bosch Alpha 3 Instruction Manual

'.-

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f

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BOSCH

lndustrierusriistung

BOSCH

'Proclr-rktubtcilung

[:lcktronische'

Robcrt tsosch

IJerliner Strlljc 25

D-6120 Erbach/Otlenwirltl

Telelbn

A utomatisierungssvstc

Robert Bosch

D-7500 Karlsruhc.ll

Telelbn

Telex:

Maschinenbau uutl

Robert

D-7000 Stuttgart

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ALPHA

3

OPERAT I NG

INDEX

INTRODUCTION

.

General

o

Operat

o

External

o

Operating

o

Switches

j.ng

Panei

Positioning

Panel

on

Keys

External

OPERATING SEQUENCES o

Traverse

o

Manual

.

Input

. Input

c

Input

.

Input

o

Clearing

c

Inhibiting

.

Manual

o

fnserting

o

Deleting

o

Modifying,

o

Data

r

Actioning

c

Loading

o

Output

o

Block,

o Input

Compensation

o

Manual

o

Examples

o

Teach

o

Teacb

to

Data

of

Subprogram

of

Dwell via

of

"M3Otr

of

Jump the

Access

Program

Complete

a Complete

Deleting

Transfer

Programs

Part

of

Part Programs

Program

of

Compensation

Operation

of fn In

Example

Reference

Input

via

Address

Complete

Input

Speeds

Programs

or

Table

Manual

:::

.

Point

Call-Up Keyboard Keyboard

(G20,

Part

to

the Part

Blocks

Block

or Inserting

(baudrate)

from

via Input

Subprogram

Values into

...

Operation

via Keyboard (G4)

G21) via Keyboard

program

trlemory

Program Memory

into

Stored

in

the Program

Words the Part via

Devj.ces

Output

program

Devices

Display

the

programs

Memory

Store

Page

1 2

J

4

n

I

q

10

11

fI

11 12

l') L'

13 13

1A aa

lc

16 17 18

10 9A

2T 22

23 24 25 26 27

ERROR

r o a

Error Error Error

CODES

Di_splays

Messages Messages

OPERATING o

Questions

o

Messages

r Extension

-

operating

-

fixed

in

in Clear

DIALOGUES

Requiring

for the

Package

in

cycles

"fnch"

General

Code

Decision

Operator

(option)

...

Text

29

AR

36

..

.i t^r

37

ALPHA

OPERAT

3

I

NG

ALPHA

OPERAT

3

I

NG

OPERATII{G

,e8c.550

r55.000

e

-8Cri.555

PANI-L

alpha-numerig,

LED

incremental

display

EXTERNAL

POSIT

OPERATING

axis select

handwheel

PANE

IONING

(OPTION)

L

r

switch

sub-mode

selector

AN

feedrate

switch

step

switch

6-i rfrr-b$:l

ffikll

LJtoLJLJ@L_J

tA#:l

E

r

E

%

axis displays

position

operating

-2-

EH

panel

-

keyboard

trailing angle for trailed axis

"minus

jog

button

direction"

"plus

-3-

joe

button

direction"

ALPHA

OPERAT

]

I NG

OPERATING

PANEL

KEYS

ALPHA 3

OPERAT

I NG

tlte tw<)-r'.olour

grt-'cn

thc whe'n tlrc "MOI)l'l "

becomes :rc t. i v:r t.r'tl the

a a

"single serected and cleared

"Mode" + "single i.e.

T'ODE

"Automat

"Single

"Manual

Input"

"Reference

Pointtt

ttManualtt

"Teach

tt

Inserttt

"B1ock

DispIay"

"lUcdification"

sct'I i'rr

"MODE"

Brock" is

"Automatic"

ic"

Block"

Data

fnt'

kt:y

'l@,-

kt'y:;

lr;rvr'

r:;

ir('l

k,,y l ri

must

Block" is changed

SELECTION

(

rnorlo

lle

not

Plcss;r'rl

1_rr.t':;:;cd

a.

while

@ffi

{56-)

@

two

(.(l

i v rt

sr'lcr:

moder

"Automatj.c"

will

to

-t{-

t'rrn<ttions:

(

i nput

:;

imrrl

L i <ln

in

always

DEFINITION

tanr:ously

)

f

i rst and

its

own right;

change

"single

continuous, from

as

"Automatic", be started pressing

be used

direct

without

one

or

their

driving

external

the

external panel drive which

a key

blocks programs

blocks displayed

existing added

wben

of f

igures

held

is

active.

Block"

part

the

Cycle

after

actuation

storage

several

reference

the

panel

the

axes

are

then

are

entered

programs

or

blocks

to

or

a key

the

automatic

i.ndividually

axes

inserted

deleted

pressed

is

-signs)

or

yellow

the

it

can pressing

active

and

vice

program

but blocks

Start

selection

of a

axes

point

with

is

positions,

to stored

by hand

are

can

on

its

section

only

be

mode,

versa.

workine store

must

by

-

can

only

of

"Automatiet'

block

travel

or whole

be modified,

the

used by

only

f,o

to

pressing

oyn.

'--'

UODES OT MODE

"I-oading Part

"Part Output"

"Tool

Compensations"

SPECIAL FUNCTIONS

incrementing the

NUUERICAL INPUT

OPERATION

Programs"

Program

address

block no.

SELECTION

@E

@B

@

KEY

E

[]

+

CONTROL

KEY

l-tl

tO

fE tl

[Et L:J

Fet

E

FT'NCTIONS

{-6-l @

-5-

DEFINITION

. Ioading

data consider

o

output data interface note baudrate data carrier

input or display

.

values for radius and

of each tool

FUNqTION

. in conjunction with

the effective with A, B,

the up with Then data must be these addresses

the address sequence is determined as

this

program

data can Start" is active

o

this block Display", modes

FI]NCTION e keys

figures negative

("MODE"

a

decimal

("MODE"

part programs

interface

the baudrate !

programs

of

following addresses

(L,

H

C,

relevant

follows:

key

key is used

0 - 9

A+1

the

G, X, Y, also

is

cycIe, i.

checked

be

number by 1 in

"Insert"

serve

("MODE"

sign

not

key

point key not

via the

and

mark

of compensation

certain

-

D

option)

dialogues are

key,

entered

active during the e. the

to

and

for

key

presscd)

pressed)

the

vi4

on

length

address

the G

are

functions:

if required.

F, S, M, T

Z,

address

while

increment the

"Block

"Modification

entering

pressed)

not

also

cailed

for

"Cycle

KBY

3

NG

I

I'UNCTION C

ALPHA

OPERAT

@

E

@

Iear

Transfer, Enter

I

ro

Cont

Reset

Feed Hold

EXPT,ANATION o

ttris key been

o

the transferred questions

(key

this key a

defined reset

qur].ng

during a

become ef fective

actuated

o

decoded and affected or M30)

interrupts stops all axis

enables the funetion during

serves

entered into

entered, modified

=

into the store, or

are

end of block character)

serves to

program

a

first

stored

(they

the running

program

for clearing

the display

or cleared values

acknowledged

reset the control

state

this

cycie

cycie if thc key

are

movement

cycle

this

M-functions only

part

of the reset

data which

key |f,)

t-,J

cleared

program

store

dialogue

wi 11

will

has

are not

by M2

UeVl

to

only been

and

,_'

V_)

Zl\

has

are

ALPHA

OPERAT

Sl^lITCHES

r

o

3

I NG

EXTERNAL

ON

is

The control positioning and operating

The externa]

e

The operating only

effective

SWITCH Axis

Selection

Sub-modes Handwheel or

Jog Buttons

equipped

panel

elements

in

"Manual"

@

f t

PAIIEL

for operation

panel

itself is an option

on

the external

EXPI.ANATIONS o

this which or

the

o

if onty one axis

above the

.

if

two the handwheel the symbol

o

the angle axis sub-mode

the

main

=

,,,*

=

l

"*J

as standard

and

"Teach

switch

is

can be set

Rapid, m/c-specific constant

manual feed m/c-specific constant

is used

(are)

jog

buttons

symbol"C"apply

axes are

n(O

.

upply

)"

between

"Handwheel axis is represented

(GO)

external

the

with

panel

In" modes

to

is

driven simultaneously

via the

are

to select

be moved

moved

addresses

axis

main axis

the

(FMAN)

trailing angle

2

axes" must be

(5

and 6)

the

the handwheel

with

axis

the

and the trailcd

i-n larger

)

the

I

for as long as

!

+

or - button

I

nressea

J

(axes)

axis

addresses

with

the

above

pot.

seLected;

print

axis travels

l

the

is

Cycle

Start

starts

"Automatic"

the key must 1st 2nd

starts entered

in

swj.tching

time, i nformat

the

-

new

-

new

the

"Single

and only

block

in

instructions,

ion

-6-

actuation

and

"Single pressed

be

is read is

actuation

B1ock"

"MDI"

mode

stops at

of a

Block" twice

in and

actuated

of

the information

mode the

which btocks

program

modes

displayed

control

do not

withacis

in

runs

through

require

Feedrate

Step Switch

m w

1-10000

o

this

feedrate

o

can or determined

o

is

modes

=

handwheel 1 axis

=

handwheel 2 axes

main

axis

jogging)

( L incr. = 1U 1

incr. = 10

switch is used to reduce

be

effective

Single Block mode

effective

of axis movement

+

axis

movement in incremental

by

trailed axis

for p resolution

for 1

u

in Rapid rvhc:n

the

continuously in

only,

machinr. tool

-7 -

mm

/100

the

in Automzrtic

if

thj.s is

buil-der

all other

steps

resoluti,on

sr.:lected

ALPHA

OPERAT

3

I NG

ALPhIA

OPERAT

3

I NG

TRAVERSE

REFERENCE

TO

POINT

-

45"

*45o

FI.JNCTION Trail-ing

gl-e

An

Jog Button

rr

+tr

Jog Button

tt tl

Arc

ilG05rl

EPLIINATIONS

o

o it is

o

r

o a

potentiometer

this

in handwheel

used

the main

+

O to

0

axis movement

(jog,

as above, but in negative

only required this f

the with

the arc

irnd actuat ion

in

mode when a

carried out, for which shape of &n &rci the ment

chosing possible

45

to - 45

manual feed, Rapid)

unct

button

the

held

rrCsrr

transition

is

is no need the control determines

(clockwise

operation with 2

set

to

axis

o

=

o

=

j.on

is

(Tl

lf I ll

Ll-r

I

button

of thi.s

bc'i

ng stored

program

G05

tangenti-al, therefore

to enter

or counter-clockwise)

the shorter of

movements

the

and

the trailed axis

trailed axis

in

same direction

main axis

trailed opposite the

mai-n axis

-)

one

positive

in

in Teach

is only pressed button

I

must

containing

the

movement programmed

is

to the circular

-B-

is

only

effective

angle

travels

(both +

axis travels

direction

(

direction

In

mode

effective simultaneously

pressed

be

button

results

as interpolation

G05 is to

a radius

the

direction

the

two

axes

between

as

-)

or

in to +,

one

if

first

point

the

is in the

move-

there

by

.

EXAMPLE

DISPLAY

REF X?

1:

+-

X, Y AND

I}TPUT

Z ARE

TO DRIVE

select

@B

REF Y?

X

select X-axis

tr

REF Z?

REF

X?

XY

XYZ

E

select

sefect Z-axis

tr

REF

XYZ

REF

r'YZ IN

Note:

o

REF

XZINREF

REF

During the first

control displays noted if

EXAMPLE

Y? X select X-axis

Z? X

XZ

X?

XYZ

6--l

tgj

@

work

with

2 :

ONLY X AND Z AP-E

{-

E

tr tr

@ @

referencing

axis the PREset

G92 is

planned.

TO DRIVE TO

^

9-

enable traverse

inX,Y,Z start traverse

inX, Y, Z it is

ihe

pressing

the reference reached, the loaded

(which these position the

values. These

skip Y-axis reference

select Z-axis

enabLe

in

start

in

reference positlon with

(effective

TO

THE REFERENCE

Reference

Y-axis

possible

axes are

the 0 key

with the

could be 0)

values

displays

reference

after

X,

the PREset

"Mains

THE

traverser

Z travcrsc

Z

points

displays

as

POINT

Point mode

reference

to reference

to

POSITION" by

"IN

points

position

PRE-Set

are now

point position.

should be

REFERENCE POINT

reference

rcfcrencc

to

to referencc

have

parametcrs

position

point

reference

check whether

have been

stores

parameters

sho*n

and

valid

On"

the

polnt

point

reference

been reached,

X and Z are

values)

point

are

in the

for

point

loaded

ALPHA

OPERAT

J

NG

I

ALPHA 3

OPERAT

I NG

I'IANUA

EXAMPLE

DISPLAY

G

X

Y

z

F

s

M

M3

GXZFM

DATA

:

Xl

G1

.2 Z2

+-

rNPUT

INPUT

F100

M3

(t{D

select

I )

MDI

mode

II{PUT

VIA KEYBOARD

o

operating sequence "Modification"

in insert mode the control automatically

o

numbers

in

be EXAIdPLB: G22 C2 94 , call-trp of P

DISPLAY

18G

f-t-l

t]l

BBtr

tr

(6tr-l

E

tr

F5]

E]

fil

@

m

to

tr

sil

@

skip

S-address

the

effect

machine

(output

or af

display val-ues

Y-address

of specific with

ter

the

of

the

have

been

M3

is

definition!

the

command

cornmand

addresses

entered

determined

values

for

by

)

which

18G22

18GSBP=C

18GREP=B

18GREP=B4

18X

OF

SUBPROGRAI,l

modes

after

"llodification" cleared before

(

"Bnter"

INPUT

(5-tl

r

t6-)

tz

E

FO-)

r

ge

tO

E

for

"Subprogram

mode

the

new data can

fa to

@

tE

CALL-UP

CalI-Up"

o1d

address

entered

be

2 , to be repeated

enter the block and increment block

(with call up

subprogram enter number of subprogram to be

called no. 2 is to and repetitions

enter number of times that subprogram e.g. B = 0 for

increment

in

"Insert"

increments

contents must

4 tirres

last word

17, transfer

"Enter"

subprogram

up

enable input

:

Q

key

number ?

(1-99)

be ca)-Ied up

is to be repeated

program

5

just

to next

the

always

after 1st

(e.g.

block

number

in

"Modifj-cation"

(G22)

-

e.e.

of number

runs in total program

one

address

and

block

nm

ZIO) into

memory

to

by

mode)

subprogram

of

the

(1-99)

run

1

NOTE: EXAMPLE:

GO

x20

ol-d

@

values G0

X20

@ @

etc.

@

must

be

cleared

precondition:

g5l

@

Effi@

-10

start program

before control

new

must

with

values

be

in

Cycle

can

[{DI

be

mode

Start

entered

INPUT

o

operating sequence

"Modification"

r

EXAMPLE:

DISPLAY

G4 @

OF Dl.lELL

ENTERING

(

INPUT

tC

11

G DWELL

lA.1 |

11 G DWELL

50

r1p_l

LUtej

12G

tt

modes

A DWELL

VIA

for input

[t]

KEYBOARD

of a dwell

VIA

KEYBOARD IN

select

enable

enter dwel1

transfer increment

-11

-

in

"Insert"

''

INSBRT'' MODE

rrG4'r

-

dweIl

input

of

time

block

to

the

and

length of

(e.g.

to

memory and

next bLock

time

50= 5r

secs)

ALPHA

OPERAT

3

NG

I

INPUT

o operating

subsequent

modifying

when

o

cleared

be

o EXAMpLE

DISPLAY <-

8M30

SMADR=A

9G

INPUT

r operating

I'G2Otr

o

EXAMPLE

DISPLAY

20

LLG

11G ADR=A

11X

OF

sequence

iump)

before M3O

:

OF

sequence ttG21t'

and

: INPUT

<-

I'1]O

address

INPTIT

m

TE

VIA KEYBOARD

for keyboard

in

the

(A=2)

"Insert"

contents

new value can

IN BLOCK 8

and

r-51

fii

rrM30rr

of

input

"Modification"

contents must always

old

the

be entered.

enter

enable

rrM3Otr

input of

(program

modes

program

jump

end

E

(5-O-l

@

o when"M3O"is recognised

actuated the one specified

o

o M30, as

o i.n the example the eontrol will stop at

operating

when

initiate

M- funct

without actioning it - when twice the control will action subsequent

tape rewind

M2, cancels all

ions

enter

and complete block

from

blocks

JUI'IP ADDRESS GzO,GzT

for

keyboard input of

(A=6)

with

and

IN BLOCK 11

trc2ltr

in

"Insert"

OF G20

INPUT

(-illF5-l

-@El

n.t

I

L---J l5-5lf^_l-]

L.)

E

jumps

o

-12-

jump

and the block has

block

"Modification"

enter

iump

enable inlut

en1.er

ent.cr llo}S].""o

are entered

address will

rrM3Orr

tape

stored

junp

G-function

"G20"

jump

address

Cycle

(e.g.

wiIl

not

and decoded

Start is

block 2

VIA

addresses under

modes

unconditional

uncondition

jumP

of

(e.g.

address

address increment to next

in the

(e.g.

end with

address

2)

pressed

the

be

block 2

and the

block

been

KEYBOARD

address

jump

jum

same way

ALPHA

OPERAT

3

NG

I

CLEARIN6 PART

DISPLAY

G

PROGRAI'I

THE

COI'lPLETE

ORY

I'1 EI,I

@E

(5-yl

I'MM ENABLE

l5_El a^-l

Gj Lt tl

G

@E

TtrM

li{EM

CLEAR?

CLEARED

m

rts

EE

tr

o aftc-r clearing the memory in this

sclccted

and the new

INHIBITING ACCESS PART

o after

entered in the modes Programs",

DISPLAY

G

MEM PBOTECT

c

the accidental

o

G 38

PROGRAt'l t'IEI{ORY CG38)

inhibiting access to

"Teach

(

program

part

is

effective

clearing

part programs

In'f and

INPUT

t:5

gilr-{t

re to

LUlv)

memory

on

TO THE

part

the

"fnsert", "Modification",

"TooI

FE]

r-

protected

is

switch-on

-11

(G39)

mode

select

enable

MDI

access

prosram memorv

mode

select

enter control

of

press

complete

program

Compensationt'

select

memory overwri ti ng

MDI

instruction

requests

the clearing

"Enter"

program

way

"Insert"

can be entered

memory no data can

IvIDI mode

protected

is

against

-

the

to

(G37)

to clear

confirmation

instruction

again

mode

overwriting

to clear

memory

can be

"Loading

memorY

be

Part

against

and

ERAT

]

I

NG

ALPHA

OP

ALPHA 3

OPERAT

I NG

I'lANUAL

main

For

interltrcts

rnu i n

thc

total

A

pr-ogram

Eaclr

subprograms

For

(beginning

total

A Subprograms with the extension Each SBP

DISPLAY

G

MEM ENABLE

BI.0C

NO?

28G

PROGRA14 INPUT

programs

l)rogram

of

must be

program

the

main

9

must

a

of subprogram). Bach

SBPs

99

-

C91

(

INPUT

t'6-) @

29G

fli] @

program

no

"G78"

marking

number by 1 f or

programs (9 contain

program

(99

C95 are

package.

concluded

program

a number

x

G98)

preprogrammed

with

{.@l

EE

tg

Etr

OR

number is

G78 = main

each

"G78"

x G78)

can

can be stored

end

must be

program

be stored with numbersl

a

G99

select

enable

select

this input

free

memory,

block

enter

(G78)

program

no

the

sequence

program control

entered. The control

program

programmed

address

entered

number internally

I{DI

access

"Insert"

block number

ean

beginning of

must only appear

mode

selects

into

whlch

be

entered with

number

of

identification

and

increments

-

M2, M30

after

to

'rG98rt

in conjunction

program

mode

the

in the

the first

main

is to

t'G78"

(a1so

-

99.

memory

first

G78

program

be entered,

codes

allows

the

by

G20)

once.

or

G98

NSERT

I INTO

o

NCIE: when

o EXAMPLE:

^

.G

It

'|

DISPLAY

MEM ENABLE

BI.oC

11 c

11

X

11

Y

I NG COI'lPLETE

STORED

additional programs progranmed

BIOCK

<-

PART PROGRAI,IS

the controL

under

'G1

INPUT

EEtr

NO?

ffiEE

EA

Y20'

b]-ocks

will change

G2O,

IS TO

BLOCKS

are

inserted

or

G21

BE INSERTED

select MDI mode

enable

memory

select " Insertt'

enter number of

which

inserted - a new

wiIl be

enter block and increment address

skip X

the

M30 accordingly.

access to

a new

generated

G-function

(X)

into stored

jump

addresses

BETWEEN

N10 AND

part program

mode

block

block is to be

block

(G1)

to next

part

N11

before

(e.g.

N11)

of the new

E

the

by

block

one

@

E

numbers

Etr

of

the

subsequent

enter Y-value

new

the program

block into

memory

brocks

are

(Y20)

al-r

and

transfer

part

the

increased

29G

NBR=C

f@

g

f65-l []-l

E

{-d-]

tE

tr

1q

enter

with

wise

beginning

(ce8)

enter

subprogram

this

key

from

address

the

selected values entered

the and

incremented

NOTE: at

ferrc-d

for

the entered stored,

this key

thc

end of

the

into

of

number

is

used

to increment

to

address

block,

the addresses

actuation

bLock

the block by 1

in

must

each

block

wlIl

the

memory (key=BgB,

subprogram

(e.g.

within

so that

can

of

this

is transferred

"Insert" be

block,

not

key

number

pressed

other-

be trans-

1)

be

is mode

E)GMPLE: block

N8 N9 N10 N11 N12 X40

N13

switcbing over to another as

sequence before

[=13

G2L

G0 X20 ZtO

Y10

G2

Z5

G0

Ir2

as

soon

thc

F30

inprrt

insertion

has

mode

been

-15-

block sequence

G21

N8 N9 GO N1O G2 N11 G1 N12 GO

N13 N14

of operation

completed

A=

x20 Y10

Y20

z5

x40

M2

14

ZIO F30

is

after

possible

insertion

(

address automatically)

(

inserted

(old

before insertion)

updated

block)

block N11

3

ALPHA

OPERAT

I

NG

DELETING

THE

IN

NOTE:

EXAMPI,E:

PROGRAl,l

blocks

when control prograrnrned

BTOCK

COI'lPLETE BLOCK

A

I,lET'lORY

are deleted

automaticaLly

will

under

IS TO BE

12

I'G20"

from

and

DELETED

stored change "G21"

part

the

to

the new

programs

jump

addresses

the

values

ALPHA

OPERAT

3

I NG

I,'IODIFYING,

INSERTING

. in

"Modification"

insert r EXAMPLE: DISPLAY

words

in

IN BLOCK N1O

<--

DELTTING

HORDS

it rs

mode

stored

INPUT

part

TI{E

OR

possible programs

Z-VALUB IS

to modily,

TO

CHANGED

BE

delete

or

FROM 212"TO272,5

DISPLAY

G

ENABLE

MEM

lio?

BI.oC

12GZ

<-

INpUT

,@

ffiBtr

t2 xYzF

@E

NOTE:

once the input.has

can the

a

EXAMPLE:

o

block I.tg

N10 N11 X40 N12 G1 250

a o

i.f the then

will be dele-ued

be selected block

sequence

G0 X20 G2 Y10

lll-J

N14 NOTE: the deletion of a lrlock

the deletion effective

last block of the

"clear'key

the

been completed another mode of

(mode-key +

of

nurnbers

270 F30

Y40

x55 l\12

of block N1? in 1he

unti1

the subsequent blocks

ore del-et ion

bef

F20

260

the encl of

F6]

rg

pressed

appropriate

the'

input

select

enable prograln

select

enter which

actuation of will

the contents of the

block N13

new

part program

again the

block N9 G0

N10 G2 Y10 N11 N12 X55

Nl

can affcct

cxample results in G2

progr:rm

MDI

access to the

memory

"Modification"

the number

is to be deleted

delete

block

mode key)

sequence

3 \12

these two keys

block N12

are

N12

is

being

last

are decreased

X20 Z1.Q X40

subsequent

displayed as

but one block

16-

part

of the block

former

deleted

operation

after

dele t ion

F30 Y40 260

program parts

becoming

mode

(e.g.

by

Fzn

N1?

fhe

and

(old

block

NrJ Delore

deletion

lvtDr mode

access

"tr{odification"

to be modified

to the

memory

(c37)

which contains

Part

mode

(e.g.

the

N10)

A

I

G

TMM ENABLE

BLOC NO?

YZT

10 G

10Z

72.5

re

165l f,il r,a

L U

LZJ

|

LiaJ

(1q]

tlj

g']el

trro

-.>

serect

enable

|

prosram

select

select block word

BBEB@ffiBEEE

t

N

search val-ue

jf

o

values;

bLock

l lrc

t:ulI

o

I'XAMPLE: IN BLOCK N15

iILOC NO?

15 G YZF

ul)

the

in other number unti]

required block

BEE

15F

for the

and

enter

blocks

the next

THE F-WORD IS

@E

address

the new valuc to

are

direct

be

required block

select

select the blor:k which the

(u.g.

modified,

after

reselr:r:t

TO BE DELE'IEI)

"Modif

dclcte the o1d

Z),

(

worc] i..s Lo

) 2 .5)

c.

tT.

cithcr

i s rt:;rclted, or

ittg

it:at.iotr"

(t:.R.

i.ncrement

"tr{odification"

tnode

bc

N15)

deleted

nro oe

in

EEtrEElZlE

(e. g.

IS TO BE

lsetect

select thc: lrlrr<'lr which

g@flTlt'-lt

F6-l

tYl

@

tlij

rch

Etr

-1

for tbe word

Y_1.6

SC

r

[^ll

fljt]fDLJL!-JTZ

for

the address

.6

)

search

e

EXAMPLE:

NO?

)

BLOC

20xF

20Y

-1.6

a

IN BLOCK N2O

(

sea

(e.g.

F-wortl

INSERTED

"Modi

thc

(

e.g

;r

ri<l

)

rin"

f i <-'rt r

w<.rr-rl r r; 1.o irc

(().i'.

ri

Y) arrd

enter

-77 -

i.t

mode

N20) 1n

i nserted

value

ALPHA

OPERAT

DATA

3

I NG

TRANSFER

(BAUD-RATE)

various

the input

baud-rates

the

coded

the

o

Q=

1t= 34$= $=

f-

DISPI,AY

BAUD

BAT]D

BAI'D

parameter

it is suitable effects when when no

the

is done after the selection

selected

and

50

75 110 134

150 300 600

1200

3

2

an

"INCH"

output

input

.5

+

VCRT:

the Alpha CRT

by the

without

baud-rates

devices are wilI

Baud Baud Baud Baud Baud Baud

Baud Baud

INPUT

suitable

entered

activate

8

9 1O 11 t2 13 = 72OO 14 = 9600

E

@

156]

tu

baud-rate

specifically

data output to

CRT

is

switching,

connected

is

connected

short

same

another

the

"Reset"

provided

SPEEDS

for the

can be

=

1800 Baud

=

20OO Baud

=

24OO

=

3600

=

4800

"VCRT"

entered

in coded

the

Baud Baud Alpha Baud Baud Baud

for the

for

the Alpha CRT

"VCRT'

for

selection

mode

key being

use via

form

following

enable

uick

display incrementing

delete

enter

(e.g.

CRT

the V.24.

must be = 7

by the extension

procedure

of operation

baud-rates:

recommendations:

33: Baud

ASR ASR43:

CRT only:

baud-rate,

select ion

of

old baud-rate

reguire 2=110

interface, which

be = 14,

must

actuated

of

different

the keyboard

2

Baud 5

tape reader:

active baud-rate,

dialogues

Baud)

!

must be

14

Baud

baud-rate

package,

Baud 6

ALPHA

OPERAT I NG

i

{

o

3

I ON I NG PROGRAI'1S FROI'1

ACT THE

part programs called

"Automatic"

the or

E)GMPLE 1: ACTIONING MAIN PROGRAM

DISPLAY

BIOC NO?

PART PROGRAI'1 STORE

up with

selected

from a

which

or

program

particular

IN

<_

are

stored in

their "SingIe

"AUTOMATIC''

program

Block"

can be block onwards

INPUT

actioned either

MODE

ga

the

number

mode

select

rzl

9GYF

EEO

@@

EXAMPLE 2:

BLOC

NO?

lOXTF

lOXYF

ACTIONING

IN

<a

''SINGLE

ffi

MAIN

PROGRAM

BLOCK'' MODE

@.,'E

E E

1----.1 f. 51TI

,lMnnrl

LJ

!---J

LU

program

part

and

NO.

enable and enter controlselected program

start rviLl block by

NO. 2 FROM BLOCK

(start

must

select

select block

select

start

restarted

actioned

then

from

2 FROM THE BEGINNING,

"Automatic"

program

program no.

goes

to 1st

Program

i-dent i f icat ion

program

carried out

be

contain an

"Automatic"

-

block

address in the

number'

"Single

at

(program

the

program

store are

in

the

beginning

mode

number

block

(="G78"

seLected

automatically

N1O F-word)

mode

Block"

end

selection (e.g.

of the

-

)

program

ONWARDS,

example

(e.e.

mode

needs

of

each

2),

main

N10)

to block)

be

@@

o

E)GMPLE 3:

BLOC

NO?

ACTIONING ''SINGLE

<-

MAIN PROGRAM NO. 2 FROM THE BEGINNING IN

BLOCK''

MODE

'B

select

"Automatic"

mode

@.'

GXYZF

9

Etr

El

enabl-e and

program

enter

number

program

selection

number

-18-

GXYZF

9

ECE

t-,-il

TJ

select "Singlc B1ock"

start restarted

program

at

-19-

(program

the end

mode

needs

of

each

to

be

block)

ALPHA

OPERAT

3

I

LOAD

VIA

NG

G PART

IN

PUT DEVICES

IN

PROGRAI'IS

ALPHA

OPERAT

]

I NG

OUTPUT VIA

OUTPUT

OF

PART

DEVICES

PROGRAf'IS

programs

part

a cassette

from

a a

o when block

DISPLAY

G

MEM

BIPC

to be

data whichever

of the block

search of data

number

ENABIJ

NO?

block number is entered

input

for

will start

15

END INPUT

o

NorE: rf a block

r

NoTE: cassettes

stored in the entered from previously all

data

cassette

unit or

999

lowest

from

loaded

is available

can be

entered must be

part program

number the

INPUT

EHE

Eigtr

number

program

this

stored

higher

program

must

was output

at 1200

be roaded

(e.g.

Baud,

via

paper

a

will

selected the

there

is

block under

parts

an tape

ISO

in

be stored under

memory

in

rising

select

enable program

select

select under the and

the operation

''END

selected

memory,

number the serected

wilr

at

if

the

it

must be

interface,

reader

code

from

tape, the first

control

rocation

sequence

r'IIDJ"

access to

memory

"Loadi.ng

the

block number

whicb

program

new start

completion

for

the

onwards

be automatically

the

data was

INPUT''

which new

same

i.nput

the

is displayed

blocks

brock

baud-rate

for

the

wiIl

-

mode

Part

the

first is to

loading

of

data

and

the number

output

at

12oo

instanee

block

selected

automatically

the

storage

part

Programs"

(e.g. block be

stored

operation

the loading

by

is

arready

will

be

data

and

dereted. at which

onto

Baud)

of

the

1b)

part cassette

the

it is the first

block

has the control

end

in other if

it

program

a

the

a

within

form;

contents when

such any

wourd

DISPLAY

BLOC

NO?

8

FORMAT

8

FORMAT

8

FORMAT

END

OUTPUT

programs

or

data

is

advisable

number

been

selected

of

the

words:

is

the

in

stored

the

only

are

part as

CR, LF,

output

correspond

+-

can

onto output

to

block

programs

of

N1,

always

program

a

onry

the

memory

part

programs

control

programmabre

the

held

spaces,

program

to

INPUT

Btr

D

'E

OR

E

@

be

output

tape,

in ISO

mark

the

no

matter

outputs memory,

part prograrn

part

in

the

are is

therefore

the

vi.a

for

instance

code

the

used

output

which

the starting

program

in

remain

programs

address

memory

output

tabulating

required

data interface

baud-rate

program

block

complete

from

can

only

the

memo"y

stored

are

stored

characters

additionaL

codes

ronger

stoiage

select

select onwards

select start

sel-ect and

the is

output

start

completion

indicated

Xg.

on the

is

always

number.

contents

the selecteo

be or

in the

codes

than

capacity

"Prograrn

block

data

tabulated

non-tabulated

output

in

output

if it

memory

in

a and

are

the

number

is

of

by

output

volume

Output"

to

"liND

onto

data

carrier

the control

up to the

is

compressed

in

output

as

program

by itself

the

address

generated,

which

the

from

be

outout

the

output

OUTPUT',

last

control

mode

and

which

-20-

-,1

-27_

lB-:.

.L

:

--

ALftiq

OPERAT

BLOCK, DISPLAY

o in

can or

o when

the

iJ"ntlfication EXAUPLE DISPLAY

BIOC

15 GXYZ

15G

16YF

E}(AMPLE

Broc

PROG

SGXF

r

EXAMPLE

BLOC

SUBP

6GXF

3

NG

I

PROGRAI'1

"Block "Insert"

NO?

1

DisPlaY"

checked

be

searching

block

1st

1:

E

F

and

mode

for sub

of

(G98

DISPLAYING

INPUT

@E

8ffitr

a

B

DISPLAYING

2:

No?

<-

NO?

E

(5-O-l

r

N to

+

can

1 displaY

3:

X92

$

NO?

be

then

the

DISPLAYING

E38

Etr

N + 1 can then be to display

the

OR

mode then,

selected

the

=

subprogram,

BIOCKS

IIAIN

E

used

individual

SUBPROGRAUS

used

individual

SUBPROGRAI'I

blocks,

if

and

to

subprograms

required,

programs

main

program, which

G78

-

E'G'

select

enter

if

programmed

are if reappear

this

in

this next can again

PROGRAMS

select

enable

enter

the which

pass

on to

addresses

-

select

enable sel-ect

enter

pass

on to

addresses

BLOCK

the

it

the

-

-22-

programs

main

and

modified

the

=

main

N15

"Block

the

selected

listed

has

j-s

key

block

key block,

E. G.

"Block

program number selection

main

control

contains

the

of the

E'G.

"Block

subprogram

ion

subprogram

the

of

in

controL serves

program)

DisPlaY"

required

is

next block,

block

defined

the

not,

"BLOC

to

used

their

with

used

addresses

the

disPlaYed

be

2

No.

DisPlaY"

Program

will

the

block,

block

1

DisPlay" mode

block

display the

"Modification"

will

for

block

NO?"

contents

to

Pass

number

call uP

2nd

number

go

program

mode

number

has been

addresses

will

on

with

mode

the

"G78rr

A

and

(

A+1

and

to

addressqs

one

to the

whlch

of

+

A

(e.9.2)

block

+

1

e.e.

by

1

1)

one

]

ALPHA

OPERAT

INPUT OF

INTO THE

r

o

DTSPLAY

G

NG

I

COI,IPENSATION COl'1PENSATION

tool length compensation

16

and tool

tlre extension compensation values

EXAMPLE: INPUT IN T1 : R=2MM

cutter

compensation

(

radius compensation

table

package

NO

,

INPUT,

ETC.

rNPUT

allows the

F6-l

tg

gTlf..l

}MM

ENABLE

F-tl

EEL3

E

(6@l

tn

Fe)

[]

tr

TOOL

01

02R

R

L

NBR?

0.

000

0.

000

0.

000

Fl

frl

@

@ffitr

03R

0.

000

trtrl

03L

OOOOV)EEBtr

etc.

. tool . o

numbers can

complete

completion

on be checked step by step

compensation

be selected

of the

input

numbers

VALUES TABLE

values can

(basic

with

version)

L=3MM, T2: NO INPUT,

select

enable memory

select tool

select the

(e.g. (

enter value and

length comp. selected

(e.g. enter the value and compensation

increment ensation need to

enter T3 on to

directly

can be skipped with the N+1 key

the entire compens;at

N+1 and A+1

be

values under

storage of

rrtr{DI"

access

1

2mm

e.g.

the

3mm for tool 1)

the radius

(e.g.

the

-23-

stored

=

T1)

for tool

cutter pass

compensation

tool pass

to

number

be

1.2 = R1.2mm) tool

under

in

"R"

pairs

24

T3:

mode

the

to

compensation

1

radius

on to the

value of the

length comp. on to

number

next comp-

the

if no values

entered

comp. value in

Length comp. for

i.on

"L"

the

of

R=1.2MM L=

table

number

)

comp.

tool

number

the next

(e.g.

table can

in

and

T2)

pass

T3

ALPHA

OPERAT

3

I

NG

ALPHA J

OPERAT I NG

I.IANUAL

modes

the positioning

itself

o both

moving external

in

effective

"puAN"

o functional

is

modes

the

sub-nrcdes

can

F

OPERATION

"Manual"

and operating

oPtion

an

of axes

Panel-

as

also

1000

interconnecti.ons

and

operation

directly,

"Manual standard

chosen

be

axis selection:

axis or

1

"Teach

panel

offer

exclusively

Feed"

(machine

freely

2

axes

In" activate

(external

tte same

and

"Step parameter)

the

on

type of

trailing angle

operating elements:.

possibilities

use

by

Feeds"

-

example:

external

movement: incremental

the external

panel),

which

of the

'rF\{AN"

F=1 000

panel:

manual

Rapid

handwheel 1 handwheel

+/handwheel

of

is

feed

buttons

2

step

axis

axes

EXAI'1PL OPERAT

DISPLAY

F

o EXAMPLE 1 :

o

EXAMPIJ

r

E)$MPLE

ES O

ION

+-

2 : MOVING 2

3

lllANUAL

INPUT

MOVING X-AXIS

:

MOVING

[u]

select

r

ONLY

IV. HANDI{HEEL

A>(ES W. HANDI{IIEEL

Z-AXIS

AT 1OO%

"lvlanual"

(o.)

O

RAPID SPEED

mode

FEEDRATE

1OO% turns of the

wheel are

into X-axi.s move-

ment 1:1

potentio-

angle meter is effective

50% FEEDRATE

leading axis trailed'axis anglebetweenX+Y

45o,

both axes

travel in

,r-A-...

//f\\\ \\\ lJsame

\Y2z

\

-4So

.a5"

the

axis

for

as iong as the

jog

button is

depressed

hand-

converted

not

X,

Y,

the

same

direction

the

"t

speed

travels

'.L

reduction of

-24-

selected feedrate

o

EMMPLE

4 :

MOVING

Y_AXIS

IN

INCREMENTAL

-25-

STEPS

AT

10% OF

MANUAL FNEI]RATE wi

r:acl.r

th

o1

1.hc tirr. t

rlrv,,l

cli

rect.ion

Y-axis

depression

jog

button will

in

the by

1mm

minus

r

.L

ALPHA

OPERAT

3

I

TEACII

.

o

r

IN axes

the

means

by

these

pressing

by

additional

entered

be afterwards

during

.

they

as during

feedrates

when

o

the G90

G4OlG44 GL7 G1

the

standard

as

required

if for

this

in circular

into

specified

the operation axis

command during

2-dimensional with

the storage

if any of the control subsequent the complete

-

if

'r999't

the control wilL

block

NG

are

of

points

technological during

Teach

the

would

subsequent

will-

Teach

following

stored

individual

manner

In

absolute cutter

interpolation

linear

case

one

circle,

the

is

positions

values

program

regards

there

the respective

the deletion

should

driven

the

are

the

coordinates

"G5"

in which

of data is

are already

to

external

stored

CYcle

the

operation

In for

be

actioning

aPPIY

is

selected

conditions:

inPut

radius

interPolation

can be

blocks

movement

the during

which

consequence;

of no

present when

execution

circular

to the

will

blocks

memory

of

be selected

points

panel

position

as

Start

data,

program compilation

"Manual"

the

and Plane

are

speci,t'ied

program executiorr,

means

one

any

1

movements

choice

to some

b}ock

delete this

then

(when,

wiII be

program

start

then

the

on

elements

key

such

feedrates

the

program

the

of

control

length

tool

for

X,Y

travelled

as

the respective

to

that no

point

to

of

start, the

for instance,

is

the

key

3-dimensional

are

the

block

prograrnmed

numbers can

cleared)

parts

the storage

-26-

workpiece

values

as

is

block

S,

F,

in

the

generate

will

comp.

circular

in

to

interpolation

with

radius

reached

control

pressed as the

is

possible

number,

following

blocks

be

selecting

to

be

and

block

contour

by block

and

M Teach

the same

are

entered

effective

not

movements

linear

point

tangential needs to

during

will store

linear

at which

applies:

i-n

the

selected;

all

avoided

the first

at

T,

can

+

A

via

In

interpoiation

method

a

be

will

entry

be

the

memory

block

free

In

number

Teach

and

N1

ALPI-|A ]

OPERAT I NG

EXAI{PLE o

describing a contour without

jog

buttons,

1.

drive the see

2.

drive

or

1

DISPLAY

G

TEACH IN

FOR

plane

axes

to the

input G1

MDI:

the axes to the

<--

INPUT

selection

starting

X-2

Y2

Teach

FPli

tool compensation

(G17

Y

X

point,

ZO F1OO0

points,

In

select It'lDI

active)

in

MDI for instance

corupiling

mocie

via

program

fCJ..

MEM

ENABI,E

BIOCK

9F

switch external

NO?

setting

EEE

@@@ ftcal1 ttEf

on

panel

enable memory

select

Y

l"toragl of

L

e.g. Ng

-27

access

"Teach

up the

data is

the

following

functions

+/-

buttons

manual feed

feedrate

Po

I

P1 : Pr: P, :

:

Pn Pr: P, :

F100 (D*' (X)+, (X)+,

(Y)-, (X)-, (X)-,

overrlde

S100

+, +, +,

-,

-, -t (Y)+,

to the

In" mode

program

brock where

to

start

active:

are

for

X

as feedrate

effective

IB

CJrcle

,

-,

(Y)-,

Qrcle

(Y)-,

Qrcle

Clrcle Start

Start

-,

Arc Bu'uton plus

Start

Qycle

+, *, r,

A+1

the

Start

Cycle

......

ClcJ.e

Start

[4,

Start

r

3

ALPHA

OPERAT

I

NG

ALPHA

OPERAT

I

NG

ERROR

DISPLAYS

ERROR

error

all

o

there

o

-

error

-

error

o when

o coded

o

errors

foLlows:

block

been

has

switching

displayed

the

the addresses

and

lA-1 I

r_J

incorrect

the same

the cause

blocks,

program parts

CODES

messages

two

are

messages messages

are

3 .{PF

which

in

recognised

messages

error

to

button

time

of

in an inadmissible

or

-

GENBRAL

different

in in

displayed

the

different

a

block

address

the error

displaYed

are

tYPes of clear coded

text form

in coded

ER

error

be reset

can

mode

can be

can

called

then be checked

c.an

be

might

on error

form

i'i

error

code

with

up

deleted or

lie in

sequence

alpha-numeric

the

messages

they

(type

the

[A L-/

in

"modification"

through

mo<iified at the

one of

the

combination of

or

appear

error)

of

button or

with

preceding

disPIaY

AS

the

mode

by

ERROR

Error ERROR 1

ERROR

ERROR 8

ERROR

message

2

3

4

5

6

7

9

CODES

Cause o

a radius

ified tangential

contour

G4 has

.

witbout

length

o

Gl

,

or

G63 has

programmed address, F-va1ue

c

G92, G74 without

r

a

subprogram calIed stored

o

more program been

after a subprogram active no

M2 found the

main

an has

the

movement

software or

the polation

being

G2,

G3, G62, used in radius

has

for

G05

entry

) been

programmed

entering

of time (H)

G2,

G3,

G61, been with

but

G25,

has

undefined been

programmed

G26, been axis

which

up

in the

than

5-fo1d nesting

programrned

jump

a

program

main

or

M3O

at the

program

programmed

exceeds

lirnit

maximum

distance

exceeded,

wlthout

MDI

being

G63 are specified

been

spec-

=

(G05

into

a

G62,

axi.s

without

G27 or

programmed

addresses has

been

is

not

memorv

sub-

has

back from into

the

has

been

end

of

G-code

circular .

the switches, inter-

is

or

a

Elimi nat ion o

select

in and G3,

o

select incorrect

"Modification" enter

o

insert if ication'r working taining

o

select "Modification"

enter axis

o

select "Modification"

enter number

select in and call-up, program

select the the active in and identification,

selr,'<:t "Modification" mode

dclcte it

modr

the exceed travel d i

incorrect

"Modification"

replace or

dwell

correct

"Modification"

delete

"Modif i.cation"

enter

fy

programmed

1 i

s t anct:

G5

delete

time

F-value

mode or

from

an F-value

incorrect

addresses

incorrect

6th

then

last

main

program

incorrect

G-cclde

part

program,

the

admissible

ng

rltnge

or

,

radius

a

subprogram

aLter

or modifv

en ter radius

block

mode

by

mode

block

mode

subprogram

values

G2

block

and

(H)

in

"Modstart

block in

and

block

and

block

mode

block of program

mode end

e.g. M2

block

and

or

or entry

con-

since

in

.L

-28-

-29-

ALPHA

OPERAT

3

I

NG

ALPHA

OPERAT

]

I NG

Error

ERROR

message

10

Cause

o

a change compensation programmed

although

G42) movement is one

Example

change

Example

change

-,-\

G4l

Example

change

Example change

Irl

(

GL2

of radius

has

(G40,

a

1:

from

G40 to

2:

from

G41

-r

---l

7

.#'T

3:

frorn G40

4:

Jrom

G42

t

--)

\

been G41,

the

to

G41

G42

Gt2

t--

(-*

G42

G41

Elimination

program

o

radius compensation (G40 c41, vious block

c42)

or

the

in

the

change

pre-

the

subsequent

)

\

I

Error ERROR

of

ERROR

message 11

12

13

14

15

Cause

o

while compensation

(G41,G42) compensation been

called

a

clrcular

example:

(cancel

G40 radius has

been although movement

.

the programmed number

or

larger

(or

Iarger

for

basis

o

"l'0"

lras

gramrnr_-d ratc (

(<:xt.

o

subprogram

(G22

programmed 'r0rr

out (

ext

,

or nurnber ,

l'progr.rrrnnrt

G23

entirelS,

programrni

cutter

compensation)

is

as va

radius

is

a

new

vaLue

up

rnovement

cutter

programned. a

circular

programmed

is

tool

either

than

24

than

version)

bet:n

pro_

tllr,

1'r,<tcl_

I trr.

)

n11

(.aI

I_

lra:;

lrr,r,!r

)

wr

t

lr

rr11)

during

16

rrlr A wor.rt

wt

active radius

has

il1g'

)

llr

El imi

nat

program

.

the compensation

or

after

movement

/-:

\-+-

7

rl

'\.--

\-_v

r

cancel_ compensation after

movement

o

select

in

"Modi f icat

and

delete

tool

nurnbe

o

select in

"Modi

pl.sa

ilrrrl

11

o

:;r.llc

t

trl "M,rrliI

:r

rrrl

rrrorlj I y

,

;r

I I

ul)

ion

the

new

cutter

the

t.

L--1

\

.,,

the

incorrect

r

incorrect

f

ication"

F_value

ilr'<lrreCt

ir';tl_iolr"

l<tr.

call_up

radius

(T)

circular

cutter

before

circular

block

ionn

mod.e

or

modifv

block

rnode

bIOCk

O22

mode

or

r;ullpfOgfafn

of

before

radius

or

G23

-J0

-37-

Error

ERROR

3

NG

I

message

16

17

18

21

ALPHA

OPERAT

22

Cause

jump

o

o the

o a tool

o with

o

instruction G27 M30) grammed

address

switching G18, one

Example:

(G41,

called

tool

active, in (G17 progranmed together with Traverse

with

active, subprogram called

has

with

at

movement after

first

G19)

plane

at

comPensation

G42,

up

number G41,

one

active

the

,G18,G19)

(Automatic

G74

to

G41,

a

up

planes (GLZ,

is a

without

(G20,

been

Pro-

rr0rr

or

all

circular

switching

point

G43) has

G42 being

G42 being conditionaL

has

(G23)

(T)

of

the axes

plane

has been

Ref.

been

B

a

Point)

no

-/-

been

nat ion

Bl imi

select

in and enter correct ly

program

o

during linear po1

incorrect

"Modification"

i on

at

-\

o

select incorrect

in

"Modification"

and enter tool

.

cancel the tool ensation with

drive the

then the reference

ttGT

4tl

.

cancel the ensation program subprogram

ilG23il

jump

plane

G40

with

tbe

block

mode

address

switching

inter-

block

number

comp-

"G40",

axes

point

comp-

tool

"G40rr,

conditional

call-up

mode

to

with

(T)

then

ALPHA

OPERAT

Error

ERROR 25

ERROR

J

I

NG

message

26

ERROR 27

ERROR 28

Cause

o

with G41, active,

has been

Jump grammed

o

the next

1s N1000 up to etrtered), uddress

fined

the

used

o

with

G41

the control

programrned

find movements the

cutter

o within

program prograruned

"G21",

lead to an petition subprograrn

MAIN

PROGRAM

G42

(G21

)

block

(

on).y

can

or

a

be.en

is

storage

being

can not

to

calculate

path

selected

jump

with

would

endless

of

this

being pro-

a conditional

N999

has

which

a

which

number blocks be

jump

de-

outside

area

active,

axis

sub-

has been

"G20,

re-

Ellminatlon

o

cancel compensation thcn

Jump

o

output programs

cassette, store

o

r.r

then

seLect

o

in

prograJu

o

check progranmed

t'G21"

o

no

which

the part

call-up

cutter

prograrn wlth

aIl

with

further

be

entered

the

"}{odification" mode and

axi.s

the

jump

must

leads program i

cul, ar

radius with conditional

"G21"

stored

onto

tape

and clear

"C39"

999

blocks

incorrect

inf

jump

under

be

to a

preceding

subprogram

"G40,,,

part

or

the

can

block

ormat

ron

address

"G20,',

prograrnrned

part

of

the

'.[

EBROR

ERROR

23

24

o with G41,

active,

plane

grammed "G18",

o with

active, been

has

G41, programmed

(program

with

or

G42 being

a change

been

"G17",

trGl

9rr

G42 being

or M30 has

M2

end)

-32

Pro-

switch

r'G1

the

progran

cutter

planes

8rt or

cutter

cancel the

of

compensation then

rrGl

7",

cancel compensation then

with

with M2

radius "G40",

t'G1

radius "G40",

or

with

9"

M30

ERROR

ERROR 30

29

therr:

has been or l.lrt,

InaIll

Llrr' i:;

thr' ).argc lrt t' I lrr' gfamme<i

programmod

[t30

()l

{,rl(l

l)l'()l:r':rill

1r:r

('n)l)l

t.ool r':r{l;rr',

tlrc

rI

l)r'()lll'lrn)

\r

('()trl (,u!,rlr1ll.

no M2

ac.tj.ve

()r'

;,r'(,

at

ut('ntory

lo,r

),

o

select

the ifi.cation" rnode anci

rrM2rr

. ll:ir'

t':rrl

the last

program

main

ItM30r'

or

tr>ol with

t

u.;

block

in

snrallcr

of

"Yod-

enter

33

-

Error ERROR

ERROR

ERBOR

EBROR

3

I NG

message

31

40

41

42

43

45

46

47

50

51

61

ALPHA

OPERAT

62

Cause

programmed

the

o

is trG41,'

o

entered

o G2,

been without

a circular

o

has

the Teach fn mode

o modification

compensation R or

grammed path being

the used

r

is

o the used

is negative

a non-defined has'been

(param. a defined

function can carried specified

parameter

small

too

ttG42"

or

in

G62

G3,

entered

radius

entered

been

first movement

L has

(%

compensation

active

ilOn

(e.g.

Iarger tban P26 port

than 15 has been entered

the function another M-function, by exclusive

j.tion, be cancelled,

-

this not been defined

-

this not

-

this M-function not

parameter

programmed

function)

out in

junp

number

particufar

wbich

M-function

defined

rad

has

MDI

mode

or

G3

in

MDI

movement

the

of store

pro-

been

with

60

)

%-code

parametric

not

the

way

target)

number

larger

M-

to cancel

is

defincan

because:

as

i us

been

has

as

in

be

is

not

has

is

decoded

is

external

El iminat

.

radius

o

cutter

. insert

. a l"inear movement

o make modification

I change

o

. correct or

o change sequence

o

.

,

ion

must be

radius

is not

be entered movement

there'are sations

be change

for instance, tive value

square

use only

P26

select 0to15

devise the ship between

possible in radius

active

program:

no division by

progran:

root of

numbers

only

according in the t ions

connection

increased

compensation

data

the

as

no compen-

be

take the

to

delete

port

interrelation-

M-functions

to the details

MDI

should first

while

there

O

there

no nega-

code

P1

to

numbers

instruc-

must

must,

ALPHA 3

OPERAT

ERROR

SBRVO BREAK

FEED

AXIS?

TRAVEL

FRAMING

UI{D. BIFC PAR TRANSMIT

RMETPT

ERR

I NG

I,IESSAGES

XYZ CY

IIOLD

? ?

ITY

N-ADDR

+X

IIEM

SBI,OC

+Y +Z

IN CLEAR TEXT

o

adni.ssible lag for

o

input

signal

a

stop at the end

o

input

signal

an

innrdiatL'

o

inprrt.

slgnnl

control

o

witb

software l.lmit

no

traverse to

on

sqritch-on

r

software

fietd

of

(are)

is

o

3finterpolation

.

no

traverse

after

o

the

ma:<. travel

r

data

forrmt during

(see

connection

o

the

entered cbaracter

parity

o o

transfer (harduare

o

tralsfer (hardware

o

N-addness

for

instance

jtrnp

address ls

output

o

limit

field

d isplayod

o

f:rrrLt

utrc'n

changing the

rfiTnve old

this trx-ssagc apfx:ars

o

ha-s

brecn

prrcceRsrng

rl)

IWIE:

o

the built-in bu-ffer

unit

torrards

it nn:st

o

if the

s:witched

"Transfer AlloV' is mrssing, resulting

"Axis stop

"[\1s

ncc'd-s

limit operation presently

to

IIICI/MEIBIC

error in

er'tror frcnr

fault)

error

fault) ls incorrect

durlng

srvitches or limlts of operation

paft

in t.lre

trattery

pn:;st<l

changrrC

be

position

on this

particular

the

t.lre

of

Allou,"

Al1or/'

resettlng

switches

relerence point

switch(es)

have

been

outside

bas

been

reference

range

lnstmctlons,

tbe

frcm

1o*er

to

S^functions

tlre rear

disp).ays

mlglrt be

point

snltchlng

has

reading

ls not

part progran sequeneer to

axis

progran

than

have

been

prog3am battery:

when

establish utry

battcry

,

yearly

axis(es)

active block

is mis-sing,

hns lxcn

having been

has

and

/or

triggered

the

artnissible area

prografird

has been carried

been

o<ceeded

ln

of data lncorrect serlal data

adulsslble

card

to

output:

the

with

set

exceeded

rrErTDry

connect narr

tlre

NC sectrs

G

sequences

is

nounted

(see

are

not

caused by

resulting

ta]<en arvey'

been

limitatj.on

the

and

on a 2lD-rrersion

rrErrDry

the a<1s card

the

seqr:encer

the target

lov,est address

the limitation

in the

(e.g.

battery battery

-

tbe

located at the

on a

connect-lon instructions)

rarDvable p).ate

rr-set'*'lren

an

exlraustrxl

ha-s

been exceerCed

in

tcnporarlll';

activated

carrj.ed

the

interfaces)

for the controL

lnactive

NC is

of s, M

out

of the

a-:<is(es)

out

of the

belng

of

direction

fault). first, then

and

invoLved

and

right

the

na-ins is

battery

,

in

the

"0"

r-functions

the

of

-

3t4

-5-

ALPHA

OPERAT

]

I

NG

OPERATING

QUESTIONS

these

o

dialogues decisions

DISPLAY MEM

BLOC PROG

SUBP REP:

ADR=A

TOOL

BEF

DWELL

DEL

READ

IIRIT IIACII

EDIT

LIST

questions

CLEAR?

NO? NO?

=

C

B

NO

(Y

X?

,Z)

=

FUNCT?

M

PAR

MACE

PAR

M-fiJNCT

M-FUrcT

whi,ch

from

}TEANING

O

program

a

enter

o

a

.

O

T

r

DIALOGUES

part

are requ i

operator

the

j.s

c1

enter number

enter

enter factor for

enter (block

enter tool ation

are travel to reference

enter

(H1

is I4-codes to be cleared?

(machine parareters) are

be

serial

(rmchire

are the be serial

(nachine paraneters) rrmlTrr

nachine M-functions are to be

complete

the

memory

eared?

block main

subprogram no.

repetition

jump

number)

number

the axes

dwell

=

0.1 sec)

the table

paraneters

the

read in

interface?

pararneter':s

output via the

interface?

nncie

paraneters?

listed one by one (machine

of

re

number

program

subprogram address

compens-

to the point?

time

with

via

the

parareters)

for

paranreters)

to be

part

the

to

MESSAGES l

these

DISPLAY

MEM CLEARED

MEM

F.RAMING MEM

MEM

XYZ

HALTMRMURN

NOT

HAL,I NfiS REQ

END OUTPUT o data

END

I.ICTIE: the nessages and actuation

messages

information

FULL...

PROTECT

ENABLE

IN

REF

IN POS . one axis or

INPUT o data

"ERR

to

MEANING

o

the rrlerrDry

o

the storage capacity of

the has been reached incorrect

data forrnat not cdrpatible

o

access to the

.

prograrn

inhibited

o access to the

progr?m enabled

o X,

the reference

o an M-ode

o

"l\OT

are

SLm"

thelTl

of

provide

the

corplete

part

Y,

and the yet

received

have

not prograrrred position (wben

been

stopped) position

the

axis control card

has

not been ansnered

this

by

output ha.s been conpleted cassette)

ccnpleted reader, cassette)

IN

P6",

only

important

operator

part prograrn

has been clea"red

progrann

baudrate used

part

is

nanry

part

rnannry is

Z-a<is

bave

point

has

been output

return

signal

several

yet

r"eached

a:<is rpvcnt

request

card

(e.g.

input has been

(e.g.

"HALT

displayed on

button

tr€nDrJZ

the

or

reached

not

axes

the

has

put

to

punch,

tape

M RETURII'

ALPHA 3

OPERAT

I NG

EXTENSIOII

PROCEDURE DISPLAY

NO rNCH ?

(

forrmt:netr.

YXS

(

fornat:

REF

HINTS

the cornmand

feedrates

example: i.nput

o

tool

a

specifications

as example:

o

stored i.e.

i.n

o thc A

lddress; or

respc(:tiv(.

DIATOGUES FOR

Z = ref

=

L

=

!

-

H

The

FOR

<-

)

INCg ?

inch)

X, ?

X,Y

,Z?

ON OPERATION

position

values

are

data are converted

original.Iy

if the

in

i

nch

programs

"fnch"

working

incrcntental dwell

saf

mode

+

1 and

erenc:e

depth

time

ety distance

PACKAGE

FORMAT''

"INCH INPU"T

f-----\ _=?9lt_ 1^rooel+1N.l I l)l t--J

L-J L- J

m

@

tr tr

block i.ncrementing carries on

kcy

E

rl-&-l

'fc

rE

''TNCH'':

IN

displays

can

be

entered

=

50

5

by machine

entered

manual feedrate

metric,

containing

N + I kcys are continuous function

FIXIII)

pl:rne

in

this

programs

or

is

being depressed

CYCLES

(also

fced-in

1/10 sec.

f or

(OPTI0,"l)

SELECTION

rNCH/rrETR. switching

E

show 4 digits entered in this format

and incb/nin

total

dcep

@

displayed in 1/10

into

and displayed

parameter

feedrate will

entered in MDI

inch

di.mensions

(ef

f

ective in

machining depth)

holrr

s_eLection

switching to INCH

enabling

@

after

remain in

bas

been

apply

Z)

11

rr l I

ing

format

point

traverse to

ref.

;:.r:l::":::;:?;:'""

the

decimal

inch/min

as

inch values force

specified as 1000mm/min

when

are

as

for

is D/10

not converted;

keys,

must be carried out

point,

operating in

i. . e. the as

long

and

the

l"

-16-

-37

bosch Alpha 3 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual