Daelim S2-250 Manual

http://www.daelimmotor.com

HEAD OFFICE (FACTORY)

#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL : [phone] / FAX : [phone]

OM50-0409-02E

CONTENTS

SPECIFICATION	3
OPERATION INSTRUCTION	4
SAFETY PRECAUTIONS	4
PRIOR TO STARTING VEHICLE	5
OPERATION	5
CORRECT ATTIRE	6
CARGO	7
MODIFICATION	7
ATTACHMENT	7
MUFFLER	7
PARTS LOCATION	8
METER READING AND USAGE	10
METER	10
INDICATOR LAMPS	10
SWITCH OPERATION	11
MAIN SWITCH	11
START BUTTON	12
HEADLIGHT	12
WINKER SWITCH	13
HORN BUTTON	13
PASSING SWITCH	13

EQUIPMENT USAGE	14
STEERING STEM LOCK	14
SEAT LOCK	14
TRUNK	15
DOCUMENT STORAGE AREA	15
BAG HOLDER	15
CORRECT DRIVING OPERATION	16
STARTING THE ENGINE	16
IF ENGINE CANNOT BE STARTED	18
AFTER STARTING ENGINE	19
PROPER DRIVING METHODS	20
STOPPING	21
SELF INSPECTIONS BEFORE OPERATION	23
INSPECTION OF CONCENED AREA	24
BRAKE INSPECTION	24
FUEL CHECK	25
TIRE INSPECTION	26
ENGINE OIL LEVEL CHECK	27
LIGHTS AND WINKER INSPECTION	28
BULB REPLACEMENT METHOD	28
REAR VIEW MIRROR	30
FUEL LEAK INSPECTION	30
CHECKING COOLING WATER	30

1

MAINTENANCE	31
MAINTENANCE SCHEDULE	32
MAINTENANCE PRECAUTIONS	34
BRAKES	34
BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE	36
BRAKE PAD WEAR	36
CHANGING ENGINE OIL	37
TRANSMISSION OIL INSPECTION	38
WHEEL REMOVAL	39
CHANGING COOLING WATER	41
SPARK PLUG	41
BATTERY INSPECTION	43
FUSE REPLACEMENT	44
COUPLER CONNECTION	45
AIR CLEANER ELEMENT INSPECTION	45
SIDE STAND INSPECTION	46
CABLE RUBBER PART	46
CLEANING	47
STORAGE GUIDE	47
FRAME AND ENGINE NUMBER	49

SAFE DRIVING	50
PREPARATION BEFORE DRIVING	50
DRIVING METHOD	50
DRIVING POSITION	51
TAKING POSE OF FELLOW PASSENGER	52
PRECAUTION WHEN DRIVING	53
STARTING	54
TURNING METHOD	55
PRINCIPLE OF TURN	55
EFFECT OF SPEED	55
3 POSITIONS OF TURNING	56
TURNING METHOD	57
PRECAUTION WHEN TURNING	58
BRAKING METHOD	59
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)	59
RESTRAINT OF BRAKING EFFECT (INERTIA)	59
BRAKING METHOD	60
COMPARISION OF BRAKING DISTANCE	60
IMPACT WHEN COLLISION	60
WIRING DIAGRAM	61

2

SPECIFICATION

	ITEM	DATA	ITEM		DATA
	LENGTH WIDTH HEIGHT(mm)	2,110 745 1,356	IGNITION SYSTEM		TRANSISTOR
	WHEEL BASE(mm)	1,481	BATTERY CAPACITY		12V10AH(MF TYPE)
	GROUND CLEARANCE(mm)	121	FUEL CAPACITY( )		11.5
	SEAT HEIGHT(mm)	760	RESERVE FUEL CAPACITY( )		2.2
	DRY WEIGHT(kgf)	168	TIRE SIZE	FR.	120 / 70 - 12 58S
	PASSENGER	2		RR.	140 / 60 - 13 63S
	ENGINE TYPE	WATERCOOLED	SUSPENSION	FR.	TELESCOPIC
		4 STROKE 4VALVE		RR.	UNIT SWING OIL DAMPER
	PISTON DISPLACEMENT(cc)	249	BRAKE	FR.	HYDRAULIC DISK
	BORE AND STROKE(mm)	72.7 60		RR.	HYDRAULIC DISK
	STARTING SYSTEM	START MOTOR / KICK	SPARK PLUG		PR7EA-9
	TRANSMISSION TYPE	V - MATIC	FUSE(A)		30A

3

OPERATION INSTRUCTION

SAFETY PRECAUTIONS

To

CAUTION

Do not use polluted gasoline.

Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine.

Do not use polluted or low-grade oil.

Always use genuine oil to protect and extend vehicle performance and its life span.

If any failure occurs due to the use of polluted gasoline or oil, such failure will be excluded from being eligible for repairs under the warranty.

Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the scooter. Please obey traffic regulations and do not be hurried and careless.

Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed.

When operating the vehicle, always keep in mind and obey the notes of precaution printed on the Safety Precaution Label

Always wear helmet. Always put on gloves. Observe posted speed limits.

Park vehicle away from people(especially children) as the muffler can get very hot.

For safety, do not illegally modify the vehicle. Regularly conduct specified maintenance inspections. <Maintenance Inspection Points> Brakes, Tires, Oil, Lights, Horn, Instruments

4

PRIOR TO STARTING VEHICLE

Read user's manual carefully.

Conduct maintenance checks prior to operation.

Always maintain vehicle in clean status and carry out specified maintenance checks.

Make sure to stop engine and stay away from fire when fueling.

Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places.

OPERATION

Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up.

Driving pose has a great influence on safe operation.

Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel.

A passenger should hold on to the vehicle or the operator with both hands and keep both feet on the pillion step bar.

When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle.

Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed.

In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles.

5

CORRECT ATTIRE

Always make sure to wear helmet for safety. Wear gloves and safety goggles.

Do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain.

Many automobile/motorcycle accidents happen because the automobile driver does not “see” the motorcyclist.

Make yourself conspicuous to help avoid the accident that wasn’t your fault :

-Wear bright or reflective clothing.

-Don’t ride in another motorist’s “blind spot”.

6

CAUTION

Only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle.

Do not place articles between the frame body cover and engine as this can burn the goods.

MODIFICATION

Modification of vehicle structure of function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty.

ATTACHMENT

Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery.

MUFFLER

Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel.

7

PARTS LOCATION

	REAR VIEW MIRROR
BATTERY
FUSE	FR. BRAKE LEVER
	COOLANT COVER
	BAG HOLDER
	RESERVE TANK
	(INSIDE OF THE INNER
	COVER)

MUFFLER

TIRE

REAR BRAKE DISK

PILLION STEP

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PARTS LOCATION

RR. BRAKE LEVER		PILLION SEAT
		MAIN SEAT
	FUEL TANK LID	REAR COMBI.
HEADLIGHT		LIGHT
FR. FENDER

FR. CUSHION

AIR CLEANER

FR. BRAKE DISK

BRAKE CALIPER	SIDE STAND
SIDE STAND SWITCH		MAIN STAND

9

METER READING AND USAGE

METER

<SPEEDOMETER>

Indicates driving speed. Maintain legal speed limits to ensure safe operation.

<ODOMETER>

Indicates total distance in kilometers travelled by the vehicle.

<FUEL METER>

INDICATOR LAMPS

<WINKER INDICATOR>

When the winker switch is operated, the winker indicator flashes in union with the flashing of the turn signals.

<WATER TEMPERATURE INDICATOR>

It indicates the temperature of cooling water. The needle of indicator shall be within the normal range (between C and H).

CAUTION

If the needle of indicator points “H”, engine may be overheated. Stop the engine, and check the volume of cooling water and the operating condition of cooling fan motor.

If the cooling system is abnormal, engine performance will drop and the piston will be stuck. It is very serious problem.

10

SWITCH OPERATION

MAIN SWITCH

1.	ON.... Starts
	pulled
2.	OFF....Stops
	placed
	main
3.	LOCK....
4.	OPEN....
	key

Do not during key is position, function. switch key

cause unexpected accidents. If it is necessary to remove the main switch key, stop the vehicle first prior to removing.

CAUTION

When you park the vehicle and leave it, please lock handle bars and take out the key.

It can be locked up in the main stand using supplementary device (Buglarproof)

If the key is left in ON position without starting engine, battery is discharged.

Rotate key smoothly without pressing to turn to OPEN.

Do not use a number of keys together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle.

(Recommend cloth or leather key holders)

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START BUTTON		HEADLIGHT
		<TURNING ON HEADLIGHT>	<DIMMER SWITCH>

Put main switch key in “ON” position and turn on headlight switch.

High beam or low beam can be operated by the use of dimmer switch.

CAUTION

The engine will not start if the brake lever is not pulled.

Do not hold the brake lever and pull the throttle grip when the engine was

the engine.

SWITCH POSITION

FUNCTION

Headlight, taillight,

(H) position lamp and meter lights on.

(P)

Position lamp, taillight, and meter lights on.

(OFF)

Light turned off.

HIGH BEAM

		D(HI)	...... used when needing extra
			light.
LOW BEAM
	D(LO)		...... used when other vehicles
			are present, in the city, etc.

CAUTION

Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead.

12

WINKER SWITCH

HORN BUTTON

PASSING SWITCH

If this switch is turned on when the main switch is in an ON position, the winker will operate.

(R)....used when making a right turn.

(L)....used when making a left turn.

CAUTION

The winker switch does not automatically turn back to its original position after completing the turn.

Please set the switch back to its center position after turning.

The horn is sounded if the horn button is pressed when the main switch is in an ON position.

Push the button 2~3 times when you need to call driver’s attention.

13

EQUIPMENT USAGE

STEERING STEM LOCK

WARNING

Do not turn the key to LOCK while riding the vehicle; loss of vehicle control will result.

SEAT LOCK

<LOCKING>

The seat automatically locks when the seat is pushed in its downward position, Lightly pull upward on the seat to make sure the seat has been properly locked.

<UNLOCKING>

Turn the main switch key from OFF to to open the seat.

CAUTION

As the seat automatically locks, take special care not to accidently leave the key in the trunk.

Make sure that the seat is securely locked after closing the seat.

Driving with unlocked seat lock may cause danger.

When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center.

14

TRUNK

BAG HOLDER

There is a trunk under the seat.

The seat is opened to gain access to the trunk by using the main switch key on the seat lock.

The lamp inside the trunk will be turned on if the seat is opened.

TRUNK MAXIMUM LOAD:10kg

CAUTION

The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat. Also do not place flamm-able materials in the trunk.

Do not place valuable or fragile goods in trunk.

CAUTION

As water can enter the trunk when

For ease in carrying bags and similar be hung from the is fitted for this

bag holder, place it in and return it to the

when not in use.

CAUTION

attempt to carry very heavy or since this would affect the steering characteristics of

15

CORRECT DRIVING OPERATION

STARTING THE ENGINE

CAUTION

Make sure that the rear wheel locked when starting the engine prevent an unexpected quick start the vehicle.

Locking is not possible if the rear wheel brake is not adjusted correctly.

Drive with care for both safety reasons and longer vehicle life.

For 1 month (or 1,000km) after purchasing the vehicle, drive moderatly avoiding fast starts and fast acceleration

WARNING

Never run the engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and lead to death.

While the scooter is on its stand you should NEVER apply full throttle:if the rear wheel touches the ground the scooter would set off at full speed. (Remember that the scooter has a centrifugal automatic speed control)

16

Lock the rear wheel.

<USING THE ELECTRIC START(CELL)>

Turn the main switch to an ON position.

Start engine with cell button.

Press the starter button without rotating the starter grip (opening the throttle).

CAUTION

Immediately release the starter button as soon as the vehicle has started.

Do not press the starter button when the engine is running.

This can damage the starting motor.

If the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again. This will allow easy starting

1/8

1/4

17

It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole).

When this happens, do not rotate the throttle grip and try the starter button a few times.

CAUTION

Do not keep the statter button pressed for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again.

IF ENGINE CANNOT BE STARTED

If engine cannot be started or vehicle does not move, check the followings.

Is there fuel in fuel tank?

Are you operating in accordance with the instructions given in owner’s manual?

CAUTION

Keep holding rear brake until start. Exhaust has contains harmful substance such as carbon monoxide.

18

Get on the vehicle.

Mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet planted on the ground

CAUTION

Do not excessively open	Keep
until you actually start	starting.
operation of the vehicle.

Release the squeezing tension on the rear brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start.

CAUTION

A quick rotating of the throttle grip will cause the vehicle to move suddenly forward.

If the engine RPM isn’t decreased after the throttle grip return to its original position, stop operating and inspect it in the closest authorized repair center.

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