Carpigiani Pastomaster XPL P Series, Pastomaster 60 XPL P, Pastomaster 120 XPL P Instruction Manual
APPLY
PLATE
FEATURES
INSTRUCTION MANUAL
PASTOMASTER XPL P
PASTOMASTER XPL P
We wish to thank you for the preference granted to us by purchasing one of
CARPIGIANI MACHINES.
To the best guarantee, since 1993 CARPIGIANI has submitted its own Quality
System to the certication according to the international Standard ISO 9001.
Nowadays its production has got UNI-EN-ISO 9001 Certied Quality System.
Moreover, Carpigiani machines comply with the following European Directives:
- “Machinery” Directive 2006/42/EC,
- “Low Voltage” Directive 2014/35/EU,
- “EMC” Directive 2014/30/EU,
- “PED” Directive 2014/68/EU,
- Regulation 2004/1935/EC relating to “Materials and articles in contact
with foodstuffs”
- Regulation 2023/2006/EC "Good manufacturing practice for materials
and articles intended to come into contact with food"
CARPIGIANI
Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not
be reproduced, transmitted, transcribed, led in a data retrieval system or translated into other
languages, without the prior written permission of CARPIGIANI.
The purchaser has the right to reprint it for his own ofce use.
CARPIGIANI policy pursues a steady research and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to notifying
the purchaser.
Edition: 03 Date: 2018/02
Editor: AM Veried: SB Approved: RL
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
Modications: 3.3.2, 3.4.1, 3.9, 4.1,
5.8
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TABLE OF CONTENTS
FOREWORD SEC.
INSTRUCTION HANDBOOK .......................................................................................... 5
PURPOSE ............................................................................................................................ 5
STRUCTURE OF THE MANUAL .................................................................................... 5
ADDITIONAL DOCUMENTATION ................................................................................ 5
CONVENTIONAL SYMBOLS ......................................................................................... 6
SYMBOLOGY QUALIFICATION OF THE STAFF ...................................................... 6
SAFETY ............................................................................................................................... 7
WARNINGS ......................................................................................................................... 7
SEC. 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION ................................................................................. 9
1.1.1 MANUFACTURER IDENTIFICATION DATA ............................................ 9
1.1.2 INFORMATION ABOUT MAINTENANCE SERVICE .............................. 9
1.1.3 INFORMATION FOR USERS ...................................................................... 9
1.2 INFORMATION ABOUT THE MACHINE ......................................................... 9
1.2.1 GENERAL INFORMATION ......................................................................... 9
1.2.2 TECHNICAL FEATURES ........................................................................... 10
1.2.3 MACHINE UNIT LOCATION ..................................................................... 11
1.3 INTENDED USE .....................................................................................................11
1.4 NOISE ...................................................................................................................... 11
1.5 MACHINE STORAGE ..........................................................................................11
1.6 DISPOSAL OF PACKAGING MATERIALS ...................................................... 11
1.7
WEEE (WASTE
ELECTRICAL AND ELECTRONIC EQUIPMENT) ............................................12
PASTOMASTER XPL P
SEC. 2 INSTALLATION
2.1 ROOM NECESSARY FOR MACHINE USE ..................................................... 13
2.2 WATER SUPPLY CONNECTION ....................................................................... 13
2.3 MACHINES WITH AIR-COOLED CONDENSER 13
2.4 MACHINES WITH WATER-COOLED CONDENSER 14
2.4.1 WATER VALVE ADJUSTMENT ................................................................ 14
2.5 ELECTRIC CONNECTION ................................................................................ 15
2.5.1 REPLACING THE POWER CABLE .......................................................... 15
2.5.2 EQUIPOTENTIAL CONNECTION ............................................................ 15
2.6 POSITIONING THE MACHINE ........................................................................ 16
2.7 TOP-UPS................................................................................................................. 16
2.8 MACHINE TESTING ........................................................................................... 16
SEC. 3 INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS ...................................................................... 17
3.2 MACHINE CONFIGURATION .......................................................................... 17
3.3 CONTROLS ........................................................................................................... 18
3.3.1 PUSH-BUTTON PANEL ............................................................................. 18
3.3.2 FUNCTIONS ................................................................................................ 18
3.4 AUTOMATIC PROCESSES ................................................................................ 23
3.4.1 HOW TO START
AN AUTOMATIC PROCESS ...................................................................... 23
3.4.2 RESETTING TO THE DEFAULT PROGRAM VALUES .......................... 24
3.5 "GELATERIA" PROCESSES ............................................................................. 25
3.5.1 PROCESS NO. 1 HIGH PASTEURIZATION ............................................. 25
3.5.2 PROCESS NO. 2 LOW PASTEURIZATION .............................................. 25
3.5.3 PROCESS NO. 3 INTERMEDIATE PASTEURIZATION .......................... 25
3.5.4 PROCESS NO. 4 CHOCOLATE PASTEURIZATION ............................... 26
3.5.5 PROCESS NO. 5 COOLING AGING ......................................................... 26
3.5.6 PROCESS NO. 6 SUGAR SYRUP .............................................................. 26
3.5.7 PROCESS NO. 7 INVERTED SUGAR ....................................................... 26
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PASTOMASTER XPL P
3.6 AUTOMATIC OPERATION ................................................................................ 28
3.7 MANUAL OPERATION ...................................................................................... 28
3.8 USE OF THE DISPENSING SPIGOT ............................................................... 28
3.9 CONVEYING THE MIX FROM PASTOMASTER TO OTHER
PRODUCTION UNITS ......................................................................................... 29
3.10 USER PROGRAMMING ..................................................................................... 30
SEC. 4 SAFETY DEVICES
4.1 MACHINE SAFETY SYSTEMS ......................................................................... 31
4.2 BLACKOUT ........................................................................................................... 32
SEC. 5 CLEANING, DISASSEMBLY AND REASSEMBLY
OF
PARTS IN CONTACT WITH THE PRODUCT
5.1 GENERAL INFORMATION ............................................................................... 33
5.2 WASHING CONDITIONS ................................................................................... 33
5.3 TIPS ......................................................................................................................... 33
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION .................................. 34
5.5 EXTERIOR CLEANING ...................................................................................... 34
5.6 PRELIMINARY CLEANING .............................................................................. 34
5.7 HOPPER COVER DISASSEMBLY .................................................................... 34
5.8 SPIGOT REMOVAL ............................................................................................. 35
5.9 BEATING FAN REMOVAL ................................................................................. 36
5.10 HYGIENE ............................................................................................................... 36
5.11 SANITIZATION .................................................................................................... 36
SEC. 6 MAINTENANCE
6.1 SERVICE TYPE .................................................................................................... 37
6.2 WATER COOLING ............................................................................................... 37
6.3 AIR COOLING ...................................................................................................... 37
6.4 ELECTRICAL HEATING ELEMENTS CONNECTIONS
MAINTENANCE .................................................................................................................... 37
6.5 SPARE PARTS ORDER ........................................................................................ 38
6.6 SUPPLIED ACCESSORIES ................................................................................. 38
SEC. 7 TROUBLESHOOTING ..................................................... 39
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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FOREWORD
INSTRUCTION MANUAL
The European Community directions on safety standards as well as on free circulation of industrial
products within the E.C. were taken into due account when editing this manual.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in
the long run quality features characterizing CARPIGIANI machines all over the world.
A signicant part of this manual refers to the conditions necessary for the machine use and to the
necessary procedures during cleaning as well as routine and special maintenance.
Nevertheless, this manual cannot cover any possible need in detail. In case of doubts or missing
information, please contact:
CARPIGIANI Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
STRUCTURE OF THE MANUAL
This manual is divided in sections, chapters and sub chapters for an easy reference.
PASTOMASTER XPL P
Section
A section is the part of the manual identifying a specic topic related to a machine part.
Chapter
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
Sub chapter
It is that part of a chapter detailing the specic component of a machine part.
It is necessary that each person involved in the machine operation reads and understands those
parts of the manual of his/her own concern, and particularly:
•The Operator must read the chapters concerning machine start-up and operation of machine
components;
•A qualied engineer involved in the installation, maintenance, repair, etc., of the machine
must read all parts of this handbook.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is also supplied with additional documentation:
•Supplied spare parts: a list of spare parts which is delivered together with the machine for
its maintenance.
•Wiring diagram: a diagram of wiring connections is placed in the machine.
• Installation sheet: To be completed by the installer. Return a copy to the customer,
the dealer and the manufacturer in order to activate the machine
warranty
Before using the machine read carefully the instruction manual.
Pay attention to the safety instructions.
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PASTOMASTER XPL P
CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK HAZARD
The staff involved is warned that the non-observance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION: DANGER FROM HIGH TEMPERATURES
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of burns and scalds.
CAUTION CRUSHING HAZARD
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of suffering crushed ngers or hands.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed
following safety rules.
NOTE
It points out signicant information for the personnel involved.
WARNINGS
This warns the personnel involved that the non-observance of warning may cause loss of data and
damage to the machine, or cause risks for noncompliance with any applicable law/regulations
PERSONAL PROTECTION DEVICES
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
EQUIPOTENTIAL CONNECTION
For connecting all appliances with this type of connection.
Warning: do not connect to ground.
QUALIFICATION OF THE PERSONNEL SYMBOLS
The personnel allowed to operate the machine can be differentiated by the level of preparation
and responsibility in:
MACHINE OPERATOR
Unqualied personnel, without any specic technical abilities, capable of carrying out simple
jobs, such as: operating the machine using the commands available on the keypad, the loading
and unloading of products used during production, the loading of any consumable materials, basic
maintenance operations, (cleaning, simple blockages, inspections of the instrumentation, etc.).
QUALIFIED ENGINEER
He/she is a skilled engineer, capable of operating the machine under normal conditions; he/she is
able to carry out operations on mechanical parts and all adjustments, as well as maintenance and
repairs. He/she is qualied for interventions on electrical and refrigeration components.
CARPIGIANI ENGINEER
He/she is a qualied engineer the manufacturer entrusted with complex operations under particular
conditions or in accordance with agreements made with the machine's user.
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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SAFETY
When using industrial equipment and plants, one must be aware of the fact that moving parts
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
The persons in charge of safety must ensure that:
any incorrect use or handling is avoided;
the safety devices are neither removed nor tampered with;
the machine is regularly serviced;
only original spare parts are used, especially in the case of safety-related components (ex.:
protection microswitches, thermostats).
suitable personal protective equipment is used;
high care is taken during hot product cycling.
To achieve the above, the following is necessary:
at the work station an instruction manual relevant to the machine should be available;
such documentation must be carefully read and requirements must consequently be met;
only adequately skilled personnel should be assigned to electrical equipment and machineries;
this appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety;
Make sure that no technician will ever carry out interventions outside his own knowledge and
responsibility sphere;
Children should be supervised to ensure that they do not play with the appliance.
PASTOMASTER XPL P
IMPORTANT
Make sure that the personnel do not perform operations out of their range of knowledge and
responsibility (refer to “Qualication of the personnel symbols”).
NOTE:
According to the standard in force, a QUALIFIED ENGINEER is a person who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
It is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
WARNINGS
The machine must be installed in compliance with current installation regulations.
When installing the machine, insert a differential magnetothermal protection switch on all poles
of the line, adequately sized to the absorption power shown on machine identication plate and
with a contact opening of 3 mm at least.
Never perform operations on the machine using your hands, during both production and
cleaning. Before carrying out any maintenance operation, make sure that the machine is in
“STOP” position and that the main switch has been cut out.
It is forbidden to wash the machine by means of a jet of pressurized water.
It is forbidden to remove panels in order to reach the machine internal parts before disconnecting
the machine from the power supply.
The place of installation must not be exposed to water sprays, high moisture, heat or steam
sources.
Do not store explosive substances or spray cans inside the machine, nor aerosol cans
containing ammable propellant.
CARPIGIANI is not responsible for any accident that might happen during operation, cleaning
and/or servicing of its machines if this warning has not been fully complied with.
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1. GENERAL INFORMATION
Refr.
A
B
C
F
G
E
H
D I
1.1 GENERAL INFORMATION
1.1.1 Manufacturer identication data
The machine has a data plate carrying manufacturer data, machine type and serial number, assigned
when manufactured.
Copy of machine data plate to be found on rst page of this manual.
Legend:
A Serial number
B Machine type
C Voltage
D Main-switch amperometric
value
E Gas type and weight
F Machine code
G Condensation
H Frequency
I Power input
J Rated current
K IP code
L Climate class
M Greenhouse effect gas quan-
tity
PASTOMASTER XPL P
1.1.2 Information on maintenance service
All operations of routine maintenance are here described in section “Maintenance”; any additional
operation requiring technical operation on the machine must be agreed upon with the manufacturer,
who will also examine the possibility of a factory technician eld operation.
1.1.3 Information for users
• The machine manufacturer can be contacted for any explanation and information about the
machine operation or any modifications aimed at improving the machine's efficiency.
• In case of need, please call the local distributor, or the manufacturer if no distributor is available.
• The manufacturer's service department is available for any information about operation, and
requests of spare parts and service.
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 General information
Machines intended to be used only in closed rooms and for commercial purposes such as ice
cream and pastry workshops.
PASTOMASTER XPL P are pasteurizers which prepare, pasteurize, age and transfer ice cream
mixes.
An electronic microprocessor steadily checks each process cycle selected. An alphanumerical
display shows all steps of a process cycle and sends audio-visual messages.
The following are the main components:
• Ergonomic control panel with low voltage 24 V controls.
• Electrical, freezing and soundproofing units complying with international standards.
• Graduated hopper.
• Water dispenser for wash.
• High-resistance steel frame, treated with rust inhibitors; brushed stainless steel panels.
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PASTOMASTER XPL P
CARPIGIANI recommends to always use high quality ingredients for the preparation of
confectionery products, in order to satisfy your customers, even the most demanding ones. Any
saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself.
Bearing in mind the above statements, please into consideration the following:
• Choose high quality natural ingredients.
• Follow closely instructions given by your supplier.
• Do not alter your supplier's recipes, by adding, for instance, water or sugar.
• Taste your products before serving and start selling only if entirely satisfactory.
• Make sure your staff always keeps the machine clean.
Have your machine serviced always by companies authorized by CARPIGIANI.
1.2.2 Technical features
Production
MODEL
Pastomaster 60
XPL P
Pastomaster
120 XPL P
* Other voltages and cycles are available with an extra cost.
Min
Max
liters
liters
15 60 400 50 3 7 Water 35 86 103 162
30 120 400 50 3 11,2 Water 65 86 103 269
Power
*
Volt Hz Ph kW
Installed
power
Con-
denser
Dimensions cm
at the base
Width
Depth
(W)
(D)
NOTE:
The dimensions reported below may change depending on type of condensation.
Performance refers to a 25 °C room temperature and 20 °C cooling water temperature.
Height
(H)
Net
Weight
kg
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
H
P
T
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1.2.3 Machine unit location
1
PASTOMASTER XPL P
Legend:
1 Hopper with lid
2
4
3
5
Fig. 2
2 Control panel
3 Dispensing spigot
4 Spout
5 Bucket holder
1.3 INTENDED USE
PASTOMASTER XPL P machines must only be used in compliance to what described in para-
graph 1.2.1 "General Information", within the functional limits described below:
Voltage: ±10%
Min. air temperature in °C: 10°C
Max. air temperature in °C: 43°C
Min. water temperature: 10°C
Max. water temperature: 30°C
Min. water pressure: 1 bar
Max. water pressure: 5 bar
Max. air relative humidity: 85%
This machine has been designed for use in rooms not subject to explosion-proof laws; its use is
thus bound to complying rooms and normal atmosphere.
1.4 NOISE
The equivalent continuous A-weighted sound pressure level in a workplace for water-cooled as
well as air-cooled machines is less than 70 dB(A).
1.5 MACHINE STORAGE
The machine must be stored in a dry and damp-free place.
Before storing the machine, wrap it in a cloth in order to protect it against dust or other impurities.
1.6 DISPOSAL OF PACKAGING MATERIALS
When opening the packing crate, divide packing stuff per type and get rid of them according to
laws in force in machine installation country.
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PASTOMASTER XPL P
1.7
WEEE (Waste Electrical and Electronic Equipment)
In conformity with the European Directives 2006/66/EC, on batteries and accumulators and waste
batteries and accumulators, and 2002/96/EC, also known as WEEE, the presence of the symbol on
the side of the product or packaging means that the product must not be disposed of with normal
urban waste. Instead, it is the user’s responsibility to dispose of this product by returning it to a
collection point designated for the recycling/treatment of electrical and electronic equipment waste.
Separate collection of this waste helps to optimize the recovery and recycling of any reclaimable
materials and also reduces the impact on human health and on the environment.
For more information concerning the correct disposal of this product, please contact your local
authority or the retailer where this product was purchased.
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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