Bosch 52314, 52318, 52324, 52314B, 52318B Operating/safety Instructions Manual

IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

52314 52318 52324

For English

Parlez-vous français?

¿Habla español?

See page 2 Voir page 16 Ver página 30

1-877-BOSCH99 (1-877-267-2499) www.boschtools.com

Call Toll Free

for Consumer Information

& Service Locations

Pour renseignement des

consommateurs et centres

de service, appelez au

numéro gratuit :

Llame gratis para obtener información para el consumidor y

ubicaciones de servicio

BM 2610925943 6-05 6/10/05 10:25 AM Page 1

-2-

Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

Distractions can

cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions.

Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

Do not use AC only rated tools with a DC power supply.

While the tool may appear to work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

If operating the power tool in damp locations is unavoidable a Ground Fault Circuit Interrupter (GFCI) must be used to supply the power to your tool.

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Avoid accidental starting. Ensure the switch is in the off-position before plugging in.

Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewelry or long hair can

be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of these devices can reduce dust-

related hazards.

Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

WARNING

General Safety Rules

BM 2610925943 6-05 6/10/05 10:25 AM Page 2

-3-

Keep handles dry, clean and free from oil and grease.

Slippery hands cannot safely

control the power tool.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use.

Many accidents are caused by

poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

Use clamps or other practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body is unstable and may lead to loss of control.

Battery tool use and care

Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

Use battery tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the

battery may cause irritation or burns.

Ensure the switch is in the off position before inserting battery pack.

Inserting the battery pack into power tools that have the switch on invites accidents.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the

safety of the power tool is maintained.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted. Certain cleaning agents such as

gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

SAVE THESE INSTRUCTIONS

BM 2610925943 6-05 6/10/05 10:25 AM Page 3

-4-

Battery/Charger

Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery pack, and (3) product using battery.

Use only the charger which accompanied your product or direct replacement as listed in the catalog or this manual.

Do not substitute any other charger. Use only Bosch approved chargers with your product. See Functional Description and Specifications.

Do not disassemble charger or operate the charger if it has received a sharp blow, been dropped or otherwise damaged in

any way. Replace damaged cord or plugs immediately.

Incorrect reassembly or

damage may result in electric shock or fire.

Do not recharge battery in damp or wet environment. Do not expose charger to rain or snow. If battery case is cracked or otherwise damaged, do not insert into charger.

Battery short or fire may result.

Charge only Bosch approved rechargeable batteries.

See Functional Description and Specifications. Other types of batteries may burst causing personal injury and damage.

Safety Rules for Cordless Jigsaws

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring.

Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing accessories.

Such preventive safety measures reduce the risk of starting the tool accidentally.

Never leave the trigger locked "ON". Before inserting the battery pack, check that the trigger lock is "OFF".

Accidental

start-ups could cause injury.

Keep hands away from cutting area. Do not reach under the material being cut.

The proximity of the blade to your hand is hidden from your sight.

Keep hands from between the gear housing and saw blade holder.

The reciprocating blade holder can pinch your fingers.

Do not use dull or damaged blades. Bent blade can break easily or cause kickback.

Before starting to cut, turn tool "ON" and allow the blade to come to full speed.

Tool can chatter or vibrate if blade speed is too slow at beginning of cut and possibly kickback.

Secure material before cutting. Never hold it in your hand or across legs.

Small or thin material may flex or vibrate with the blade, causing loss of control.

Make certain all adjusting screws and the blade holder are tight before making a cut.

Loose adjusting screws and holders can cause the tool or blade to slip and loss of control may result.

When removing the blade from the tool avoid contact with skin and use proper protective gloves when grasping the blade or accessory.

Accessories may be

hot after prolonged use.

Some dust created by

power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement

and other masonry products, and

• Arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

WARNING

BM 2610925943 6-05 6/10/05 10:25 AM Page 4

-5-

Battery Care

When batteries are not in tool or charger, keep them

away from metal objects.

For example, to

protect terminals from shorting

DO NOT place batteries in a tool box or pocket with nails, screws, keys, etc. Fire or injury may result.

To prevent fire or injury

when batteries are not in tool or charger, always place protective cap onto end of battery pack.

Protective

cap, guards against terminal shorting.

DO NOT PUT BATTERIES INTO FIRE OR EXPOSE TO HIGH HEAT.

They may

explode.

WARNING

Do not attempt to disas-

semble the battery or remove any component projecting from the battery terminals.

Fire or injury may result. Prior to disposal, protect exposed terminals with heavy insulating tape to prevent shorting.

NICKEL-CADMIUM BATTERIES

If equipped with a nickel-cadmium battery, the battery must be collected, recycled or disposed of in an environmentally sound manner.

“The EPA certified RBRC Battery Recycling Seal on the nickel-cadmium (Ni-Cd) battery indicates Robert Bosch Tool Corporation is voluntarily participating in an

industry program to collect and recycle these

batteries at the end of their useful life, when taken out of service in the United States or Canada. The RBRC program provides a convenient alterative to placing used Ni-Cd batteries into the trash or the municipal waste stream, which may be illegal in your area.

Please call 1-800-8-BATTERY for information on Ni-Cd battery recycling and disposal bans/restrictions in your area, or return your batteries to a Skil/Bosch/Dremel Service Center for recycling. Robert Bosch Tool Corporation’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”

NICKEL-METAL HYDRIDE

BATTERIES

If equipped with a nickel-metal hydride battery, the battery can be disposed of in a municipal solid waste stream.

WARNING

Battery Disposal

Charge battery pack in temperatures above +40 degrees F (4 degrees C) and b

elow +105 degrees F (41 degrees C).

tore tool and battery pack in locations where temperatures will not exceed 120 degrees F (49 degrees C).

This is important to prevent serious damage to the battery cells.

Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes.

The battery liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If the liquid contacts your eyes, flush them with water for a minimum of 10 minutes and seek medical attention.

Place charger on flat non-flammable surfaces and away from flammable m

aterials when re-charging battery pack.

he charger and battery pack heat during charging. Carpeting and other heat insulating surfaces block proper air circulation which may cause overheating of the charger and battery pack. If smoke or melting of the case are observed unplug the charger immediately and do not use the battery pack or charger.

Use of an attachment not recommended or sold by Bosch may result in a risk of fire, electric shock or injury to persons.

BM 2610925943 6-05 6/10/05 10:25 AM Page 5

-6-

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min

Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

No load speed Rotational speed, at no load

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

orbits etc. per minute

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

Symbols

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates

that this tool is listed to

Canadian Standards by

Underwriters Laboratories.

This symbol

designates that this tool complies to NOM Mexican Standards.

This symbol designates that

this tool is listed by

Underwriters Laboratories,

and listed to Canadian

Standards by Underwriters

Laboratories.

BM 2610925943 6-05 6/10/05 10:25 AM Page 6

Model number 52314 52318 52324 Voltage rating 14.4 V 18 V 24 V No load speed n

0-2000/min n00-2000/min n00-2000/min

Maximum Capacities

Stroke length

1" 1" 1" Wood 2-1/2" 2-5/8" 2-3/4" Aluminium

3/8" 7/16" 1/2" Mild steel 3/32" 3/32" 1/8"

Charger BC001-6 & BC016

BC003, 4, 6, & BC016

BC004, 6, & BC016

BC130 & BC230 BC130 & BC230 BC130 & BC230 Voltage rating

120 V 60 Hz

120 V 60 Hz 120 V 60 Hz

Battery pack BAT038 thru BAT040 BAT025 & BAT026 BAT030 & BAT031

BAT140 thru BAT159 BAT160 thru BAT189 BAT240 thru BAT299

BC006 charger requires 12 V DC input

NOTE: ONLY USE CHARGERS LISTED ABOVE

-7-

Functional Description and Specifications

Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing

accessories.

Such preventive safety measures reduce the risk of starting the tool

accidentally.

WARNING

Cordless Jigsaws

FIG. 1

FOOTPLATE

BATTERY RELEASE

TABS

BATTERY

PACK

TRIGGER SWITCH

BLOWER LEVER

BLADE ORBIT

SELECTOR

LEVER

BLADE

EJECTOR

LEVER

SWITCH LOCK

BLADE

GUIDE

ROLLER

PLUNGER

INTAKE

VENTILATION

OPENINGS

BM 2610925943 6-05 6/10/05 10:25 AM Page 7

ATTACHING NON-MARRING OVERSHOE

Your tool is equipped with a protective plastic overshoe that protects finer surfaces.

To attach, hook overshoe over front of metal footplate and snap into place at rear of footplate (Fig. 3).

ANTI-SPLINTER INSERT

To minimize splintering of the top surface of the material being cut, place the anti-splinter insert in the blade opening of the footplate, or the non-marring overshoe.

Note: This insert will only work with blades that have ground sides such as T301CD, TB1B, T101D, and T101DP.

SWITCH LOCK

The switch lock is designed to prevent accidental starts. To operate switch, press the switch lock button with your thumb to the unlock symbol. To lock the switch, press the switch lock button to the lock symbol (Fig. 1).

VARIABLE SPEED CONTROLLED

TRIGGER SWITCH

Your tool is equipped with a variable speed trigger switch. The tool can be turned "ON" or "OFF" by

squeezing or releasing the trigger. The speed can be adjusted from the minimum to maximum nameplate SPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).

BRAKE

When the trigger is released it activates the electrical brake to stop the blade quickly. This feature is especially useful when making repetitive cuts.

Operating Instructions

-8-

Assembly

BLADE INSTALLATION AND REMOVAL

This jigsaw is equipped with the Bosch “Clic” t

ooless blade changing system. This system

akes changing blades simple and fast.

Insert the saw blade (teeth in cutting direction) until it latches in the plunger. When inserting the saw blade, the back of the blade must rest in the groove of the guide roller (Fig. 2).

Note: If the saw blade cannot be inserting into the plunger, the slots of the blade holder are not positioned as shown, push the blade ejector lever briefly to the front and release.

To change the saw blade, push the ejector lever to the center stop; this releases the saw blade and it is ejected.

When changing the blade, tool should be held so that the blade is safely ejected.

FIG. 2

EJECTOR

LEVER

BLADE

FOOTPLATE

ANTI-SPLINTER

INSERT

NON-MARRING

OVERSHOE

GUIDE

ROLLER

FIG. 3

PLUNGER

GUIDE

ROLLER

BM 2610925943 6-05 6/10/05 10:25 AM Page 8

-9-

BLADE ORBIT SELECTOR LEVER

Maximum cutting efficiency can be obtained by adjusting the blade orbit selector lever to suit the material being cut.

The following chart will help you determine which setting to use for your application. This chart is intended as a guideline only, and test cuts in scrap material should be performed first to determine the best setting.

Setting O

Hard materials such as metals or thin sheet metals. This setting can be used with knife blades, grit edge blades, rasp work. and down cutting blades.

Setting 1

Soft materials where cleaner cutting or delicate scrolling work is performed.

Setting 2

Medium density materials such as harder woods or particle board.

Setting 3

Soft materials such as wood, plastics, etc. and when fast cutting is more important than a clean cut

CHIP BLOWER

Your is equipped with a two position chip blower to help keep the cutting line clear of chips.

By adjusting the chip blower lever the force of the discharge air may be altered as

follows;

BLOWER SWITCHED ON

For working with wood, plastic and similar materials that produce large amounts of sawdust.

BLOWER SWITCHED OFF

For working with metals and when cooling agents are used.

FOOTPLATE ANGLE ADJUSTMENT

The footplate may be tilted to allow angle cuts up to 45º in either direction.

To adjust footplate, loosen screw with allen wrench provided, slide the footplate slightly forward towards the front of tool, then rotate to desired angle. The detent slots will hold the footplate firmly at 45º, and there are

additional position marks for 15º and 30º angles. Intermediate angles may be set with a protractor. After positioning the footplate securely tighten screw (Fig. 4).

FLUSH CUTTING

To allow the saw to make a perpendicular cut close to a vertical surface, the footplate may be repositioned as follows.

Loosen screw, move the footplate back in the 0º alignment slot, and securely tighten screw. Note that when the footplate is retracted in this manner, only 90º cuts are possible, and the optional cutting guide and anti-splinter insert guide may not be used.

TOOL TIPS

Always be certain that smaller workpieces are securely fastened to a bench or other support. Larger panels may be held in place by clamps on a bench or sawhorses.

To begin a cut, clearly mark the cutting line, and rest the front of the footplate on the work. Engage the switch, and move the blade into the work using only enough forward pressure to keep the blade cutting steadily. Do not force, as this will not make the saw cut faster; let the blade do the work.

Choose blades carefully, as the ability of the jigsaw to follow curves, provide smother finishes, or faster cutting is directly related to the type of blade used.

PLUNGE CUTTING

Plunge cutting is useful and time-saving in making rough openings in softer materials. It is not necessary to drill a hole for an inside or pocket cut. Draw lines for the opening, hold the saw firmly, tilt it forward so that the toe of

FOOTPLATE

SCREW

FIG. 4

BM 2610925943 6-05 6/10/05 10:25 AM Page 9

-10-

the saw foot rests on the work, but with the blade well clear of the work. Start the motor, and then very gradually lower the blade. When it touches, continue pressing down on the toe of the saw foot slowly pivoting the saw like a hinge until the blade cuts through and the foot rests flat on the work. Then saw ahead on the line of cut line. We do not recommend plunge cutting with a scroll blade (Fig. 5).

To make sharp corners, cut up to the corner, then back up slightly before rounding the corner. After the opening is complete, go back to each corner and cut it from the opposite direction to square it off. Do not try to plunge cut into hard materials such as steel.

CIRCLE AND PARALLEL CUTTING GUIDE

This accessory is available at an extra cost. It is used for fast and accurate straight and circle cutting (Fig. 6).

ATTACHING GUIDE

1. Insert bar of guide through lock knob clamp, then through the slots provided in foot, from either side of foot with the edge guide facing down (Fig. 6).

2. Hook lock knob clamp onto edge of footplate, adjust fence to desired width, and securely tighten lock knob clamp.

CIRCLE CUTTING

1. Before attaching the guide, draw a circle and predrill a 13/64” center hole in workpiece.

2. Drill or plunge cut near the circles edge, turn saw off and move the switch lock to the lock position.

3. Attach guide to saw with edge guide facing UP as shown (Fig. 7).

4. Remove guide pin from end of guide, push pin through hole provided in guide, then into center hole of workpiece.

5. Measure the distance from the selected hole to the blade to be equal to the circle radius.

6. Move switch lock to the unlock position, hold the saw firmly, squeeze trigger and slowly push the saw forward. To make a hole, cut from inside the circle; To make wheels or discs, cut from the outside.

Cutting Tip: Cut slowly so the blade will stay straight in the cut. Place small wedges in the cut as shown in Fig. 7, to keep the inner circle from spreading when near the end of the cut.

FIG. 5

FIG. 6

LOCK KNOB

CLAMP

GUIDE

FIG. 7

GUIDE

HOLE

GUIDE

BAR

EDGE GUIDE UP

WEDGE

EDGE GUIDE DOWN

BM 2610925943 6-05 6/10/05 10:25 AM Page 10

-11-

RELEASING AND INSERTING BATTERY PACK

Release battery pack from tool by pressing on both sides of the battery release tabs and pull downwards. Before inserting battery pack, remove protective cap from battery

pack. To insert battery, align battery and slide battery pack into tool until it locks into position. Do not force.

IMPORTANT CHARGING NOTES

1. The battery pack accepts only about 80% of its maximum capacity with its first few charge cycles. However, after the first few charge cycles, the battery will charge to full capacity.

2. The charger was designed to fast charge the battery only when the battery temperature is between 40˚F (4˚C) and 105˚F (41˚C).

3. A substantial drop in operating time per charge may mean that the battery pack is nearing the end of its life and should be replaced.

4. If you anticipate long periods (i.e. a month or more) of non-use of your tool, it is best to run your tool down until it is fully discharged before storing your battery pack. After a long period of storage, the capacity at first recharge will be lower. Normal capacity will be restored in two or three charge/discharge cycles.

Remember to unplug charger during storage period.

5. If battery does not charge properly: a. Check for voltage at outlet by plugging

in some other electrical device.

b. Check to see if outlet is connected to a

light switch which turns power “off” when lights are turned off.

c. Check battery pack terminals for dirt.

Clean with cotton swab and alcohol if necessary.

d. If you still do not get proper charging,

take or send tool, battery pack and charger to your local Bosch Service Center. See “Tools, Electric” in the Yellow Pages for names and addresses.

Note: Use of charger’s or battery packs not sold by Bosch will void the warranty.

BM 2610925943 6-05 6/10/05 10:25 AM Page 11

-12-

CHARGER

BATTERY

PACK

PROTECTIVE

CAP

GREEN LIGHT

RED LIGHT

FIG. 8

CHARGING BATTERY PACK (30 MINUTE SINGLE BAY-BC130)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the green indicator light is “ON”, the charger is plugged in

but the battery pack is not inserted, or the battery pack is fully charged and is being trickle charged.

If the green indicator light is “BLINKING”, the battery pack is

being fast-charged. Fastcharging will automatically stop when the battery pack is fully charged.

If the red indicator light is “ON”, the battery pack is too hot or

cold for fast-charging. The charger will switch to trickle charge, until a suitable temperature is reached, at which time the charger will switch automatically to fast-charging.

If the red indicator light is

“BLINKING”, the battery pack

cannot accept a charge or the contacts of the charger or battery pack are contaminated. Clean the contacts of the charger or battery pack only as directed in these operating instructions or those supplied with your tool or battery pack.

Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 8).

The charger’s green indicator light will begin to “BLINK”. This indicates that the battery is receiving a fast charge. Fast-charging will automatically stop when the battery pack is fully charged.

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

The battery pack may be used even though the light may still be blinking. The light may require more time to stop blinking depending on temperature. When you begin the charging process of the battery pack, a steady red light

could also mean the battery pack is too hot or too cold.

The purpose of the green light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

When charging several batteries in sequence,

the charge time may slightly increase.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool.

To prevent fire or injury when batteries are not in tool or charger, always place protective cap onto end of battery pack.

BM 2610925943 6-05 6/10/05 10:25 AM Page 12

-13-

Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 9).

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

steady red light could also mean the battery pack is too hot or too cold.

When charging several batteries in sequence, the charge time may slightly increase.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool.

To prevent fire or injury when batteries are not in tool or charger, always place protective cap onto end of battery pack.

CHARGING BATTERY PACK (30 MINUTE DUAL BAY-BC230)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the red indicator light is “ON”, the battery pack is too

hot or cold for fast-charging. The charger will switch to trickle charge, until a suitable temperature is reached, at which time the charger will switch automatically to fast-charging.

If the red indicator light is

“BLINKING”, the battery pack

cannot accept a charge or the contacts of the charger or battery pack

are contaminated. Clean the contacts of the charger or battery pack only as directed in these operating instructions or those supplied with your tool or battery pack.

If the green indicator light is “BLINKING”, the battery pack

is being fast-charged. Fastcharging will automatically stop when the battery pack is fully charged.

If the green indicator light is “ON”, the charger is plugged

in but the battery pack is not inserted, or the battery pack is fully charged and is being trickle charged.

CHARGER

BATTERY

PACK

PROTECTIVE

CAP

FIG. 9

GREEN LIGHT

RED LIGHT

BM 2610925943 6-05 6/10/05 10:25 AM Page 13

-14-

CHARGING BATTERY PACK (1 HOUR CHARGER)

Plug charger cord into your standard power outlet. Before inserting battery pack, remove protective cap, then insert battery pack into charger (Fig. 10).

The charger’s green indicator will begin to “BLINK”. This indicates that the battery is receiving a fast charge. Fast-charging will automatically stop when the battery pack is fully charged.

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

When you begin the charging process of the battery pack, a steady green light could also mean the battery pack is too hot or too cold.

The purpose of the light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool handle (Fig.8).

INDICATOR

LIGHT

CHARGER

BATTERY

PACK

PROTECTIVE

CAP

FIG. 10

CHARGING BATTERY PACK (1 HOUR CHARGER)

INDICATORS, SYMBOLS AND MEANING

If the indicator lights are “OFF”, the charger is not receiving power from power supply outlet.

If the green indicator light is “ON”, the charger is plugged in but the

battery pack is not inserted, or the battery pack is fully charged and is being trickle charged, or the battery pack is too hot or cold for fast-charging. The charger will

switch to trickle charge, until a suitable temperature is reached, at which time the charger will switch automatically to fastcharging.

If the green indicator light is “BLINKING”, the battery pack is

being fast-charged. Fast-charging will automatically stop when the battery pack is fully charged.

BM 2610925943 6-05 6/10/05 10:25 AM Page 14

+ 30 hidden pages