Carpigiani Pastomaster XPL P Series, Pastomaster 60 XPL P, Pastomaster 120 XPL P Instruction Manual
APPLY
PLATE
FEATURES
INSTRUCTION MANUAL
PASTOMASTER XPL P
PASTOMASTER XPL P
We wish to thank you for the preference granted to us by purchasing one of
CARPIGIANI MACHINES.
To the best guarantee, since 1993 CARPIGIANI has submitted its own Quality
System to the certication according to the international Standard ISO 9001.
Nowadays its production has got UNI-EN-ISO 9001 Certied Quality System.
Moreover, Carpigiani machines comply with the following European Directives:
- “Machinery” Directive 2006/42/EC,
- “Low Voltage” Directive 2014/35/EU,
- “EMC” Directive 2014/30/EU,
- “PED” Directive 2014/68/EU,
- Regulation 2004/1935/EC relating to “Materials and articles in contact
with foodstuffs”
- Regulation 2023/2006/EC "Good manufacturing practice for materials
and articles intended to come into contact with food"
CARPIGIANI
Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not
be reproduced, transmitted, transcribed, led in a data retrieval system or translated into other
languages, without the prior written permission of CARPIGIANI.
The purchaser has the right to reprint it for his own ofce use.
CARPIGIANI policy pursues a steady research and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to notifying
the purchaser.
Edition: 03 Date: 2018/02
Editor: AM Veried: SB Approved: RL
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
Modications: 3.3.2, 3.4.1, 3.9, 4.1,
5.8
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TABLE OF CONTENTS
FOREWORD SEC.
INSTRUCTION HANDBOOK .......................................................................................... 5
PURPOSE ............................................................................................................................ 5
STRUCTURE OF THE MANUAL .................................................................................... 5
ADDITIONAL DOCUMENTATION ................................................................................ 5
CONVENTIONAL SYMBOLS ......................................................................................... 6
SYMBOLOGY QUALIFICATION OF THE STAFF ...................................................... 6
SAFETY ............................................................................................................................... 7
WARNINGS ......................................................................................................................... 7
SEC. 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION ................................................................................. 9
1.1.1 MANUFACTURER IDENTIFICATION DATA ............................................ 9
1.1.2 INFORMATION ABOUT MAINTENANCE SERVICE .............................. 9
1.1.3 INFORMATION FOR USERS ...................................................................... 9
1.2 INFORMATION ABOUT THE MACHINE ......................................................... 9
1.2.1 GENERAL INFORMATION ......................................................................... 9
1.2.2 TECHNICAL FEATURES ........................................................................... 10
1.2.3 MACHINE UNIT LOCATION ..................................................................... 11
1.3 INTENDED USE .....................................................................................................11
1.4 NOISE ...................................................................................................................... 11
1.5 MACHINE STORAGE ..........................................................................................11
1.6 DISPOSAL OF PACKAGING MATERIALS ...................................................... 11
1.7
WEEE (WASTE
ELECTRICAL AND ELECTRONIC EQUIPMENT) ............................................12
PASTOMASTER XPL P
SEC. 2 INSTALLATION
2.1 ROOM NECESSARY FOR MACHINE USE ..................................................... 13
2.2 WATER SUPPLY CONNECTION ....................................................................... 13
2.3 MACHINES WITH AIR-COOLED CONDENSER 13
2.4 MACHINES WITH WATER-COOLED CONDENSER 14
2.4.1 WATER VALVE ADJUSTMENT ................................................................ 14
2.5 ELECTRIC CONNECTION ................................................................................ 15
2.5.1 REPLACING THE POWER CABLE .......................................................... 15
2.5.2 EQUIPOTENTIAL CONNECTION ............................................................ 15
2.6 POSITIONING THE MACHINE ........................................................................ 16
2.7 TOP-UPS................................................................................................................. 16
2.8 MACHINE TESTING ........................................................................................... 16
SEC. 3 INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS ...................................................................... 17
3.2 MACHINE CONFIGURATION .......................................................................... 17
3.3 CONTROLS ........................................................................................................... 18
3.3.1 PUSH-BUTTON PANEL ............................................................................. 18
3.3.2 FUNCTIONS ................................................................................................ 18
3.4 AUTOMATIC PROCESSES ................................................................................ 23
3.4.1 HOW TO START
AN AUTOMATIC PROCESS ...................................................................... 23
3.4.2 RESETTING TO THE DEFAULT PROGRAM VALUES .......................... 24
3.5 "GELATERIA" PROCESSES ............................................................................. 25
3.5.1 PROCESS NO. 1 HIGH PASTEURIZATION ............................................. 25
3.5.2 PROCESS NO. 2 LOW PASTEURIZATION .............................................. 25
3.5.3 PROCESS NO. 3 INTERMEDIATE PASTEURIZATION .......................... 25
3.5.4 PROCESS NO. 4 CHOCOLATE PASTEURIZATION ............................... 26
3.5.5 PROCESS NO. 5 COOLING AGING ......................................................... 26
3.5.6 PROCESS NO. 6 SUGAR SYRUP .............................................................. 26
3.5.7 PROCESS NO. 7 INVERTED SUGAR ....................................................... 26
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PASTOMASTER XPL P
3.6 AUTOMATIC OPERATION ................................................................................ 28
3.7 MANUAL OPERATION ...................................................................................... 28
3.8 USE OF THE DISPENSING SPIGOT ............................................................... 28
3.9 CONVEYING THE MIX FROM PASTOMASTER TO OTHER
PRODUCTION UNITS ......................................................................................... 29
3.10 USER PROGRAMMING ..................................................................................... 30
SEC. 4 SAFETY DEVICES
4.1 MACHINE SAFETY SYSTEMS ......................................................................... 31
4.2 BLACKOUT ........................................................................................................... 32
SEC. 5 CLEANING, DISASSEMBLY AND REASSEMBLY
OF
PARTS IN CONTACT WITH THE PRODUCT
5.1 GENERAL INFORMATION ............................................................................... 33
5.2 WASHING CONDITIONS ................................................................................... 33
5.3 TIPS ......................................................................................................................... 33
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION .................................. 34
5.5 EXTERIOR CLEANING ...................................................................................... 34
5.6 PRELIMINARY CLEANING .............................................................................. 34
5.7 HOPPER COVER DISASSEMBLY .................................................................... 34
5.8 SPIGOT REMOVAL ............................................................................................. 35
5.9 BEATING FAN REMOVAL ................................................................................. 36
5.10 HYGIENE ............................................................................................................... 36
5.11 SANITIZATION .................................................................................................... 36
SEC. 6 MAINTENANCE
6.1 SERVICE TYPE .................................................................................................... 37
6.2 WATER COOLING ............................................................................................... 37
6.3 AIR COOLING ...................................................................................................... 37
6.4 ELECTRICAL HEATING ELEMENTS CONNECTIONS
MAINTENANCE .................................................................................................................... 37
6.5 SPARE PARTS ORDER ........................................................................................ 38
6.6 SUPPLIED ACCESSORIES ................................................................................. 38
SEC. 7 TROUBLESHOOTING ..................................................... 39
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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FOREWORD
INSTRUCTION MANUAL
The European Community directions on safety standards as well as on free circulation of industrial
products within the E.C. were taken into due account when editing this manual.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in
the long run quality features characterizing CARPIGIANI machines all over the world.
A signicant part of this manual refers to the conditions necessary for the machine use and to the
necessary procedures during cleaning as well as routine and special maintenance.
Nevertheless, this manual cannot cover any possible need in detail. In case of doubts or missing
information, please contact:
CARPIGIANI Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
STRUCTURE OF THE MANUAL
This manual is divided in sections, chapters and sub chapters for an easy reference.
PASTOMASTER XPL P
Section
A section is the part of the manual identifying a specic topic related to a machine part.
Chapter
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
Sub chapter
It is that part of a chapter detailing the specic component of a machine part.
It is necessary that each person involved in the machine operation reads and understands those
parts of the manual of his/her own concern, and particularly:
•The Operator must read the chapters concerning machine start-up and operation of machine
components;
•A qualied engineer involved in the installation, maintenance, repair, etc., of the machine
must read all parts of this handbook.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is also supplied with additional documentation:
•Supplied spare parts: a list of spare parts which is delivered together with the machine for
its maintenance.
•Wiring diagram: a diagram of wiring connections is placed in the machine.
• Installation sheet: To be completed by the installer. Return a copy to the customer,
the dealer and the manufacturer in order to activate the machine
warranty
Before using the machine read carefully the instruction manual.
Pay attention to the safety instructions.
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PASTOMASTER XPL P
CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK HAZARD
The staff involved is warned that the non-observance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION: DANGER FROM HIGH TEMPERATURES
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of burns and scalds.
CAUTION CRUSHING HAZARD
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of suffering crushed ngers or hands.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed
following safety rules.
NOTE
It points out signicant information for the personnel involved.
WARNINGS
This warns the personnel involved that the non-observance of warning may cause loss of data and
damage to the machine, or cause risks for noncompliance with any applicable law/regulations
PERSONAL PROTECTION DEVICES
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
EQUIPOTENTIAL CONNECTION
For connecting all appliances with this type of connection.
Warning: do not connect to ground.
QUALIFICATION OF THE PERSONNEL SYMBOLS
The personnel allowed to operate the machine can be differentiated by the level of preparation
and responsibility in:
MACHINE OPERATOR
Unqualied personnel, without any specic technical abilities, capable of carrying out simple
jobs, such as: operating the machine using the commands available on the keypad, the loading
and unloading of products used during production, the loading of any consumable materials, basic
maintenance operations, (cleaning, simple blockages, inspections of the instrumentation, etc.).
QUALIFIED ENGINEER
He/she is a skilled engineer, capable of operating the machine under normal conditions; he/she is
able to carry out operations on mechanical parts and all adjustments, as well as maintenance and
repairs. He/she is qualied for interventions on electrical and refrigeration components.
CARPIGIANI ENGINEER
He/she is a qualied engineer the manufacturer entrusted with complex operations under particular
conditions or in accordance with agreements made with the machine's user.
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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SAFETY
When using industrial equipment and plants, one must be aware of the fact that moving parts
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
The persons in charge of safety must ensure that:
any incorrect use or handling is avoided;
the safety devices are neither removed nor tampered with;
the machine is regularly serviced;
only original spare parts are used, especially in the case of safety-related components (ex.:
protection microswitches, thermostats).
suitable personal protective equipment is used;
high care is taken during hot product cycling.
To achieve the above, the following is necessary:
at the work station an instruction manual relevant to the machine should be available;
such documentation must be carefully read and requirements must consequently be met;
only adequately skilled personnel should be assigned to electrical equipment and machineries;
this appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety;
Make sure that no technician will ever carry out interventions outside his own knowledge and
responsibility sphere;
Children should be supervised to ensure that they do not play with the appliance.
PASTOMASTER XPL P
IMPORTANT
Make sure that the personnel do not perform operations out of their range of knowledge and
responsibility (refer to “Qualication of the personnel symbols”).
NOTE:
According to the standard in force, a QUALIFIED ENGINEER is a person who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
It is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
WARNINGS
The machine must be installed in compliance with current installation regulations.
When installing the machine, insert a differential magnetothermal protection switch on all poles
of the line, adequately sized to the absorption power shown on machine identication plate and
with a contact opening of 3 mm at least.
Never perform operations on the machine using your hands, during both production and
cleaning. Before carrying out any maintenance operation, make sure that the machine is in
“STOP” position and that the main switch has been cut out.
It is forbidden to wash the machine by means of a jet of pressurized water.
It is forbidden to remove panels in order to reach the machine internal parts before disconnecting
the machine from the power supply.
The place of installation must not be exposed to water sprays, high moisture, heat or steam
sources.
Do not store explosive substances or spray cans inside the machine, nor aerosol cans
containing ammable propellant.
CARPIGIANI is not responsible for any accident that might happen during operation, cleaning
and/or servicing of its machines if this warning has not been fully complied with.
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PASTOMASTER XPL P
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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1. GENERAL INFORMATION
Refr.
A
B
C
F
G
E
H
D I
1.1 GENERAL INFORMATION
1.1.1 Manufacturer identication data
The machine has a data plate carrying manufacturer data, machine type and serial number, assigned
when manufactured.
Copy of machine data plate to be found on rst page of this manual.
Legend:
A Serial number
B Machine type
C Voltage
D Main-switch amperometric
value
E Gas type and weight
F Machine code
G Condensation
H Frequency
I Power input
J Rated current
K IP code
L Climate class
M Greenhouse effect gas quan-
tity
PASTOMASTER XPL P
1.1.2 Information on maintenance service
All operations of routine maintenance are here described in section “Maintenance”; any additional
operation requiring technical operation on the machine must be agreed upon with the manufacturer,
who will also examine the possibility of a factory technician eld operation.
1.1.3 Information for users
• The machine manufacturer can be contacted for any explanation and information about the
machine operation or any modifications aimed at improving the machine's efficiency.
• In case of need, please call the local distributor, or the manufacturer if no distributor is available.
• The manufacturer's service department is available for any information about operation, and
requests of spare parts and service.
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 General information
Machines intended to be used only in closed rooms and for commercial purposes such as ice
cream and pastry workshops.
PASTOMASTER XPL P are pasteurizers which prepare, pasteurize, age and transfer ice cream
mixes.
An electronic microprocessor steadily checks each process cycle selected. An alphanumerical
display shows all steps of a process cycle and sends audio-visual messages.
The following are the main components:
• Ergonomic control panel with low voltage 24 V controls.
• Electrical, freezing and soundproofing units complying with international standards.
• Graduated hopper.
• Water dispenser for wash.
• High-resistance steel frame, treated with rust inhibitors; brushed stainless steel panels.
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PASTOMASTER XPL P
CARPIGIANI recommends to always use high quality ingredients for the preparation of
confectionery products, in order to satisfy your customers, even the most demanding ones. Any
saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself.
Bearing in mind the above statements, please into consideration the following:
• Choose high quality natural ingredients.
• Follow closely instructions given by your supplier.
• Do not alter your supplier's recipes, by adding, for instance, water or sugar.
• Taste your products before serving and start selling only if entirely satisfactory.
• Make sure your staff always keeps the machine clean.
Have your machine serviced always by companies authorized by CARPIGIANI.
1.2.2 Technical features
Production
MODEL
Pastomaster 60
XPL P
Pastomaster
120 XPL P
* Other voltages and cycles are available with an extra cost.
Min
Max
liters
liters
15 60 400 50 3 7 Water 35 86 103 162
30 120 400 50 3 11,2 Water 65 86 103 269
Power
*
Volt Hz Ph kW
Installed
power
Con-
denser
Dimensions cm
at the base
Width
Depth
(W)
(D)
NOTE:
The dimensions reported below may change depending on type of condensation.
Performance refers to a 25 °C room temperature and 20 °C cooling water temperature.
Height
(H)
Net
Weight
kg
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
H
P
T
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1.2.3 Machine unit location
1
PASTOMASTER XPL P
Legend:
1 Hopper with lid
2
4
3
5
Fig. 2
2 Control panel
3 Dispensing spigot
4 Spout
5 Bucket holder
1.3 INTENDED USE
PASTOMASTER XPL P machines must only be used in compliance to what described in para-
graph 1.2.1 "General Information", within the functional limits described below:
Voltage: ±10%
Min. air temperature in °C: 10°C
Max. air temperature in °C: 43°C
Min. water temperature: 10°C
Max. water temperature: 30°C
Min. water pressure: 1 bar
Max. water pressure: 5 bar
Max. air relative humidity: 85%
This machine has been designed for use in rooms not subject to explosion-proof laws; its use is
thus bound to complying rooms and normal atmosphere.
1.4 NOISE
The equivalent continuous A-weighted sound pressure level in a workplace for water-cooled as
well as air-cooled machines is less than 70 dB(A).
1.5 MACHINE STORAGE
The machine must be stored in a dry and damp-free place.
Before storing the machine, wrap it in a cloth in order to protect it against dust or other impurities.
1.6 DISPOSAL OF PACKAGING MATERIALS
When opening the packing crate, divide packing stuff per type and get rid of them according to
laws in force in machine installation country.
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PASTOMASTER XPL P
1.7
WEEE (Waste Electrical and Electronic Equipment)
In conformity with the European Directives 2006/66/EC, on batteries and accumulators and waste
batteries and accumulators, and 2002/96/EC, also known as WEEE, the presence of the symbol on
the side of the product or packaging means that the product must not be disposed of with normal
urban waste. Instead, it is the user’s responsibility to dispose of this product by returning it to a
collection point designated for the recycling/treatment of electrical and electronic equipment waste.
Separate collection of this waste helps to optimize the recovery and recycling of any reclaimable
materials and also reduces the impact on human health and on the environment.
For more information concerning the correct disposal of this product, please contact your local
authority or the retailer where this product was purchased.
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2. INSTALLATION
60
150
70 (air)
10 (water)
70 (air)
10 (water)
70 (air)
10 (water)
2.1 ROOM NECESSARY FOR MACHINE USE
The machine must be installed in such a way that air can freely circulate all around its sides.
Enough room must be left free around the machine, in order to enable the operator to act without
constraint and also to immediately leave working area, if necessary.
The minimum access space to working area should be at least 150 cm.
WARNING
MACHINES WITH AIR-COOLED CONDENSER must be installed AT LEAST 70 CM
AWAY FROM THE SIDES AND BACK WALL in order to allow free air circulation
around the condenser.
NOTE:
An insufcient air circulation affects operation and output capacity of the machine.
PASTOMASTER XPL P
Dimensions in cm
2.2 WATER SUPPLY CONNECTION
The machine must be connected to the water supply respecting the applicable national requirements;
moreover the water mains pressure must not exceed 0.5 MPa (5 bar). The connection pipes are
provided by the installer and must comply with IEC61770. Used pipes cannot be reused.
In air-cooled machines, water connection for drinking water (for machine wash) is placed under
the machine.
In water-cooled machines water connections (for machine wash and gas cooling) are placed on
rear panel.
2.3 MACHINES WITH AIR-COOLED CONDENSER
Machines with air-cooled condenser must be installed at least 70 cm away from the sides and
back wall in order to allow free air circulation around the condenser.
Frequently clean the oor under and around the machine. This prevents paper and other foreign
bodies from obstructing regular air ow.
The condenser must be cleaned every month to remove any dust, paper, etc. that can clog it,
adversely affecting the normal operation of the machine.
NOTE:
An insufcient air circulation affects operation and output capacity of the machine.
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PASTOMASTER XPL P
2.4 MACHINES WITH WATER-COOLED CONDENSER
The machine must be connected to the water supply respecting the applicable national requirements.
On machines with water-cooled condenser, water connections (for machine wash and gas cooling)
are placed on the rear panel. The connections are three, all aligned along the same vertical line.
Machines tted with a water-cooled condenser need to be connected to running water supply or
to a cooling tower. Water must have a pressure of 0.1 MPa (1 bar) at least, and a ow rate at least
equal to the estimated hourly consumption.
Connect inlet pipe marked by plate “Water Inlet” to water supply installing a shut-off valve, and
outlet pipe marked by plate “Water Outlet” to a drain pipe, installing a shut-off valve.
In the case of using water coming from a recovery system for cooling the gas (cooling tower),
connect the inlet hose to the “IN acqua di torre” (IN tower water) (Pos. B Fig. 4) and ensure that
the “IN acqua di rete" (IN network water) hose inlet is closed using the appropriate plug (Pos.
A Fig. 4) and vice versa. Photo 4 refers to the conguration that foresees the connection to the
water supply system and not the cooling tower.
2.4.1 Water valve adjustment
IMPORTANT
If water valve must be reset, this operation shall be carried out by skilled personnel, only.
Valve adjustment must be carried out in such a way that no water ows when machine is off and
lukewarm water ows when machine is on.
NOTE:
Water consumption increases if temperature of inlet water is above 20 °C.
WARNING
Do not leave the machine in a room with temperature below 0°C without draining water
from the condenser.
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2.5 ELECTRIC CONNECTION
The machine must be installed in compliance with current electrical installation regulations.
Before connecting the machine to the mains, check that machine voltage indicated on the
identication plate corresponds to that of the mains.
Insert between the machine and the mains a differential magnetothermal protection switch adequately
sized to absorption capacity required and with contact opening of 3 mm at least.
The machines are delivered with a 5 wire cable: blue wire must be connected to the neutral lead.
IMPORTANT
Yellow/green ground wire must be connected to an adequate ground plate.
2.5.1 Replacing the power cable
If machine main power cable is damaged, it must be replaced with a cable with similar features.
Replacement will have to be carried out by qualied engineers only.
IMPORTANT
Direction of rotation.
On Pastomaster XPL P, beater fan rotation direction is clockwise and it is indicated on
the lid covering the fan in its upper part.
PASTOMASTER XPL P
2.5.2 Equipotential connection
An equipotential connection point is present on the back of the machine and this is marked with
the symbol:
WARNING
Do not connect to ground.
Reversing rotation direction
To reverse the rotation direction, when wrong, it is necessary to interchange two of the three leads
coming from the differential magnetothermal protection switch.
LID
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PASTOMASTER XPL P
2.6 POSITIONING THE MACHINE
The machine is tted with wheels to ease its positioning. The wheels feature mechanical lock
mechanisms which, once engaged, prevent the machine from moving and shifting to a different
position. The machine must be positioned at right angles on a horizontal bearing surface (max.
tilt: 2°).
Fig. 6
2.7 TOP-UPS
Motor installed in the machine is of the type with lubrication for life; no action of checking/
replacing or topping up is necessary.
Gas lling necessary to the circuit is carried out at CARPIGIANI factory during the machine
post production testing; top-ups or lling are not required if the machine is new.
If any gas top-up or lling becomes necessary, this must be made solely by qualied engineers,
able to determine the reason of such occurrence.
2.8 MACHINE TESTING
A post-production test is carried out on the machine at CARPIGIANI premises; the requested
operational and production functions are inspected and veried.
Machine test at the end user's premises must be carried out by authorized technical personnel or by
a CARPIGIANI engineer. Once the machine has been positioned and connected to its supply lines,
it is possible to carry out the operations required for machine functional check and operating test.
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3. INSTRUCTIONS FOR USE
3.1 MACHINE SAFETY WARNINGS
When using industrial equipment and plants, one must be aware of the fact that moving parts
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
The persons in charge of safety must ensure that:
-an incorrect use or handling shall be avoided;
-the safety devices are neither removed nor tampered with;
-the machine is regularly serviced;
-only original spare parts are used, especially in the case of safety-related components (ex.:
protection microswitches, thermostats);
-suitable personal protective equipment is used;
-high care must be paid during hot product cycling.
To achieve the above, the following is necessary:
-at the work station an instruction manual relevant to the machine should be available;
-such documentation must be carefully read and the instructions must be strictly followed;
-only adequately skilled personnel should be assigned to electrical equipment and machineries;
this appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety;
- Make sure that no technician will ever carry out interventions outside his/her own knowledge
and responsibility sphere;
- Children should be supervised to ensure that they do not play with the appliance.
PASTOMASTER XPL P
3.2 MACHINE CONFIGURATION
The machine consists of a motor for beater assembly, a heating and cooling system with air-cooled
or water-cooled condenser.
The product is prepared by pouring a mix into the hopper and starting the production cycle, while
referring to minimum and maximum quantities reported in the table in Sec. 1.
As the machine is provided with specic programs for the preparation of various products, the
user must set the program relevant to the selected product before starting the cycle.
When the cycle ends, the product can be extracted using the special spigot.
WARNING
immediately after, since it can
reach very high temperatures.
WARNING
during the processing/extraction
of hot products – coming into
contact with the product could
cause burns.
Do not open the door when the
machine is in operation.
WARNING
dispensing easier, only use the
plastic spatula supplied. Never
use metal spatulas as these could
damage the machine.
In any case, do not touch the door during the heating stage or the stages
Pasteurized
Be very careful
To make product
- 17 -
mix
ingredients
Fig. 7
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
PASTOMASTER XPL P
3.3 CONTROLS
3.3.1 Push-button panel
The machine has a push-button panel on the operator side; each button has a specic symbol
according to its function.
3.3.2 Functions
Lit indicator for function entry
When the lit indicator located on the left of each push-button switches on, this means that the
function corresponding to the symbol alongside the lit indicator itself has been switched on.
DISPLAY:
The Pastomaster XPL P has an alphanumerical LCD display that shows a series
of messages when the machine is switched on as well as during use.
NOTE:
During an aging stage, if no button is pressed for 3 minutes, the display illumination will switch off and remain in stand-by. To switch the display on again, press
the OK button.
STOP button:
The machine is stopped in this mode. It is possible to access the other functions
from this position. Stop has priority over any other function.
The display will read:
08:00 06-08-09
STOP
To set the machine to Stop during the cycles, press Stop Button. The display shows:
STOP? (STOP)
CONTINUE? (OK)
If you press the OK/Ice Cream button , the machine will resume the process
from the point at which it was interrupted; if you press the STOP button, you
will set the machine to the Stop mode.
Water dispenser button:
If pressed at any time, it enables the solenoid valve to dispense water, which
comes from the spout on the front of the machine. The water supply is stopped
by pressing the same button again, or after waiting for 3 minutes, or by pressing
the STOP button.
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INCREASE button:
This button is used to select the required process (selected using the asterisk key
alongside the cycle) from each menu.
It also serves to increase the values that can be edited for those functions where
edits are permitted, e.g. to change the temperature of the production process.
DECREASE button:
This decreases the values that can be edited for those functions where this is
permitted, e.g., to change the temperature of the production process.
When running an automatic program, keeping this button pressed allows the user
to run the AUTOSETUP for the current cycle. In other words, the Temperature,
Timer and Speed values for the program being run are reset to their default values.
Furthermore, keeping this button pressed when in STOP mode runs the
AUTOSETUP for all automatic programs.
It is also used to reset alarm messages.
Manual functions button: MIXING - HEATING - COOLING:
By pressing the Mixing button from Stop, the display shows:
* MIXING
HEATING
and the MIXING, DECREASE and INCREASE LEDs light up.
Using the INCREASE and DECREASE buttons (an asterisk appears next to
the selected cycle), the user may select the desired manual function among:
- MIXING
- HEATING
- COOLING
PASTOMASTER XPL P
Press the OK/Ice Cream button to start the desired manual program.
MIXING:
MIXING
Timer 29:59 +04°
The display shows:
- the current function on the rst line;
- the timer countdown and the temperature of the product inside hopper on the
second line.
For this function the beater motor is activated for 30' (this setting may be modied
from 1' to 60').
When the timer elapses the machine emits a sound signal and goes back into Stop mode.
The mixing mode and timer may be modied.
To modify the beater setting:
Press Mixing and the display will show for 5":
MIXING
Mixing ON/OFF
that means that mixing becomes intermittent (ON/OFF).
The intermittent mixing times may also be modied by the user by entering the
User Programming screen (steps U08 and U09).
Press Mixing button again and mixing returns to be continuous (ON).
The display will show for 5"
MIXING
Mixing ON
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PASTOMASTER XPL P
To modify the timer:
Modify the timer (from 1' to 60') using the INCREASE and DECREASE buttons;
When the timer elapses the machine emits a sound signal and goes back into
Stop mode.
Temperature display
Press for 3" to see the temperatures. The display shows:
MIXING
TEV+052 TEC+061
For Pastomaster 120 XPLP only: the displaying of TEV and TEC probes alternates
with that of TGV1 and TGC:
MIXING
TGV1+044 TGC+058
To go back to the main display press again for 3".
HEATING:
Upon selection of this function the machine starts to heat the product and the
display shall be as follows:
HEATING
+85°C +52°C
- the current function on the rst line;
- on the second line: the set temperature on the left, the product temperature
on the right and the increasing temperature curve in the middle.
MIXING is always active when heating is activated.
Once the set temperature has been reached the heating is deactivated, while the
mixing continues to operate and the buzzer rings intermittently for a few seconds.
At this stage the product is thermostat-controlled indenitely.
After a few minutes (see the “Timer Backlight” user programming step) the
display back-lighting is switched off.
The temperature and mixing settings may be modied.
To modify the temperature setting:
Modify the Set value using the INCREASE and DECREASE buttons.
To modify the beater setting:
Press Mixing and the display will show for 5":
HEATING
Mixing ON/OFF
that means that mixing becomes intermittent (ON/OFF).
In particular, mixing is always active when heating is active, and it will start
operating intermittently upon reaching the heating set.
The intermittent mixing times may also be modied by the user by entering the
User Programming screen (steps U08 and U09).
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Press Mixing button again and mixing returns to be continuous (ON).
The display will show for 5"
HEATING
Mixing ON
Temperature display
Press for 3" to see the temperatures. The display shows:
HEATING
TEV+052 TEC+061
For Pastomaster 120 XPLP only: the displaying of TEV and TEC probes alternates
with that of TGV1 and TGC:
HEATING
TGV1+044 TGC+058
To go back to the main display press again for 3".
PASTOMASTER XPL P
COOLING:
Filling selection (for Pastomaster 120 XPLP only)
For the Pastomaster 120 XPLP model by pressing the OK Button a second menu
appears, which allows the user to select the type of cooling based on the product
quantity in the tank (lling) by using the increase and decrease arrows.
The lling can be selected among 3 ranges in liters:
- 90-120
- 60-90
- 30-60
* 90 – 120
60 - 90
Once Manual Cooling is started, the set temperature sets always to 4°C (degrees
editable from 0° to 95°) and the display will show:
COOLING
+04°C +52°C
The display shows:
- the current function on the rst line;
- on the second line: the set temperature for the product inside the hopper on
the left and the decreasing temperature curve in the middle.
Mixing is always active during Cooling as well and it will start operating intermit-
tently upon reaching the cooling set.
Once the set temperature has been reached the buzzer rings and the cooling and
mixing are deactivated. At this stage Mixing will start for 10" every 30' (these
values are programmable in step U08 and U09) or each time the compressor is
activated in order to bring the mix to the set temperature.
The mixture is then thermostat-controlled indenitely. After a few minutes (see the
“Timer Backlight” user programming step) the display back-lighting is switched off.
The temperature and mixing settings may be modied.
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PASTOMASTER XPL P
To modify the temperature setting:
Modify the Set value using the INCREASE and DECREASE buttons.
To modify the beater setting:
Press Mixing and the display will show for 5":
COOLING
Mixing ON
that means that mixing becomes continuous (ON).
Press Mixing button again and mixing returns to be intermittent (ON/OFF).
The display will show for 5":
COOLING
Mixing ON/OFF
Mixing is always active when cooling is active and will start operating intermittently when the compressor turns off (upon reaching the Cooling Set).
The intermittent mixing times may also be modied by the user by accessing the
User Programming screen (steps U08 and U09).
Temperature display
Press for 3" to see the temperatures. The display shows:
COOLING
TEV+052 TEC+061
For Pastomaster 120 XPLP only:
the displaying of TEV and TEC probes alternates with that of TGV1 and TGC:
COOLING
TGV1+044 TGC+058
To go back to the main display press again for 3".
OK/ICE CREAM button
The Ice Cream button has two functions. It allows displaying the process menu
and the OK button to conrm some operations.
If pressed when viewing the process list, it starts the execution of the selected
process.
It is used during cycles to conrm that ingredients have been introduced, to
conrm the continuing of a process after the Stop button has been pressed or to
turn the display backlighting back on.
When the OK/Ice Cream Button is pressed, the following menu will open.
The cycles are:
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
- HIGH PASTEUR. (High Pasteurization)
- LOW PASTEUR. (Low Pasteurization)
- INTERMEDIATE PASTEUR.; (Intermediate Pasteurization)
- CHOCOLATE PASTEUR.; (Chocolate Pasteurization)
- COOL/AGING (Cooling/Aging)
- SUG. SYRUP (Sugar Syrup)
- INVERTED SUG. (Inverted Sugar)
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3.4 AUTOMATIC PROCESSES
When the OK/Ice Cream Button is pressed, the automatic processes list will open:
- HIGH PASTEUR. (High Pasteurization)
- LOW PASTEUR. (Low Pasteurization)
- INTERMEDIATE PASTEUR.; (Intermediate Pasteurization)
- CHOCOLATE PASTEUR.; (Chocolate Pasteurization)
- COOL/AGING (Cooling/Aging)
- SUG. SYRUP (Sugar Syrup)
- INVERTED SUG. (Inverted Sugar)
3.4.1 How to start an automatic process
• Press the OK/Ice Cream button;
the following menu will open:
- HIGH PASTEUR. (High Pasteurization)
- LOW PASTEUR. (Low Pasteurization)
- INTERMEDIATE PASTEUR.; (Intermediate Pasteurization)
- CHOCOLATE PASTEUR.; (Chocolate Pasteurization)
- COOL/AGEING (Cooling/Ageing)
- SUG.SYRUP (Sugar syrup)
- INVERTED SUG. (Inverted Sugar)
PASTOMASTER XPL P
• Use the INCREASE and DECREASE buttons to move the asterisk alongside the required
cycle.
• Press the OK/Ice Cream button to start the process.
Filling selection (for Pastomaster 120 XPLP only)
For the Pastomaster 120 XPLP model by pressing the OK/Ice Cream button a second menu
appears, which allows the user to select the type of cooling based on the product quantity in the
tank (filling) by using the increase and decrease arrows.
The filling can be selected among 3 ranges in liters:
- 90-120
- 60-90
- 30-60
* 90 – 120
60 - 90
The cycle is started and the display will show:
CHOCOLATE PASTEUR.
Milk OK?
- On the first line, the name of the ongoing process
- On the second line, the ingredient to be added during the ongoing stage, followed by “OK?”.
When the OK/Ice Cream button is pressed , the ingredient will be confirmed and the
question mark will disappear.
In this case the following is displayed:
HIGH PASTEURIZ.
+40°C +04°C
Once the ingredient has been confirmed, the second line of the display shows the set to be reached
on the left and the product temperature read by the TEV probe on the right.
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PASTOMASTER XPL P
In the middle the display shows the ramp relevant to the temperature trend during a cooling or
heating phase, while during mixing, thermostating or pause the display shows the timer countdown.
During heating the ramp refers to the increasing temperature and, in particular, the first bar lights
up with temperature ranging between 16°C and 31°C, the second one with temperature between
32°C and 47°C and so on until the 6th digit referring to temperatures above 95°C.
During cooling the ramp is used in a "mirrored" manner: all 6 bars are ON for temperatures
higher than 95°C, 5 bars are ON for temperatures between 95°C and 80°C, and so on until the
temperature drops below 15°C and all bars will turn off
When the OK/Ice Cream button is pressed, this opens different pages to edit Process param-
eters. The parameters that can be edited can be changed using the Increase and Decrease buttons.
In case of editable parameters, the LEDs of the Increase and Decrease buttons are ON, otherwise
they will remain OFF.
When the OK/Ice Cream button is pressed for the first time, the display will show the following:
CHOCOLATE PASTEUR.
Temperature +090
In this page it is possible to edit the temperature Set to be reached (if available. In this case, the
LEDs of the Increase and Decrease buttons will turn on).
When the OK/Ice Cream button is pressed again, the display will show the following:
CHOCOLATE PASTEUR.
Mixing ON
In this page it is possible to edit the temperature Set to be reached (if available. In this case, the
LEDs of the Increase and Decrease buttons will turn on).
When the OK/Ice Cream button is pressed for the third time, the display will show the fol-
lowing:
CHOCOLATE PASTEUR.
Duration 00:00:00
In case of a timed phase, it is possible to edit its duration in this page (if available. In this case,
the LEDs of the Increase and Decrease buttons will turn on).
If Step T78 has been set to Yes, by pressing the OK/Ice Cream button again the following
temperatures are displayed:
CHOCOLATE PASTEUR.
TEV+004 TEC-008
For Pastomaster 120 XPLP only:
the displaying of TEV and TEC probes alternates with that of TGV1 and TGC:
CHOCOLATE PASTEUR.
TGV1+044 TGC+058
When the OK/Ice Cream button is pressed again, or after 10" of inactivity, the main screen
will be displayed and any parameter modifications will be saved.
3.4.2 Resetting to the default program values
To reset to the default program values, press the DECREASE button for 10" during program
execution.
The temperature and timer values for all the program phases shall thus be reset to their default
values.
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3.5 "GELATERIA" PROCESSES
The electronic memory stores 7 essential and fully automatic processes which are described
hereafter.
3.5.1 Process No. 1 High Pasteurization
1. Mix sugar with stabilizing agents and skimmed powder milk, separately.
2. Press the ICE CREAM button and, using the INCREASE and DECREASE buttons, select
“HIGH PASTEURIZATION”.
3. Press OK to start the cycle and, following the instructions on the display, add “Milk”.
4. When the sound which corresponds to a temperature of 40°C is heard, pour in the
“Sugar+Stabiliz.”and any other solid ingredients such as powder milk.
5. The next acoustic signal indicates that it is necessary to add “Cream”.
6. Once the temperature of 85°C is reached, the cooling phase starts.
7. The next acoustic signal at 65°C calls operator's attention to the addition of “Cream”, if any,
during the cooling phase.
8. When a new acoustic signal warns that the temperature of 4°C has been reached, the display
shows the message “OK High Pasteuriz.” and the aging time count, essential to a high quality
ice cream, will start. While aging, the mix is stirred at intervals pre-set from the machine CPU.
For continuous beating during aging function, press the push-button BEATING.
3.5.2 Process No. 2 Low Pasteurization
PASTOMASTER XPL P
1. Mix sugar with stabilizing agents and skimmed powder milk, separately.
2. Press the ICE CREAM button and, using the INCREASE and DECREASE buttons, select
“LOW PASTEURIZATION”.
3. Press OK to start the cycle and, following the instructions on the display, add “Milk”.
4. When the sound which corresponds to a temperature of 40°C is heard, pour in the
“Sugar+Stabiliz.”and any other solid ingredients such as powder milk.
5. The next acoustic signal indicates that it is necessary to add “Cream”.
6. Once the temperature of 65°C has been reached, the machine starts maintaining the product
at this temperature so as to allow an adequate pasteurization of the product
7. The next acoustic signal at 65°C calls the operator's attention to the addition of “Cream”, if
any, during the cooling step.
8. When a new acoustic signal warns that the temperature of 4°C has been reached, the display
shows the message “OK Low Pasteuriz.” and the aging time count, essential to a high quality
ice cream, will start. While aging, the mix is stirred at intervals pre-set from the machine CPU.
For continuous beating during aging function, press the push-button BEATING.
3.5.3 Process No. 3 Intermediate Pasteurization
1. Mix sugar with stabilizing agents and skimmed powder milk, separately.
2. Press the ICE CREAM button and, using the INCREASE and DECREASE button, select
“INTERMEDIATE PASTEURIZATION”.
3. Press OK to start the cycle and, following the instructions on the display, add “Milk”.
4. When the sound which corresponds to a temperature of 40°C is heard, pour in the
“Sugar+Stabiliz.”and any other solid ingredients such as powder milk.
5. The next acoustic signal indicates that it is necessary to add “Cream”.6. This pasteurization
program makes it possible to choose the nal heating temperature between 65 and 95°C
through the arrow keys.
6. Once the previously set temperature has been reached, the machine starts maintaining the
product at this temperature for a time calculated automatically by Pastomaster so as to allow
an adequate pasteurization of the product.
7. The next acoustic signal at 65°C calls operator's attention to the addition of “Cream”, if any,
during the cooling phase.
8. Having reached the temperature of 4°C, signaled by the acoustic device, the display shows
the message “OK Interm. Pasteuriz.” and the aging time count, essential to a high quality ice
cream, will start. While aging, the mix is stirred at intervals pre-set from the machine CPU.
For continuous beating during aging function, press the push-button BEATING.
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PASTOMASTER XPL P
3.5.4 Process No. 4 Chocolate Pasteurization
1. Mix sugar with cocoa, stabilizing agents and skimmed powder milk, separately.
2. Press the ICE CREAM button and, using the INCREASE and DECREASE buttons, select
“CHOCOLATE PASTEURIZATION”.
3. Press OK to start the cycle and, following the instructions on the display, add “Milk”.
4. On a sound warning, indicating the temperature of 40°C has been reached, pour “Sugar +
Cocoa + Stabiliz.” into, and other ingredients, if any, such as powder milk.
5. The next acoustic signal indicates that it is necessary to add “Cream”
6. Once the temperature of 90°C is reached, the cooling phase starts.
7. The next acoustic signal at 65°C calls operator's attention to the addition of “Cream”, if any,
during the cooling phase.
8. Having reached the temperature of 4°C, signaled by the acoustic device, the display shows
the message “OK Past. Chocolate” and the aging time count, essential to a high quality ice
cream, will start. While aging, the mix is stirred at intervals pre-set from the machine CPU.
For continuous beating during aging function, press the push-button BEATING.
3.5.5 Process No. 5 Cooling/Aging
This program can be used to either cool the mix or to continue aging if this was accidentally
broken in one of cycles described above.
1. Press the ICE CREAM button and, using the Increase and Decrease buttons, select
“COOLING AGING”.
2. Press OK.
3. When reaching the temperature of 4°C, which is warned by an acoustic signal, the message
"OK Cool. Aging" and aging time count starts: this is absolutely necessary to obtain good
quality ice cream. While aging, the mix is stirred at intervals pre-set from the machine CPU.
For continuous beating during aging function, press the push-button BEATING.
3.5.6 Process No. 6 Sugar Syrup
1. Press the ICE CREAM button and, using the INCREASE and DECREASE buttons select
“SUGAR SYRUP”
2. Press OK to start the cycle and, following the instructions on the display, add “Water”
3. On a sound warning, indicating the temperature of 40°C has been reached, pour “Glucose
Syrup” and other ingredients, if any, maintaining the mix at this temperature for 2' which can
be changed from 1' to 10' with beating.
4. The next acoustic signal at 48°C indicates that it is necessary to add “Sugar”, maintaining
the mix at this temperature for 2' which can be changed from 1' to 10' with beating.
5. Once the temperature of 85°C is reached, the cooling phase starts.
6. When reaching the temperature of 35°C, signaled by the acoustic device, the display shows
the message “OK Sugar Syrup.” and “Extract”. The acoustic signal will go on ringing for a
few minutes and will stop by pressing the push-button BEATING.
3.5.7 Process No. 7 Inverted Sugar
WARNING
We recommend not lling the machine beyond half hopper in order to avoid overows
during operation.
Sugar 17 kg
Water 6 L
Citric acid 64 g
Baking soda 20 g
Procedure:
1. Press the ICE CREAM button and select with the INCREASE and DECREASE buttons
“INVERTED SUGAR”.
2. Press OK to select the cycle and, following the instructions on the display, add “Water”.
3. When the acoustic signal sounds at the temperature of 40°C, add “Sugar”.
4. Once the temperature of 90°C has been reached, the display advises you to add “Citric Acid”
and a 5 minute pause will start to allow the citric acid to melt.
5. The next step includes a 6 hours pause at 90°C. This pause time can be changed from a
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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minimum of 4 hours to a maximum of 8 hours.
6. The next acoustic signal means that the rst process step is complete.
7. The display advises you to add “Baking soda” previously dissolved in water. The reaction to the
addition of baking soda is effervescence and also product overow in case of tank overlling.
8. The next cooling brings the temperature down to 35°C.
9. Once the temperature of 35°C is reached, as indicated by an acoustic signal, the display shows
the message “OK Invert. Sugar.” and “Extract”. The acoustic signal will go on ringing a few
minutes; it will stop by pressing the BEATING button.
Use:
Invert sugar has a high sweetening power and it is used in ice cream mixes as complementary
sugar, in order to decrease solids but no sweetening contents.
PASTOMASTER XPL P
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PASTOMASTER XPL P
3.6 AUTOMATIC OPERATION
The start of the pasteurizer cycle using the AUTOMATIC PROCESSES is given from the enabled
STOP mode (indicator light on).
• Press the OK/Ice Cream button : the display will show the name of the last process used.
• Select the type of process required using the "INCREASE" and "DECREASE" buttons.
• Press the OK/Ice Cream button to confirm and start the cycle.
• Processing ends when the display reads "OK" followed by the name of the cycle carried out.
3.7 MANUAL OPERATION
The manual cycle is started from the STOP mode (indicator light on).
•
Press the Beating button and use the "INCREASE" and "DECREASE" buttons to select the
manual function to be engaged (beating, heating or cooling).
• Functions engaged in this way finish when the "STOP" button is pressed.
3.8 USE OF THE DISPENSING SPIGOT
The dispensing spigot is closed when its lever is fully on the right (position H).
To dispense the mix, turn the spigot lever to the left, see the picture below (position A).
WARNING
The spigot can adequately stir the mix in relation to its quantity and thickness. The
beating gradually increases by turning the lever clockwise from left to right, thereby
obtaining 5 beating speeds.
D
E
F
G
A
H
NOTE:
The spigot is always involved by the internal re-circulation of the mix, and thus it is always completely pasteurized and kept cold. This prevents bacteria from forming on it.
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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3.9 CONVEYING THE MIX FROM PASTOMASTER TO OTHER
276
352
287
424B
276
352
287
424B
PASTOMASTER 60 PASTOMASTER 120
PRODUCTION UNITS
The spigot head is standardized to be connected to the clamp pos. 276 of the transfer pipe.
The mix can thus be transferred quickly and hygienically to other units.
Parts pos. 276, 352 and 287 are not included in the machine kit. To order them contact your
local Carpigiani agent, always specifying the machine type and its serial number indicated in the
identication plate to be found on the machine rear.
PASTOMASTER XPL P
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PASTOMASTER XPL P
3.10 USER PROGRAMMING
Press Stop and Decrease buttons at the same time and release them immediately.
The rst line of the display shows the “Manager Menu” message and the second line shows the
software version "SW ver. PSMXPLP01.00” followed by:
Time
Step U01 15
If necessary, modify the time setting using buttons and .
Press Stop , in this way the steps in the table below will be shown one by one. They can
all be edited with the Increase and Decrease buttons .
Step Display U.M. Min Max Typical
U01
U02
U03
U04
U05
U06
U07
U08
U09
U10
Time hr 0 23
Minutes min 0 59
Day of the week dd Sun Sat
Day of the month dd 1 31
Month mm Jan Dec
Year yyyy 2000 2099
Language Ita Jpn I TA
Time ON Beat sec 003 030 15"
Time OFF Beat min 1 60 30'
Timer BackLight min 1 60 3
Time ON Beat:
During the mix storage phase, the beating operates for a programmable time which is usually 15
seconds.
Time OFF Beat:
During the mix storage phase, the beating operates for a given time which has been programmed
at step 1 and stops for a programmable time which is usually 30 minutes.
Timer Back Light:
During the aging phase, after 3’ inactivity the display backlighting will turn off. Press OK to
switch it on again.
To exit user programming, wait for about 30" without pressing any button or press Beating
to force quit.
The values that have been modied will be automatically saved.
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4. SAFETY DEVICES
4.1 MACHINE SAFETY SYSTEMS
The alarm is shown on the second line of the display and the display backlighting is ashing.
E.g.:
08:00 06-08-09
Compres. Thermal breaker
To delete the message after resetting the alarm (if alarm is reset, display will not be ashing),
press the Decrease button .
If the alarm will not reset, this means it is still active.
Alarms list:
Display Description
Hopper lid and Spigot body lid
Open Lid
and IMS Alarm
Alarm TEC
Alarm TEV
Alarm TGC Probe
(PSM120 only)
Alarm TGV1 Probe
(PSM120 only)
WARNING: HOT!
Black Out
Cool.Blackout
Pressure Switch
Autom.adj.+004°
Reset Hours
CycleRestart-BLK
Service
Spigot body lid: the machine sets to STOP mode.
Hopper lid: the machine continues its normal operation. Otherwise, it
deactivates the outputs to reset them once the lid is closed again. The alarm
message is "Lid Open", which disappears when the lid is closed.
“TEC” Temperature probe short circuit.
The display shows "TEC Alarm" and the machine sets to Stop mode.
Check TEC temperature probe and replace it if necessary.
"TEV" temperature probe switched off or short-circuited.
The display shows “TEV Alarm” and the machine sets to Stop mode. Check
TEV temperature probe and replace it if necessary.
“TGC” temperature probe short circuit.
The display shows “Alarm TGC Probe” and the machine will continue
operating. EVSC function is disabled.
Check TGC temperature probe and replace it if necessary.
“TGV1” temperature probe short circuit.
The display will show “Alarm TGV1 Probe” and the machine will continue operating. The TGV1 temperature is forced to that of TEV (Defrost
Temperature disabled).
Check TGV1 temperature probe and replace it if necessary.
Warning: Hot!
In all functions, if the temperature exceeds 40°C the rst line of the display
shows the message "WARNING: HOT!", alternated with the name of the
cycle in progress.
In Stop the indication is shown on the second line alternated with "STOP".
Blackout.
See Blackout paragraph.
Blackout.
See Blackout paragraph.
Safety pressure switch tripping
The triggering of this alarm stops the compressor, then it resets automatically.
If pressure switch trips 3 times in a row or if it stays open for 2 consecutive
minutes, the machine sets to Stop. The display reads “Pressure Switch”.
Check the inlet and outlet water pipes to make sure that water can ow freely
when the compressor is operating. For machines with air-cooled condensers,
it is necessary to make sure that the condenser fan is running while the
compressor is switched on, or that the air-cooled condenser is not clogged; if
this is the case, clean the condenser with a blast of compressed air.
(Message not shown on the display)
During aging, the Autom.adj message, followed by the TEV value, is
displayed. The message is saved in the machine event log.
Reset Hours is displayed after a counter reset.
Switching on after a blackout.
See Blackout paragraph.
Scheduled Maintenance Warning
The machine has to be serviced.
This warning does not inhibit machine operation and disappears after a
certain number of hours or when the Service meter is reset (see step T86).
PASTOMASTER XPL P
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Beater thermal breaker tripped
Therm. Beater
Therm. Fan
Compres. Thermal
breaker
When the beater thermal breaker trips, the machine sets to STOP mode and
the display reads “Therm. Beater”.
Fan thermal breaker tripped
When the beater thermal breaker trips, the machine sets to STOP mode and
the display reads “Therm. Fan”.
Compressor thermal breaker tripped
When the compressor thermal breaker trips, the machine sets to Stop mode
and the display reads "Compressor Thermal Breaker".
4.2 BLACKOUT
If there is a temporary power blackout in:
Stop or Beating phases, the machine restarts in Stop mode once power is restored.
Manual Heating phase, when power is restored, the machine is restarted and resumes Heating
without displaying any message, however the machine will log the “Black Out” event.
Manual cooling
o in the cooling phase, after restoring the power supply, the machine will resume the interrupted
phase and check the TEV temperature as well as the duration of the blackout. If the blackout
lasted longer than the time given in the table, the machine will display “Cool.Blackout.”
(saving the event in the memory) to warn the user that the product may have been altered.
Otherwise, if the duration of the blackout was shorter than the time given in the table below,
no message will be displayed, however the machine will log the “Black Out” event.
o During storage, the machine will resume the interrupted phase and check how much TEV
diverges from its Temperature Set. If the difference is lower than the value set by the
Manufacturer, the “Black Out” event is logged and no message is displayed. Instead, if the
value is higher, the machine will display “Cool.Blackout” (saving the event in the memory)
to warn the user that the product may have been altered
During the Pasteurization cycles
o in the heating phase, when power is restored, the machine resumes heating without displaying
any message, however saving the “Black Out” event.
o in the cooling phase, after restoring the power supply, the machine will resume the interrupted
phase and check the TEV temperature as well as the duration of the current blackout. If the
blackout lasted longer than the time given in the table, the machine will repeat the cycle from
the beginning and display “Cycle Restart-BLK” (saving the event in the memory) to warn the
user that the cycle is repeated as the product may have been altered as a result of the blackout.
Otherwise, if the duration of the blackout was shorter than the time given in the table below,
no message will be displayed, however the machine will log the “Black Out” event.
o During pause or storage phases, the machine will resume the interrupted phase and check how
much TEV diverges from its Temperature Set. If the difference is lower than the value set
by the Manufacturer, the “Black Out” event is logged and no message is displayed. Instead,
if the value is higher, the machine will repeat the cycle from the beginning and display
“CycleRestart-BLK” (saving the event in the memory) to warn the user that the cycle is
repeated as the mix may have been altered as a result of the blackout.
In the remaining Processes
o in the heating and mixing phases, when power is restored, the machine resumes the interrupted
phase without displaying any message, however saving the “Black Out” event
o in the cooling phase, after restoring the power supply, the machine will resume the interrupted
phase and check the TEV temperature as well as the duration of the blackout. If the blackout
lasted longer than the time given in the table, the machine will display “Cool.Blackout.”
(saving the event in the memory) to warn the user that the product may have been altered.
Otherwise, if the duration of the blackout was shorter than the time given in the table below,
no message will be displayed, however the machine will log the “Black Out” event.
o During storage or thermostating phases, the machine will resume the interrupted phase and
check how much TEV diverges from its Temperature Set. If the difference is lower than the
value set by the Manufacturer, the “Black Out” event is logged and no message is displayed.
Instead, if the value is higher, the machine will display “Cool.Blackout” (saving the event in
the memory) to warn the user that the product may have been altered.
TEC Temperature Time
>50°C 30 minutes
49°C ÷ 15°C 10 minutes
14°C ÷ 10°C 20 minutes
9°C ÷ 4°C 2 hours
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5. CLEANING, DISASSEMBLY AND REASSEMBLY
OF PARTS IN CONTACT WITH THE PRODUCT
5.1 GENERAL INFORMATION
Cleaning and sanitization must be carried out at the end of every production cycle as a habit
and with utmost care in order to guarantee the production quality in the observance of necessary
healthy rules.
If dirt is left enough time to dry out, this increases the risk of stains, marks and damage to surfaces.
Removing dirt is much easier if it is done immediately after use because some elements containing
acid and saline substances might corrode the surfaces. A prolonged soaking is not recommended.
5.2 WASHING CONDITIONS
• Avoid using solvents, alcohol or detergents that could damage machine parts or pollute
the functional production parts.
• When washing manually, never use powder or abrasive products, abrasive sponges or pointed
tools. There is a risk of dulling the surfaces, removing or deteriorating the protective lm
present on the surface and scoring the surface.
• Never use metal or synthetic scouring pads under any circumstances to prevent any abrasion
or removal of ferrous parts leading to problems of surface oxidation or weakening.
• Avoid using detergents containing chlorine and its compounds. The use of detergents such as
bleach, ammonia, hydrochloric acid and lime scale removers can attack the steel composition,
marking and oxidizing it irreparably and causing damage to the parts made of plastic materials
• Do not use dishwashers and the relevant detergent products.
PASTOMASTER XPL P
5.3 TIPS
• Use a non-aggressive detergent solution to wash the parts.
• (Manually) wash the parts in water (max 60°C) using a non-aggressive detergent and the
cleaning brushes supplied as standard.
• Use drinking water (bacteriologically pure) to rinse the parts.
• To sanitize, leave the disassembled parts in sanitized lukewarm water for the time indicated
on the sanitizing product label and rinse them before reassembling.
• When the washing procedure has been completed and before reassembly, dry each component
thoroughly with a clean and soft cloth that is suitable for coming into contact with foodstuffs,
to avoid leaving any humidity rich in mineral salts and chlorine that could attack the metal
surfaces and leave opaque traces.
Carpigiani recommends the use of a cleaning/sanitizing solution to wash the machine.
The use of a cleaning/sanitizing solution optimizes the washing and sanitizing procedures in
that it eliminates two phases of the procedure (a rinse and a washing phase). Basically, the use
of a cleaning/sanitizing solution saves time by facilitating and simplifying washing/ sanitizing
procedures.
WARNING
Every time the machine is washed and the parts that come into contact with the ice cream
mix are disassembled, it is essential to carry out a visual inspection of all the parts made
in thermosetting, plastic, elastomer-based and silicon-based materials and metal (such as
sliding shoes, pump gears, beaters, etc. ).
All parts must be integral and not worn, without cracks or splits, or opaque if originally
polished/transparent.
Carpigiani declines all responsibility for any damage caused by imperfections and/or
undetected breakages and not promptly solved by the replacement with original spare
parts. The manufacturer is available for consultation and for any specic requests made
by the customer.
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PASTOMASTER XPL P
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION
Prepare a solution of water and sanitizing detergent following the instructions shown on the
label of the product being utilized.
Washing/sanitizing by soaking
- Remove larger residues by hand
- Remove ner residues with a jet of water
- Immerse the parts to be cleaned into the solution
- Let the solution react for the time indicated on the label of the product being utilized
- Rinse the parts with care, using plenty of clean drinking water
5.5 EXTERIOR CLEANING
Eliminate dust from your machine and remove the protective product which was spread on it
before delivery. Use a soft cloth and water, with addition of a mild soap-detergent if necessary.
5.6 PRELIMINARY CLEANING
To eliminate all mix residues from the inside of the hopper, proceed as follows:
- With machine off and STOP led on, make sure that the mix dispensing spigot is closed; pour
water into the hopper, according to the quantity necessary for cleaning the machine, by pressing
the "water inlet" push-button and adjusting the wash nozzle.
- Press the "beating" button, select “Beating", press "OK" and leave it in that position a few
minutes.
- Press the STOP button.
- Drain all water from the hopper through the mix dispensing spigot.
- Repeat the above steps until draining clean water.
- Remove machine parts (mix dispensing spigot, machine lid and beating fan).
- Once the parts have been removed, ll a container with cleaning/sanitizing solution, following
the instructions shown on the label of the product being used.
- Immerse the brushes in your kit into the cleaning/sanitizing solution and use them to clean the
sides of the hopper, the seat of the beating fan and of the spigot piston (from the outside of the
hopper too).
- Rinse with plenty of clean water.
5.7 DISASSEMBLY OF HOPPER LID
NOTE:
The machine is tted with a safety device on the lid; each time that the lid is lifted while the
machine is operating and the product in the hopper is above 50°C, the machine will stop (see
LID OPEN ALARM).
The hopper lid is completely removable, whereas the hinges are fastened to the machine.
Place the lid vertically; strongly push on the lid until a pin comes out.
Remove the lid by lifting it vertically and pushing it out of the xed hinges.
Wash in water and cleaning/sanitizing solution, rinse and re-assemble.
Hinge pins
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
LID
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5.8 SPIGOT REMOVAL
Bring the pin (pos. 6) to the A position, press the piston and remove the Pin (pos. 6) from its
seat. Slide the piston (Pos. 424) and piston holder tube (pos. 265). Disassemble all other spigot
components according to instructions given in the picture below. Thoroughly wash all parts in
water and cleaning/sanitizing solution, using the brush in your kit, then rinse.
Reassemble the spigot and lubricate the gaskets with food grade grease in the following sequence:
- Fir the spring (pos. 433) on piston holder tube (pos. 265) then t the O-rings (pos. 1148 and
1424) on piston holder tube (pos. 265).
WARNING
When re-tting the O-rings, make sure that they are correctly tted in their seats.
- Fir the O-ring (pos. 1118) on piston (pos. 424) and t it inside piston holder tube (pos. 265)
- Lubricate the rst section of the spigot body (see picture 1).
- Fit the piston holder tube and the piston assembled together into the spigot body. Make sure
you:
. Position the lever insertion hole on the left side (see picture 2 ref. A)
. When tting these parts, push gradually in particular in the O-rings area until they are fully
tted inside the spigot body (see picture 2 ref. B).
- Fix with the pin (pos. 6).
PASTOMASTER XPL P
D
E
F
G
A
H
2
1
PASTOMASTER 120
1223
424
006
008
1250
352A
102
055
278
433
1148
006
008
102
352A
055
1251
265
1118
278
433
1156
265
PASTOMASTER 60
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424
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
PASTOMASTER XPL P
5.9 BEATING FAN REMOVAL
Turn the LID anticlockwise (opposite to the arrow), so that you
can take it out.
Turn the FAN BODY LID till you release it from its seat, then
remove it.
Remove the BEATING FAN by slightly pulling it upwards.
WARNING
Act with utmost care, as a fall to the ground might damage
the beating fan.
Wash all beating fan parts thoroughly in water and cleaning/sanitizing
solution, as well as the beater and the beater body lid inside, using
the special brush you will nd in the accessories kit then rinse.
Reassemble the beater, now, following the reverse procedure.
LID
FAN BODY LID
FAN
5.10 HYGIENE
Mix fat contents are ideal elds for proliferation of mildew and bacteria.
To eliminate them, parts in contact with mixes and creams must be thoroughly WASHED and
CLEANED.
Stainless steel materials as well as plastic and rubber ones used for the construction of these parts
and their particular design make cleaning easy, but cannot prevent the growth of mildew and
bacteria if not properly cleaned.
5.11 SANITIZATION
Operation required before each production process.
With the machine stopped, after retting the beating fan and checking that the mix dispensing
spigot is closed; ll the hopper with cleaning/sanitizing solution prepared following the instructions
shown on the label of the product being utilized.
Press the "beating" button, select ”Beating", press "OK" and allow it to turn for about 10-15
seconds.
Press STOP and leave the cleaning/sanitizing solution inside the machine for the time indicated
on the product label.
WARNING
Operating the machine in "BEATING" position for too long with an empty hopper or
just lled with water and sanitizing solution brings about a quick wear of the beating fan.
Drain all sanitizing solution by opening the spigot.
Rinse with plenty of clean water.
WARNING
Do not touch the sanitized parts with hands, napkins, or else.
WARNING
Before starting again with production, rinse thoroughly with sterilized water, in order to
remove any residue of sanitizing solution.
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6. MAINTENANCE
6.1 SERVICE TYPE
WARNING
Every maintenance operation requiring to open the machine panels must be carried out
with machine stopped and disconnected from the power supply.
It is forbidden to clean and lubricate moving parts.
"Repairs to the wiring, mechanical, air supply or cooling systems, or to parts of same
must be carried out by qualied and authorized personnel and if necessary, according to
the routine and extraordinary maintenance schedules as envisaged by the customer with
reference to specic operation methods, according to the use for which the machine is
destined".
Operations necessary for correct machine operation are such that most of routine maintenance
operations are integrated into the production cycle.
Maintenance operations, such as cleaning of parts in contact with the product, replacing of seals,
disassembling of beater assembly are to be carried out at the end of the working day, so as to
speed up maintenance operations required.
Below is a list of ordinary maintenance operations:
- Hopper and lid cleaning.
It must be carried out at the end of each production batch.
- Beater unit cleaning
It must be carried out at the end of each production batch.
- Cleaning of panels
To be carried out daily with neutral soap, seeing to it that cleansing solution never reaches
beater unit at its inside.
- Cleaning and sanitization
At the end of every working day, according to procedures described in section 5 of this manual.
PASTOMASTER XPL P
WARNING
Never use abrasive sponges to clean machine and its parts, as you might scratch their
surfaces.
6.2 WATER COOLING
By machines with water-cooled condenser, water must be drained from condenser at the end of
selling season in order to avoid troubles in the event that the machine is stored in rooms where
temperature may fall under 0 °C.
After closing water inlet pipe, disconnect the drain pipe from its seat and let the water ow out
from the circuit.
6.3 AIR COOLING
Clean condenser, periodically, so as to remove dust, paper and whatever prevents air from
circulating. For cleaning, use a brush with long bristles or a bolt of compressed air.
WARNING
When using compressed air, use personal protective devices in order to avoid accidents;
wear protective glasses.
NEVER USE SHARP METAL OBJECTS TO CARRY OUT THIS OPERATION;
THE CORRECT OPERATION OF A REFRIGERATION SYSTEM LARGELY
DEPENDS ON HOW CLEAN THE CONDENSER IS.
6.4 ELECTRICAL HEATING ELEMENTS CONNECTIONS
MAINTENANCE
Periodically (at least every two years), check the electrical heating elements connections condition.
If cables are worn or connections are loose, restore connections.
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PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
PASTOMASTER XPL P
6.5 ORDERING SPARE PARTS
In the event of breaking or wear of one or more parts, request the new ones directly to a Carpigiani
Engineer, always detailing machine type and serial number printed on identication plate located
on the back of the machine.
6.6 SUPPLIED ACCESSORIES
772
72
1148
1118
840
Description Position No.
352A
830
Fig. 15
O-Ring puller 72
Brush 772
Food-grade lubricant tube 830
Spatula 840
White silicone seal 352A
OR seal 1118
OR seal 1148
PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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7. TROUBLESHOOTING
MALFUNCTIONS CAUSES SOLUTIONS
Machine does not start The main switch is off Turn it on
Machine is unplugged Check and plug in
The machine does not heat Defective thermostat Request the intervention of
the technical assistance service
Push-button panel does not Push-button panel Replace the push-button panel.
accept a control
Request the intervention of
the technical assistance service.
Some product comes out Bent washer, Check and replace with
from the spigot cut, etc. a new one.
dispensing spigot
PASTOMASTER XPL P
Internal noise Motor or compressor Request the intervention of
the technical assistance service
A bacterial test proved Too many bacteria in the Improve production
product has a high mix procedureby sanitizing
bacteria content all containers,
spoons, etc.
Machine insufciently Empty and wash machine
cleaned and sanitized carefully.
Sanitize as indicated under
chapter 5 of themanual.
Machine displays Working hours of the You can use the
service message machine are such to machine normally.
require machine
overhaul
authorized assistance service
To restore the machine full
performance
contact an
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PASTOMASTER XPL P_EN - 2018/02 - Ed. 03
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