Carpigiani Ready 30 45 DF, Ready Series Instruction Handbook Manual
INSTRUCTION HANDBOOK
APPLICARE
TARGA
CARATTERISTICHE
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CARPIGIANI
Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not
be reproduced, transmitted, transcribed, led in a data retrieval system or translated into other
languages, without the prior written permission of CARPIGIANI.
The purchaser has the wright to reprint it for his own ofce use.
CARPIGIANI policy pursues a steady reasearch and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to previous
statements to the purchaser.
We wish to thank you for the preference granted to us by purchasing one of
Carpigiani machines.
To the best guarantee, since 1993 Carpigiani has submitted its own Quality System
to the certication according to the international Standard ISO 9001, nowadays
its production has got UNI-EN-ISO 9001:2008 Certied Quality System.
Issue: 02 Date: 2016/06 Changes: 3.
Issued by: AM Checked by: EZ Approved by: RL
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TABLE OF CONTENTS
FOREWORD ....................................................................................................................... 5
INSTRUCTION MANUAL ...................................................................................... 5
PURPOSE ...................... ........................................................................................... 5
STRUCTURE OF THE MANUAL ........................................................................... 5
ADDITIONAL DOCUMENTATION ....................................................................... 5
CONVENTIONAL SYMBOLS ................................................................................ 6
QUALIFICATION OF THE PERSONNEL SYMBOLS .......................................... 6
SAFETY ............................................................................................................. 7
WARNINGS ............................................................................................................. 7
SEC. 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION ................................................................................. 9
1.1.1 MANUFACTURER IDENTIFICATION DATA ............................................ 9
1.1.2 INFORMATION ABOUT MAINTENANCE SERVICE .............................. 9
1.1.3 INFORMATION FOR USERS ...................................................................... 9
1.2 INFORMATION ABOUT THE MACHINE ......................................................... 9
1.2.1 GENERAL INFORMATION ......................................................................... 9
1.2.2 TECHNICAL FEATURES ........................................................................... 10
1.3.3 MACHINE UNIT LOCATION .....................................................................11
1.3 INTENDED USE .....................................................................................................11
1.4 NOISE ......................................................................................................................11
1.5 MACHINE STORAGE ..........................................................................................11
1.6 DISPOSAL OF PACKAGING MATERIALS ......................................................11
1.7 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) .......... 12
SEC. 2 INSTALLATION
2.1 ROOM NECESSARY FOR MACHINE USE ..................................................... 13
2.2 WATER SUPPLY CONNECTION ....................................................................... 13
2.3 MACHINES WITH AIR-COOLED CONDENSER .......................................... 13
2.4 MACHINES WITH WATER-COOLED CONDENSER ................................... 14
2.4.1 WATER VALVE ADJUSTMENT ................................................................ 14
2.5 ELECTRIC CONNECTION ................................................................................ 14
2.5.1 REPLACING THE POWER CABLE .......................................................... 14
2.6 POSITIONING THE MACHINE ........................................................................ 15
2.7 TOP-UPS................................................................................................................. 15
2.8 MACHINE TESTING ........................................................................................... 15
SEC. 3 INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS ...................................................................... 17
3.2 MACHINE CONFIGURATION .......................................................................... 17
3.3 CONTROLS ........................................................................................................... 18
3.3.1 ELECTRONIC CONTROL KEYBOARD .................................................. 18
3.4 GELATO PRODUCTION ................................................................................... 21
3.4.1 "GELATO" PRODUCTION ......................................................................... 21
3.4.2 "GELATO DF" PRODUCTION ................................................................... 22
3.4.3 "GELATO HOT" PRODUCTION ............................................................... 24
3.4.4 ICE CREAM DISPENSING ........................................................................ 25
3.4.5 USING THE ICE CREAM DISPENSING LEVER .................................... 25
3.4.6 SPIGOT DOOR CLOSING CAM ............................................................... 25
3.4.7 USING THE SHOWER AND THE SHOWER SUPPORT ......................... 25
3.5 USER PROGRAMMING ..................................................................................... 26
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SEC. 4 SAFETY DEVICES
4.1 SPIGOT DOOR MICROSWITCH ...................................................................... 27
4.2 ALARMS ................................................................................................................ 27
4.2.1 BLACKOUT ................................................................................................ 28
SEC. 5 REMOVING, CLEANING AND REFITTING OF PARTS IN
CONTACT WITH THE PRODUCT
5.1 GENERAL INFORMATION ............................................................................... 29
5.2 WASHING CONDITIONS ................................................................................... 29
5.3 TIPS ......................................................................................................................... 29
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION .................................. 30
5.5 EXTERIOR CLEANING ...................................................................................... 30
5.6 PRELIMINARY CLEANING .............................................................................. 30
5.7 BEATER REMOVAL ............................................................................................ 30
5.7.1 SCRAPER REMOVAL ................................................................................ 31
5.7.2 SEAL ........................................................................................................... 31
5.8 SPIGOT REMOVAL ............................................................................................. 32
5.8.1 ICE CREAM OUTFEED SPIGOT REMOVAL .......................................... 32
5.8.2 HOPPER COVER REMOVAL .................................................................... 32
5.8.3 ICE CREAM OUTFEED CHUTE REMOVAL .......................................... 33
5.9 SANITIZING ......................................................................................................... 33
5.10 HYGIENE ............................................................................................................... 33
SEC. 6 MAINTENANCE
6.1 SERVICE TYPE .................................................................................................... 35
6.2 WATER COOLING ............................................................................................... 36
6.3 AIR COOLING ...................................................................................................... 36
6.4 ORDERING SPARE PARTS ................................................................................ 36
6.5 SUPPLIED ACCESSORIES ................................................................................. 37
SEC. 7 TROUBLESHOOTING ............................................................................39
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FOREWORD
INSTRUCTION HANDBOOK
Editing this handbook, it was taken into due account European Community directions on safety
standards as well as on free circulation of industrial products within E.C.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in
the long run quality features charachterizing CARPIGIANI machines all over the world.
A signicant part of this handbook refers to the conditions necessary to the machine use and to
the necessary procedure during cleanout as well as routine and special maintenance.
Nevertheless, this handbook cannot meet all demands in details. In case of doubts or missing
information, please apply to:
CARPIGIANI Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
HANDBOOK STRUCTURE
This handbook is divided in sections, chapters and subchapters in order to be consulted more
easily.
Section
A section is the part of the handbook identifying a specic topic related to a machine part.
Chapter
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
Subchapter
It is that part of a chapter detailing the specic component of a machine part.
It is necessary that each person involved in the machine operation reads and clearly understands
those parts of the handbook of his/her own concern, and particularly:
The Operator must read the chapters concerning the machine star-up and the operation of
machine components.
A skilled technician involved in the installation, maintenance, repair, etc., of the machine must
read all parts of this handbook.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is supplied also with additional documentation:
Part list: A list of spare parts which is delivered together with the machine for its mainte-
nance.
Wiring diagram: A diagram of wiring connections is placed in the machine.
Before using the machine read carefully the instruction handbook.
Pay attention to the safety instructions.
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CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK DANGER
The staff involved is warned that the non-obsevance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION DANGER FROM HIGH TEMPERATURES
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of burns and scalds.
CAUTION CRUSHING HAZARD
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of suffering crushed ngers or hands.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed following safety rules.
NOTE:
It points out signicant information for the staff involved.
WARNINGS
The staff involved is warned that the non-observance of warning may cause loss of data and
damage to the machine.
PROTECTIONS
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
SYMBOLOGY QUALIFICATION OF THE STAFF
The staff allowed to operate the machine can be differentiated by the level of preparation and responsibility in:
MACHINE OPERATOR
Identify unqualied personnel, those without any specic technical abilities who are capable
of carrying out simple jobs, such as: operating the machine using the commands available on
the keypad, the loading and unloading of products used during production, the loading of any
consumable materials, basic maintenance operations, (cleaning, simple blockages, controls of
the instrumentation, etc.).
MAINTENANCE ENGINEER
He/she is a skilled engineer for the operation of the machine under normal conditions; he/she is
able to carry out interventions on mechanical parts and all adjustments, as well as maintenance
and repairs. He/she is qualied for interventions on electrical and refrigeration components.
CARPIGIANI ENGINEER
He/she is a skilled engineer the manufacturer assigned to eld interventions for complex jobs
under particular conditions or in accordance with agreements made with the machine's owner.
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SAFETY
When using industrial equipment and plants, one must be aware of the fact that drive mechanisms
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
Who is in charge of plant safety must be on the look-out that:
• an incorrect use or handling shall be avoided;
• safety devices must neither be removed nor tampered with;
• the machine shall be regularly serviced;
• only original spare parts are to be used especially as far as those components with safety
functions are concerned (ex.: protection microswitches, thermostats);
• suitable personal protective equipment is worn;
• high care must be payed during hot product cycling.
To achieve the above, the following is necessary:
• at the working place an instruction manual relevant to the machine should be available;
• tuch documentation must be carefully read and requirements must conse quently be met;
• only adequately skilled personnel should be assigned to electrical equipment;
IMPORTANT!
One must be on the look-out that the staff does not carry out any operation outside its own sphere
of knowledge and responsibility (refer to “Symbology qualication of the staff”)..
NOTE:
According to the standard at present in force, a SKILLED ENGINEER is who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
WARNING
When installing the machine, insert a differential magnetothermal protection switch on all poles
of the line, adequately sized to the absorption power shown on machine data plate and with
contact opening of 3 mm at least.
• Never put your hand into the machine, alike during production and cleaning operations. Before
carrying out any maintenance operation, make sure that the machine is in “STOP” position
and main switch has been cut out.
• It is forbidden to wash the machine by means of a bolt of water under pressure.
• It is forbidden to remove panels in order to reach the machine inside before having disconnected the machine.
•CARPIGIANI is not responsible for any accident that might happen during operation, clean-
ing and/or servicing of its units, if this warning has not been fully complied with.
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1. GENERAL INFORMATION
1.1 GENERAL INFORMATION
1.1.1Manufacturer'sidenticationdata
The machine has a data plate carrying manufacturer data, machine type and serial number, assigned when it is manufactured.
Copy of machine data plate to be found on rst page of this handbook.
1.1.2 Information about service
All operations of routine maintenance are here described in section "Maintenance"; any additional
operation requiring technical intervention on the machine must be cleared with the manufacturer,
who will also examine the possibility of a factory technician eld intervention.
1.1.3 Information to the user
The manufacturer of the machine is at user's disposal for any explanation and information
about the machine operation.
In case of need, please call the local distributor, or the manufacturer, if no distributor is avail-
able.
Manufacturer's service department is available for any information about operation, and re-
quests of spare parts and service.
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 GENERAL DATA
The Ready models are ice cream producers that mix, heat and freeze the ice cream in one single
cylinder.
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CARPIGIANI recommends to always use high quality mix for ice cream production in order
to satisfy your customers, even the hardest-to-please ones. Any saving made to the prejudice of
quality will surely turn into a loss much bigger than the saving itself.
Bearing in mind the above statements, please take heed of the following suggestions:
• Make your mixes yourselves from high quality natural ingredients or buy them from reliable
companies.
• Follow closely instructions given by your mix supplier for the preparation of the mixes.
• Do not alter your mix supplier's recipies, by adding, for instance, water or sugar.
• Taste ice cream before serving it and start selling it only if entirely satisfactory.
• Make sure your staff always keeps the machine clean.
Have your machine serviced always by companies authorized by CARPIGIANI.
1.2.2 Technical features
MODEL
Production
output
Mix q.ty per
batch
electric spec.*
Rated
Power
Condenser**
Dimensions
Net
weight
kglblitres
Qt
Min.
kg
lb
Max.
kglbVolt Hz Ph
kW
HP
Width
cm
in
Depth
cm
in
Height
cm
in
kg
lb
Ready 30 45 DF
30/45
60/99
42/60
38/54.4
3,5
7.7
7,5
16.5
208-230 60 3
5.2
6.9
Water
52
20.46525.5
14055290
639
The quantity per cycle and hourly production change according to the mixes used.
The values "Max" refer to the Italian classic easy-to-work ice-cream.
* Other voltages and cycles available with an extra cost.
** The air-cooled condenser is available with an extra charge.
The following characteristics are purely indicative, Carpigiani reserves the right to make all the changes whenever necessa
-
ry and without being bound to previous statements to the purchaser.
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1.3 INTENDED USE
The Ready must only be used for the production of ice cream, with the respect of what indicated
in 1.2.1 "General information", within the limits indicated here under.
Voltage: ±10%
Min air temperature : 50°F
Max air temperature: 109°F
Min water temperature: 50°F
Max water temperature: 86°F
Min. water pressure: 0,1 MPa (1 bar/14.5 PSI)
Max water pressure: 0,8 MPa (8 bar/116 PSI)
Max relative humidity : 85%
This machine has been designed for its use in rooms not subject to explosion-proof laws; its use
is thus bound to complying rooms and normal atmosphere.
1.4 NOISE
The steady acoustic pressure level weighed A in a working place alike by watercooled and by
aircooled machines is less than 70 dB(A).
1.5 STORING A MACHINE
The machine must be stored in a dry and dump-free place.
Before storing the machine, wrap it in a cloth in order to protect it against dust and else.
1.6 DISPOSAL OF PACKING STUFFS
When opening the packing crate, separate packing stuffs per type and get rid of them according
to laws in force in machine installation country.
1.2.3 Location of machine groups
Caption:
1 Control panel
2 Cylinder front lid
3 Shelf for drip tray
4 Drip drawer
1
4
3
2
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1.7 WEEE (Waste Electrical and Electronic Equipment)
In conformity with the European Directives 2006/66/EC, on batteries and accumulators and
waste batteries and accumulators, and 2002/96/EC, also known as WEEE, the presence of the
symbol on the side of the product or packaging means that the product must not be disposed of
with normal urban waste. Instead, it is the user’s responsibility to dispose of
this product by returning it to a collection point designated for the recycling
of electrical and electronic equipment waste. Separate collection of this waste
helps to optimize the recovery and recycling of any reclaimable materials and
also reduces the impact on human health and the environment.
For more information concerning the correct disposal of this product, please
contact your local authority or the retailer where this product was purchased.
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