Daelim S1 Manual

OWNER S MANUAL

IMPORTANT NOTICE

WELCOME

Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.

OPERATOR AND PASSENGER

This motorcycle is designed to carry the operator and one passenger.

WARNING

Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.

ON-ROAD USE

This motorcycle is designed to be used only on the road.

READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to statements preceded by the following words:

WARNING

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

CAUTION

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

NOTE

Gives helpful information.

This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.

2

CONTENTS

SPECIFICATION 3 OPERATION INSTRUCTION 4

SAFETY PRECAUTIONS 4 PRIOR TO STARTING VEHICLE 5 OPERATION 5 CORRECT ATTIRE 6 CARGO 6 MODIFICATION 7 ATTACHMENT 7 MUFFLER 7

PARTS LOCATION 8

METER READING AND USAGE 10 METER 10 INDICATOR LAMPS 10 SIDE STAND LAMP 10 MALFUNCTION INDICATOR LAMP 10

SWITCH OPERATION 11 MAIN SWITCH 11 START BUTTON 12 HEADLIGHT 12 WINKER SWITCH 13 HORN BUTTON 13 PASSING SWITCH 13

EQUIPMENT USAGE 14 STEERING STEM LOCK 14 SEAT LOCK 14 TRUNK15 DOCUMENT STORAGE AREA 15 BAG HOLDER 15

CORRECT DRIVING OPERATION 16 STARTING THE ENGINE 16 IF ENGINE CANNOT BE STARTED 18 AFTER STARTING ENGINE 19 PROPER DRIVING METHODS 20 STOPPING 21

SELF INSPECTIONS BEFORE OPERATION 23 INSPECTION OF CONCENED AREA 24 BRAKE INSPECTION 24 FUEL CHECK 25 TIRE INSPECTION 26 ENGINE OIL LEVEL CHECK 27 LIGHTS AND WINKER INSPECTION 28 BULB REPLACEMENT METHOD 28 REAR VIEW MIRROR 30 FUEL LEAK INSPECTION 30

1

MAINTENANCE31 MAINTENANCE SCHEDULE 32 MAINTENANCE PRECAUTIONS 34 BRAKES 34 BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE 36 BRAKE PAD WEAR 36 CHANGING ENGINE OIL 37 TRANSMISSION OIL INSPECTION 38 WHEEL REMOVAL 39 CHANGING COOLING WATER 41 SPARK PLUG 41 BATTERY INSPECTION 42 FUSE REPLACEMENT 43 COUPLER CONNECTION 44 AIR CLEANER ELEMENT INSPECTION 44 SIDE STAND INSPECTION 45 CABLE RUBBER PART 45 CLEANING 46 GENERAL CLEANING / IMPORTANT 47 STORAGE GUIDE 47 FRAME AND ENGINE NUMBER 48

SAFE DRIVING 49

PREPARATION BEFORE DRIVING 49

DRIVING METHOD 50 DRIVING POSITION 50 TAKING POSE OF FELLOW PASSENGER 51 PRECAUTION WHEN DRIVING 52 STARTING 53

TURNING METHOD 54 PRINCIPLE OF TURN 54 EFFECT OF SPEED 54 3 POSITIONS OF TURNING 55 TURNING METHOD 56 PRECAUTION WHEN TURNING 57

BRAKING METHOD 58 BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) 58 RESTRAINT OF BRAKING EFFECT (INERTIA) 58 BRAKING METHOD 59 COMPARISION OF BRAKING DISTANCE 59 IMPACT WHEN COLLISION 59

WIRING DIAGRAM 60

2

SPECIFICATION

	ITEM	DATA			ITEM		DATA
	LENGTH WIDTH HEIGHT(mm)	1.965	702	1.120	IGNITION SYSTEM		TRANSISTOR
	WHEEL BASE(mm)	1.350			BATTERY CAPACITY		12V10AH(MF TYPE)
	GROUND CLEARANCE(mm)		126		FUEL CAPACITY( )		9.6
	SEAT HEIGHT(mm)		770		RESERVE FUEL CAPACITY( )		2.2
	DRY WEIGHT(kgf)		127		TIRE SIZE	FR.	120 / 70 - 13
	PASSENGER		2			RR.	130 / 60 - 13
	ENGINE TYPE	OILCOOLED/AIRCOOLED			SUSPENSION	FR.	TELESCOPIC
		4 STROKE 4VALVE				RR.	UNIT SWING OIL DAMPER
	PISTON DISPLACEMENT(cc)	124.9			BRAKE	FR.	HYDRAULIC DISK
	BORE AND STROKE(mm)	56	50.7			RR.	HYDRAULIC DISK
	STARTING SYSTEM	START MOTOR			SPARK PLUG		CR8EH-9
	TRANSMISSION TYPE	V - MATIC			FUSE(A)		30A, 15A

3

OPERATION INSTRUCTION	SAFETY

This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased.

To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation.

The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made.

This vehicle is designed for 2 riders including the operator.

CAUTION

Do not use polluted gasoline.

Otherwise, it cause rust inside the fuel tank, and close the supply of fuel to the injector, leading to an improper engine starting or may cause serious damage to an engine.

Do use genuine oil.

Then it will protect and extend vehicle life.

Warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Daelim spare parts during the warranty periody.

As far as any defect caused by contaminated gasoline or oil, the warranty will be automatically invalidated.

.

posted.

visibility,

hot to be

modification

inspections.

4

PRIOR TO STARTING VEHICLE

Read user's manual carefully.

Conduct maintenance checks prior to operation.

Always maintain vehicle in clean status and carry out specified maintenance checks.

Make sure to stop engine and stay away from fire when fueling.

Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places.

OPERATION

Operators should naturally fix bodies to keep smooth driving.

Please check whether or not you are unnaturally strained and strung up.

Driving pose has a great influence on safe operation.

Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel.

Always hold the handlebars firmly with both hands whiling driving, The pillion passenger should always hold on to the suitable grab handles at the sides of the seat with both hands. otherwise, it cause severe injury or death.

When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle.

Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed.

In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles.

5

CORRECT ATTIRE

Be sure to wear helmet and gloves at all time for seafty.

Wear shirts or jackets with tight in the wheel driving. Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle.

Many automobile/motorcycle accidents happen because the automobile driver does not “Look” the motorcyclist.

-Wear bright or reflective clothing.

-Don’t ride in another motorist’s “blind spot”.

Be sure to wear dress to catch an eye to avoid any crash from behind.

WARNING

Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride.

Not wearing a helmet increases the chance of serious injury or death in a crash.

6

CAUTION

Pay attention not to overload goods and fasten it tightly whiling driving.

Do not place articles between the frame body cover and engine as it is hot to be burnt.

Do not place kind of cloth materials nearby oil tank cap.

If the hole in oil tank cap is clogged, oil will not flow freely into the engine which can cause severely engine damage. Do not attach large or heavy items (such as a sleeping bag or tent) to the handle bars, fork, or fender. Unstable handling or slow steering response may result.

MODIFICATION MUFFLER

Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel.

CAUTION

As far as any defect caused by modifications, warranty will be automatically invalidated.

ATTACHMENT

Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery.

Carefully inspect the accessory to make sure it does not obscure any lights, reduce ground clearance and banking angle, or limit suspension travel, steering travel or control operation.

Do not add electrical equipment that will exceed the motorcycle’s electrical system capacity. A blown fuse could cause a dangerous loss of lights or engine power.

WARNING

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this manual regarding accessories and modification.

CAUTION

Beware of muffler after driving as it is still hot to be burnt. Especially never children touch on it. And pay attention to park where pedestrian zoon.

If haystack or vinyl is stuck to the muffler, it might be fired.

7

PARTS LOCATION

MIRROR

BAG HOLDER

MUFFLER

TIRE

REAR BRAKE

8

PARTS LOCATION

RR. BRAKE LEVER

HEADLIGHT

FR. FENDER

FR. CUSHION

FR. BRAKE DISK

BRAKE CALIPER

PILLION SEAT

	MAIN SEAT
FUEL TANK LID	REAR COMBI.
	LIGHT

AIR CLEANER

SIDE STAND
SIDE STAND SWITCH	MAIN STAND

9

METER READING AND USAGE

METER

<SPEEDOMETER>

Indicates driving speed. Maintain legal speed limits to ensure safe operation.

<ODOMETER>

Indicates total distance in kilometers travelled by the vehicle.

<FUEL METER>

The fuel meter indicates the gasoline level inside the fuel tank.

Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area.

FUEL TANK CAPACITY : 9.6

RESERVIOR CAPACITY : 2.2

WARNING

To avoid running out of fuel, it might cause severe injury due to engine abruptly stop.

INDICATOR LAMPS

<WINKER INDICATOR>

When the winker switch is operated, the winker indicator flashes in union with the flashing of the turn signals.

<SIDE STAND LAMP>

When the side-stand is down, the engine will stop with side-stand lamp on.

MIL<MALFUNCTION INDICATION LAMP>

EMS(Engine Management System)is equipped with a self-diagnosis function in order to ensure that the engine control system is operation normally.

If this function detects a malfunction in the

illuminates for 3 seconds when the main key is turned on.

If the malfunction indicator lamp does not come on under these conditions, the malfunction indicator lamp may be defective.

After 3 seconds, the malfunction indicator lamp off automatically. However, the MIL blinks continuously, check the EMS system. If you are not able to check the EMS system, contact your daelim dealers.

The EMS takes fail-safe function, it enables to drive only temporary by starting even on conditioned.

10

SWITCH OPERATION

MAIN SWITCH

1. ON.... Starts engine. pulled out.

2. OFF....Stops engine. in or taken out switch.

3. LOCK....Locks handle placed in or main switch

4. OPEN....When seat returns to its position(OFF) placed in or main switch.

ON

OFF

LOCK

CAUTION

Do not operate main switch key while driving.

If the main switch key is placed on Off or

Lock position, all electrical system will not function.

Never operate the main switch key during travel as it might cause unexpected accidents.

If it is necessary to remove the main switch key, stop the vehicle first prior to removing.

When you park the vehicle and leave it, please lock handle bars and take out the key.

If the key is left inON position without starting engine, battery is discharged.

Rotate key smoothly without pressing to turn to OPEN.

Do not use a number of keys together with a metal key holder.

The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle.

(Recommend cloth or leather key holders)

11

START BUTTON	HEADLIGHT
	<TURNING ON HEADLIGHT>	<DIMMER SWITCH>

Put main switch key in “ON” position and turn on headlight switch.

High beam or low beam can be operated by the use of dimmer switch.

CAUTION

The engine will not start if the brake lever is not grab.

Do not hold the brake lever and pull the throttle grip when the engine was

the engine.

SWITCH POSITION

FUNCTION

Headlight, taillight,

(H) position lamp and meter lights on.

(P)

Position lamp, taillight, and meter lights on.

(OFF)

Light turned off.

HIGH BEAM

	D(HI)	...... used when needing extra
		light.
	LOW BEAM
	D(LO)	...... used when other vehicles
		are present, in the city, etc.

CAUTION

Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead.

12

WINKER SWITCH

HORN BUTTON

HAZARD SWITCH

If this switch is turned on when the main switch is in an ON position, the winker will operate.

(R)....used when making a right turn.

(L)....used when making a left turn.

CAUTION

The winker switch does not automatically turn back to its original position after completing the turn.

Please set the switch back to its center position after turning.

The horn is sounded if the horn button is pressed when the main switch is in an ON position.

The winker and the winker indicator lamp will operate at the same time if the hazard switch is pressed when the main switch is on.

13

SEAT LOCK

WARNING

Do not turn the key to LOCK while riding the vehicle; loss of vehicle control will result.

14

CAUTION

As the seat automatically locks, take special care not to accidently leave the key in the trunk.

Make sure that the seat is securely locked after closing the seat.

Driving with unlocked seat lock may cause danger.

When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center.

TRUNK

BAG HOLDER

There is a trunk under the seat.

The seat is opened to gain access to the trunk by using the main switch key on the seat lock.

The lamp inside the trunk will be turned on if the seat is opened.

TRUNK MAXIMUM LOAD:10kg

CAUTION

The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat. Also do not place flamm-able materials in the trunk.

Do not place valuable or fragile goods in trunk.

CAUTION

As water can enter the trunk when

For ease in carrying bags and similar be hung from the is fitted for this

bag holder, place it in and return it to the

when not in use.

CAUTION

attempt to carry very heavy or since this would affect the steering characteristics of

15

CORRECT DRIVING OPERATION

BAG HOLDER

STARTING THE ENGINE

CAUTION

Make sure that the rear wheel locked when starting the engine prevent an unexpected quick start the vehicle.

Locking is not possible if the rear wheel brake is not adjusted correctly.

Drive with care for both safety reasons and longer vehicle life.

<BREAK-IN OPERATION>

For 1 month (or 1,000km) after purchasing the vehicle, drive moderately avoiding fast starts and fast acceleration.

Maintain engine revolution at a level less than 6,000rpm for first 1,000km to break-in vehicle.

If vehicle is broken-in as above, it will extend vehicle life.

WARNING

Never run the engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and lead to death.

While the scooter is on its stand you should never apply full throttle:if the rear wheel touches the ground the scooter would set off at full speed. (Remember that the scooter has a centrifugal automatic speed control)

16

Lock the rear wheel.

Turn the main switch to an ON position.

Start engine with cell button.

<USING THE ELECTRIC START(CELL)>

Press the starter button without rotating the starter grip (opening the throttle).

CAUTION

Immediately release the starter button as soon as the vehicle has started.

Do not press the starter button when the engine is running.

This can damage the start motor.

If engine is not started with throttle grip closed, press starter button and open throttle grip approximately 1/8 to 1/4.

1/8

1/4

17

It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole).

When this happens, do not rotate the throttle grip and try the starter button a few times.

CAUTION

Do not keep the statter button pressed for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again.

IF ENGINE CANNOT BE STARTED

If engine cannot be started or vehicle does not move, check the followings.

Is there fuel in fuel tank?

Are you operating in accordance with the instructions given in owner’s manual?

CAUTION

Keep holding rear brake until start.

Exhaust has contains harmful substance such as carbon monoxide.

18