C9900-U3x0
Uninterruptible Power Supply (UPS)
for industrial PC with 24 V
supply voltage
DC
Version: 1.5
Date: 2011-09-29
Table of Contents
Table of Contents
1.
Foreword 1
Description of safety symbols 2
2.
The C2000BAT UPS control board 3
3.
Power pack for Beckhoff IPC with UPS 4
C9900-U310, C9900-U320 4
C9900-U300 6
Connecting the Battery 8
Maximum length of the feeder cable 9
Operating conditions 9
4.
Installing the UPS 10
Configuration under TwinCAT 10
Configuration of the UPS with CP9090-S100 13
5.
Technical data 14
Layout of the CP-Link board CP9030 14
Layout of the UPS interface card C1230S 15
The charging system 15
6.
Appendix 17
Beckhoff Support & Service 17
C9900-U3x0
Foreword
Foreword
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
Liability Conditions
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it
contains technical or editorial errors, we retain the right to make alterations
at any time and without warning. No claims for the modification of products
that have already been supplied may be made on the basis of the data,
diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC
Automation GmbH.
Other designations used in this publication may be trademarks whose use
by third parties for their own purposes could violate the rights of the
owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP0851348, US6167425 with corresponding applications or registrations in
various other countries.
Copyright
© Beckhoff Automation GmbH.
The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or design.
State at Delivery
All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or
software configurations other than those described in the documentation
are not permitted, and nullify the liability of Beckhoff Automation GmbH.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff
Automation GmbH apply.
®
are registered trademarks of and licensed by Beckhoff
C9900-U3x0 1
Foreword
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!!
DANGER
WARNING
CAUTION
Attention
Note
If you do not adhere the safety advise adjoining this symbol, there is
immediate danger to life and health of individuals!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is
obvious hazard to individuals!
Hazard to devices and environment
If you do not adhere the notice adjoining this symbol, there is obvious
hazard to materials and environment.
Note or pointer
This symbol indicates information that contributes to better understanding.
2 C9900-U3x0
The C2000BAT UPS control board
The C2000BAT UPS control board
Uninterruptible power
supply
Not all connections are
used in the application with
the C1230S
An industry PC with a 24 V power supply can optionally be fitted with an
uninterruptible power supply, which maintains correct operation of the
device for about 15 minutes by means of a NiCad battery, after failure of
the main power supply. The control is performed by the C2000BAT UPS
control board.
Battery/Pwr. sup.
Fuse
Mains power
supply board
1A
LCdisplay
CP9030/C1230S
1
not
11
not
used
used
Switch for
LCD illumination
Battery reverse connection
protection
Fuse inside the battery
Switch for the LCD
background illumination
(only older devices, e.g.
C20xx, C32xx)
The NiCad battery (18 V / 0.65 Ah / 1,8 Ah / 2,5 Ah) supplies the device for
The UPS control board is fitted with a simple form of protection against
reverse battery connection. If the battery is accidentally connected with the
wrong polarity, high current flows for a short period, and this blows the fuse
(3,15 A) on the C2000BAT board. The location of the fuse on the board
can be seen in figure 1. There is also a fuse (8 A) inside the battery, to
provide short circuit.
The UPS control board allows the LCD back light to be switched on and off
by means of a switch on the side of the housing, or by software through the
PIO chips on the C1230S. Switching the LCD back light off can save
current under battery operation. If the software has switched the back light
off when under battery power, it can be switched on again using the switch.
up to 15 minutes, depending on how fully charged the battery is and on the
hardware installed in the IPC, giving the software time to save all its data.
This time may be only app. 4 minutes with devices of higher energy
consumption.
BECKHOFF C2000BAT
C9900-U3x0 3