Burkert 8640 User Manual
Type 8640
AirLINE
Modular valve terminal
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH, 2000–2014
Operating Instructions 1405/23_EU-en_00800665 / Original DE
Type 8640
Valve terminal type 8640
Table of ConTenTs
1. OPERATING INSTRUCTIONS ........................................................................................................................................................6
1.1. Symbols ......................................................................................................................................................................................6
2. AUTHORIZED USE .............................................................................................................................................................................7
2.1. Restrictions ...............................................................................................................................................................................7
3. BASIC SAFETY INSTRUCTIONS .................................................................................................................................................8
4. GENERAL INFORMATION .............................................................................................................................................................10
4.1. Contact addresses .............................................................................................................................................................10
4.2. Warranty ...................................................................................................................................................................................10
4.3. Information on the Internet ............................................................................................................................................10
5. PRODUCT DESCRIPTION ............................................................................................................................................................11
5.1. Application area ...................................................................................................................................................................11
5.2. General description ...........................................................................................................................................................11
5.3. Structure of the system ...................................................................................................................................................12
6. TECHNICAL DATA .............................................................................................................................................................................13
6.1. Operating conditions ........................................................................................................................................................13
6.2. Conformity ..............................................................................................................................................................................13
6.3. Standards ................................................................................................................................................................................13
6.4. General technical data .....................................................................................................................................................14
7. MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY ............................................15
8. FIELD BUS MODULE PROFIBUS DP/V1 .............................................................................................................................18
8.1. PROFIBUS DP/V1, IP20 - overview ...........................................................................................................................18
8.2. PROFIBUS DP/V1, IP54 - overview ...........................................................................................................................20
8.3. DIP switch (PROFIBUS address) ...............................................................................................................................21
8.4. LED status display ..............................................................................................................................................................22
9. CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DP ................................................................24
9.1. Representation of the PROFIBUS-DP communication process ...............................................................24
9.2. Start-Up ....................................................................................................................................................................................25
9.3. Mode inputs ...........................................................................................................................................................................42
9.4. Input filter ................................................................................................................................................................................43
9.5. Special parameterization functions ..........................................................................................................................43
9.6. Diagnosis .................................................................................................................................................................................44
9.7. Configuration and parameterization errors ..........................................................................................................45
english
3
Type 8640
10. BUS MODULE RIO SLAVE (RIO/VA) ......................................................................................................................................46
10.1. Power supply (Power) RIO slave ................................................................................................................................47
10.2. Field bus connection RIO slave ..................................................................................................................................47
10.3. LED Status Display ............................................................................................................................................................48
10.4. DIP switch settings ............................................................................................................................................................49
11. FELDBUS MODULE DEVICENET .............................................................................................................................................52
11.1. DeviceNet, IP20 - overview ............................................................................................................................................52
11.2. DeviceNet, IP54 - overview ............................................................................................................................................54
11.3. Position of the DIP switches .........................................................................................................................................55
11.4. LED status display ..............................................................................................................................................................56
11.5. Applications object ............................................................................................................................................................58
12. CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET .....................................................................59
12.1. Configuration of process data .....................................................................................................................................59
12.2. Configuration of the safety position of solenoid valves if bus error .......................................................59
12.3. Mode inputs ...........................................................................................................................................................................60
12.4. Input filter ................................................................................................................................................................................61
13. FELDBUS MODULE CANOPEN.................................................................................................................................................62
13.1. CANopen, IP20 - overview .............................................................................................................................................62
13.2. CANopen, IP54 - overview .............................................................................................................................................63
13.3. Position of the DIP switches .........................................................................................................................................65
13.4. LED status display ..............................................................................................................................................................66
14. CONFIGURATION AND PARAMETER SETTINGS FOR CANOPEN .........................................................................68
14.1. Description of the CANopen field bus node ........................................................................................................68
14.2. Object overview ...................................................................................................................................................................68
14.3. Detailed description of the supported objects ...................................................................................................69
14.4. Input filter ................................................................................................................................................................................72
14.5. Mode inputs ...........................................................................................................................................................................72
14.6. Outputs .....................................................................................................................................................................................74
14.7. Example for start-up .........................................................................................................................................................75
15. FIELD BUS MODULES PROFINET IO, ETHERNET/IP AND MODBUS TCP ......................................................77
15.1. PROFINET IO, EtherNet/IP and MODBUS TCP, IP20 - overview ..............................................................77
15.2. LED status display ..............................................................................................................................................................79
15.3. Mode inputs ...........................................................................................................................................................................81
15.4. Input filter ................................................................................................................................................................................82
15.5. Fault Action and Fault Value .........................................................................................................................................83
15.6. Web server ..............................................................................................................................................................................83
16. CONFIGURATION AND PARAMETER SETTINGS FOR PROFINET IO ..................................................................86
16.1. Hardware configuration by GSDML based on the example of Siemens STEP 7 .............................86
4
16.2. Parameter settings for the PROFINET IO slave .................................................................................................89
english
Type 8640
17. CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET/IP ................................................................91
17.1. Addressing .............................................................................................................................................................................91
17.2. EDS file .....................................................................................................................................................................................91
17.3. Object model .........................................................................................................................................................................91
17.4. Configuration of process data .....................................................................................................................................93
17.5. Applications object ............................................................................................................................................................94
18. CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP ................................................................95
18.1. Modbus application protocol ........................................................................................................................................95
18.2. Modbus data model ...........................................................................................................................................................96
18.3. Mapping to TCP/IP .............................................................................................................................................................96
18.4. Connection-oriented structure ....................................................................................................................................96
18.5. 8640 objects ..........................................................................................................................................................................97
19. ELECTRICAL BASE MODULE OUTPUT ................................................................................................................................99
19.1. Collective socket .................................................................................................................................................................99
19.2. Valve outputs ..................................................................................................................................................................... 100
19.3. Valve outputs with manual / automatic switching ........................................................................................ 101
19.4. Valve outputs with external switch-off ................................................................................................................. 103
20. ELECTRICAL BASE MODULE INPUT .................................................................................................................................. 104
20.1. Terminal inputs for repeaters (initiators) ............................................................................................................ 104
20.2. Plug inputs (M8 circular plugs) for repeaters (initiators) ...........................................................................105
21. PNEUMATIC BASE MODULE .................................................................................................................................................. 106
21.1. General description ........................................................................................................................................................106
21.2. Pneumatic base module with integrated P shut-off ..................................................................................... 107
22. VALVES ................................................................................................................................................................................................ 109
22.1. General description ........................................................................................................................................................109
23. INSTALLATION OF AIRLINE QUICK .....................................................................................................................................112
23.1. Safety instructions .......................................................................................................................................................... 112
23.2. Installation on standard rail ........................................................................................................................................ 113
23.3. Installation of AirLINE Quick ......................................................................................................................................113
23.4. Dimensions of the flange images for AirLINE Quick .................................................................................... 115
24. PACKAGING, TRANSPORT ....................................................................................................................................................... 117
25. STORAGE ........................................................................................................................................................................................... 117
26. DISPOSAL ......................................................................................................................................................................................... 117
english
5
Type 8640
Operating instructions
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is
easily accessible to every user, and make these instructions available to every new owner of the device.
WARNING!
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous situations.
• The operating instructions must be read and understood.
1.1. Symbols
DANGER!
Warns of an immediate danger!
• Failure to observe the warning will result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a moderate or minor injury.
NOTE!
Warns of damage to property!
• Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, tips and recommendations.
Refers to information in these operating instructions or in other documentation.
→ designates a procedure which you must carry out.
6
english
Type 8640
Authorized use
2. AUTHORIZED USE
Use of the valve terminal type 8640 for purposes other than those for which it is intended may represent a hazard to persons, nearby equipment and the environment.
• Do not use the device outdoors unprotected.
• Use according to the authorized data, service and operating conditions specified in the contract documents
and operating instructions. These are described in the chapter on “Technical data”.
• The device may be used only in conjunction with third-party devices and components recommended and
authorized by Bürkert.
• Correct transportation, storage, and installation, as well as careful use and maintenance are essential for reliable and faultless operation.
• Use the device only as intended.
The pneumatic modular valve terminal type 8640 was developed in compliance with accepted safety regulations and is state-of-the-art. Nevertheless, dangerous situations may occur.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
english
7
Type 8640
Basic safety instructions
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any:
• Contingencies and events which may arise during the installation, operation and maintenance of the devices.
• Local safety regulations – the operator is responsible for observing these regulations, also with reference to the
installation personnel.
Danger – high pressure!
• Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines.
Risk of electric shock!
• Before reaching into the device or the equipment, switch off the power supply and secure to prevent
reactivation!
• Observe applicable accident prevention and safety regulations for electrical equipment!
Risk of burns/risk of fire if used continuously through hot device surface!
• Keep the device away from highly flammable substances and media and do not touch with bare hands.
General Hazardous Situations.
To prevent injuries:
• Do not supply the medium connectors of the system with aggressive or flammable media.
• Do not physically stress the body (e.g. by placing objects on it or standing on it).
• Note that pipes and valves must not become detached in systems which are under pressure.
• Before any work is done on the system, always switch off the power supply.
• Design the pressure supply with the largest possible volume to prevent a pressure drop when the system is
switched on.
• Ensure that the system cannot be activated unintentionally.
• Installation and maintenance work may be carried out only by authorized technicians with the appropriate tools.
• After an interruption in the power supply or pneumatic supply, ensure that the process is restarted in a defined
or controlled manner.
• The device may be operated only when in perfect condition and in consideration of the operating instructions.
• The general rules of technology must be observed for application planning and operation of the device.
8
english
Type 8640
Basic safety instructions
NOTE!
Prevent a pressure drop!
To prevent a pressure drop, design the system pressure supply with the largest possible volume.
Electrostatic sensitive components/modules!
The device contains electronic components, which react sensitively to electrostatic discharge (ESD). Contact
with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario,
they will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 and 5-2 to minimize/avoid the possibility of
damage caused by a sudden electrostatic discharge!
• Also, ensure that you do not touch electronic components when the power supply voltage is present!
english
9
4. GENERAL INFORMATION
4.1. Contact addresses
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
Type 8640
General information
Contact addresses can be found on the final pages of the printed operating instructions.
And also on the Internet at:
www.burkert.com
4.2. Warranty
The warranty is only valid if the device is used as intended in accordance with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type 8640 can be found on the Internet at:
www.buerkert.com
10
english
Type 8640
Product description
5. PRODUCT DESCRIPTION
5.1. Application area
The valve terminal type 8640 is intended for use in an industrial environment. The valves can be combined very easily
and efficiently thanks to the modular design.
DANGER!
Risk of electric shock!
• Before reaching into the device or the equipment, switch off the power supply and secure to prevent
reactivation.
• Observe applicable accident prevention and safety regulations for electrical equipment.
5.2. General description
Thanks to its strictly modular construction in terms of the pneumatic and electrical interfaces the type 8640 valve
terminal is suitable for a wide range of tasks, including complex ones. By aligning pneumatic modules in sequence
with varying numbers of valves it is possible to configure up to 24 valve functions on one valve terminal.
The electrical connection technology can be implemented as required via field bus interfaces, collective sockets
(parallel connection technology) or multi-pole interfaces. The valves are designed for various usage scenarios. The
body and connection modules are manufactured using high quality plastic (polyamide) and can be connected and
released easily thanks to an integrated attachment mechanism.
Figure 1: Example of usage for pneumatic modular valve terminal type 8640
11
english
Type 8640
Product description
5.3. Structure of the system
Each valve terminal is configured according to customer requirements. To ensure optimal performance for the task
in question a large range of electrical and fluid-related components is available.
Electric cable termination module
Terminal module for feedback indicator
Extension module for electrical inputs
Multipole feedback indicator inputs (initiators)
Electric cable
termination module
Electric base module
Field bus module
Pneumatic connection
module
Pneumatic base module
Pneumatic
connection module
Valves of type 6525 (5/2-way)
Figure 2: Example for the configuration of the modular electric valve terminal type 8640
Multipole valve outputs
Multiple connection module
12
english
Type 8640
Technical data
6. TECHNICAL DATA
6.1. Operating conditions
Ambient temperature: 0 ... +50 °C
Storage temperature: -20 ... +60 °C
Nominal operating mode: Long-term operation (100% ED)
Operating voltage: 24 V / DC ± 10 %, residual ripple for field bus interface 1 Vss
Protection class: 3 in accordance with VDE 0580
Power consumption: Power consumption is dependent on the type of electrical connection technology.
1. For the collective socket (parallel connection technology), and multi-pole interfaces power consumption is
determined by the valve type used, but limited to a total current of 3 A maximum. For a multi-pole solution
combined with repeaters there is a further summed current, also limited to a maximum of 3 a.
2. For the field bus interface the total current can be determined according to the equation:
l
= I
total
I
base
+ (n x I
base
base current dep. on field bus system
) + (m x l
valve
repeater
)
PROFIBUS-DP V1 200 mA
DeviceNet 200 mA
CANopen 200 mA
n number of valves
m number of repeaters
I
valve
l
power consumption of repeater
repeater
nominal current of valve type
(m x I
) = max. 650 mA
repeater
NOTE!
Always use safety low voltage according to protection class 3 VDE 0580!
6.2. Conformity
Type 8640 conforms with the EC Directives according to the EC Declaration of Conformity.
6.3. Standards
The applied standards, which verify conformity with the EC Directives, can be found on the EC-Type Examination
Certificate and / or the EC Declaration of Conformity.
english
13
Type 8640
Modules for conventional electrical
connection technology
6.4. General technical data
6.4.1. Add-on dimension 11 mm
Add-on dimension 11 mm
Operating principle
Valve
Operating principle
Valve
Flow rate [l/min] 300 300 200
Pressure range [bar] 2.5 ... 7
Power rating [W] 1 2 x 0.25 2 x 0.9
Current before/after power
reduction [mA]
Valve locations max. 24 max. 12 max. 12
Repeater max. 32 max. 32 max. 32
Electrical modules 6-fold*, 8-fold, 12-fold 6-fold*, 8-fold, 12-fold 6-fold*, 8-fold, 12-fold
Pneumatic modules 2-fold, 8-fold 2-fold, 8-fold 2-fold, 8-fold
Protection class in terminal
design
C/D (3/2-way)
Type 6524
H (5/2-way)
Type 6525
2,5 ... 10
43/28 2 x 43/18 2 x 41/-
IP40
IP20
2xC (2x3/2-way)
Type 6524
2.5 ... 7
2,5 ... 10
IP40
IP20
LN (5/3-way)
H (5/2-impulse)
Type 0460
Type 0460
2.5 ... 7
IP40
IP20
* Configuration with 6-fold modules on request
6.4.2. Add-on dimension 16.5 mm and 19 mm
Add-on dimension
Operating principle
Valve
Operating principle
Valve
Flow rate [l/min] 700 300
Pressure range [bar] 2 ... 10 2 ... 8
Power rating [W] 1 2 1 2
Current before/after power
reduction [mA]
Valve locations max. 24 max. 24
Repeater max. 32 max. 32
Electrical modules 4-fold, 6-fold, 8-fold 2-fold, 5-fold, 6-fold
Pneumatic modules 2-fold, 4-fold 2-fold, 3-fold
Protection class in terminal
design
42/33 85/52 42/- 84/-
16,5 mm 19 mm
C/D (3/2-way)
Type 6526
H (5/2-way)
Type 6527
IP54
IP20
C/D (3/2-way)
Type 5470
G (4/2-way)
Type 5470
IP54
IP20
14
english
Type 8640
Modules for conventional electrical
connection technology
7. MODULES FOR CONVENTIONAL
ELECTRICAL CONNECTION TECHNOLOGY
7.4.1. Collective socket module
The collective socket module serves as a central connecting element for ground and functional earth.
Allocation plan
Ground
Functional earth
Figure 3: Collective socket module for valve outputs
7.4.2. Multi-pole connection for valve outputs
Pin 1 Valve 1
Pin 2 Valve 2
Pin 3 Valve 3
Pin 4 Valve 4
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
Pin 5 Valve 5
Pin 6 Valve 6
Pin 7 Valve 7
Pin 8 Valve 8
Pin 9 Valve 9
Pin 10 Valve 10
Pin 11 Valve 11
Pin 12 Valve 12
Pin 13 Valve 13
Pin 14 Valve 14
Pin 15 Valve 15
Pin 16 Valve 16
Pin 17 Valve 17
Pin 18 Valve 18
Pin 19 Valve 19
Pin 20 Valve 20
Pin 21 Valve 21
Pin 22 Valve 22
Pin 23 Valve 23
Pin 24 Valve 24*
Pin 25 Ground
Figure 4: Multi-pole module for valve outputs D-SUB IP54 and allocation of the D-SUB plug
* Multi-pole for manual automation only 23 bit, as Pin 24 used for permanent 24 V.
english
15
Type 8640
Modules for conventional electrical
connection technology
Accessories
D-SUB plug 25-pin IP54 5 m cable Id.-No. 917 494
D-SUB plug 25-pin IP54 10 m cable Id.-No. 917 495
Colour code for D-SUB cable
The wires are soldered 1:1 to the D_SUB plug, i.e. wire 1 ws to Pin 1 D-SUB etc.
Pin/Wire Wire colour Code Pin/Wire Wire colour Code
1 white ws 14 brown-green brgn
2 brown br 15 white-yellow wsge
3 green gn 16 yellow-brown gebr
4 yellow ge 17 white-grey wsgr
5 grey gr 18 grey-brown grbr
6 pink rs 19 white-pink wsrs
7 blue bl 20 pink-brown rsbr
8 red rt 21 white-blue wsbl
9 black sw 22 brown-blue brbl
10 violet vi 23 white-red wsrt
11 grey-pink grrs 24 brown-red brrt
12 red-blue rtbl 25 white-black wssw
13 white-green wsgn
16
7.4.3. Multi-pole connection with repeater inputs (initiators)
Pin 1 Input 1
Pin 2 Input 2
15
30
14
44
29
13
43
28
12
42
27
11
41
26
10
40
25
9
39
24
8
38
23
7
37
22
6
36
21
5
35
20
4
34
19
3
33
18
2
32
17
1
31
16
Pin 3 Input 3
Pin 4 Input 4
Pin 5 Input 5
Pin 6 Input 6
Pin 7 Input 7
Pin 8 Input 8
Pin 9 Input 9
Pin 10 Input 10
Pin 11 Input 11
Pin 12 Input 12
Pin 13 Input 13
Pin 14 Input 14
Pin 15 Input 15
Pin 16 Input 16
Pin 17 Input 17
Pin 18 Input 18
Pin 19 Input 19
Figure 5: Multi-pole module for repeater inputs D-SUB IP54 and allocation of the D-SUB plug
Pin 20 Input 20
Pin 21 Input 21
Pin 22 Input 22
Pin 23 Input 23
Pin 24 Input 24
Pin 25 Input 25
Pin 26 Input 26
Pin 27 Input 27
Pin 28 Input 28
Pin 29 Input 29
Pin 30 Input 30
Pin 31 Input 31
Pin 32 Input 32
...
Pin 43 24 V
Pin 44 Ground
english
Type 8640
Modules for conventional electrical
connection technology
Accessories
D-SUB plug 44-pin IP54 5 m cable Id.-No. 917 496
D-SUB plug 44-pin IP54 10 m cable Id.-No. 917 497
Colour code for D-SUB cable
The wires are soldered 1:1 to the D_SUB plug, i.e. wire 1 ws to Pin 1 D-SUB etc.
Pin/Wire Wire colour Code Pin/Wire Wire colour Code
1 white ws 23 white-red wsrt
2 brown br 24 brown-red brrt
3 green gn 25 white-black wssw
4 yellow ge 26 brown-black brsw
5 grey gr 27 grey-green grgn
6 pink rs 28 yellow-grey grgr
7 blue bl 29 pink-green rsgn
8 red rt 30 yellow-pink gers
9 black sw 31 green-blue gnbl
10 violet vi 32 yellow-blue gebl
11 grey-pink grrs 33 green-red gnrt
12 red-blue rtbl 34 yellow-red gert
13 white-green wsgn 35 green-black gnsw
14 brown-green brgn 36 yellow-black gesw
15 white-yellow wsge 37 grey-blue grbl
16 yellow-brown gebr 38 pink-blue rsbl
17 white-grey wsgr 39 grey-red grrt
18 grey-brown grbr 40 pink-red rsrt
19 white-pink wsrs 41 grey-black grsw
20 pink-brown rsbr 42 pink-black rssw
21 white-blue wsbl 43 blue-black blsw
22 brown-blue brbl 44 red-black rtsw
english
17
Type 8640
Field bus module PROFIBUS DP/V1
8. FIELD BUS MODULE PROFIBUS DP/V1
8.1. PROFIBUS DP/V1, IP20 - overview
Power Supply
LED Status Display
Functional earth
DIP Switches
Connection for RIO
slave bus module –
see “10. Bus Module
Rio Slave (RIO/VA)”,
page 46
Figure 6: Overview of field bus module PROFIBUS DP IP20
The DIP switches can be operated through the covering film.
8.1.1. Power supply IP20
The 4-pole plug-in connector for the power supply is configured as follows:
24 V DC (2)
valves /
outputs
24 V DC (4)
logic
GND (3)
logic
GND (1)
valves /
outputs
Electronics Inputs
Valves /
Outputs
Pin 1 Pin 4
1 2 3 4
Pin
-
Field bus connection
-+
+
18
Valves /
Outputs
Figure 7: Power supply configuration Figure 8: Cutaway POWER connection
Logic
inputs
Pin 2 of the power supply must be supplied with a 4 A medium time-lag fuse; Pin 4 with 1 A.
english
Type 8640
Field bus module PROFIBUS DP/V1
NOTE!
To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (functional earth) to earth
potential using a short cable (30 cm).
Accessories
Plug-in connector (No. 918 226) for power supply (supplied).
8.1.2. IP20 field bus connection
A 9-pole D-SUB connection is used for an IP20 protection class field bus connection. The following shows the
wiring layout according to Standard 19245 Part 1.
Pin-No. Signal name (socket in device,
plug on cable)
1 n.c. 2 n.c. 3 RxD/TxD-P Receive / Send data P
4 CNTR-P (RTS) Request to send (repeater control
5 DGND Data reference potential
6 +5 V Supply voltage - plus
7 n.c. 8 RxD/TxD-N Receive / Send data N
9 n.c. -
Description
signal)
english
19
8.2. PROFIBUS DP/V1, IP54 - overview
LED Status Display
DIP Switches
Type 8640
Field bus module PROFIBUS DP/V1
Power Supply
Functional earth
Field bus connection
Figure 9: Overview field bus module PROFIBUS-DP IP54
The DIP switches can be operated through the covering film.
8.2.1. Power supply IP54
The 4-pole circular plug-in connector for the power supply is configured as follows:
24 V DC (1)
valves /
outputs
24 V DC (2)
logic
GND (3)
logic
GND (4)
valves /
outputs
Electronics Inputs
Valves /
Outputs
Pin 1: +24 V - valves (outputs)
Pin 2: +24 V - logic + inputs
Pin 3: GND - logic + inputs
Pin 4: GND - valves (outputs)
20
Figure 10: Power supply configuration
Pin 1 of the power supply must be supplied with a 4 A medium time-lag fuse; Pin 2 with 1 A.
NOTE!
To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (functional earth) to earth
potential using a short cable (30 cm).
english
Type 8640
Field bus module PROFIBUS DP/V1
8.2.2. IP54 field bus connection
The M12 plug-in system is used for an IP54 protection class field bus connection. To avoid confusion between
the bus and the supply slot the Reserve Key coding is used. Layout for plugs and sockets:
Pin No. Signal Description
1 VP Supply voltage - plus (P5V)
2 RxDx / TxD-N Receive / Send data N, A connection
3 DGND Data transmission potential (reference potential to VP)
4 RxDx / TxD-P Receive / Send data P, B connection
5 Shielding Shielding / protective earth
Thread Shielding Shielding / protective earth
Accessories
PROFIBUS plug-in connector (configurable), socket
(Reserve Key coding)
PROFIBUS plug-in connector (configurable), plug
(Reserve Key coding)
PROFIBUS T-piece (12 MBaud) Id.-No. 902 098
M12 power supply, socket Id.-No. 902 552
M12 terminal resistance, plug Id.-No. 902 553
for connection without T-piece this ID is needed
Id.-No. 918 447
Id.-No. 918 198
8.3. DIP switch (PROFIBUS address)
→ Set the DIP switch through the film using a screwdriver (the film is very durable).
DIP Value Description Note
1 (above) 1 PROFIBUS address The PROFIBUS address equals the sum of all the
2 2 PROFIBUS address
...
...
6 32 PROFIBUS address
7 64 PROFIBUS address
8 (below) - reserved Switch to 'OFF'
...
...
PROFIBUS address
DIP switch values from 1 to 7 in 'ON' setting.
'ON' setting = DIP switch to the right
english
21
8.4. LED status display
Type 8640
Field bus module PROFIBUS DP/V1
BUS_OK (BO)
FAILURE_SELECT (FS)
U_TREIBER_OK (U
Figure 11: LED state display (detail)
Abbre-
Colour Description Explanation
)
0
BUS_FAULT (BF)
FAILURE_NUMBER (FN)
U_LOGIK_OK (U
)
l
viation
BO green Bus OK Bus communication active
BF red Bus Fault Bus fault
FS yellow Failure Select Determines the function of the FN LED:
FS lit up: FN displays fault type
FS not lit up: FN displays failure number
FN red Failure Number The number of flash impulses indicates the fault type or the
failure number depending on whether FS is lit up or not
U
l
U
0
green U LOGIC OK Voltage for logic supply, inputs and bus interface present
green U driver OK Voltage for outputs present
22
Normal state
LED Status Description
BUS (BO) ON
BUS (BF) OFF
FS OFF
Error-free operation of the valve
terminal on PROFIBUS DP
FN OFF
U
0
U
L
ON
ON
bus fault
LED Status Description Fault cause / remedial action
BUS (BO) OFF Signal monitoring time on valve
BUS (BF) ON
FS OFF
terminal elapsed without receipt
of signal from master
During operation:
→ Check master (control) and bus cable
During start-up:
FN OFF
U
0
U
L
ON
ON
→ Check network configuration on master
and station address on terminal
english
Type 8640
Field bus module PROFIBUS DP/V1
8.4.1. Errors and warnings displayed via FN (Failure Number)
and FS (Failure Select) LEDs
The following table contains errors and warning messages displayed via the FN (Failure Number) and FS
(Failure Select) LEDs.
The error type is indicated by the number of times FN flashes when FS is set to ON.
The error number is indicated by FN flashing when FS is set to OFF.
Number FN
when FS ON
error type
1
2
3
Number FN
when FS OFF
error number
Parameterization error (Set_Prm_Telegramm)
1 Too many inputs for one valve terminal
(bitwise composition)
2 Too many outputs for one valve terminal
(bitwise composition)
3 Parameterization telegram too long → Check user parameters and
4 Parameterization telegram too short → Check user parameters and
Configuration error (Chk_Cfg_Telegramm)
1 Too many inputs for one valve terminal → Check identification bytes and
2 Too many outputs for one valve terminal → Check identification bytes and
3 Too few inputs for one valve terminal
(preset in parameterization telegram)
4 Too few outputs for one valve terminal
(preset in parameterization telegram)
5 An identifier has the wrong code → Check identification bytes and
Main terminal error
1 No supply voltage for main terminal
outputs
2 Setting for station address is outside
permitted range (0 ... 125)
3 Error accessing EEPROM → Replacement of electronics
Description Remedial action
→ Check user parameters and
DIP switch
→ Check user parameters and
DIP switch
DIP switch
DIP switch
DIP switch
DIP switch
→ Check identification bytes and
DIP switch
→ Check identification bytes and
DIP switch
DIP switch
→ Check supply voltage
→ Check PROFIBUS address
on main terminal
may be necessary
Peripheral terminal error
1 No supply voltage for peripheral terminal
4
2 Complete failure of a peripheral terminal → Check peripheral terminal
After the error has been rectified the valve terminal must be reset by briefly shutting down the supply
voltage.
outputs
→ Check supply voltage
RIO bus
english
23
Type 8640
Configuration and parameter
settings for PROFIBUS DP
9. CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DP
The purpose of the bus system is to enable rapid connection of the decentralized periphery (valve terminal) with
the central master (control). As well as input and output data, parameter, configuration and diagnostic data is also
transmitted.
Many PROFIBUS masters (controls) need a configuration program which lays down the network structure. These
programs require the device base data file (GSD file).
9.1. Representation of the PROFIBUS-DP communication process
Start
Read diagnosis
Diagnosis OK ?
Yes
Write parameter
Write configuration
Read diagnosis
Error ?
No
Yes
The diagnostics routine is requested for as long as is necessary until the component responds and is not blocked by
another master.
Master transmits parameterization data
- bus-specific data (e.g. signal monitoring)
- User-specific parameterization data (as required) errors are
displayed in the diagnosis.
Master transmits required configuration
Required configuration is compared to actual configuration
in slave
Errors are displayed in the diagnosis.
Master reads diagnosis.
If there is a parameterisation or configuration error, the communication is restarted from the beginning.
24
No
Cyclical data exchange
Figure 12: Simplified representation of the PROFIBUS-DP communication process
If the slave is in data exchange mode then a cyclical
exchange of data takes place.
english
Type 8640
Configuration and parameter
settings for PROFIBUS DP
9.2. Start-Up
Setting the PROFIBUS address
via DIP switch
DP bus
DIP Switches
DP main
terminal
No
Configuration
Example
1
2
3
4
DP bus
No
Should the default
input mode or filter be
modified
Are extension terminals (RIO)
present
1)
Yes
Parameterization
Parameterization
Configuration
Example
DP main
terminal
Yes
How should inputs /
outputs be put
together
2)
RIO extension
bitwisebytewise
Parameterization
Configuration
Example
5
6
1)
Extension terminals are connected to the valve terminal via the RIO interface
2)
Advantage of bitwise distribution:
1. If the number of inputs or outputs does not correspond to the byte pattern then bits remain unused with bytewise configuration. For instance, with a valve terminal with 4 valves and a valve terminal with 10 valves that amounts to 10 bits with
bytewise configuration (4+6 bits), because the first valve terminal requires 1 byte and the second one requires 2 bytes.
With bitwise distribution the outputs can be combined. This means that only 2 bytes are needed and 2 bits remain unused.
2. The bitwise composition means that the identifiers / slots (assignation in process image) can be selected at will in the
configuration program.
Figure 13: Start-Up
english
25
Type 8640
Configuration and parameter
settings for PROFIBUS DP
9.2.1. Parameterization without extension terminal
(hex parameter / User_Prm_Data)
The default value for the parameterization is:
• Extension terminal none
• Input mode normal inputs
• Filter ON
The parameterization can be used to modify the settings selected for the input mode and the filter.
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Byte Bus parameters (normal parameters) 7 bytes
Lock_Rep Unlock_Re Sync_Req Freeze_Req WD_On
00 min TSDR and slave spec. data
01 release for other masters
10 lock for other masters
11 release for other masters
2
WD_Fact_1
3
WD_Fact_2
4
TSDR
5 Ident_Number high byte (manufacturer identification 00 Hex)
6 Ident_Number low byte (manufacturer identification 81 Hex)
7 Group_Ident (For group generation; each bit represents one group.)
8 DPV1_Status_1
9 DPV1_Status_2
10 DPV1_Status_3
11 See table below:
Slave being
operated in
Sync mode
(range 1-255 signal monitoring in [s] = 10 ms x WD_Fact_1 x WD_Fact_2)
(range 1-255 signal monitoring in [s] = 10 ms x WD_Fact_1 x WD_Fact_2)
(time in Tbits in which the slave may respond. At least 11 Tbit; 0 old value remains)
User_Parm_Data (DPV1_Status)
User_Prm_Data (user parameters)
Slave being
operated in
Freeze mode
Signal monitoring
0: deactivated
1: activated
reserved reserved reserved
26
Byte 11 User_Prm_Data (user parameters)
Input mode Input filter OFF Input filter ON
no inputs 04 hex 44 hex
normal inputs 14 hex 54 hex
shifted inputs 24 hex 64 hex
halved inputs 34 hex 74 hex
For a description of the input modes, refer to Section “9.3. Mode inputs”Mode inputs".
Many configuration tools do not allow for direct access to bytes 1 to 7. For Siemens (Step 5 and Step 7)
the parameters (Hex parameters) start at byte 8.
english
Type 8640
Configuration and parameter
settings for PROFIBUS DP
9.2.2. Configuration of the valve terminal without extension
terminals
The settings of the desired configuration, i.e. setting of various identifiers, is generally done with the help of the GSD
file. Up to 7 identifiers (slots) can be assigned.
When the configuration is written, the number of input and output bytes is set in the process image and checked
against permitted limits. By using different identifiers the user can assign the input and output bytes in the
process image at will.
A valve terminal has a maximum of 32 inputs and a maximum of 24 outputs. This corresponds to a maximum of 4
input bytes and a maximum of 3 output bytes. For this reason never more than the above specified number of input /
output bytes may be configured in the process image of a valve terminal- However, taking the limits specified above
into account (32 inputs, 24 outputs; 4 input bytes, 3 output bytes) it is possible to configure both less than, but also
more than the number of input / output bytes that are actually physically present on the valve terminal.
Example:
Physically present Configuration Consequence
1 bytes Only valves 1 to 8 can be addressed
2 bytes Valves 1 to 16 can be addressed
16 valves
3 bytes Valves 1 to 16 can be addressed,
1 byte remains unusable in process image
4 bytes Configuration errors
Manual configuration
If no GSD file is available the configuration must be performed manually. The following specifications apply. One
configuration telegram can contain one or several identifications, whereby the user can make the necessary allocations at will. the identifications have the following structure:
Bit 7 Bit 6 Bit 5 - 4 Bit 3 - 0
Consistency
0 = byte/word
1 = total length
Hex Decimal Description
10 016 1 byte input; consistency via byte
11 017 2 bytes input; consistency via byte
12 018 3 bytes input; consistency via byte
13 019 4 bytes input; consistency via byte
20 032 1 byte output; consistency via byte
21 033 2 bytes output; consistency via byte
22 034 3 bytes output; consistency via byte
00 000 Placeholder (empty position)
bytes/words
0 = bytes
1 = words (2 bytes)
Input/Output
00 = spec. identifier format
01 = input
10 = output
11 = input/output
Data length (number)
0000 = 1 byte/word
...
0010 = 3 bytes/words
...
1111 = 16 bytes/words
english
27
Type 8640
Configuration and parameter
settings for PROFIBUS DP
Example 1 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs)
• PROFIBUS-DP address 4
• The valves 1-16 are assigned to outputs (PAA) bytes 11-12 in the process image.
• The repeaters 1-32 are assigned to inputs (PAE) bytes 20-23 in the process image.
• Mode: Normal input mode
• Input filter active
DIP Switches
1 2 3 4 5 6 7 8
OFF OFF ON OFF OFF OFF OFF OFF
User parameter byte 11 User_Prm_Data 54 hex
Configuration:
Byte No. (slot) 1* (0**) 2 (1)
Identification in Hex (Dec) 13 (019) 21 (033)
Process image output (PAA) 11-12
Process image input (PAE) 20-23
* Standard
** Siemens
Allocation of inputs and outputs to control process image
Process image Inputs (PAE)
28
Valve
Valve
Valve
Valve
Valve
Valve
Process image
Figure 14: Allocation of inputs and outputs to control process image
Valve
Valve
Valve
Valve
Outputs (PAA)
Valve
Valve
english
Valve
Valve
Valve
Valve
Type 8640
Configuration and parameter
settings for PROFIBUS DP
Example 2 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs)
• PROFIBUS-DP address 5
• The valves 1-8 are assigned to outputs (PAA) byte 11 in the process image.
• The valves 9-16 are assigned to outputs (PAA) byte 20 in the process image.
• The repeaters 1-8 are assigned to inputs (PAE) byte 10 in the process image.
• The repeaters 9-16 are assigned to inputs (PAE) byte 15 in the process image.
• The repeaters 17-32 are assigned to inputs (PAE) bytes 20-21 in the process image.
• Mode: Normal input mode
• Input filter active
DIP Switches
1 2 3 4 5 6 7 8
ON OFF ON OFF OFF OFF OFF OFF
User parameter byte 11 User_Prm_Data 54 hex
Configuration:
Byte No. (slot) 1 (0) 2 (1) 3 (2) 4 (3) 5 (4)
Identification in Hex (Dec) 10 (016) 10 (016) 11 (017) 20 (032) 20 (032)
Process image output (PAA) 11 20
Process image input (PAE) 10 15 20-21
Allocation of inputs and outputs to control process image
Process image
Inputs (PAE)
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Process image
Figure 15: Allocation of inputs and outputs to control process image
Valve
Valve
Valve
Outputs (PPA)
Valve
Valve
Valve
Valve
Valve
Valve
29
english
Type 8640
Configuration and parameter
settings for PROFIBUS DP
Example 3 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs)
• PROFIBUS-DP address 6
• The valves 1-16 are assigned to outputs (PAA) bytes 11+12 in the process image.
• Repeaters 1, 3, 5, ... 15 are assigned to inputs (PAE) byte 10 in the process image.
• Repeaters 2, 4, 6, ... 16 are assigned to inputs (PAE) byte 16 in the process image.
• Repeaters 1, 17, 19, ... 31 are assigned to inputs (PAE) byte 11 in the process image.
• Repeaters 1, 18, 20, ... 32 are assigned to inputs (PAE) byte 17 in the process image.
• Mode: Shifted inputs
• Input filter active
DIP Switches
1 2 3 4 5 6 7 8
OFF ON ON OFF OFF OFF OFF OFF
User parameter byte 11 User_Prm_Data 64 hex
Configuration:
Byte No. (slot) 1 (0) 2 (1) 3 (2) 4 (3) 5 (4)
Identification in Hex (Dec) 10 (016) 10 (016) 10 (016) 10 (016) 21 (032)
Process image output (PAA) 11-12
Process image input (PAE) 10 16 11 17
Allocation of inputs and outputs to control process image
Process image
Inputs (PAE)
30
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Process image
Figure 16: Allocation of inputs and outputs to control process image
Outputs (PPA)
Valve
Valve
Valve
Valve
english
Valve
Valve
Valve
Valve
Loading...