XL-3800
Operation Manual
Operation Manual
1
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic safety precautions should always be taken, including the following:
Read all instructions before using.
DANGER - To reduce the risk of electric shock:
1. The machine should never be left unattended while plugged in. Always unplug the machine
from the electrical outlet immediately after using and before cleaning.
2. Always unplug the machine before you change the light bulb.
Replace the bulb with same type rated 15 watts.
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:
1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is
used by or near children.
2. Use this machine only for its intended use as described in this manual. Use only accessories
recommended by the manufacturer as contained in this manual.
3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has
been dropped or damaged, or dropped into water. Return the machine to the nearest authorized
dealer or service center for examination, repair, electrical or mechanical adjustment.
4. Never operate the machine with any air openings blocked. Keep ventilation openings of the
machine and foot control free from the accumulation of lint, dust, and loose cloth.
5. Never drop or insert any object into any opening.
6. Do not use outdoors.
7. Do not operate where aerosol (spray) products are being used or where oxygen is being
administered.
8. To disconnect, turn the main switch to the symbol “»” position which represents off, then
remove plug from outlet.
9. Do not unplug by pulling on the cord. To unplug, grasp the plug, not the cord.
10. Keep fingers away from all moving parts. Special care is required around the machine needle.
11. Always use the proper needle plate. The wrong plate can cause the needle to break.
12. Do not use bent needles.
13. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.
14. Switch the machine to the symbol “»” position to turn it off when making any adjustments in the
needle area, such as threading needle, changing needle, threading bobbin, or changing presser
foot, and the like.
15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or
when making any other user servicing adjustments mentioned in the instruction manual.
16. This sewing machine is not intended for use by young children or infirm persons without
supervision.
17. Young children should be supervised to ensure that they do not play with this machine.
SAVE THESE INSTRUCTIONS
This machine is intended for household use.
2
FOR USERS IN THE UK, EIRE, MALTA AND CYPRUS ONLY
If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.
IMPORTANT (in the United Kingdom)
Main supply (AC 230/240V~, 50Hz)
DO NOT cut off the main plug from equipment. If the plug fitted is not suitable for the power point
in your home or the cable is too short to reach a power point, then obtain an appropriate safety
approved extension lead or consult your dealer.
BE SURE to replace the fuse only with an identical approved type, as originally fitted and to replace
the fuse cover.
If none the less the main plug is cut off be sure to remove the fuse and dispose of the plug
immediately, to avoid a possible shock hazard by inadvertent connection to the main supply.
IMPORTANT (in the other countries)
If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut
off and an appropriate three pin plug fitted. With alternative plugs an approved fuse must be fitted in
the plug.
NOTE: The plug severed from the main leads must be destroyed as a plug with bared flexible cords is
hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse
approved by ASTA to BS 1362, i.e. carrying the mark, rating as marked on plug.
Always replace the fuse cover. Never use plugs with the fuse cover omitted.
WARNING: DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED
WITH THE LETTER ‘E’, BY THE EARTH SYMBOL OR COLORED GREEN OR GREEN AND
YELLOW.
The wires in this main lead are colored in accordance with the following code:
Blue Neutral
Brown Live
As the colors of the wiring in the main lead of this appliance may not correspond with the colored
markings identifying the terminals in your plug, proceed as follows:
The wire which is colored blue must be connected to the terminal which is marked with the letter
‘N’ or colored black or blue.
The wire which is colored brown must be connected to the terminal which is marked with the letter
‘L’ or colored red or brown.
3
UNPACKING INSTRUCTIONS
Keep the carton and packing materials. You may have to take or send the machine to be repaired. If you do not
pack it properly, or do not use the right packing material, the machine could be damaged.
Please follow the diagram below to unpack the machine.
● This packing material is designed to prevent damage. Save this packing material if you need to
take or send this machine to be repaired.
IMPORTANT
4
PLEASE READ THESE INSTRUCTIONS BEFORE YOU USE THE MACHINE.
To use the machine safely
1. Make sure you watch the needle carefully while you are sewing. Do not touch the balance
wheel, thread take-up lever, needle, or other moving parts.
2. Remember to turn off the power switch and unplug the cord:
• when you have stopped using the machine;
• when you are replacing or removing the needle or any other part;
• if there is a power failure while you are using the machine;
• if you are checking or cleaning the machine.
3. Do not store anything on the foot controller.
To give your machine a longer life
1. Do not store this machine in direct sunlight or in high humidity conditions. Do not use or store
the machine near a heater, iron, halogen lamp or other hot objects.
2. Use only mild soaps or detergents to clean the case. Benzene, thinner, and scouring powders
can damage the case and machine, and should never be used.
3. Do not drop or hit the machine.
4. Always check the operation manual before you replace or fit the presser feet, the needle, or any
other parts to make sure you fit them correctly.
To repair or adjust the machine
If the machine breaks down, or you need to adjust it, first follow the troubleshooting table in the
Appendix of this operation manual to inspect and adjust the machine yourself. If the problem is still
there, please consult your local authorized dealer.
5
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................................... 1
UNPACKING INSTRUCTIONS ............................................................................................ 3
CONTENTS ......................................................................................................................... 5
1. KNOWING YOUR SEWING MACHINE ..........................................................7
THE MAIN PARTS ...............................................................................................................8
ACCESSORIES ..................................................................................................................... 9
Optional Accessories ........................................................................................................................................ 9
USING YOUR SEWING MACHINE ................................................................................... 10
Connecting Plugs ............................................................................................................................................10
Main Power and Sewing Light Switch .............................................................................................................11
Foot Controller ................................................................................................................................................11
Checking the Needle ....................................................................................................................................... 11
Replacing the Needle ...................................................................................................................................... 12
Changing the Presser Foot ............................................................................................................................... 13
Flat-Bed Attachment ........................................................................................................................................14
THE CONTROLS ...............................................................................................................15
Pattern Selection Dial ......................................................................................................................................15
Patterns and Stitch Names ............................................................................................................................... 16
Reverse Sewing Lever ...................................................................................................................................... 17
Using a Free-arm Style .................................................................................................................................... 17
THREADING THE MACHINE ............................................................................................18
Winding the Bobbin ........................................................................................................................................ 18
Lower Threading .............................................................................................................................................20
Lower Threading (For One-touch lower threading) .......................................................................................... 21
Upper Threading .............................................................................................................................................23
Using the Needle Threader (Models equipped with a needle threader) ............................................................24
Drawing up the lower thread ..........................................................................................................................26
Sewing with a Twin Needle ............................................................................................................................27
Tension of the Thread ..................................................................................................................................... 28
FABRIC,THREAD,AND NEEDLE COMBINATIONS ........................................................... 29
2. STRAIGHT AND ZIGZAG STITCHING .........................................................31
Please Read Before Sewing ............................................................................................................................. 32
Straight Stitching .............................................................................................................................................32
Zigzag Stitching .............................................................................................................................................. 34
3. BUILT-IN STITCHES ......................................................................................35
Blind Hem Stitching ........................................................................................................................................ 36
Elastic Stitching ...............................................................................................................................................36
Overedge Stitching .......................................................................................................................................... 37
4. SEWING BUTTONHOLES AND BUTTONS ..................................................39
Making a Buttonhole ....................................................................................................................................... 40
Adjusting Buttonholes ..................................................................................................................................... 41
Sewing Buttons ............................................................................................................................................... 42
—————————————————————————————————————————————————————————
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6
5. USING ATTACHMENTS AND APPLICATIONS .............................................43
Zipper Insertion ............................................................................................................................................... 44
Gathering ........................................................................................................................................................45
Darning ...........................................................................................................................................................45
Appliqués ........................................................................................................................................................46
Monogramming and Embroidering .................................................................................................................47
OPTIONAL ACCESSORIES ................................................................................................49
Using the Walking Foot ................................................................................................................................... 49
Using the Quilting Foot ................................................................................................................................... 50
Using the 1/4-Inch Quilting Foot ..................................................................................................................... 51
6. APPENDIX .....................................................................................................53
MAINTENANCE ................................................................................................................ 54
Changing the Light Bulb .................................................................................................................................. 54
Cleaning ......................................................................................................................................................... 55
Troubleshooting ..............................................................................................................................................57
Repacking the Machine ................................................................................................................................... 60
INDEX ............................................................................................................................... 61
1 KNOWING YOUR SEWING MACHINE
KNOWING YOUR SEWING MACHINE ————————————————————————————————————————
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8
THE MAIN PARTS
1 Bobbin winder (Page 18)
This winds the thread onto the bobbin,which you use
for the lower thread.
2 Spool pin (Page 18, 23)
3 Hole for vertical spool pin (Page 27)
This holds a second spool of thread, if you want to sew
with two needles.
4 Upper tension-control dial (Page 28)
This controls the tension of the upper thread.
5 Needle threader (Page 24)
This is only available on certain models.
6 Flat bed attachment with accessory compartment
(Page 14, 17)
7 Zigzag presser foot (Page 8, 13)
8 Pattern selection dial (Page 15)
You can turn this in either direction to choose the stitch
you want.
9 Reverse-sewing lever (Page 17)
You can push this to stitch in the reverse direction.
0 Buttonhole fine-adjustment screw (Page 34, 41)
A Balance wheel
B Main power and sewing light switch (Page 11)
You can turn the main power and sewing light switch
on and off.
C Foot controller jack (Page 10)
Plug in the foot controller plug and connect the
machine to the power supply.
D Presser foot lever (Page 23)
E Foot controller (Page 11)
You can use this to control the sewing speed, and to
start and stop sewing.
Parts Code for Zigzag Presser Foot: XC4901-051
Foot Controller: Model N
Parts Code:XC5458-021 (110/120V Area)
XC5454-021 (220/240V Area)
XC5462-021 (U.K.)
XC5493-021 (Australia, New Zealand)
XC5494-021 (Argentina)
XC5495-021 (110/220V Dual Area)
4
2
1
9
3
8
7
5
6
0
A
B
C
D
E
9
1
ACCESSORIES
The following accessories are stored in the flat-bed attachment. We have designed these accessories to help you
carry out most sewing tasks.
Optional Accessories
Note
● The accessories that come with your
machine depend on which model you have
bought.
1. 2. 3. 4. 5.
6. 7. 8. 9.
No. Part Name
Part Code
No. Part Name
Part Code
USA Others USA Others
1 Zipper foot (1 pc.) X59370-051 5 Buttonhole Foot (1 pc.) X59369-251
2 Bobbin (3 pcs.) SA156
SFB
(XA5539-151)
6 Button Sewing Foot (1 pc.) X59375-051
7 Extra Spool Pin (1 pc.) 130920-021
3
Needle Pack (Regular Single
Needle HAX130 (3 pcs.))
129583-001 8 Screwdriver (1 pc.) X55467-051
4 Twin Needle (1 pc.) X57521-001 9 Darning Plate (1pc.) XC6063-021
1. 2. 3.
No. Part Name
Part Code
U.S.A. Others
1 Walking Foot SA107
F034N
(XC2165-002)
2 Quilting Foot SA129
F005N
(XC1948-002)
3 1/4-Inch Quilting Foot SA125
F001N
(XC1944-002)
KNOWING YOUR SEWING MACHINE ————————————————————————————————————————
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10
USING YOUR SEWING MACHINE
Connecting Plugs
1
Connect the power cord plug into the
machine.
2
Connect the power supply plug into a wall
outlet.
Note
● When leaving the machine unattended, the
main switch of the machine should be
switched off or the plug must be removed
from the socket-outlet.
● When servicing the machine, or when
removing covers or changing bulbs, the
machine must be unplugged.
(For U.S.A. only)
● This appliance has a polarized plug (one
blade wider than the other). To reduce the
risk of electric shock, this plug is intended
to fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet,
reverse the plug.
If it still does not fit, contact a qualified
electrician to install the proper outlet. Do
not modify the plug in any way.
● Use only regular mains household electricity for the power source. Using other power
sources may result in fire, electric shock, or damage to the machine.
● Turn off the main power and remove the plug in the following circumstances:
• When you are away from the machine
• After using the machine
• When the power fails during use
• When the machine does not operate correctly due to a bad connection or a disconnection
• During electrical storms
● Do not use extension cords or multi-plug adapters with many other appliances plugged in to
them. Fire or electric shock may result.
● Do not touch the plug with wet hands. Electric shock may result.
● When unplugging the machine, always turn off the main power first. Always grasp the plug to
remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric
shock.
● Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted,
or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These
things may damage the cord and cause fire or electric shock. If the cord or plug is damaged,
take the machine to your authorized dealer for repairs before continuing use.
● Unplug the power cord if the machine is not to be used for a long period of time. Otherwise a
fire may result.
WARNING
CAUTION
11
1
Main Power and Sewing
Light Switch
This switch turns the mains power and sewing light
on or off.
1 Turn on (toward the ‘I’ mark)
2 Turn off (toward the ‘O’ mark)
Foot Controller
When you press the foot controller down lightly, the
machine will run at a low speed. When you press
harder, the machine’s speed will increase. When you
take your foot off the foot controller, the machine
will stop. You should make sure that nothing is
placed on the foot controller when the machine is
not in use.
1 Foot controller
Note
(For U.S.A. only)
● Foot Controller: Model N
This foot controller can be used for Model
XL-2121, XL-2125, XL-2230.
.
Checking the Needle
The sewing needle must always be straight and sharp
for smooth sewing.
■ To Check the Needle Correctly:
Put the flat side of the needle on a flat surface.
Check the needle from the top and the sides.
Dispose of any bent needles safely.
1 Parallel space
2 Level surface (bobbin cover, glass, etc.)
● Do not allow pieces of cloth and dust to
build up on the foot controller. Doing so
could cause a fire or an electric shock.
2
1
1
CAUTION
1
2
KNOWING YOUR SEWING MACHINE ————————————————————————————————————————
—
12
Replacing the Needle
1
Remove the power supply plug from the
outlet.
2
Raise the needle bar to its highest position by
turning the balance wheel counterclockwise.
3
Lower the presser foot lever.
1 Presser foot lever
4
Hold the needle with your left hand, and then
use a screwdriver to turn the needle clamp
screw counterclockwise to remove the
needle.
1 Screwdriver
2 Needle clamp screw
• Do not use a lot of force when loosening or
tightening the needle clamp screw,
otherwise certain parts of the sewing
machine may be damaged.
5
With the flat side of the needle toward the
back of the machine, put the needle in until it
touches the needle stopper.
1 Needle stopper
2 Needle
6
While holding the needle with your left hand,
use the screwdriver to tighten the needle
clamp by turning it clockwise.
Put the twin needle in the same way.
●
Turn the main power switch off before
you change the needle. If you leave the
main power on and step on the foot
controller, the machine will start and you
may be injured.
● Only use sewing-machine needles for
home use. Other needles may bend or
break and cause injury.
● Never sew with a bent needle. A bent
needle will easily break and cause injury.
CAUTION
2
1
● Make sure you push in the needle until it
touches the stopper, and securely tighten
the needle clamp screw with a
screwdriver. If the needle is not in fully,
or if the needle clamp screw is loose, the
needle may break or the machine may be
damaged.
1
2
CAUTION
13
1
Changing the Presser Foot
You will have to change the presser foot depending
on what you want to sew and how.
■ Snap-On Type
1
Raise the needle to its highest position by
turning the balance wheel toward you
(counterclockwise) and raise the presser foot
lever.
2
Release the foot by raising the lever at the
back of the holder.
1 Presser Foot
2 Shank
3
Put a different presser foot on the needle plate
so that the bar on the presser foot is in line
with the slot on the shank.
4
Lower the presser foot lever and fix the
presser foot onto the shank. If the presser foot
is in the correct place, the bar should snap in.
■ Presser foot installation orientation
● Always turn off the power before you
change the presser foot. If you leave the
power on and step on the controller, the
machine will start and you may be
injured.
● Always use the correct presser foot for
the stitch pattern you have chosen. If you
use the wrong presser foot, the needle
may strike the presser foot and bend or
break, and may cause injury.
● Only use presser feet that have been
designed to be used with this machine.
Using other any presser feet may cause
an accident or injury.
CAUTION
1
2
● If the presser foot is not installed with the
correct orientation, the needle may strike
the presser foot, which may bend or
break the needle and cause injury.
CAUTION
KNOWING YOUR SEWING MACHINE ————————————————————————————————————————
—
14
Flat-Bed Attachment
The accessories are stored in a compartment inside
the flat-bed attachment.
1 Slide the flat-bed attachment to the left to
open it.
1 Flat-bed attachment
2 Storage compartment
Note
● Put the accessories inside a bag, and then
store the bag inside the compartment. If the
accessories are not in a bag, they may fall
out, and be lost or damaged.
1
2
1
15
1
THE CONTROLS
Pattern Selection Dial
Note
● When you use the Pattern Selection Dial to
choose a pattern, turn the balance wheel to
the front (counterclockwise) to set the
needle in the highest position. If the needle
is in the down position when you turn the
pattern selection dial, the needle, presser
foot or fabric may be damaged.
To choose a stitch, simply turn the pattern selection
dial in either direction. Stitch widths and lengths are
shown on the following page.
1 Pattern selection dial
2 Chosen pattern number
■ 11 stitches
■ 8 stitches
2
1
1 234567891011
1 2345678
KNOWING YOUR SEWING MACHINE ————————————————————————————————————————
—
16
Patterns and Stitch Names
11 stitches
8 stitches
Pattern Stitch Name
Stitch Width
[mm(inch)]
Stitch Length
[mm(inch)]
Twin
Needle
Instruction
Manual Page
1
FOUR-STEP AUTOMATIC
BUTTONHOLE
5.0
(3/16)
0.5
(1/32)
No 40
2
STRAIGHT STITCH
(Center Needle Position)
-
2.5
(3/32)
Yes 32, 44, 45
3
STRAIGHT STITCH
(Center Needle Position)
-
4.0
(3/16)
Yes 32, 45
4
STRAIGHT STITCH
(Left Needle Position)
-
2.5
(3/32)
No 32, 45
5
TRIPLE STRETCH STITCH -
2.5
(3/32)
No 32
6
ELASTIC OVERLOCK
STITCH
5.0
(3/16)
2.5
(3/32)
No 37
7
ZIGZAG STITCH
3.0
(1/8)
1.5
(1/16)
Yes 34, 42, 46, 47
8
ZIGZAG STITCH
5.0
(3/16)
2.0
(1/16)
No 34, 42, 46, 47
9
ZIGZAG (SATIN) STITCH
5.0
(3/16)
0.5
(1/32)
No 34, 42, 46, 47
10
BLIND HEM STITCH
5.0
(3/16)
2.0
(1/16)
No 36
11
ELASTIC STITCH
5.0
(3/16)
1.0
(1/16)
No 36
Pattern Stitch Name
Stitch Width
[mm(inch)]
Stitch Length
[mm(inch)]
Twin
Needle
Instruction
Manual Page
1
FOUR-STEP AUTOMATIC
BUTTONHOLE
5.0
(3/16)
0.5
(1/32)
No 40
2
STRAIGHT STITCH
(Center Needle Position)
-
2.5
(3/32)
Yes 32, 44, 45
3
STRAIGHT STITCH
(Center Needle Position)
-
4.0
(3/16)
Yes 32, 45
4
STRAIGHT STITCH
(Left Needle Position)
-
2.5
(3/32)
No 32, 45
5
ZIGZAG STITCH
3.0
(1/8)
1.5
(1/16)
Yes 34, 42, 46, 47
6
ZIGZAG STITCH
5.0
(3/16)
2.0
(1/16)
No 34, 42, 46, 47
7
ZIGZAG (SATIN) STITCH
5.0
(3/16)
0.5
(1/32)
No 34, 42, 46, 47
8
ELASTIC STITCH
5.0
(3/16)
1.0
(1/16)
No 36
17
1
Reverse Sewing Lever
You can use reverse sewing for back tacking and
reinforcing seams.
To sew in reverse, push the Reverse Sewing Lever in
as far as possible and hold it in that position while
you lightly push the foot controller. To sew forward,
release the Reverse Sewing Lever. The machine will
then sew forward.
1 Reverse sewing lever
Using a Free-arm Style
Free-arm sewing is convenient for sewing tubular
and hard-to-reach areas. To change your machine to
the free-arm style, lift out the flat-bed attachment.
1 Slide the flat-bed attachment to the left to
release it.
1 Flat-bed attachment
1
1
1
KNOWING YOUR SEWING MACHINE ————————————————————————————————————————
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18
THREADING THE MACHINE
Winding the Bobbin
1Bobbin-winding tension disc
2Bobbin-winder shaft
1
Put the spool of thread on the spool pin and
pass the thread around the bobbin-winding
tension disc.
2
Pass the end of the thread through the hole on
the bobbin from the inside of the bobbin.
3
Put the bobbin onto the bobbin-winder shaft
and slide the bobbin-winder shaft to the right.
Turn the bobbin clockwise, by hand, until the
spring on the shaft slides into the groove of
the bobbin.
1 Spring on the shaft
2 Groove of the bobbin
● Only use the bobbin (part code: SA156, SFB (XA5539-151)) that has been designed for this
sewing machine. Using of any other bobbin may cause damage to the machine.
● We designed the bobbin that comes with this machine. If you use bobbins from older models,
the machine will not work properly. Only use the bobbin that comes with this machine or
bobbins of the same type (part code: SA156, SFB (XA5539-151)).
CAUTION
Actual size
This model Older model
11.5 mm
(7/16 inch)
2
1
● If the spool of thread is not in the right
place, the thread may tangle on the spool
pin.
CAUTION
1
2
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