Canon PIXMA iP3000 Service Manual

iP3000
SER VICE MANUAL
Canon
Copyright 2004, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
iP3000
SIMPLIFIED SERVICE MANUAL
1. PRODUCT LIST
2. PRODUCT SPECIFICATIONS
3. ERROR DISPLAY
4. SERVICE MODE
5. EXTERNAL VIEW / PARTS LIST
6. TROUBLESHOOTING FLOWCHART
7. SPECIAL NOTES ON SERVICING IN ASIA
8. PRODUCT TECHNICAL INFORMATION
APPENDIX 1: SERVICE TEST PRINT
APPENDIX 2: EEPROM INFORMATION PRINT
QY8-13A0-000
Rev. 00
July 13, 2004
Canon Inc.
1. PRODUCT LIST

1-1. Main Units

Product name Product code Sales territory Remarks
Canon Bubble Jet Printer iP3000

1-2. Options

None

1-3. Consumables

9316A001AA US
9316A002AA CA
9316A003AA LAM LVT
9316A004AA LAM HVT
9316A005AA EMB
9316A005AB EMB
9316A008AA ASA HVT
9316A009AA AU
9316A010AA KR
9316A011AA GB
9316A013AA TW
9316A014AA HK
9316A015AA CN
9316A017AA EUM
Print head Ink tanks BCI-3eBK BCI-6C BCI-6M BCI-6Y
CD-R tray
*1
8cm CD-R adapter
*1: Only for CD-R printing supported regions
*1
Product name Product code Sales territory Remarks
Canon Ink Tank BCI-3eBK
Canon Ink Tank BCI-6C
Canon Ink Tank BCI-6M
Canon Ink Tank BCI-6Y
4479A002AA to 4479A004AA
4706A002AA to 4706A004AA
4707A002AA to 4707A004AA
4708A002AA to 4708A004AA
002: EUR 003: AMR 004: ASA / OCN
2. PRODUCT SPECIFICATIONS
2-1. Printer Main Unit Specifications
Type Desktop serial color bubble jet printer Paper feeding method
Auto sheet feed (ASF, cassette, automatic duplex printing, CD-R printing
*1
)
Resolution 4,800 dpi x 1,200 dpi (Max.) Throughput (Target value)
Draft Standard Black (Fine BK) 22 ppm 14.8 ppm
Color (Fine CL) 15 ppm 10.7 ppm Printing direction
Bidirectional, uni-directional
Print width Max. 203.2 mm (216 mm in borderless printing) Interface USB 2.0 Full Speed ASF stacking capacity
Plain paper (65 g/m
2
): Max. 13 mm (Approx. 150 sheets)
Paper weight 64 to 105 g/m2 Detection functions
- Cover open - Presence of print head
- Remaining ink amount (optical / dot count) - Printing position
- Paper presence - Paper end sensor
- Waste ink amount - Internal temperature
- Pick-up roller - Paper feed roller position
- Carriage position - Head-to-paper distance
- Supported camera direct printing device - Presence of CD-R
- Supported paper size for duplex printing - Opening / Closing of paper output tray Acoustic noise (Highest print quality) Environmental requirements
- Highest print quality settings: Approx. 35 dB
- Quiet mode: TBD
During operation Temperature 5C to 35C (41F to 95F) Humidity 10%RH to 90%RH (no condensation) Non operation Temperature 0C to 40C (32F to 104F) Humidity 5%RH to 95%RH (no condensation)
Power supply Power supply voltage Frequency Power consumption Standby Power-off
AC 100 to 120 V 50/60 Hz Approx. 15 W Approx. 0.5 W Approx. 0.25 W
AC 220 to 240 V 50/60 Hz Approx. 15 W Approx. 0.5 W Approx. 0.25 W External dimensions
Printer:
With the paper support and output tray retracted: Approx. 418 (W) x 286 (D) x 170 (H) mm
With the paper support and output tray extended: Approx. 418 (W) x 555 (D) x 325 (H) mm Weight Approx. 6.5 kg, not including print head and optional units Related standards (Proposed) (Printer, Adapter)
Electromagnetic radiance:
VCCI, FCC, IC, CE Mark, Taiwan EMC, C-Tick, CCC (EMC), Korea MIC, Gost-R
Electrical safety:
Electrical Appliance and Material Safety Law (DENAN), UL, C-UL, CB Report, CE Mark,
GS, Gost-R, FT, SASO, CCC, SPRING, Korea EK, IRAM (Argentine) Environmental regulations: RoHS (EU), WEEE (EU), Korea Package Recycle Law, Green Point (Germany), Energy
Star, Eco Mark, Law on Promoting Green Purchasing
Serial number location
On the carriage flexible cable holder (visible when the access cover is open).
Remaining ink amount
Available (automatic detection by optical method and dot count, enabled at default)
detection Paper type detection Print head alignment
Not available
Available (automatic or manual alignment via driver utilities, or the Resume / Cancel button in Camera Direct Printing, automatic alignment at default)
*1: Only for CD-R printing supported regions

2-2. Product Life

(1) Printer Specified number of print volume or the years of use, whichever comes first.
- Print volume: 6,000 pages
- Black: 2,400 pages (A4, 1,500 character pattern)
- Color: 1,800 pages (A4, 7.5% duty per color pattern) 200 pages (A4, photo, borderless printing) 1,000 pages (4 x 6, photo, borderless printing) 600 pages (Postcard, photo, borderless printing)
- 3 years of use
(2) Print head
- Print volume: 6,000 pages
- Black: 2,400 pages (A4, 1,500 character pattern)
- Color: 1,800 pages (A4, 7.5% duty per color pattern) 200 pages (A4, photo, borderless printing) 1,000 pages (4 x 6, photo, borderless printing) 600 pages (Postcard, photo, borderless printing)
(3) Ink tank (target value) BCI-3eBK: 740 pages (1,500 character pattern, plain paper / standard mode) 1,500 pages (ISO JIS-SCID No. 5 / plain paper / standard mode) BCI-6C: 570 pages (ISO JIS-SCID No. 5 / plain paper / standard mode) BCI-6M: 440 pages (ISO JIS-SCID No. 5 / plain paper / standard mode) BCI-6Y: 380 pages (ISO JIS-SCID No. 5 / plain paper / standard mode)

2-3. Print Head Specifications

Print head
Type Single head with 4 removable ink tanks (each color)
BK: 320 nozzles in 2 vertical lines (600 dpi), 30 pl (pigment-based black)
Print head
Ink color Pigment-based black, Dye-based cyan, magenta, yellow
Ink tank BCI-3eBK (pigment-based), BCI-6C / M / Y (dye-based)
Weight (Net) Print head, approx. 56 g
Supply method As a service part (not including ink tanks)
Part number QY6-0042-000
Color: 256 nozzles in 2 vertical lines per color x 5 (1,200 dpi),
5.5 pl (cyan, magenta, yellow) / 2.5 pl (cyan, magenta)
3. ERROR DISPLAY
Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the printer.
3-1. Operator Call Error (LED Blinking in Orange)
LED
blinking
2 times
3 times
4 times No ink.
5 times The print head is not installed
6 times
Error [Error code] Corrective action Remarks
No paper. (ASF) [1000] Set the paper in the ASF, and press
the Resume/Cancel button.
No CD-R tray. [1001]*1 Set the CD-R tray, and press the
Resume/Cancel button. No paper in the cassette. [1003] (No paper in the front paper feed cassette.) Paper jam. [1300] Paper jam in the under guide. [1304]
Paper jam in the rear guide. [1303]
Front door closed. [1250] Open the paper output tray.
[1601 / 1611 / 1612 / 1613]
[1401], or it is not properly installed (EEPROM data of the print head is faulty) [1403 / 1405]. Inner cover open. [1841]*2 Close the inner cover, and press the
Inner cover open (during printing on paper). [1846]
*2
Set the paper in the cassette, and
press the Resume/Cancel button.
Remove the jammed paper, and
press the Resume/Cancel button.
Replace the empty ink tank(s), or
press the Resume/Cancel button.
Install the print head properly, and
close the access cover.
Or, with the print head installed, turn
the printer off and on.
Resume/Cancel button.
Close the inner cover, and press the
Resume/Cancel button.
Pressing the Resume/Cancel button will exit the error without ink tank replacement, however, ink may run out during printing.
CD-R tray guide closed (during CD-R printing). [1850 / 1855]
CD-R tray guide open (during printing to paper). [1851 / 1856]
7 times*1 No CD-R or DVD-R. [1002] After setting a CD-R or DVD-R in the
8 times Warning: The waste ink
absorber becomes almost full (approx. 95% of the maximum capacity). [1700]
*1
*1
Open the CD-R tray guide, set the
CD-R tray properly, and press the
Resume/Cancel button.
Close the CD-R tray guide, and
press the Resume/Cancel button.
tray, set the tray in the tray guide,
and press the Resume/Cancel
button.
Pressing the Resume/Cancel button
will exit the error, and enable
printing.
In repair servicing, replace the
bottom case unit (QM2-1249), or the
ink absorbers (QC1-4222 / 4223 /
4224 / 4263 / 4264 / 4864).
The service call error, indicating the waste ink absorber is full, is likely to occur soon.
(3-1. Operator Call Error (cont’d))
LED
blinking
9 times The connected digital camera or
10 times Automatic duplex printing
11 times
*1: Only for models supporting CD-R printing
*2: Only for models not supporting CD-R printing
Error [Error code] Corrective action Remarks
After removing the cable between digital video camera does not support Camera Direct Printing. [2001]
cannot be performed (paper size not supported). [1310]
Failed in automatic print head alignment. [2500]
Access cover open. [1200] Close the access cover.
the camera and the printer, press the
Resume/Cancel button, and
re-connect the cable.
Press the Resume/Cancel button to
eject the paper being used at error
occurrence. Printing will resume
from on the front side of the next
page.
Press the Resume/Cancel button,
and after confirming the following,
perform print head alignment again:
Data which was to be printed on the back side of paper at error occurrence is skipped (not printed).
- Set an appropriate type and size of paper (plain paper, A4 or letter).
- Check that the nozzle check pattern is properly printed (all ink ejected, no faint printing).
- Protect the paper output slot from exposure to excessive light.
3-2. Service Call Errors (by LED Blinking in Orange and Green Alternately, or Lit in Orange)
LED alternate
blinking in orange
and green
Error
(Replacement of listed parts, which are likely
Solution
to be faulty)
2 times Carriage error [5100] - Carriage unit (QM2-1250)
- Timing slit strip film (QC1-4284)
- Logic board ass'y (QM2-1520)
*1
- Carriage motor (QK1-0545)
3 times Paper feed error [6000] - Timing sensor unit (QM2-1545)
- Timing slit disk film (QC1-4851)
- Feed roller ass'y (QL2-0613)
- Platen unit (QM2-1384)
- Logic board ass'y (QM2-1520)
*1
- PAPER FEED MOTOR (QK1-0550)
4 times Purge unit error [5C00] - Purge unit (QM2-1252)
- Logic board ass'y (QM2-1520)
*1
5 times ASF (cam) sensor error [5700] - Sheet feed unit (QM2-1220) 6 times Internal temperature error [5400] - Logic board ass'y (QM2-1520)*1 7 times Waste ink absorber full [5B00] - Ink absorber (QC1-4222 / 4223 / 4224 /
4263 / 4264 / 4864)
- Bottom case unit (QM2-1249)
*2
8 times Print head temperature rise error [5200] - Print head (QY6-0042)
- Logic board ass'y (QM2-1520)
*1
9 times EEPROM error [6800] - Logic board ass'y (QM2-1520)*1 11 times Carriage lift mechanism error [5110] - Lift shaft(QC1-4331)
- Photo interrupter (WG8-5624)
- Sheet feed unit (QM2-1220)
- Logic board ass'y (QM2-1520)
*1
12 times AP position error [6A00] - Sheet feed unit (QM2-1220)
- Logic board ass'y (QM2-1520)
*1
13 times Paper feed position error [6B00] - Sheet feed unit (QM2-1220)
*1
- Logic board ass'y (QM2-1520)
14 times Paper feed cam sensor error [6B10] - Sheet feed unit (QM2-1220)
*1
- Logic board ass'y (QM2-1520) 15 times USB Host VBUS overcurrent [9000] - Logic board ass'y (QM2-1520)*1 16 times Valve sensor error [6C00] - Logic board ass'y (QM2-1520)*1 17 times Motor driver error [6D00] - Logic board ass'y (QM2-1520)*1 20 times Other hardware error [6500] - Logic board ass'y (QM2-1520)*1 Continuous
ROM error - Logic board ass'y (QM2-1520)*1 alternate blinking Lights in orange RAM error - Logic board ass'y (QM2-1520)*1 *1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or
EEPROM information print). If the waste ink amount is 7% or more, also replace the bottom case unit (QM2-1249) or the ink absorbers (QC1-4222 / 4223 / 4224 / 4263 / 4264 / 4864) when replacing the logic board ass'y. See 4. SERVICE MODE, for details.
*2: Reset the waste ink counter when replacing the bottom case unit. See 4. SERVICE MODE, for
details.
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