Avery 9855 Quick Reference

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QUICK REFERENCE
This Quick Reference contains supply loading and genera l maintenance procedures for the Monarch® 9855® RFID printer. Additional RFID documents are available on the Monarch® Printer’s Documentation CD-ROM and on our Web site (www.monarch.com Utility at http://www.servisource1.com/prnutil/rfidsetup for illustrations to determine which type of RF ID supplies you are using and basic printer configura tion information. For information about creating formats, configuring the printer, or programming the printer, refer to the Packet Reference Manual available on our Web site.
Note: Information in this document supercedes
information in previous versions. Check our Web site for the latest d ocumentation and release information.
RFID Overview
Your printer has been engineered to program (encode) an RFID (Radio Frequency Identification) label (commonly called “RFID tags”) before the label’s format is printed. RFID tags contain an embedded RFID inlay (ch ip and antenna).
). Refer to the RFID Setup
RFID is only available using die cut or black mark sup plies. Linerless supplies are not currently supported. The RFID printer is also capable of pr inting standard (non-RFID) supplies.
The printer supports Class 1 Generation 2 (C1Gen2) protocol encoding.
RF Specifications
The UHF radio operates in the 902 – 928 MHz frequency range in accordance with FCC Rules and Regulations.
Note: The limited warranty on knives used in or w ith
RFID printers is one (1) year from the date of shipment, or 500,000 cuts, whichever occurs first.
Monarch and 9855 are registered trademarks of Avery Dennison Corp. TC9855RFIDQR Rev. AT 9/12 2007 Avery Dennison Corp. All rights reserved.
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Connecting the Cables
The power supply automatically switches between 115V or 230V. There are no operator settings required .
1. Review the safety information in the Regulatory Compliance document included with your prin ter.
2. Plug the power cable into the socket. Plug the other end of the cable into a grounded electrica l outlet.
3. Connect the communication cable into the appropr iate port. Secure the cable with the connecting screws (serial) or spring clips (parallel). If you are communicating with the host through the serial port, make sure the printer's communication values match those at the host. The factory default values are 9600 Baud, 8 b it data frame, 1 stop bit, no parity, and DTR flow control (9600, N, 8, 1, DTR) . Set the communication values on the printer to match those at the host. The printer also has a USB (Universal Serial Bus) version 2.0 communications port, which is compatible with version 1.1. Drivers are available on our Web site for a variety of operating systems.
Parallel Port
Power Switch
USB Port
Serial Port
Power Cable Goes Here
4. Turn on the printer. Press ( I ) to turn on and ( O ) to turn off the printer.
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Using the Control Panel
The control panel has a two-line LCD disp lay, two status lights, and five buttons. The control panel displays error codes/messages, and allows you to setup/configure the printer.
Power:
Fault: The printer shows a
Feed/ Cut:
Enter/ Pause:
Escape/ Clear:
The printer shows a steady green light when it is on.
steady amber light when it is out of labels or ribbon, or when you have a supply jam.
Prints a label in the on-demand mode, feeds a blank label if there is no print job, and prints a label with error informat ion that is useful to your System Administrator if an error is displayed. When the pr inter is offline, changes the displaye d value by one or ten.
Pauses the current print job or resumes a paused print job. Selects the displayed menu item.
When an error is present, clears the err or. When a job (batch) is printing, cance ls the print job (batch). Enters the offline menu mode or returns the display to the ne xt higher menu.
  and
Displays the previous menu item. Displays the next menu item. Prints a test label when you press the
buttons at the same time. Hold for on e second and release.
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Loading RFID Labels
The RFID supplies are sensitive to static electricity and can be damaged by sta tic electricity. Ground yourself by touching some metal, such as the printer’s metal base, before handling the supplies.
Refer to the 9855 Operator's Handbook for additional supply loading instructions if using non-RFID supplies in your RFID printer.
1. Open the cover.
2. Unlock the printhead by turning the retaining latch.
3. Lift the printhead assembly using the printhead tab
until the assembly locks into place.
4. Place the roll of supply on the supply holder . For labels, the supply unrolls from the top or the bottom. For tags, make sure the supply unrolls from the bottom, because tag rolls are wound face in. Do not
pick up the printer by the supply holder.
Printhead Tab
Deflector Tab
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5. Adjust the supply holder guides so the sides barel y touch the roll. Make sure the supply roll turns fr eely.
If you are using fan-fold supplies, place the supply stack behind the printer, label side facing up.
Supply Holder Guides
Supply Lever
6. Push down on the supply lever to unlock the supply guides.
7. Lay the label strip across the supply guid e so that a few inches extend past the front of the printer. Tuck the supply under the nibs and in between the die cut sensor. Do not feed supply between the sup ply roller and deflector.
For fan-fold supplies, lay the label strip over the supply holder and across the supply guide so that a few inches extend past the front of the printer. Tuck the supply under the nibs and in between the die cut sensor.
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8. For tag supplies using the optional knife, feed the supply through the knife. Make sure at least 0.5 inches of supply is past the knife.
Tag
9. Adjust the supply guides so they touch the supply. Push up on the supply lever to lock the supply guides into place.
Deflector
Die Cut Sensor
Supply Lever
Supply Roller
10. Hold the printhead assembly by the prin thead tab while pressing down on the printhead release .
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11. Close the printhead by pressing down on the thumb well until you hear it click into place.
12. Close the cover.
13. Press Feed/Cut several
times to feed at least three labels/tags to properly position the supply and the ribbon.
Loading Labels for the Optional Peel Mode
Peel mode (on-demand) must be purchased separately. In peel mode, the printer separates the b acking paper from the label. The next label is not pr inted until the completed one is removed from the pr inter. Make sure the prin ter is configured for on-demand mode and the correct supply type is installed. The minimum feed length is 1.5 inches for peel mode. Hold the leading edge of p eeled labels when printing labels longer than six inches. You must use non-perforated supplies for peel mode. Fo llow the steps for loading supplies from the previous section. Then, follow these steps after you close the printhead.
1. Remove the labels from the first 10 inches of the
backing paper.
2. Press down on the exit cover tabs to open the exit
cover on the front of the printer.
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3. Feed the backing paper over the peel bar.
Peel Bar
Lower Opening
4. Feed the backing paper through the lower opening of
the exit cover. Close the exit cover. Pull down on the backing paper to remove any slack.
Tear Edge
Backing Paper
When removing the backing paper, pull up across the saw-toothed tear edge. Make sure
the backing paper tears at the edge.
5. Close the printer's cover.
6. Press Feed/Cut several times to feed at least three
labels/tags to properly position the supply and the ribbon.
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Adjusting the Wide/Narrow Knobs
You may need to adjust the two wide /narrow knobs according to the width of your supply. For supply that is more than two inches, adjus t the knobs to the wide set ting. For supply that is two inches or less, adjust the knobs to the narrow setting.
You must adjust both of the knobs to the same position. If you experience ribbon smudging in cold, dr y
environments, adjust the wide/narrow knobs to the wide setting.
For wide supplies, push down and turn the wide /narrow knobs clockwise with a screwdriver.
For narrow supplies, turn the wide/narrow knobs coun ter­clockwise with a screwdriver until it pops back up.
The adjustment is shown in the wide positio n.
Wide/Narrow Knobs
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Loading Ribbon
1. Open the cover.
2. Unlock the printhead by turning the retaining latch.
3. Lift printhead assembly using the pr inthead tab until
the assembly locks into place.
4. Push the deflector tab down.
Printhead Tab
Deflector Tab
5. Slide the extra ribbon core on the take-up r eel as far
as it will go with the "This End Out" writing fac ing out. Use your empty ribbon core as the take-up core. The take-up core only fits on the take-up reel one way.
6. Remove the new ribbon from the package. Do no t
wrinkle or crush the new ribbon.
7. Slide the ribbon onto the back reel as far as it will go.
Carefully unwind a few inches of ribbon from the bottom of the roll.
Note: Make sure the “This End Ou t” writing is facing
out. The ribbon roll only fits on the reel one way.
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8. Carefully feed the ribbon under bo th ribbon rollers and
printhead.
Take-up Core
Take-up Reel
Ribbon Rollers
9. Align the ribbon and make sure it is straight and
centered throughout the path.
10. Tape the ribbon to the take-up core. Do not tape the
ribbon to the take-up reel.
11. Rotate the take-up core until the leader is past the
printhead.
12. Remove any slack in the ribbon by turning the take-up
reel clockwise.
13. Hold the printhead assembly by the prin thead tab while
pressing down on the printhead release .
14. Close the printhead by pressing down on the thumb well until you hear it click into place. Close the cover.
15. Press Feed/Cut several times to feed at least three labels/tags to properly position the supply and the ribbon.
Printing
Before you print, make sure the printer is connected and ready to receive data.
When you turn on the RFID printer, “Monarch Initializing” flashes briefly and then you see “Print Mode Ready.” If an error occurs while the printer is initializing, the error message flashes briefly on the displa y and then you see “Print Mode Ready.” The prin ter displays “Not available” when you try to select the RFID menus if the module is inoperative.
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The printer accepts RFID and non-RFID ba tches once you see “Print Mode Ready.”
1. Download a format and a batch. Refer to the Packet Reference Manual for information on downloading print
jobs.
2. The printer prints a strip of labels or labels in on- demand mode. If printing RFID supp lies, you see
RFID Printing… 1 of 10
If the RFID tag is not programmable for any reason, the label may print with an overstrike pattern, indicating that it should not be used . Your System Administrator should set the desired Error Action accordingly.
When printing on non-RFID supplies, you may also see a label with an overstrike pattern. Do not use that label. When using “overstrike” as the Error Action, the data prin ts on the non-RFID label, but there is no data printed on the RFID label.
Note: The RFID printer pauses while programming the
RFID tag.
3. Remove the printed labels. If the pr inter will be unused for extended periods of time, we reco mmend leaving the printhead unlatched.
Clearing Jams
When you are printing and a jam occurs, the Fault light on the printer's front panel blinks.
1. Turn off the printer and open the cover and printhead
assembly.
2. If necessary, remove the label roll and ribbon.
3. Remove the jammed labels and reload the label roll.
4. Close the printhead assembly and turn on the printer.
5. Press Feed/Cut several times to feed at least three
labels/tags to properly position the supply and the ribbon.
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Cleaning
You must clean the printhead as described below to maintain printhead life.
CAUTION: Do not use sharp objects to clean the
printhead or touch the prin thead. This may damage the printhead and require a service charge.
The rate and frequency at which you print determines how often you must clean the pr inter. You may need to clean the printhead, sensor, and platen roller:
if there is any adhesive build-up in the supply path. after printing approximately three rolls
of thermal transfer/thermal direct supplies or after each ribbon.
daily if your printer is in an excessively
dirty, hot, or humid environment.
if you frequently receive supply error
codes or when you see voids or streaking in the print as shown.
1. Turn off the printer and open the
cover and printhead assembly.
2. Remove the label roll and ribbon (when clean ing the
printhead).
3. Press down on the exit cover tabs to open the exit
cover on the front of the printer.
Voids
Streaks
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4. Clean the platen roller when you see significant adhesive build-up or a label is wrapped around the platen roller. Use a dry, soft-bristle brush, such as a toothbrush, to clean the platen roller.
If the brush does not remove all the adhesive, use isopropyl alcohol on the platen roller. Moisten a cotton swab with isopropyl alcohol and run the cotton swab across
Platen Roller
the platen roller. Turn the platen roller with your finger to make sure the platen roller is clean all the way around. After cleaning, feed several inches of supply through without printing to remove any remaining isopropyl alcohol.
5. Rub the cotton swab moistened with isopropyl a lcohol across the peel bar and remove any bu ild-up.
6. Moisten another cotton swab with isopropyl
Printhead
alcohol. Rub the cotton swab across the printhead and remove any build-up. You may need to use a printhead CLEAN-STRIP if the printhead is extremely dirty or you see streaks on the supply.
7. Rub the cotton swab across the supply sensor and die cut sensor and remove any build-up.
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Supply Sensor
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8. Clean the build-up in the supply path.
9. Let the printer dry before you reload supplies.
10. Push on the exit cover firmly to close it. Both latches
will click into place. Close the cover and printhead assembly.
11. Turn on the printer and press Feed/Cut several times to feed at least three labels /tags to properly position the supply and the ribbon. Resend your format, batch, and check digit packets.
Troubleshooting
This section lists common problems an d their solutions. For more detailed information, refer to the Operator’s Handbook available on our Web site.
Problem Action
Error message appears during startup
Does not print.
Does not feed. Set wide/narrow knobs correctly. Partially printed
data. Printing shadows/
smears. Light or Heavy Printing.
Voids in printing. Clean printhead, change supplies. Serial bar codes
do not scan.
Backing paper is wrapped around platen/peel roller.
Blank labels print or 750 errors.
Printer does not read or program the RFID tag.
Turn OFF the printer, wait fifteen seconds and then turn ON the printer. Call Service.
Check supply and ribbon, send a corrected format and batch.
Clean printhead, send a corrected format packet.
Clean printhead, change supply/ribbon, adjust print contrast, check wide/narrow knobs.
Unlatch printhead when not in use, set print speed to 2.5 IPS, adjust print contrast.
Carefully remove the backing paper. Tear backing paper at the tear edge in peel mode.
Clean supply sensors.
See your System Administrator.
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Common Errors
If the action does not resolve the problem, call Ser vice.
Error Action 002
005 018 025 101 400 403 409 410 411 412 413 611 612 613 614 703 704 751 752 753 754 755 756 757 758 763 765
768
Name must be 1 to 8 characters inside quo tes. Supply width is invalid. Code page selection defined in the field is invalid. Data length is too long. Format referenced by batch not in memory. Invalid character following {. Field separator was not found. Delete unused formats or graphics from memory. Parity mismatch. Framing error (baud rate mismatch). Flow control mismatch. Check for a flow control problem. Font, bar code, or density in the batch is invalid . The batch data is missing or invalid. Reference point off supply. Field off supply or invalid character in packet. Calibration error. Load the correct supply type. Supply error. Press Escape/Clear. Load supply. Supply error. Press Escape/Clear. Load supply. Printer sensed a mark in the wrong place. Printer sensed a mark that is too long. Ribbon jam. Load ribbon. Printhead is open. Close the printhea d. Load supplies. Load supplies. Press Feed/Cut. Check for a label jam or reload supplies. Waiting to dispense label. Press Fe ed/Cut. Less than 8 bad dots in format area. Press
Escape/Clear. More than 8 bad dots in format area. Replace or
connect printhead.
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RFID Errors
See the RFID Application No tes for more information. Check with your System Administrator abou t the format. The printer does not recalibrate (feed a blank label) after an RFID error.
Error Description/Action 052 053
226 228 229 230 715
732
740 741
742
743
744
746
747
748
749
Data type in the RFID Data Field is invalid. The starting block in the RFID Data Field is invalid. Rule Record Line xx. Upload device is invalid . Memory class identifier is invalid . Byte code is invalid. Lock code is invalid. Invalid data length/da ta mismatch in the RFID Da ta
Field. This error also occurs when there is an error in the Expanded C1Gen2 fields.
RFID Hardware Error. A non-RFID printer received a format containing an RFID Da ta Field.
Command, hardware, or memory allocation error. RFID tag missing - not found in the area inside the
printer where the RFID tag is programmed. Check supply loading. Make sure the RFID tag was not moved out of the programmable range.
Tag erase failed. The RFID tag was found in the RF Field, but could not be erased.
Program tag failed. The RFID tag was found in the RF Field, but could not be programmed.
Tag locked fail. The RFID tag is unable to be programmed because it is already locked.
Lock tag fail. The RFID tag has not been locked to prevent reprogramming.
Time out failure. An RFID command (read, program, etc.) has failed to complete in the maximum amount of allowed time.
Invalid data length/da ta mismatch from RFID interrogator module.
RFID Verify Fail. The RF ID verification process failed after writing (programming) tag.
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