cable’s ends. Tighten those ends.

4.3 Connecting the water piping

b Water outlet
1 Screw the outdoor unit nuts on the shut-off valves. 2 Connect the field piping on the shut-off valves.
NOTICE
Install a manometer in the system.
NOTICE
Install air purge valves at all local high points.

4.3.2 To protect the water circuit against freezing

If negative outdoor temperatures are expected, add glycol to the water circuit. The required concentration depends on the lowest expected outdoor temperature, and on whether you want to protect the system from bursting or from freezing. To prevent the system from freezing, more glycol is required. Add glycol according to the table below.
INFORMATION
▪ Protection against bursting: the glycol will prevent the
piping from bursting, but NOT the liquid inside the piping from freezing.
▪ Protection against freezing: the glycol will prevent the
liquid inside the piping from freezing.
Lowest expected outdoor temperature
–5°C 10% 15% –10°C 15% 25% –15°C 20% 35% –20°C 25% — –25°C 30%
Prevent from bursting
Prevent from freezing

4.3.1 To connect the water piping

NOTICE
Do NOT use excessive force when connecting the piping. Deformation of the piping can cause malfunctioning of the unit. Make sure that the tightening torque does NOT exceed 30N•m.
To facilitate service and maintenance, 2 shut-off valves are provided. Mount the valves on the water inlet and on the water outlet. Mind their position: the integrated drain valves will only drain the side of the circuit on which they are located. To be able to only drain the unit, make sure the drain valves are positioned between the shut‑off valves and the unit.
▪ The addition of glycol applies to BOTH cooling‑only
models (EWAQ006+008BAVP) AND reversible models (EWYQ006+008BAVP), and is independent of cooling or heating operation. ALWAYS add glycol if negative outdoor temperatures are expected.
▪ The required concentration might differ depending on
the type of glycol. ALWAYS compare the requirements from the table above with the specifications provided by the glycol manufacturer. If necessary, meet the requirements set by the glycol manufacturer.
▪ The added concentration of glycol should NEVER
exceed 35%.
▪ If the liquid in the system is frozen, the pump will NOT
be able to start. Mind that if you only prevent the system from bursting, the liquid inside might still freeze.
▪ In case of a power supply failure or pump failure, and
NO glycol was added to the system, drain the system.
▪ When water is at standstill inside the system, the
system is very likely to freeze and get damaged.
The following types of glycol are allowed: ▪ Ethylene glycol; ▪ Propylene glycol, including the necessary inhibitors, classified as
CategoryIII according to EN1717.
WARNING
Ethylene glycol is toxic.
a Water inlet
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8
Packaged air-cooled water chillers and packaged air to water heat
EWAQ+EWYQ006+008BAVP
4P478610-1 – 2017.02
pumps
4 Installation
a
b
c
≥25 mm
NOTICE
Glycol absorbs water from its environment. Therefore do NOT add glycol that has been exposed to air. Leaving the cap off the glycol container causes the concentration of water to increase. The glycol concentration is then lower than assumed. As a result, the hydraulic components might freeze up after all. Take preventive actions to ensure a minimal exposure of the glycol to air.
NOTICE
▪ If overpressure occurs, the system will release some of
the liquid through the pressure relief valve. If glycol was added to the system, take adequate measures so as to safely recover it.
▪ In any case, make sure that the flexible hose of the
pressure relief valve is ALWAYS free to release pressure. Prevent water from staying and/or freezing up inside the hose.
WARNING
Due to presence of glycol, corrosion of the system is possible. Uninhibited glycol will turn acidic under the influence of oxygen. This process is accelerated by the presence of copper and high temperatures. The acidic uninhibited glycol attacks metal surfaces and forms galvanic corrosion cells that cause severe damage to the system. Therefore it is important that:
▪ the water treatment is correctly executed by a qualified
water specialist,
▪ a glycol with corrosion inhibitors is selected to
counteract acids formed by the oxidation of glycols,
▪ no automotive glycol is used because their corrosion
inhibitors have a limited lifetime and contain silicates which can foul or plug the system,
▪ galvanized pipes are NOT used in glycol systems since
the presence may lead to the precipitation of certain components in the glycol's corrosion inhibitor.
Adding glycol to the water circuit reduces the maximum allowed water volume of the system. For more information, refer to the chapter "To check the water volume and flow rate" in the installer reference guide.
4 Fill the circuit with water until the manometer (field supply)
indicates a pressure of ±2.0bar.
5 Purge as much air as possible from the water circuit. For
instructions, see "6Commissioning"on page17.
6 Refill the circuit until the pressure is ±2.0bar. 7 Repeat steps 5 and 6 until no more air is purged and there are
no more pressure drops.
8 Close the drain and fill valve. 9 Disconnect the water supply hose from the drain and fill valve.

4.3.4 To insulate the water piping

The piping in the complete water circuit MUST be insulated to prevent condensation during cooling operation and reduction of the heating and cooling capacity.
To prevent the freezing of the outdoor water piping during winter time, the thickness of the sealing material MUST be at least 13mm (with λ=0.039W/mK).
If the temperature is higher than 30°C and the humidity is higher than RH 80%, the thickness of the insulation materials should be at least 20 mm to prevent condensation on the surface of the insulation.
During winter, protect the water piping and shut‑off valves against freezing by adding heat tape (field supply). If the outdoor temperature can drop below –20°C and no heat tape is used, it is recommended to install the shut‑off valves indoors.

4.4 Connecting the electrical wiring

DANGER: RISK OF ELECTROCUTION
WARNING
ALWAYS use multicore cable for power supply cables.

4.4.1 To connect the electrical wiring on the outdoor unit

1 Remove the switch box cover. See "4.1.1To open the outdoor
unit"on page6.
2 Insert the wiring from the back of the unit:

4.3.3 To fill the water circuit

1 Connect the water supply hose to the drain and fill valve.
2 Open the drain and fill valve. 3 If an automatic air purge valve was installed, make sure it is
open.
EWAQ+EWYQ006+008BAVP Packaged air-cooled water chillers and packaged air to water heat pumps 4P478610-1 – 2017.02
a Low voltage cable b High voltage cable c Power supply cable
NOTICE
The distance between the high voltage and low voltage cables should be at least 25mm.
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