Bio-Rad Foresight Chromatography Columns, Prepacked User Manual

Foresight™ RoboColumn Units 200 and 600 µl
Instruction Manual
Catalog Numbers
732-4801 732-4816 732-4802 732-4817 732-4804 732-4819 732-4805 732-4820 732-4807 732-4822 732-4808 732-4823 732-4813 732-4825 732-4814 732-4826
For help and technical advice, please contact the Bio-Rad Technical Support department. In the United States, the Technical Support department is open Monday–Friday, 5:00 AM to 5:00 PM, Pacific Time.
Phone: 1-800-424-6723
Fax: 1-510-741-5802
Email: LSG_TechServ_US@bio-rad.com (for U.S. and international customers)
Online technical support and worldwide contact information are available at www.consult.bio-rad.com.
Legal Notices
RoboColumn is a trademark of Atoll GmbH.
Freedom EVO, Freedom EVOware, Te-Chrom, and Te-Stack are trademarks of Tecan Group Ltd.
© 2012 by Bio-Rad Laboratories, Inc. All rights reserved.
Table of Contents
Bio-Rad Technical Support ii Legal Notices ii
Section 1 Introduction 1
Section 2 Characteristics 2
Section 3 Advice on Handling 4
3.1 Equipment 4
3.2 Sample Preparation 6
3.3 Experiment Setup 6
3.4 Te-Chrom Wizard 7
Section 4 Protocol 8
4.1 Detailed Protocol 8
Section 5 Troubleshooting Guide 15
Section 6 Ordering Information 16
Section 1 Introduction
Foresight™ RoboColumn units are prepacked chromatography microcolumns used for rapid process development. Their design is fully compatible with robotic liquid handling workstations, such as the Freedom EVO series from Tecan, and allows process developers to perform high throughput (HT) parallel screening and experimentation. Foresight RoboColumn units may be used for qualitative media screening experiments and/or small scale methods development. Through design of experiments (DoE) utilizing Foresight RoboColumn units, an operational window can be defined to aid in developing a quality by design (QbD) process.
The design of the Foresight column offers:
1. Convenience
The prepacked columns used in conjunction with a robotic liquid handling device allow users to create automated protocols for HT experimentation. The ability to define a design space enables process scientists to develop robust purification processes.
2. Reliability
Each column is individually packed under optimum compression, ensuring consistent experimental results.
3. Efficiency
The small column design enables users to use precious feed sample more efficiently while performing real chromatographic separations in parallel to determine critical quality parameters.
Foresight RoboColumn units are available in a variety of chromatography modes including anion, cation, and mixed-mode. See Section 6, Ordering Information, for the complete product line.
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Section 2 Characteristics
Foresight™ RoboColumn units are ready-to-use chromatography microcolumns prepacked with Bio-Rad Laboratories process chromatography resins. Each row contains eight columns and either a single row or multiple rows may be used. For HT screening, configuration into 96-well plate format is possible with the use of an array plate.
Foresight RoboColumn units are available in two volumes: 200 and 600 µl.
Table 1. Characteristics of Foresight RoboColumn units.
Plate size 128.3 x 86.0 x 14.0 mm
Plate material Polyoxymethylene copolymer
Number of wells Polypropylene/polyethylene
Column inner diameter 5 mm
Column material Polypropylene
Chemical stability Stable in organic solvents. UNOsphere™ and
Avoid Halogenated organic solvents, hexane
Storage solution UNOsphere Q, UNOsphere S, UNOsphere
Recommended storage temperature
Working temperature 4–30°C
Maximum working pressure
Flow velocity 16–1000 cm/h
Laser label Placed on every individual column body and
*
Specifications for all Bio-Rad chromatography media may be found by visiting www.bio-rad.com/process and downloading their corresponding instruction manual.
Nuvia™ resins are stable in commonly used aqueous buffers pH 1–14. CHT™ resin is stable in aqueous buffers of pH >60.5.*
Rapid S, Nuvia™ cPrime™: 20% ethanol
CHT Type I, 40 µm and CHT Type II, 40 µm: 20% ethanol + 0.01M Na phosphate, pH 6.8
Nuvia Q: 20% ethanol + 1M NaCl
Nuvia S: 20 % ethanol + 0.1M NaCl
4–30°C
Up to 8.0 bar
2
containing:
Product number
Resin name
Column volume in µl
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Table 2. List of Bio-Rad chromatography media.
Chromatography Media
UNOsphere Q Strong Anion 4110109
UNOsphere S Strong Cation 4110109
UNOsphere Rapid S
Nuvia Q Strong Anion 10018215
Nuvia S Strong Cation 10018215
Nuvia cPrime
CHT Type I, 40 µm
CHT Type II, 40 µm
Mode
Strong Cation 10010339
Mixed Mode (Hydrophobic-Cationic)
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
Instruction Manual Literature #
10023853
6086
6086
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Section 3 Advice on Handling
3.1 Equipment
Foresight™ RoboColumn units are designed for robotic handling. Table 3 is a guide to the equipment required for robotic handling of the units using Tecan’s Freedom EVO workstation.
Table 3. Recommended equipment for automated handling of Foresight RoboColumn units.
Equipment Details Tips and tricks
RoboColumn units 96-well array plate
Te-Chrom Module (A)
Arrange up to 96 individual columns onto the 96-well array plate according to application requirements
Use the Te-Chrom module to integrate the Foresight RoboColumn units onto the robotic worktable
Height adjustable
Waste option (B)
Do not mix short (200 µl) and long (600 µl) columns
Make sure the columns are securely seated into the 96-well array plate before using them
Use the Te-Chrom module in combination with a Te-Stack plate stacker for the optimized handling and storage of collection plates
Use the waste container to remove buffers from each step
Make sure that the columns are an appropriate distance from the collection plate before starting the experiment
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Table 3. Recommended equipment for automated handling of Foresight RoboColumn units, continued.
Equipment Details Tips and tricks
Te-Chrom Shuttle
Te-Chrom Wizard
Plate Reader Use the plate
Use the Te-Chrom shuttle to move a collection plate under the columns to fractionate the flowthrough from the column outlets
Use the Te-Chrom Wizard to configure the chromatographic process and to set all process-relevant parameters (volume, flow rate, etc.)
reader to evaluate data such as UV measurement and protein concentration
Use the Robotic Manipulator Arm (RoMa) to transport the collection plate from a predefined transfer position to any destination on the robotic worktable (plate reader, hotels, autosampler, etc.) for further analysis (UV measurement, ELISA, HPLC, MS, etc.)
Assign labels (resin name and column types) by using the plate layout configurator
Use the neutralization option to adjust the pH of the fractions after the acidic elution of mAbs
Note: Confirm with Tecan suitability for any specific application.
Calculate the precise volume of your collected fractions for subsequent data plotting
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Table 3. Recommended equipment for automated handling of Foresight RoboColumn units, continued.
Equipment Details Tips and tricks
Reagent and sample reservoirs
Collection plate Use any type of
A broad spectrum of troughs, tubes, and plates can be positioned onto the robotic worktable by using the appropriate Tecan carrier
multi-well plate which matches the ANSI/SDS standard (UV or non-UV readable)
Use an 8-, 48- or 96­deep well reservoir for buffer
Use a half area 96-well microplate to collect fractions in a volume range from 25–175 µl
Use a standard 96­well microplate to collect fractions in a volume range from 75–340 µl
Use 96-deep well reservoirs to collect high volume fractions up to 2.0 ml
3.2 Sample Preparation
Loading a clarified sample onto Foresight™ RoboColumn
units is
recommended because unclarified sample may cause clogging of the top and bottom filter frits. This may impact the performance of the column.
3.3 Experiment Setup
Foresight RoboColumn units are suitable for applications such as parallel screening and optimization of chromatographic conditions in downstream process development. The flexible design enables arrangement of up to 12 rows (8 columns per row) of Foresight RoboColumn units on a 96-well array plate (available upon request) according to application’s requirements.
6 Technical Support: 1-800-424-6723 • www.bio-rad.com
When using the HT process development approach for Foresight RoboColumn units, DoE is recommended for experiment setup, as it enables efficient and parallel screening of many different chromatographic parameters such as resin type, pH, conductivity or ionic strength, and salt type.
For experiment setup and configuration of the Foresight RoboColumn units, the Te-Chrom Wizard is recommended. See Section 3.4.
3.4 Te-Chrom Wizard
The Te-Chrom Wizard is a dialog-based graphical user interface offered by Tecan and based on the Freedom EVOware software.
The Te-Chrom Wizard was developed for use with Foresight RoboColumn units and enables configuration of hardware, plate layout, and setup of the chromatographic process, including relevant parameters such as flow rate and volume, without direct script writing (see Figure 1).
Please confirm with Tecan suitability for any specific application.
For more detailed information please refer to the Te-Chrom software manual.
Fig. 1. Te-Chrom Wizard features.
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Section 4
2 x
Protocol
The protocol is designed as a general guideline for working with Foresight™ RoboColumn units. Adjustment may be required depending on type of application, sample, resin type, and Foresight RoboColumn units dimensions.
One product package contains 8–96 individual prepacked Foresight RoboColumn units arranged on a 96-well array plate, and two removable cover seals for storage (see Figure 2).
Fig. 2. 96 Foresight RoboColumn units.
4.1 Detailed Protocol
1. Remove cover seals
a. First, gently peel off the
top seal from the columns
b. Next, gently peel off
the bottom seal from the columns
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2. Remove excess storage
A
solution from needle adaptor inlet
Remove remaining storage solution in the top part of the columns by blotting them upside down on a soft paper tissue
3. To adjust the Te-Chrom module operating height, press and hold the fastener (C) and move the module to the required height of the scale (D)
Note: Make sure that the columns are positioned as close as possible to the collection plate before starting the experiment
4. Loading the Foresight RoboColumn units in the
Te-Chrom module
a. Move the locking slider (A) to the left mechanical stop
b. Load the columns (B)
c. Move the locking slider
(A) to the right mechanical stop to lock the columns
Note: Make sure that all columns are securely fixed into the array plate before starting the experiment.
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5. Experiment setup with the Te-Chrom Wizard
a. Hardware configuration
Select the appropriate
configuration of the
Te-Chrom module
Check whether the
module is equipped with a waste tray
Define a transfer position
for the collection plate
b. Plate layout
Select the RoboColumn
labware
Define the required
RoboColumn matrix
Select the RoboColumn
dimension
Set a desired label such
as resin name
Import or export the plate
layout
c. Process configuration
Define the
chromatographic workflow by setting a desired number of process steps
Use the Continuous
Fraction Collection option to collect fractions over multiple plates, to prevent gaps between plates pipetted in different process steps and to optimize the consumption of collection plates
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d. Configure your process
steps
Defiine a process
step name such as Equilibration
Check the Process
Full Plate option if appropriate:
i. When checked,
the full array will be processed
ii. When not checked,
the array is processed column by column
Set parameters for
tip washing
Set individual
chromatographic parameters
i. Select the liquid ii. Set the dispensing
volume
iii. Set the required liquid
class for aspiration
iv. Set the required
flow rate (cm/h)
Note: Calculate the required residence time (t) by dividing the column volume (CV) by the volumetric flow rate (Uv). t = CV/U
v
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Check the waste option
if appropriate:
i. When checked, the
waste tray will be engaged by the RoMa or Liquid Handling Arm (LiHa)
ii. When not checked,
the flowthrough will be collected in a desired collection plate
Check the Neutralization
option to perform a pH adjustment, for example after acidic elution of mAbs
Check the Data
Collection option to evaluate the collection plate in a required reader device such as a UV reader
Select the number of
fractions according to the given dispensing volume for the chromatography step if the waste option is not checked
e. Plate handling
Add the required amount
of source plates
Add the required amount
of destination plates
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After the experiment setup the Te-Chrom Wizard will generate a chromatographic method in Freedom EVOware software automatically.
f. Reporting
Set output folder
Select output format
6. Run chromatographic method
Note: Make sure all required solvents and consumables such as collection plates are in their designated positions on the robotic worktable before running the chromatographic method.
7. Data evaluation
a. Determine the precise
volume of the collected fractions by using an appropriate plate reader
b. Determine the protein
concentration by measuring UV
Note: After path length detection with the RoMa, transfer the collection plate to any location on the robotic worktable, or to a secondary device for further analysis such as HPLC, MS, ELISA, or CGE/SDS-Page.
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8. Data plotting
Plot the UV data against the fraction volume to create a pseudo-chromatogram
Note: Make sure that blank values of the used solvents are subtracted from the UV data before plotting.
9. Regeneration and storage
a. For appropriate
regeneration of Foresight RoboColumn units please refer to www.bio-rad.com/process for the recommendation of the specific resin
b. For appropriate storage of
Foresight RoboColumn units, refer to Table 1
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Section 5 Troubleshooting Guide
Fault Possible cause Action
Foresight™ RoboColumn units are clogged
Foresight RoboColumn units are leaking
The sample is too viscous
There is too much cell debris in the sample
The column has been regenerated and used for too many cycles
Columns are clogged
The O-ring seal is damaged
The insertion depth of the robotic needle is incorrect
Increase dilution of
Centrifuge and/or
Reduce the number
See above
Check the taught
Check the insertion
the cell isolate before lysis, or dilute after the lysation
filter the sample if unclarified sample has been used
of cycles
X and Y coordinates for RoboColumn labware for precision
depth (16 mm from the top of the column) of the robotic needle
Foresight RoboColumn units are lifted up from the 96-well array plate during the pull-out of the robotic needles
Low protein recovery in the elution fraction(s)
Columns are not securely seated into the 96-well array plate
The residence time for sample loading is too low
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Make sure that all columns are securely seated into the 96-well array plate by firmly pressing down before starting the experiment
Decrease the flow rate or increase residence time for sample loading
Section 6 Ordering Information
Foresight RoboColumn units 200 and 600 µl
Product Mode Catalog #
Foresight™ Nuvia™ S RoboColumn units, 200 µl
Foresight Nuvia S RoboColumn units, 600 µl
Foresight Nuvia Q RoboColumn units, 200 µl
Foresight Nuvia Q RoboColumn units, 600 µl
Foresight™ Nuvia™ cPrime RoboColumn units, 200 µl
Foresight Nuvia cPrime RoboColumn units, 600 µl
Foresight™ UNOsphere™ S RoboColumn units, 200 µl
Foresight UNOsphere S RoboColumn units, 600 µl
Foresight UNOsphere rS RoboColumn units, 200 µl
Foresight UNOsphere rS RoboColumn units, 600 µl
Foresight UNOsphere Q RoboColumn units, 200 µl
Foresight UNOsphere Q RoboColumn units, 600 µl
Foresight™ CHT™ Type I, 40 µm RoboColumn units, 200 µl
Foresight CHT Type I, 40 µm RoboColumn units, 600 µl Foresight CHT Type II, 40 µm RoboColumn units, 200 µl
Foresight CHT Type II, 40 µm RoboColumn units, 600 µl
Strong Cation 732-4801
Strong Cation 732-4802
Strong Anion 732-4804
Strong Anion 732-4805
Mixed Mode (Hydrophobic-Cationic)
Mixed Mode (Hydrophobic-Cationic)
Strong Cation 732-4813
Strong Cation 732-4814
Strong Cation 732-4816
Strong Cation 732-4817
Strong Anion 732-4819
Strong Anion 732-4820
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
732-4807
732-4808
732-4822
732-4823
732-4825
732-4826
16 Technical Support: 1-800-424-6723 • www.bio-rad.com
Foresight™ Chromatography Media Filter Plates
Product Mode Catalog #
Foresight™ Nuvia™ S Filter Plate, 20 µl
Foresight Nuvia Q Filter Plate, 20 µl
Foresight™ Nuvia™ cPrime™ Filter Plate, 20 µl
Foresight™ UNOsphere™ S Filter Plate, 20 µl
Foresight UNOsphere rS Filter Plate, 20 µl
Foresight UNOsphere Q Filter Plate, 20 µl
Foresight™ CHT™ Type I, 40 µm Filter Plate, 20 µl
Foresight CHT Type II, 40 µm Filter Plate, 20 µl
Strong Cation 732-4701
Strong Anion 732-4703
Mixed Mode (Hydrophobic-Cationic)
Strong Cation 732-4710
Strong Cation 732-4712
Strong Anion 732-4714
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
732-4705
732-4716
732-4718
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Foresight™ Chromatography Media Columns
Product Mode Catalog #
Foresight™ Nuvia™ S Column, 1 ml
Foresight Nuvia S Column, 5 ml
Foresight Nuvia Q Column, 1 ml
Foresight Nuvia Q Column, 5 ml
Foresight™ Nuvia™ cPrime™ Column, 1 ml
Foresight Nuvia cPrime Column, 5 ml
Foresight™ UNOsphere™ S Column, 1 ml
Foresight UNOsphere S Column, 5 ml
Foresight UNOsphere rS Column, 1 ml
Foresight UNOsphere rS Column, 5 ml
Foresight UNOsphere Q Column, 1 ml
Foresight UNOsphere Q Column, 5 ml
Foresight™ CHT™ Type I, 40 µm Column, 1 ml
Foresight CHT Type I, 40 µm Column, 5 ml
Foresight CHT Type II, 40 µm Column, 1 ml
Foresight CHT Type II, 40 µm Column, 5 ml
Strong Cation 732-4720
Strong Cation 732-4740
Strong Anion 732-4721
Strong Anion 732-4741
Mixed Mode (Hydrophobic-Cationic)
Mixed Mode (Hydrophobic-Cationic)
732-4722
732-4742
Strong Cation 732-4730
Strong Cation 732-4750
Strong Cation 732-4731
Strong Cation 732-4751
Strong Anion 732-4732
Strong Anion 732-4752
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
Mixed Mode (Metal Affinity-Cationic)
732-4735
732-4755
732-4736
732-4756
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