BMW c1 c1-200 Service Manual
Repair manual
C1
C1 200
BMW Motorrad
After Sales
Published by BMW Motorrad
After Sales
UX-VS-2
All rights reserved. Reprints, translation and duplication allowed exclusively with prior written permission
from the publisher.
Errors and omissions excepted. We reserve the right to introduce technical modifications at any time.
Printed in Germany 03/01
Preface
This Repair Manual is intended to assist you in performing all essential maintenance and repair operations
to a professional standard. In its role as a reference source for service personnel, it supplements and expands upon the theoretical and hands-on instruction provided at our training centres to enhance the quality
of our service.
A new edition of this manual will be issued in response to required revisions or the need to incorporate additional information (supplements).
The illustrations and descriptions contained in this manual apply exclusively to standard, unmodified BMW
Motorcycles and/or BMW Motorcycles equipped with factory-approved BMW accessories and options.
The Repair Manual's structure reflects the logical sequence in which the operations it describes will be
•
performed: removal, dismantling, repairs, assembly and installation.
The individual chapters in this manual correspond to the motorcycle's individual assembly groups.
•
11 10.
Chap. chapter page continued
A reference arrow with chapter and page calls your attention to additional information contained in another
section of the manual.
e.g. a ................ Refer to Assembly Group 46
Group "00" describes the operations carried out in the course of each Inspection. The various inspec-
•
tion routines are numbered I, II, III and IV. To help in maintaining a continuous, logical work sequence,
these same numerical designations are employed to identify the subsequent sections describing the actual repair operations.
Use of the BMW special tools needed for certain operations is described in the work instructions.
•
When the need arises, repair instructions are also issued in the form of Service Information Bulletins. This
information is then incorporated into subsequent editions of the repair manual. We also recommend the
lavishly illustrated Electronic Parts Catalogue as a supplementary source of information.
When individual steps within an overall operation only apply to motorcycles with specific accessories or
optional equipment, the options to which the steps refer are identified by brackets at the start of the line,
such as
Please devote your careful attention to the following pages with their explanations describing the symbols
used in the manual and their significance.
BMW Motorrad
After Sales
[with heated grips]
.
Published by BMW Motorrad
After Sales
UX-VS-2
80788 München
All rights reserved. Reprints, duplication and translation, in whole or part, are allowed exclusively with prior
written permission.
We reserve the right to introduce technical modifications at any time. Errors and omissions excepted.
Printed in Germany
How to use this manual
Each chapter starts with a table of contents.
Following the table of contents is a table containing the techical data and specifications for the chapter's
subject.
Chapter 00 describes maintenance procedures and provides general information as well as the pre-delivery
inspection; it furnishes all torque specifications along with listings of fluids and lubricants.
Explanation of symbols
This repair manual for the C1 employs the following symbols; please refer to the table for their meanings.
Special notices for more efficient procedures
L
Note:
These special notices help technicians work more efficiently when operating, inspecting, adjusting and
maintaining motorcycles.
e
Attention:
Special information and precautionary notices to prevent damage to the motorcycle. Failure to observe
these mandatory precautions may invalidate the warranty.
d
Warning:
Precautions intended to protect the rider and/or other individuals against injury as well as potentially fatal
hazards.
Contents
The titles of the operations described in this chapter ............. together with the page numbers
Operations
Operations
•
A dot or period identifies individual procedures described under a title
•
– Previous operations
– The hyphen identifies procedures described in more detail under a different title or in another chapter
Remove means:
to completely unscrew a retaining component (such as a bolt or screw)
or
to detach a component (such as an injection rail) and move it enough to gain access to assemblies installed
behind it (such as a throttle-valve).
Loosen means:
to unscrew an attachment (such as a bolt or screw) without removing it entirely from its threaded socket or
retainer
X
Torque specifications:
These data are indicated whenever torques deviate from the standards defined in DIN EN 24 014 and
DIN 912 ISO.
Contents
<< Back
Group / Chapter
00 Tightening torques operating fluids
00 Pre-delivery check
00 Maintenance
11 Engine
12 Engine electrics
13 Fuel preparation and control
16 Fuel tank and lines
17 Radiator
18 Exhaust system
21 Clutch
24 Gearbox
31 Front forks
32 Steering
>> Continuation
Group / Chapter
33 Rear wheel drive
34 Brakes
36 Wheels and tyres
46 Frame
51 Equipment
>> Continuation
52 Seat
61 General electrical equipment
62 Instruments
63 Lights
65 Optional extras
72 Seat belts
<< Back
BMW Motorrad
Maintenance schedule
C1, C1 200
Customer Licence No. Mileage
Job Order No. Date Mechanic's signature
MoDiTeC/DIS plus
Change the engine oil while at regular operating temperature and replace the oil filter element
If the vehicle is ridden for short distances only or at outside temperatures below 0° C (32° F): every 3 months or after
every 3,000 km (1,800 miles) at the latest
Clean oil strainer and magnetic plug
Change transmission fluid
every 30,000 km/18,000 miles or 3 years
Inspect coolant level, top up if necessary, inspect hoses for damage, chafing points
Change the coolant
every 2 years
Check valve clearances and adjust if necessary
Replacing spark plug
Replace air filter element
shorten change interval if severely dirty or dusty
Drain condensate drain hose from air manifold
Brake hoses and connections: check condition and routing
Check operation of brake system and check for leaks; repair/replace as necessary
Inspect brake fluid level at front/rear
Examine brake pads and discs for wear, renew if necessary
brake fluid
Renew
Replace variator belt
Check clutch liner, replace if necessary
Cleaning mesh filter of variator
Grease driving variator (greased version)
Check and clean driving variator (ungreased version, replace variator if necessary)
Replace complete driving variator
every 22,500 km/14,000 miles, greased version only
Check wheel bearings for play; replace if necessary
Checking that leading-link mounts are free of play
Battery: check battery acid level, if necessary add distilled water
Clean and grease the battery terminals, if necessary
Check freedom of movement of Bowden cables, check for abrasion and damage
Easy-lift mechanism:
– Check operation of mechanism and check freedom of movement
– Inspect Bowden cables for damage and signs of wear and chafing, ensuring that mechanism moves
freely without binding; check free travel and adjust as required
Check windscreen washer system; adjust nozzles if necessary and top up washer fluid in reservoir
Check windscreen wiper; replace wiper blade if necessary
Safety elements: check cable for release, belt buckles, belt strap, inertia reels, and belt locks
Check crash element for damage
Inspect shoulder bar for damage, replace deformation element if necessary
Replace fuel filter
every 37,50 0 km/22,500 miles
Only ABS: Replace seal in brake master cylinder
every 30,000 km/18,000 miles
Check tightness of bolts and nuts at engine mountings and quick-release axles
Final inspection with road safety and functional check:
– Clutch engagement, steering, front and rear brake
– Condition of tyres and wheels, tyre inflation pressure
– Lights and signalling equipment, telltale and warning lights, instruments
– If necessary, test ride
*) Write up on separate invoice; Not part of standard service procedure
, read fault code memory
*)
at least
*)
*)
once a year
*)
*)
*)
*)
*)
*)
*)
*)
BMW Inspection
at 10,00 km/600 miles
BMW Maintenance
Service every
7,500 km/4,500 miles
BMW Inspection
every 15,000 km/
9,000 miles
BMW
Annual Service
UX-VS-2, 10.2001
BMW recommends Castrol
BMW Motorrad
Pre-delivery Check
C1, C1 200
Customer Registration number
Order no. Signature of mechanic
Inspect transportation packaging for damage
C1:
–Unpack
– Inspect for damage
–Attach parts
–Clean
Battery:
–Remove
– Pour in electrolyte
–Charge
–Grease terminals
– Install (mark date of installation)
BMW
Pre-delivery Check
Inspect complete scope of supply:
– Toolkit
– Documentation
–Keys
– Scope of optional equipment
Inspect tyre inflation pressure
Pour in fuel
Operational check as final inspection:
– Engine idling
– Clutch, clutch engagement
–Steering
–Seat belt
– Easy-lift mechanism
– Brakes, front and rear
– Lights and signalling equipment, telltale and warning lights, instruments
–Set headlight
– If necessary, test ride
UX-VS-2, 10.2001
BMW recommends Castrol
BMW Motorrad
Service data
C1, C1 200
Item Specified
value
Oil capacities
Engine (with filter)
Gearbox
Coolant
Cooling system
Expansion tank
Windshield washer fluid
Brake fluid
Valve clearances
Measured cold, maximum 35 °C (95 °F)
Spark plugs
Electrode gap 0.8…0.9
Idle speed
Tyre pressures (tyres cold)
Solo
Full load
Tightening torques:
Engine oil drain plug
Oil strainer to engine
Engine water drain plug
Oil filter cover
Camshaft gears to camshaft
Guide rail to camshaft support
Chain tensioner plug
Camshaft bearing bridge
Valve cover
Machine bolt TDC setting
Spark plug
Driving variator
Driving variator cover
Driven variator
Locknut of clutch to driven variator
Variator cover to power train link
Ventilation cover for variator
Front stub axle
Clamping bolts for front stub axle
Brake calliper at fork slider tube
Bleed screw in brake calliper
Cover of handbrake control
Rear stub axle,
Exhaust to cylinder head
Auxiliary link to power train link M8
Auxiliary link to power train link M10
Silencer to auxiliary link
Suspension strut to power train link/brake calliper holder
Link mounting to power train link
Tubular link to frame
Stand to frame
Rubber element to tubular link
Cladding bolts
Order no. 01 71 0 136 450 UX-VS-2, 03.2001 Printed in Germany
use nut only once
1.0 (0.22)
0.090 (0.020)
1.25 (2.2)
0.2 (0.35)
1.0 (1.8) litres (Imp pints)
Inlet: 0.05…0.14
(0.002…0.006)
Exhaust: 0.20…0.29
(0.009…0.010)
(0.031…0.035)
1900 rpm
Front/rear
1.9/2.1 (27.6/30.5)
1.9/2.4 (27.6/34.8)
20
30
10
10
30
10
35
10
10
15
15
60
4
60
50
10
9
30
21
41
14
Hand-tight
130
15
21
60
21
21
73
73
41
42
2.8
Unit of measure or
specification
litres (Imp pints)
15W40
litres (Imp pints)
API GL 4
litres (Imp pints)
litres (Imp pints)
Mixing ratio:
Water: 50%
Antifreeze: 50%
Protection down to
–25 °C (-13 °F)
Water and cleaning prod-
uct, antifreeze as required
DOT 4
mm
(in)
mm
(in)
NGK CR8 EB
mm
(in)
bar (psi)
bar (psi)
Nm
Nm
Nm
Nm
Nm (Loctite 243)
Nm (Loctite 243)
Nm
Nm
Nm
Nm
Nm
Nm (Loctite 243)
Nm
Nm
Nm (Loctite 243)
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm (Loctite 243)
Nm
Nm
Nm
Nm
Nm
Nm
Nm
00
00 Tightening torques
operating fluids
Contents
Torque specifications
11 Engine
...........................................................................................................................................3
12 Engine electrical system
13 Fuel injection system
16 Fuel tank
.......................................................................................................................................4
17 Cooling system
18 Silencer (muffler)
21 Clutch
24 Gearbox
31 Front forks
32 Steering
............................................................................................................................................5
........................................................................................................................................5
...................................................................................................................................6
........................................................................................................................................6
33 Final-drive unit
34 Brakes
36 Wheels
46 Frame
51 Equipment
52 Seats
...........................................................................................................................................7
..........................................................................................................................................8
............................................................................................................................................8
...................................................................................................................................9
............................................................................................................................................ 10
61 Electrical equipment
62 Instruments
63 Lights
........................................................................................................................................... 11
............................................................................................................................... 11
65 Optional extras
72 Seat belts
................................................................................................................................... 11
.................................................................................................................3
..............................................................................................................4
.........................................................................................................................4
.......................................................................................................................5
...........................................................................................................................7
............................................................................................................. 10
........................................................................................................................ 11
Page
.......................................................................................................4
Table of service products
....................................................................................................... 12
00.1
00.2
00
Torque specifications
Model C1
Connection
11 Engine
Oil drain plug, magnetic Nm 20
Threaded plug, oil strainer Nm 30
Oil filter cover Nm 10
Threaded TDC set plug Nm 15
Alternator
Alternator cover up to engine no.: 745 594 Nm 10
Alternator cover from engine no.: 745 595 Nm 12
Ignition trigger, Tapite screw Nm 6 LOCTITE 243
Holder for alternator cable, Tapite screw Nm 6 LOCTITE 243
Reluctor to crankshaft, locking fluid Nm 30 LOCTITE 243
One-way clutch, locking fluid Nm 30 LOCTITE 243
Alternator to cover Nm 10
Chain tensioning rail, locking fluid Nm 10 LOCTITE 243
Cylinder head
Cylinder head cover Nm 10
Collar nut Nm 30 ±1
Securing screw Nm 10
Spark plug Nm 15
Camshaft sprockets, locking fluid Nm 30 LOCTITE 243
Bearing cap Nm 10
Chain guide, locking fluid Nm 10 LOCTITE 243
Plug for chain tensioner Nm 35
Vent screw Nm 9
Dual temperature sensor, locking fluid Nm 15 LOCTITE 243
Housing
Starter motor Nm 10
Oil pressure switch, locking fluid Nm 12 LOCTITE 243
Oil pressure valve Nm 30
Stud (tie bolt) Nm 10
Housing screws Nm 10
Oil pump, Tapite screw Nm 6 LOCTITE 243
Water-pump housing, Tapite screw Nm 6 LOCTITE 243
Spring strut at bottom Nm 21
00.3
Model C1
Connection
12 Engine electrical system
Spark plug Nm 15
Ignition coil to frame Nm 5
Ignition trigger, Tapite screw Nm 6 LOCTITE 243
Reluctor to crankshaft, locking fluid Nm 30 LOCTITE 243
One-way clutch, locking fluid Nm 30 LOCTITE 243
Alternator to cover Nm 10
Starter motor Nm 10
Model C1
Connection
13 Fuel injection system
Fuel filter clamp Nm 5
Holder for injection nozzle (self-tapping) Nm 4 LOCTITE 243
Pressure regulator clamp Nm 9
BMS control unit Nm 5
Intake manifold Nm 9
Air plenum clamp Nm Hand-tight
Air filter housing (inner/outer) Nm 9
Throttle cable Nm 8
Spring strut at bottom Nm 21
Model C1
Connection
16 Fuel tank
Fuel filter clamp Nm 5
Bracket, fuel tank to frame Nm 9
Union nut (fuel-pump unit) Nm 20
Baseplate to frame
Bracket for washer fluid reservoir on frame
Bracket for washer fluid reservoir/ABS control unit on frame
Model C1
Connection
Nm 9
Nm 9
17 Cooling system
Drain plug Nm 10
Vent screw Nm 9
Bracket for seat latch, right, to frame Nm 42
Bracket for seat latch, left, to frame Nm 5
00.4
Model C1
Connection
17 Cooling system
Expansion tank to frame upright Nm 3
Front frame to cross brace Nm 14
Air duct to fan shroud Nm 9
Radiator to front frame Nm 9
Fan shroud to radiator Nm 9
Air duct to front frame Nm 9
Filler bowl to front frame Nm 9
Coolant pipe clamp to frame Nm 9
Screw clamp on engine Nm Hand-tight
Bleeder screw to engine Nm 9
Model C1
Connection
18 Silencer (muffler)
Shield to holder Nm 5
Exhaust pipe to cylinder head Nm 15
Silencer to auxiliary swing arm Nm 21
Oxygen sensor to silencer Nm 23
Model C1
Connection
21 Clutch
Vent cover for variator Nm 9
Variator cover Nm 10
Driven variator (clutch drum) Nm 60
Locknut on driven variator, locking fluid Nm 50 LOCTITE 243
Model C1
Connection
24 Gearbox
Variator
Vent cover for variator Nm 9
Variator cover Nm 10
Drive variator, locking fluid Nm 60 LOCTITE 243
Cover, drive variator Nm 4
Driven variator (clutch drum) Nm 60
Locknut of driven variator, locking fluid Nm 50 LOCTITE 243
00.5
Model C1
Connection
24 Gearbox
Gearbox
Gearbox cover Nm 11
Gearbox drain plug Nm 20
Gearbox filler plug Nm 5
Model C1
Connection
31 Front forks
Fork cross brace to frame (screw stud) locking fluid
Leading link to telescopic tube cross brace
locking fluid
Brake line bracket on fork cross brace Nm 5
Fork stanchion to fork cross brace Nm 52
Handlebar to fork cross brace Nm 21
Leading-link joints Nm 41
Clamp screws for leading-link joints Nm 9
Spring strut to leading link Nm 41
Ball joint to telescopic fork cross brace Nm 230
Clamp of telescopic tube to telescopic tube
cross brace
Eyebolts Nm 8
Lock to easy-lift mechanism Nm 4
Model C1
Connection
32 Steering
Nm 83 LOCTITE 243
Nm 127 LOCTITE 2701
Nm 25
ABS sensor to telescopic tube Nm 9
Combination switch Nm 4
Brake light switch Nm Hand-tight
Throttle cable Nm 8
Clamp screw for brake lever fitting Nm 9
Brake line to brake lever fitting Nm 18
Handlebar to fork cross brace Nm 21
Locknut for handlebar lever pivot pin Nm 3
00.6
Model C1
Connection
33 Final-drive unit
Top suspension strut Nm 41
Spring strut at bottom Nm 21
Auxiliary swing arm to brake caliper holder
M, screw locking fluid10
Auxiliary swing arm to brake caliper mount
M8
Model C1
Connection
34 Brakes
Brake caliper at telescopic tube Nm 41
Banjo bolt to brake caliper Nm 18
Bleed screw in brake caliper Nm 14
6-point nut to final-drive shaft
(rear wheel),
Auxiliary swing arm to brake caliper holder,
M10 bolt, with locking fluid
Auxiliary swing arm to brake caliper mount,
M8
Auxiliary swing arm to powertrain cradle Nm 21
Expansion tank cap Nm 1
use only once
Nm 60 LOCTITE 243
Nm 21
Nm 130
Nm 60 LOCTITE 243
Nm 21
Suspension strut to brake caliper carrier Nm 21
ABS sensor to brake caliper carrier Nm 9
ABS sensor to telescopic tube Nm 9
Brake disc Nm 21
ABS reluctor ring Nm 5
Baseplate to frame
Bracket for washer fluid reservoir on frame
Brake lines to ABS control unit, M12x1 Nm 18
Brake lines to ABS control unit, M10x1 Nm 18
Union, brake hose/brake line Nm 18
Bracket on frame joint Nm 5
Brake line to brake lever fitting Nm 18
All fasteners, brake line to frame Nm 5
Nm 9
00.7
Model C1
Connection
36 Wheels
Stub axle, locking fluid Nm 30
Quick-release axle clamp screws Nm 21
Brake caliper at telescopic tube Nm 41
6-point nut to final-drive shaft (rear wheel),
use only once
Nm 130
Auxiliary swing arm to brake caliper holder,
locking fluid, M10
Auxiliary swing arm to powertrain cradle, M8 Nm 21
Spring strut at bottom Nm 21
Model C1
Connection
46 Frame
Body panels to body panels Nm 2,8
Body panels to frame Nm 2,8
Lightweight foam element to frame Nm 5
Foam part to cross member Nm 5
Air plenum to rear wheel mudguard Nm 12
Roof/windscreen to cross bar Nm 5
Windscreen to bracket Nm 5
Bracket, wiper motor to roof frame Nm 5
Rear mudguard to powertrain cradle Nm 12
Air filter housing to powertrain cradle Nm 12
Nm 60 LOCTITE 243
Crash element shoulder bar to frame Nm 9
Holder, crash element to frame Nm 9
Rear frame to frame Nm 21
Suspension strut to rear frame Nm 41
Joint
Nut to frame, front left, M28 Nm 105
Screw to frame, front left, M28 Stage 1 20
Screw to frame, front left, M28 Stage 2 Back off 1/2 turn
Screw to frame, front right Nm 73
Rubber bush to frame Nm 42
Rubber bush to joint Nm 42
Powertrain cradle to joint Nm 73
Joint swinging arms to each other Nm 73
Easy-lift mechanism
Spring strut to leading link Nm 41
Articulated-lever mechanism to frame Nm 21
00.8
Model C1
Connection
46 Frame
Attachment of control cam of large hand lever, locking fluid
Stand to frame Nm 41
Switch (easy-lift mechanism) stand to frame Nm 8
Spring holder (easy-lift mechanism) to frame Nm 21
Bowden cable retaining bracket to frame Nm 21
Lock of Bowden cable Nm 8
Auxiliary swing arm to powertrain cradle Nm 21
Eyebolt to frame Nm 8
Shoulder bar
Seat to frame Nm 21
Head restraint to frame Nm 21
Shoulder bar, top, to frame M10 Nm 41
Shoulder bar, top, to frame M8 Nm 21
Shoulder bar, bottom, to frame M6 (clamping screw)
Roof frame
Front roof bar (clamp) Nm 21
Rear roof bar (clamp) Nm 21
Nm 2 LOCTITE 243
Nm 9
Roof frame cross brace Nm 21
Mirror brackets Nm 5
Luggage system
Top bracket to frame Nm 8
Bracket to rear frame Nm 21
Top bracket to bracket Nm 21
Lock carrier Nm 5
Head restraint to frame Nm 21
Model C1
Connection
51 Equipment
Ignition lock to frame Nm 9
Seat latch Nm 9
Seat bench lock to left rear side panel Nm 3
Striker on rear storage compartment Nm 3
Lock cylinder on rear storage compartment Nm 7
Striker of storage compartment Nm 3
Lock cylinder on storage compartment Nm 7
Lock bolt for luggage rail Nm 3
00.9
Model C1
Connection
51 Equipment
Mirror bracket to frame Nm 5
Mirror to mirror bracket Nm 4
Cover on mirror arm Nm 3
Model C1
Connection
52 Seats
Seat to frame Nm 21
Seat lock Nm 9
Backrest Nm Hand-tight
Head restraint to frame Nm 21
Model C1
Connection
61 Electrical equipment
Combination switch Nm 4
Battery cable to battery Nm 3
Battery cable to starter relay Nm 3
Control current cables to starter relay Nm 0,4
Voltage regulator to frame Nm 12
BMS control unit to frame Nm 5
Wipe/wash sensor to frame Nm 3
Earth cable to frame Nm 5
Wiper arms Nm 9
Clamp, cable harness to frame Nm 5
Horn to frame Nm 8
Windscreen wiper motor to bracket Nm 5
Wiper motor bracket to roof frame Nm 5
Stationary shaft, wiper motor Nm 9
Cable to starter Nm 5
Bracket of starter relay to frame Nm 5
Bracket of wiring harness to frame Nm 5
00.10
Model C1
Connection
62 Instruments
Instrument cluster to instrument panel Nm 3
Cable clamp to instrument cluster Nm 1
Cable terminal to instrument cluster Nm 0.5
Model C1
Connection
63 Lights
Front/rear turn signal lens Nm 2
Front turn signal to fairing Nm 2
Rear turn signal to license plate holder Nm 3
Headlight subframe Nm 9
Taillamp cluster Nm 5
Model C1
Connection
65 Optional extras
Alarm system
Control unit Nm Hand-tight
Motion sensor Nm Hand-tight
Bracket/ignition coil Nm 5
Fun audio system
Volume control Nm Hand-tight
Amplifier Nm 2
Speaker front trim panel Nm 2
Speaker bracket Nm 4
Model C1
Connection
72 Seat belts
Seat belt inertia reel to frame Nm 42
Belt buckle to belt-buckle mount Nm 42
Belt-buckle mount to frame Nm 42
Secondary mudguard Nm 5
00.11
Table of service products
Item Use Order number Quantity
Lubricant
StaburagsNBU30PTM High-performance lubricating paste 07 55 9 056 992
Optimoly MP 3 High-performance lubricating paste 07 55 9 062 476
Optimoly TA High-temperature assembly paste 18 21 9 062 599
Silicone grease 300, heavy Insulation grease 07 58 9 058 193
Retinax EP2
Contact spray Contact spray 81 22 9 400 208
Chain spray Drive chain
Shell HDX2
Klüber paste 46 MR 401
Wheel, steering head and taper roller
bearing grease
Variator rollers
driven variator (pins and bearing)
against fretting corrosion
spacer, variator shaft spline, clutch
drum
crankshaft and outer disc
Shaft seal seats
Ball-bearing seats, shaft journals,
bearing shells, outer ø
Small-end bore, piston pin
83 22 9 407 845
72 60 2 316 676
72 60 2 316 667
11 00 7 660 830
11 00 7 660 831
75 g (2.65 oz)
tube
100 g (3.53 oz)
tube
100 g (3.53 oz)
tube
10 g (0.35 oz)
tube
100 g (3.53 oz)
tube
300 ml
(0.53 Imp pint/
0.32 US quart)
spray
50 ml
(0.088 Imp pint/
0.053 US quart)
spray
300 ml
(0.53 Imp pint/
0.32 US quart)
spray
400 g (14.12 oz)
tube
60 g (2.12 oz)
tube
MOLYKOTE 111
Never Seez Compound Oxygen sensor 83 23 9 407 830
Sealants
3-Bond 1110 B Surface sealant 07 58 9 056 998
3-Bond 1209 Surface sealant 07 58 9 062 376
omni VISC 1002 Surface sealant (max. 200 °C/392 °F) 07 58 1 465 170
Loctite 574 Surface sealant 81 22 9 407 301
Curil K 2 Heat-conductive sealant 81 22 9 400 243
00.12
Water pump, water pump chamber,
shaft seals
11 00 7 660 832
100 g (3.53 oz)
tube
100 g (3.53 oz)
tube
5 g (0.18 oz)
tube
30 g (1.06 oz)
tube
90 g (3.18 oz)
tube
50 ml
(0.088 Imp pint/
0.053 US quart)
tube
250 g (8.83 oz)
can
Item Use Order number Quantity
Hylomar SQ 32 M Permanently elastic sealant 81 22 9 400 339
Adhesives and retainers
100 g (3.53 oz)
tube
Loctite 648 Joint adhesive (low clearance) 07 58 9 067 732
Loctite 638 Joint adhesive (greater clearance) 07 58 9 056 030
Loctite 243 Thread retainer, medium-strength 07 58 9 056 031
Loctite 270 Thread retainer, strong 81 22 9 400 086
Loctite 2701 Thread retainer, strong 33 17 2 331 095
Loctite 454 Cyanacrylate adhesive (gel) 07 58 9 062 157
Cleaners
Brake cleaner Brake cleaner 83 11 9 407 848
Metal Polish Polish for chrome-plated parts 82 14 9 400 890
5 g (0.18 oz)
bottle
10 ml
(0.018 Imp pint/
0.010 US quart)
bottle
10 ml
(0.018 Imp pint/
0.010 US quart)
bottle
10 ml
(0.018 Imp pint/
0.010 US quart)
bottle
10 ml
(0.018 Imp pint/
0.010 US quart)
bottle
20 g (0.71 oz)
tube
600 ml
(1.056 Imp pint/
0.634 US quart)
spray
100 g (3.53 oz)
tube
Testing agents
Penetrant MR 68
Developer MR 70
Installation aids
BMW cooling spray
Crack testing agent for aluminium
housings
Crack testing agent for aluminium
housings
Cooling components before assembly
83 19 9 407 855
81 22 9 407 495
83 19 9 407 762
500 ml
(0.880 Imp pint/
0.528 US quart)
spray
500 ml
(0.880 Imp pint/
0.528 US quart)
spray
300 ml
(0.53 Imp pint/
0.32 US quart)
spray
00.13
00.14
00
00 Pre-delivery check
Contents
Check transport container for damage
Damage in Germany
Damage in export markets
Unpack C1
Place C1 on stand ............................................................................................................................ 19
Take the C1 from the stand ..............................................................................................................21
...................................................................................................................................... 18
Check C1 for damage
.................................................................................................................... 17
....................................................................................................... 17
..............................................................................................................23
..........................................................................17
Page
Check package contents to determine whether consignment is complete
23
Fill and charge the battery
Use BMW MoDiTeC/DIS plus to access stored error codes
Check tyre inflation pressures
Add fuel
............................................................................................................................................ 25
....................................................................................................24
..............................25
............................................................................................25
.
Operation check as final inspection
Final cleaning
Vehicle delivery
............................................................................................................................... 26
............................................................................................................................ 26
................................................................................25
00.15
00.16
00
Check transport container for damage
Inspect the transport container immediately for
•
damage as soon as the C1 is delivered, remembering to check for collateral damage if indicated
Damage in Germany
Record the damage on the consignment waybill
•
Read transport damage information sheet
•
Inform supplier (freight expediter, rail, etc.) and
•
Bavaria Wirtschaftsagentur GmbH
Abteilung ZW - 12
80788 München
Tel. 089/143 276 32
Fax. 089/143 276 39
immediately
Damage in export markets
Record damage on the consignment waybill
•
National response arrangements apply
•
Submit questions to:
Bavaria Wirtschaftsagentur GmbH
Abteilung ZW - 12
80788 München
Tel. +49 89 143 276 32
Fax. +49 89 143 276 39
Inform supplier (freight expediter, etc.) immedi-
•
ately
00.17
Unpack C1
Open shipping container at strap holes (enlarged
•
openings) on left and right sides
Remove any enclosed packages
•
–Luggage rack
Cut open along the line indicated (follows path of
•
strap)
Dismantle shipping container
•
e
Attention:
Loosen straps without yet removing!
Loosen straps
•
C1000340
C1000350
00.18
e
Attention:
Ensure that it will be possible to fold out the stand!
Place C1 on stand
L
Note:
Note instruction plate on instrument trim!
C1000360
L
Note:
The easy-lift mechanism has overload protection.
Fold out the stand with foot if necessary!
1
C1000370
Push up long lever (1) on easy-lift mechanism
•
until it reaches the end of its travel
– The front wheel lifts clear of the ground
– Keep a firm grip on the lever
Slowly move the long lever (1) back until the de-
•
tent engages
Check to verify that the C1 is standing securely
•
2
1
C100BA56
e
Attention:
Excessive strain can damage the easy-lift mechanism!
Hold C1 vertical
•
Centre the handlebar
•
Pull up short lever (2) on easy-lift mechanism
•
– The stand extends
00.19
Release and remove straps
•
C1000390
Remove cross member (arrow, shipping brace)
•
C1000380
00.20
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