Canon D1230UF, D2400UF Service Manual

D1230UF D2400UF
SERVICE MANUAL
Canon
SERIES
SERVICE MANUAL
REVISION 0
MARCH 2001
COPYRIGHT 2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Imprimè au Japon
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
COPYRIGHT 2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
Serial Number List
CanoScan D1230U 6683A001AA AZQ000000-
6683A003AA DZQ000000­6683A004AA EZQ000000­6683A005AA FZQ000000­6683A006AA LZQ000000­6683A007AA JZQ000000-
CanoScan D1230UF 6684A002AA CZR000000-
6684A003AA DZR000000­6684A004AA EZR000000­6684A008AA MZR000000­6684A009AA KZR000000­6684A010AA LZR000000-
FAU-S12 6687A001AA AZS000000-
6687A002AA BZS000000-
CanoScan D2400U 6785A001AA AZT000000-
6685A002AA DZT000000­6685A003AA EZT000000-
CanoScan D2400UF 6685A001AA AZU000000-
6685A002AA CZU000000­6685A003AA DZU000000­6685A004AA EZU000000­6685A005AA FZU000000­6685A006AA LZU000000­6685A007AA JZU000000­6685A008AA MZU000000-
FAU-S13 6774A001AA AZV000000-
6774A002AA BZV000000-
COPYRIGHT 2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CONTENTS
CHAPTER 1 : GENERAL DESCRIPTIONS
I. SPECIFICATIONS....................... 1-1
II. PARTS CONFIGURATION ........... 1-5
A. Front View .......................... 1-5
B. Rear View ............................ 1-5
C. FAU Front View ................... 1-6
D. FAU Rear View ..................... 1-6
CHAPTER 2 : OPERATION AND TIMING
I. BASIC OPERATION .................... 2-1
A. Functions ............................ 2-1
B. Electrical System ................ 2-2
C. Main PCB Input and Output. 2-4
D. Document Scanning Sequence
III. SETTING UP THE SCANNER ...... 1-7
A. Precautions ......................... 1-7
B. Unlocking the Carriage Lock 1-8
C. Connecting the Cables ......... 1-9
D. Scanning a Document........ 1-10
E. Connecting FAU ................ 1-11
IV. CUSTOMER’S DAILY MAINTENANCE
......................................... 1-14
III. IMAGE PROCESSING ............... 2-13
A. Outline .............................. 2-13
B. Image Processing ............... 2-13
IV. CONTROL SYSTEM .................. 2-20
A. Control System Diagram.... 2-20
........................................... 2-6
II. OPTICAL SYSTEM ..................... 2-7
A. Outline ................................ 2-7
B. Lamp Lighting Circuit ......... 2-8
C. FARE (Film Automatic Retouch-
ing and Enhancement)....... 2-10
D. Motor Control Circuit ........ 2-12
CHAPTER 3 : MECHANICAL SYSTEM
I. PARTS REPLACEMENT .............. 3-1
A. Precautions ......................... 3-1
II. EXTERNALS .............................. 3-2
A. Removing the Document Cover
........................................... 3-2
B. Removing the Top Cover and
B. Main PCB .......................... 2-20
V. INTERFACE ............................. 2-21
A. Outline of USB Standard .... 2-21
B. Benefits of USB Scanner .... 2-21
C. Signal Definitions .............. 2-22
D. Interface Connection......... 2-22
VI. POWER SUPPLY....................... 2-23
III. PCBs ......................................... 3-4
A. Removing the Main PCB ...... 3-4
B. Removing the Button PCB ... 3-6
IV. OPTICAL SYSTEM ..................... 3-9
A. Removing the Scanning Unit 3-9
B. Removing the Drive Motor 3-15
Document Glass .................. 3-3
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
C. Attaching the Drive Motor . 3-17
CHAPTER 4 : MAINTENANCE AND SERVICING
I. PERIODICAL REPLACEMENT
PARTS ....................................... 4-1
II. CONSUMABLE PARTS
DURABILITY .............................. 4-1
CHAPTER 5 : TROUBLESHOOTING
I. INTRODUCTION ........................ 5-1
A. Initial Check ....................... 5-1
B. Others ................................. 5-1
II. TROUBLESHOOTING FLOWCHART
........................................... 5-2
A. Power LED Failure ............... 5-2
B. Communication Failure ....... 5-3
III. PROBLEM, CAUSE AND
CORRECTIVE ACTION ............... 5-4
A. Power LED Not Lighting ....... 5-4
B. Communication Failure ....... 5-4
III. PERIODICAL SERVICING ........... 4-1
IV. SPECIAL TOOLS ........................ 4-1
V. SOLVENTS AND LUBRICANTS .... 4-1
C. Scanning Unit Movement Failure
........................................... 5-5
D. Poor Image Quality .............. 5-5
E. Acoustic Noise ..................... 5-5
IV. CANON SCANNER TEST ............. 5-6
A. Outline ................................ 5-6
B. Operating Environment ....... 5-6
C. Functions ............................ 5-7
D. Functions Descriptions ....... 5-8
E. Error Message ................... 5-16
CHAPTER 6 : PARTS CATALOG
FIGURE 001 .............................. 6-2
FIGURE 100 .............................. 6-4
I. GENERAL CIRCUIT DIAGRAM
(CanoScan D1230U) ................... A-1
II. GENERAL CIRCUIT DIAGRAM
(CanoScan D2400U) ................... A-2
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
FIGURE 200 .............................. 6-6
FIGURE 300 .............................. 6-8
APPENDIX
III. MAIN PCB CIRCUIT DIAGRAM
(CanoScan D1230U) ................... A-3
IV. MAIN PCB CIRCUIT DIAGRAM
(CanoScan D2400U) ................. A-10
CHAPTER 1
GENERAL DESCRIPTIONS
I. SPECIFICATIONS....................... 1-1
II. PARTS CONFIGURATION ........... 1-5
A. Front View .......................... 1-5
B. Rear View ............................ 1-5
C. FAU Front View ................... 1-6
D. FAU Rear View ..................... 1-6
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
III. SETTING UP THE SCANNER ...... 1-7
A. Precautions ......................... 1-7
B. Unlocking the Carriage Lock 1-8
C. Connecting the Cables ......... 1-9
D. Scanning a Document........ 1-10
E. Connecting FAU ................ 1-11
IV. CUSTOMER’S DAILY MAINTENANCE
......................................... 1-14

I. SPECIFICATIONS

CanoScan D1230U
Scanner Main Unit
Type : Flatbed image scanner
Scanning Part
Image sensor : 10,550-pixel 3-line CCD Light source : Cold cathode fluorescent lamp Document type : Sheet, Book Document alignment position : Right-end corner Max. document size : A4/Letter size (216 x 297mm) Image output mode : Color14-bit for RGB each (16-bit input)
Grayscale (256 gradations)
Binary (black and white) Optical resolution : 1200 dpi x 2400 dpi Scanning time : 3.60ms/line (600 dpi or lower)
7.20ms/line (601 dpi or higher)
Cropping of scan area : One rectangular area only
CHAPTER 1
FAU-S12 Scanning Part
Film type : Color and monochrome, negative and positive Film size : 35mm sleeve (preview : 3 frames, scan : 1 frame)
35mm slide mount
Brownie (Max. 120x60mm)
4x5 inches Light source : Cold cathode fluorescent lamp Power source : Supplied from CanoScan D1230U Scanning time : 3.38 to 101.2ms/line (automatically selected depending on
films) Cropping of scan area : One rectangular area only
Interface Part
Interface : USB connector (Universal Serial Bus 1.1)
FAU connector (8-pin)
Power connector (for AC adapter)
Operating Part
Start button : 1 each on D1230U and FAU-S12
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
Others
Operating environment : Temperature : 10 to 35 degrees
Relative humidity : 10 to 90%RH Air pressure : 613 to 1013 hPa
(When using FAU) : Temperature : 10 to 35 degrees
Relative humidity : 10 to 85%RH Air pressure : 613 to 1013 hPa
Power source : 100V to 120V
220V to 240V
Power consumption : 17W max. (during operation)
8W (during standby)
(When using FAU) : 20W max. (during operation)
8W (during standby)
Dimensions (Scanner) : 286.0 (Width) x 461.0 (Depth) x 92.5 (Height) mm
(FAU) : 285.0 (Width) x 410.0 (Depth) x 31.0 (Height) mm
Weight (Scanner) : 3.4kg
(FAU) : 1.1kg
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COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CanoScan D2400U
Scanner Main Unit
Type : Flatbed image scanner
Scanning Part
Image sensor : 10,680-pixel 6-line CCD Light source : Cold cathode fluorescent lamp Document type : Sheet, Book Document alignment position : Right-end corner Max. document size : A4/Letter size (216 x 297mm) Image output mode : Color16-bit for RGB each
Grayscale (256 gradations)
Binary (black and white) Optical resolution : 2400 dpi x 4800 dpi Scanning time : 4.5ms/line (600 dpi or lower)
9.0ms/line (601 dpi or higher)
Cropping of scan area : One rectangular area only
CHAPTER 1
FAU-S13 Scanning Part
Film type : Color and monochrome, negative and positive Film size : 35mm sleeve (preview : 3 frames, scan : 1 frame)
35mm slide mount
Brownie (Max. 120x60mm)
4x5 inches Light source : Cold cathode fluorescent lamp Power source : Supplied from CanoScan D2400U Scanning time : 4.5 to 162.0ms/line (automatically selected depending on
films) Cropping of scan area : One rectangular area only
Interface Part
Interface : USB connector (Universal Serial Bus 1.1)
FAU connector (8-pin)
Power connector (for AC adapter)
Operating Part
Start button : 1 each on D2400U and FAU-S13
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
Others
Operating environment : Temperature : 10 to 35 degrees
Relative humidity : 10 to 90%RH Air pressure : 613 to 1013 hPa
(When using FAU) : Temperature : 10 to 35 degrees
Relative humidity : 10 to 85%RH Air pressure : 613 to 1013 hPa
Power source : 100V to 120V
220V to 240V
Power consumption : 17W max. (during operation)
8W (during standby)
(When using FAU) : 20W max. (during operation)
8W (during standby)
Dimensions (Scanner) : 286.0 (Width) x 461.0 (Depth) x 92.5 (Height) mm
(FAU) : 285.0 (Width) x 410.0 (Depth) x 31.0 (Height) mm
Weight (Scanner) : 3.4kg
(FAU) : 1.1kg
Specifications are subject to change without prior notice.
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COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)

II. PARTS CONFIGURATION

A. Front View
2
q Document Cover w Document Glass e Start Button
CHAPTER 1
1
LTR
A4
B5
3
B. Rear View
q USB Connector w FAU Connector e Power Connector
B5
LTR
A4
Figure 1-1
1
2
3
Figure 1-2
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
C. FAU Front View
q FAU Cable w Start Button
1
2
Film Scan
Figure 1-3
D. FAU Rear View
1
q Protective Cover
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Figure 1-4
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1

III. SETTING UP THE SCANNER

A. Precautions
* Keep the scanner out of direct sunlight. Direct exposure to the sun or excessive heat may
cause damage to the scanner. * Do not install the scanner in a humid or dusty environment. * Use the supplied AC adapter only. * Place the scanner securely on an even, flat surface. Tilted or uneven surface may cause a
mechanical problem. * Keep the outer carton and packing material in case you may ship the scanner in the future.
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
B. Unlocking the Carriage Lock
Scanning unit is locked by the carriage lock to prevent a damage during transport. Unlock the carriage lock by pushing toward the “unlock” mark to use the scanner.
1
LTR
A4
B5
B5
LTR
A4
q Carriage Lock
Figure 1-5
Note : Ensure to lock the carriage lock during transport.
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COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
C. Connecting the Cables
D1230U/D2400U is connected to the USB port on the host computer. Refer to the “Getting Started” guide supplied with the product for details. For connecting the host computer’s cables, refer to the manuals for the host computer.
1. Connecting the AC Adapter Cable and USB Cable
1) Connect the AC adapter cable to the power connector on the scanner.
2) Connect the square plug (B type) of the USB cable to the USB connector on the scanner, and
connect the flat plug (A type) of the USB cable to the USB port on the host computer.
q USB Connector w USB Cable e Power Connector r AC Adapter
1
2
3
4
Figure 1-6
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
D. Scanning a Document
1) Open the document cover.
2) Place a document on the document glass, facing the image side down and aligning the upper corner with the alignment mark.
LTR
A4
B5
...XYZ
B5
LTR
A4
q Alignment Mark
Figure 1-7
3) Close the document cover, caring not to dislodge the document.
4) Send “SCAN” command from the host computer to scan.
1
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COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
E. Connecting FAU
FAU cable is connected to the FAU connector on the scanner. Refer to the “Getting Started” guide supplied with the product for details. For connecting the host computer’s cables, refer to the manuals for the host computer.
1. Setting Up FAU
1) Remove the document cover and unlock the carriage lock.
2) Attach FAU to the scanner.
1
LTR
A4
B5
B5
LTR
A4
q FAU
Figure 1-8
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
2. Connecting FAU Cable to FAU Connector on the Scanner
1) Connect the AC adapter cable to the power connector on the scanner.
2) Connect the FAU cable to the FAU connector on the scanner.
1
q FAU Cable w FAU Connector
2
Figure 1-9
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COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
3) Remove the protective cover.
1
CHAPTER 1
B5
LTR
A4
q Protective Cover
LTR
A4
B5
B5
LTR
A4
LTR
A4
B5
Figure 1-10
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1

IV. CUSTOMERS DAILY MAINTENANCE

Dirt on the document glass may cause an unclear image or lines on an image. Clean the document glass using the following steps.
1) Disconnect all cables from the scanner.
2) Wipe a dirt off the document glass with a soft clean cloth dampened with water and well wrung.
3) Thoroughly wipe water off the document glass with a dry cloth.
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COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2
OPERATION AND TIMING
I. BASIC OPERATION .................... 2-1
A. Functions ............................ 2-1
B. Electrical System ................ 2-2
C. Main PCB Input and Output. 2-4
D. Document Scanning Sequence
........................................... 2-6
II. OPTICAL SYSTEM ..................... 2-7
A. Outline ................................ 2-7
B. Lamp Lighting Circuit ......... 2-8
C. FARE (Film Automatic Retouching
and Enhancement) ............ 2-10
D. Motor Control Circuit ........ 2-12
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MARCH 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
III. IMAGE PROCESSING ............... 2-13
A. Outline .............................. 2-13
B. Image Processing............... 2-13
IV. CONTROL SYSTEM .................. 2-20
A. Control System Diagram.... 2-20
B. Main PCB .......................... 2-20
V. INTERFACE ............................. 2-21
A. Outline of USB Standard .... 2-21
B. Benefits of USB Scanner .... 2-21
C. Signal Definitions .............. 2-22
D. Interface Connection......... 2-22
VI. POWER SUPPLY....................... 2-23
CHAPTER 2

I. BASIC OPERATION

A. Functions
The scanner functions are divided into optical system, image processing system, and control system.
FAU
FAU Lamp
IR LED
Host Computer
Control System
Scanning
Lamp
B G R
CCD
BGR
Scanning unit
Lens
FARE Unit
Image Processing System
Optical System
Drive Motor
Figure 2-1
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CHAPTER 2
B. Electrical System
1. Outline
The scanner is not equipped with CPU. The device driver installed in the host computer includes a control program, which functions as CPU. Host computer sends a command to the ASIC via the USB controller, the ASIC controls the whole electrical circuits and image processing of the scanner. The image signals read by the CCD are converted into digital data by analog IC. The digital data is then processed by the ASIC and output to the host computer via USB interface.
Host Computer
Control Program
JP9
AC Adapter
Scanning
Lamp
Inverter
PCB
CCD PCB
FARE
Unit
(D2400U only)
J2
JP1
Regulator
Analog IC
USB
Controller
ASIC
Home Position Sensor
DRAM
Motor Driver
J1
JP2
JP8
FAU
Button PCB
Start Button Power LED
Drive Motor
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Figure 2-2
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MAR. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
2. Functions of the Main PCB
1) Analog IC
Converts the image signals (analog signals) read by the CCD into digital data.
- CDS (Correlated Double Sampling)
- AGC (Auto Gain Control)
- 16-bit A/D converter (Analog-to-Digital Converter)
2) ASIC
Performs various processings:
- DRAM control
- CCD timing clock creation
- Line buffer control
- CCD output line difference adjustment
- Image processing (Binary processing, Image inversion)
- Shading correction
- Motor driver control
CHAPTER 2
3) DRAM
Stores the shading correction data when performing shading correction, and the image data when scanning.
4) Motor Driver
Supplies power to the drive motor.
5) USB Controller
Controls data transfer between the host computer and ASIC.
COPYRIGHT  2001 CANON INC. CANOSCAN D1230U/D2400U REV.0 MAR. 2001 PRINTED IN JAPAN (IMPRIME AU JAPON)
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