Atlas Copco DKR 36, DKR 36R Safety And Operating Instructions Manual

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Safety and operating instructions

Handheld rotary hammers

Prescriptions de sécurité et instructions pour l’opérateur

Marteaux perforateurs portatifs

Sicherheits- und Betriebsanleitung

Hand-Rotationshammer

Instrucciones de seguridad y de funcionamiento

Martillos giratorios manuales

Instruções de segurança e operação

Perfuradores e demolidores rotativos manuais

Istruzioni per la sicurezza e per l'uso

Martelli manuali a rotazione

Veiligheidsvoorschriften en bedieningshandleiding

Handbediende klopboren

Οδηγίες ασφάλειας και χειρισμού

Φορητές περιστροφικές σφύρες

Turvallisuusohjeet ja käyttöohje

Käsikäyttöiset vasaramurskaimet

Sikkerhedsinstruktioner og betjeningsvejledning

Håndholdte borehamre

Sikkerhetsinstrukser og bruksanvisning

Håndholdte roterende hammere

Säkerhetsinstruktion och instruktionsbok

Handhållna borrhammare

DKR

36, 36R

Contents

ENGLISH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FRANÇAIS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DEUTSCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

PORTUGUÊS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

ITALIANO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

NEDERLANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

ΕΛΛΗΝΙΚΑ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

SUOMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

DANSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

NORSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

SVENSKA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

Original instructions

ContentsDKR 36, 36R

ENGLISH

Contents

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Drugs, alcohol or medication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Noise level label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Unpacking the drill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Plastic guards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Lubricate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Methods to prevent freezing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connecting a water separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Selecting the right insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Before fitting the insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Fitting the insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Removing the insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Preparations before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Check the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Blow out the air hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fill the lubricator with oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Starting a cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Breaking and drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Breaking and drilling under water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Original instructions

DKR 36, 36RContents

Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Original instructions

ContentsDKR 36, 36R

Introduction

Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.

Atlas Copco has a strong global sales and service network, consisting of customer centers and distributors worldwide. Our experts are highly trained professionals with extensive product knowledge and application experience. In all corners of the world, we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times.

For more information please visit: www.atlascopco.com Atlas Copco Construction Tools AB 105 23 Stockholm Sweden

About the Safety and operating instructions

The aim of the instructions is to provide you with knowledge of how to use the rock drill in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the rock drill.

Before using the rock drill for the first time you must read these instructions carefully and understand all of them.

Original instructions

Safety and operating instructionsDKR 36, 36R

Safety instructions

To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.

Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.

In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.

Safety signal words

The safety signal words Danger, Warning and Caution have the following meanings:

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

DANGER

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

CAUTION

Personal precautions and qualifications

Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the tool. Always use your common sense and good judgement.

Personal protective equipment

Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:

● Protective helmet

● Hearing protection

● Impact resistant eye protection with side protection

● Respiratory protection when appropriate

● Protective gloves

● Proper protective boots

● Appropriate work overall or similar clothing (not

loose-fitting) that covers your arms and legs.

Drugs, alcohol or medication

WARNING Drugs, alcohol or medication

Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.

► Never use the machine when you are tired or

under the influence of drugs, alcohol or medication.

► No person who is under the influence of drugs,

alcohol or medication may operate the machine.

Installation, precautions

DANGER Whipping air hose

A compressed air hose that comes loose can lash around and cause personal injury or death. To reduce this risk:

► Check that the compressed air hose and the

connections are not damaged, replace if necessary.

► Check that all compressed air connections are

properly attached.

► Never carry a pneumatic machine by the air hose. ► Never attempt to disconnect a compressed air

hose that is pressurized. First switch off the compressed air at the compressor and then bleed the machine by activating the start and stop device.

► Never point a compressed air hose at yourself or

anyone else. To avoid the risk of getting injured, never use compressed air to blow for example dust, dirt etc. from your clothes.

► Whenever universal twist couplings (claw

couplings) are used, we recommend that lock pins are installed and whipcheck safety cables are used to safeguard against possible hose to tool and hose to hose connection failure.

WARNING Ejected insertion tool

If the tool retainer on the machine is not in a locked position, the inserted tool can be ejected with force, which can cause personal injury.

► Never start the machine while changing the

insertion tool.

► Before changing the insertion tool or accessories,

stop the machine, switch off the power supply and bleed the machine by activating the start and stop device.

► Never point the inserted tool at yourself or anyone

else.

Original instructions

DKR 36, 36RSafety and operating instructions

► Make sure that the insertion tool is fully inserted

and the tool retainer is in a locked position before the machine is started.

► Check the locking function by pulling the inserted

tool outwards forcefully.

WARNING Moving or slipping insertion tool

An incorrect dimension of the inserted tool’s shank can result in that the inserted tool is lost or is slipping out during operation. Risk of severe injury or crushed hands and fingers.

► Check that the insertion tool has the shank length

and dimensions that the machine is intended for.

► Never use an insertion tool without a collar.

Operation, precautions

DANGER Explosion hazard

If a warm insertion tool comes into contact with explosives, an explosion could occur. During operation with certain materials as well as use of certain materials in machine parts, sparks and ignition can occur. Explosions will lead to severe injuries or death.

► Never operate the machine in any explosive

environment.

► Never use the machine near flammable materials,

fumes or dust.

► Make sure that there are no undetected sources

of gas or explosives.

► Never drill in an old hole.

WARNING Unexpected movements

The inserted tool is exposed to heavy strains when the machine is used. The inserted tool may break due to fatigue after a certain amount of use. If the inserted tool breaks or gets stuck, there may be sudden and unexpected movement that can cause injuries. Furthermore, losing your balance or slipping may cause injury.

► Make sure that you always keep a stable position

with your feet as far apart as your shoulder width, and keeping a balanced body weight.

► Always inspect the equipment prior to use. Never

use the equipment if you suspect that it is damaged.

► Make sure that the handles are clean and free of

grease and oil.

► Keep your feet away from the inserted tool. ► Stand firmly and always hold on to the machine

with both hands.

► Never drill in an old hole.

► Never start the machine when it is lying on the

ground.

► Never ‘ride’ on the machine with one leg over the

handle.

► Never strike or abuse the equipment. ► Check regularly for wear on the insertion tool, and

check whether there are any signs of damage or visible cracks.

► Pay attention an look at what you are doing.

WARNING Stalling hazard

If the insertion tool gets caught during operation, the whole machine will start to rotate if you lose your grip on it. This unexpected rotation of the entire machine may cause serious injury or death.

► Stand firmly and always hold onto the machine

with both hands.

► Make sure that the handle or handles are clean

and free from grease and oil.

► Never drill in an old hole.

WARNING Trapping hazard

There is risk of neck ware, hair, gloves and clothes getting dragged into or caught by a rotating insertion tool or accessories. This may cause choking, scalping, lacerations or death. To reduce the risk:

► Never grab or touch a rotating drill steel. ► Avoid wearing clothing, neck ware or gloves that

may get caught.

► Cover long hair with a hair net.

Original instructions

Safety and operating instructionsDKR 36, 36R

WARNING Dust and fume hazard

Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease, illness, or other bodily injury (for example, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and/or skin inflammation).

Some dusts and fumes created by drilling, breaking, hammering, sawing, grinding and other construction activities contain substances known to the State of California and other authorities to cause respiratory disease, cancer, birth defects, or other reproductive harm. Some examples of such substances are:

● Crystalline silica, cement, and other masonry

products.

● Arsenic and chromium from chemically-treated

rubber.

● Lead from lead-based paints.

Dust and fumes in the air can be invisible to the naked eye, so do not rely on eye sight to determine if there is dust or fumes in the air.

To reduce the risk of exposure to dust and fumes, do all of the following:

► Perform site-specific risk assessment. The risk

assessment should include dust and fumes created by the use of the machine and the potential for disturbing existing dust.

► Use proper engineering controls to minimize the

amount of dust and fumes in the air and to minimize build-up on equipment, surfaces, clothing, and body parts. Examples of controls include: exhaust ventilation and dust collection systems, water sprays, and wet drilling. Control dusts and fumes at the source where possible. Make sure that controls are properly installed, maintained and correctly used.

► Wear, maintain and correctly use respiratory

protection as instructed by your employer and as required by occupational health and safety regulations. The respiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).

► Work in a well ventilated area. ► If the machine has an exhaust, direct the exhaust

so as to reduce disturbance of dust in a dust filled environment.

► Operate and maintain the machine as

recommended in the operating and safety instructions

► Select, maintain and replace consumables/

inserted tools/ other accessory as recommended in the operating and safety instructions. Incorrect selection or lack of maintenance of consumables/ inserted tools/ other accessories may cause an unnecessary increase in dust or fumes.

► Wear washable or disposable protective clothes

at the worksite, and shower and change into clean clothes before leaving the worksite to reduce exposure of dust and fumes to yourself, other persons, cars, homes, and other areas.

► Avoid eating, drinking, and using tobacco products

in areas where there is dust or fumes.

► Wash your hands and face thoroughly as soon as

possible upon leaving the exposure area, and always before eating, drinking, using tobacco products, or making contact with other persons.

► Comply with all applicable laws and regulations,

including occupational health and safety regulations.

► Participate in air monitoring, medical examination

programs, and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations. Consult with physicians experienced with relevant occupational medicine.

► Work with your employer and trade organization

to reduce dust and fume exposure at the worksite and to reduce the risks. Effective health and safety programs, policies and procedures for protecting workers and others against harmful exposure to dust and fumes should be established and implemented based on advice from health and safety experts. Consult with experts.

WARNING Projectiles

Failure of the work piece, of accessories, or even of the machine itself may generate high velocity projectiles. During operating, splinters or other particles from the working material may become projectiles and cause personal injury by striking the operator or other persons. To reduce these risk:

► Use approved personal protective equipment and

safety helmet, including impact resistant eye protection with side protection.

► Make sure that no unauthorised persons trespass

into the working zone.

► Keep the workplace free from foreign objects. ► Ensure that the work piece is securely fixed.

Original instructions

DKR 36, 36RSafety and operating instructions

WARNING Splinters hazard

Using the insertion tool as a hand struck tool can result in splinters hitting the operator and can cause personal injury.

► Never use a insertion tool as a hand struck tool.

They are specifically designed and heat-treated to be used only in a machine.

WARNING Slipping, tripping and falling

hazards

There is a risk of slipping or tripping or falling, for example tripping on the hoses or on other objects. Slipping or tripping or falling can cause injury. To reduce this risk:

► Always make sure that no hose or other object is

in your way or in any other person's way.

► Always make sure you are in a stable position with

your feet as far apart as your shoulders width and keeping a balanced body weight.

WARNING Motion hazards

When using the machine to perform work-related activities, you may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.

► Adopt a comfortable posture whilst maintaining

secure footing and avoiding awkward off-balanced postures.

► Changing posture during extended tasks may help

avoid discomfort and fatigue.

► In case of persistent or recurring symptoms,

consult a qualified health professional.

WARNING Vibration hazards

Normal and proper use of the machine exposes the operator to vibration. Regular and frequent exposure to vibration may cause, contribute to, or aggravate injury or disorders to the operator’s fingers, hands, wrists, arms, shoulders and/or nerves and blood supply or other body parts, including debilitating and/or permanent injuries or disorders that may develop gradually over periods of weeks, months, or years. Such injuries or disorders may include damage to the blood circulatory system, damage to the nervous system, damage to joints, and possibly damage to other body structures.

If numbness, persistent recurring discomfort, burning sensation, stiffness, throbbing, tingling, pain, clumsiness, weakened grip, whitening of the skin, or other symptoms occur at any time, when operating the machine or when not operating the machine, stop operating the machine, tell your employer and seek medical attention. Continued use of the machine after the occurrence of any such symptom may increase the risk of symptoms becoming more severe and/or permanent.

Operate and maintain the machine as recommended in these instructions, to prevent an unnecessary increase in vibration.

The following may help to reduce exposure to vibration for the operator:

► Let the tool do the job. Use a minimum hand grip

consistent with proper control and safe operation.

► If the machine has vibration absorbing handles,

keep them in a central position, avoid pressing the handles into the end stops.

► When the percussion mechanism is activated, the

only body contact with the machine you should have are your hands on the handle or handles. Avoid any other contact, for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force. It is also important not to keep the start and stop device engaged while extracting the tool from the broken work surface.

► Make sure that the inserted tool is well-maintained

(including sharpness, if a cutting tool), not worn out, and of the proper size. Insertion tools that are not well-maintained, or that are worn out, or that are not of the proper size result in longer time to complete a task (and a longer period of exposure to vibration) and may result in or contribute to higher levels of vibration exposure.

► Immediately stop working if the machine suddenly

starts to vibrate strongly. Before resuming the work, find and remove the cause of the increased vibrations.

► Never grab, hold or touch the inserted tool when

using the machine.

Original instructions

Safety and operating instructionsDKR 36, 36R

► Participate in health surveillance or monitoring,

medical exams and training programs offered by your employer and when required by law.

► When working in cold conditions wear warm

clothing and keep hands warm and dry.

See the ”Noise and vibration declaration statement” for the machine, including the declared vibration values. This information can be found at the end of these Safety and operating instructions.

♦

Comply with the recommended air-pressure when operating the machine. Either higher or lower air-pressure has the potential of resulting in higher levels of vibration.

DANGER Electrical hazard

The machine is not electrically insulated. If the machine comes into contact with electricity, serious injuries or death may result.

► Never operate the machine near any electric wire

or other source of electricity.

► Make sure that there are no concealed wires or

other sources of electricity in the working area.

WARNING Concealed object hazard

During operating, concealed wires and pipes constitute a danger that can result in serious injury.

► Check the composition of the material before

operating.

► Watch out for concealed cables and pipes for

example electricity, telephone, water, gas and sewage lines etc.

► If the inserted tool seems to have hit a concealed

object, switch off the machine immediately.

► Make sure that there is no danger before

continuing.

WARNING Involuntary start

Involuntary start of the machine may cause injury.

► Keep your hands away from the start and stop

device until you are ready to start the machine.

► Learn how the machine is switched off in the event

of an emergency.

► Release the start and stop device immediately in

all cases of power supply interruption.

► Whenever fitting or removing the insertion tool,

switch off the air supply, bleed the machine by pressing the start and stop device and disconnect the machine from the power source.

WARNING Noise hazard

High noise levels can cause permanent and disabling hearing loss and other problems such as tinnitus (ringing, buzzing, whistling, or humming in the ears). To reduce risks and prevent an unnecessary increase in noise levels:

► Risk assessment of these hazards and

implementation of appropriate controls is essential.

► Operate and maintain the machine as

recommended in these instructions.

► Select, maintain and replace the insertion tool as

recommended in these instructions.

► If the machine has a silencer, check that it is in

place and in good working condition.

► Always use hearing protection. ► Use damping material to prevent work pieces from

'ringing'.

Maintenance, precautions

WARNING Machine modification

Any machine modification may result in bodily injuries to yourself or others.

► Never modify the machine. Modified machines are

not covered by warranty or product liability.

► Always use original parts, insertion tools, and

accessories.

► Change damaged parts immediately. ► Replace worn components in good time.

CAUTION Hot insertion tool

The tip of the insertion tool can become hot and sharp when used. Touching it can lead to burns and cuts.

► Never touch a hot or sharp insertion tool. ► Wait until the insertion tool has cooled down before

carrying out maintenance work.

WARNING Insertion tool hazards

Accidental engagement of the start and stop device during maintenance or installation can cause serious injuries, when the power source is connected.

► Never inspect, clean, install, or remove the

insertion tool while the power source is connected.

Storage, precautions

♦

Keep the machine and tools in a safe place, out of the reach of children and locked up.

Original instructions

DKR 36, 36RSafety and operating instructions

Overview

To reduce the risk of serious injury or death to yourself or others, read the Safety instructions section found on the previous pages of this manual before operating the machine.

Design and function

DKR 36 and DKR 36R is a combined drilling and breaking machine, designed for horizontal and vertical use.

DKR 36 and DKR 36R is equipped with a quick-change retainer and has right-hand rotation. The machine can be adapted for drilling or breaking by changing the insertion tool. Examples of use are drilling, chipping, or chasing in concrete or brick. No other use is permitted.

To choose the correct insertion tool, see the spare parts list.

Main parts

DKR 36, 36R

A. Handle B. Air inlet C. Tool retainer D. Silencer E. Start and stop device F. Lubricator G. Exhaust port H. Side bolt

Labels

The machine is fitted with labels containing important information about personal safety and machine maintenance. The labels must be in such condition that they are easy to read. New labels can be ordered from the spare parts list.

Data plate

A. Machine type B. Maximum permitted compressed air pressure C. Serial number D. The warning symbol together with the book

symbol means that the user must read the safety and operating instructions before the machine is used for the first time.

E. The CE symbol means that the machine is

EC-approved. See the EC declaration which is delivered with the machine for more information. If the CE symbol is missing, it means that the machine is not EC-approved.

Noise level label

The label indicates the guaranteed noise level corresponding to EC-directive 2000/14/EC. See "Technical data" for accurate noise level.

Original instructions

Safety and operating instructionsDKR 36, 36R

Safety label

To avoid injury, before using or servicing tool, read and understand separately provided safety instructions.

Installation

Unpacking the drill

Plastic guards

Before the drill is used for the first time remove all the plastic guards from the hose nipples.

Lubricate

After unpacking and installing the tool, pour a liberal amount of lubrication oil in the air connection.

Hoses and connections

A. Compressed air source B. Water separator (optional) C. Lubricator (optional) D. Max. 3 m (10 ft) compressed air hose between

the lubricator and the machine.

♦

Check that you are using the correct recommended operating pressure, 6 bar (e) (87 psi).

♦

The maximum permissible air pressure, 7 bar (e) (102 psi), must not be exceeded.

♦

Blow any impurities out of the compressed air hose before connecting it to the machine.

♦

Select the correct dimension and length for the compressed air hose. For hose lengths up to 30 m (100 ft), a hose with a minimum internal diameter of 19 mm (3/4 in.) must be used. If the hose length is between 30 and 100 m (100 and 330 ft), a hose with a minimum internal diameter of 25 mm (1 in.) must be used.

Methods to prevent freezing

Ice formation in the silencer can occur when the ambient air temperature is 0–10°C (32-50 °F) and the relative humidity is high.

The machine is designed to avoid the formation of ice in the silencer. Despite this, under extreme conditions ice can form in the silencer.

Take the following actions to further counteract the risk of ice formation:

♦

Use Atlas Copco Rock Drill AIR-OIL as a lubricant.

♦

Use a water separator.

If the machine freeze, never heat it to melt the ice. Always let the ice thaw at room temperature.

Never pour methylated spirits or similar substances into the rock drill, as they will interfere with the lubrication and lead to increased wear.

Connecting a water separator

The length of the air hose between the compressor and the water separator must be such that the water vapor is cooled and condenses in the hose before reaching the water separator.

If the ambient temperature is below 0 °C (32 °F) the hose must be short enough to prevent the water from freezing before reaching the water separator.

Lubrication

The lubricant is important for the machine’s function and has a great impact on the service life.

Indications of proper lubrication are the presence of oil mist in the exhaust air and of slight traces of oil on the drill or adapter shank. Too much lubrication can cause starting problems, low power or uneven performance.

In order to supply the correct volume of oil, the built in lubricator must be checked and filled regularly. In addition, use of an air line lubricator is recommended to assure a constant and adequate supply of lubricant.

Original instructions

DKR 36, 36RSafety and operating instructions

Use Atlas Copco Rock Drill AIR-OIL which is specially developed for pneumatic rock drills. Rock Drill AIR-OIL is readily biodegradable according to OECD 301 and has high film strength that can withstand heavy loads. If Rock Drill AIR-OIL is not available use a mineral-based air tool oil with the properties recommended in the table below.

Viscosity grade (ISO 3448)

Temperature range °C (F)

ISO VG 32-68-30 to 0 (-22 to +32) ISO VG 68-100-10 to +20 (+14 to +68) ISO VG 100-150+10 to +50 (+50 to +122)

DKR 36, DKR 36R

Daily before using and after each four hours of service, remove the plug (A) and saturate the felt and fill the cavity with recommended oil.

Insertion tool

CAUTION Hot insertion tool

The tip of the insertion tool can become hot and sharp when used. Touching it can lead to burns and cuts.

► Never touch a hot or sharp insertion tool. ► Wait until the insertion tool has cooled down before

carrying out maintenance work.

Selecting the right insertion tool

Selecting the right insertion tool is a precondition for proper machine function. It is important to select insertion tools of high quality to avoid unnecessary machine damage.

The machine can be destroyed if you use an incorrect insertion tool.

Recommended insertion tools are listed in the machine's spare parts list.

WARNING Vibration hazard

Using inserted tools that do not fulfil the criterias mentioned below, will result in a longer time to complete a task, and may result in higher levels of vibration exposure. A worn tool will also cause increased working time.

► Make sure that the inserted tool is well-maintained,

not worn out and of the proper size.

► Always use a sharp tool in order to work efficiently.

NOTICE Never cool a hot insertion tool in water, it can result in brittleness and early failure.

WARNING Ejected insertion tool

If the tool retainer on the machine is not in a locked position, the inserted tool can be ejected with force, which can cause personal injury.

► Before changing the insertion tool, stop the

machine, switch off the compressed air supply and bleed the machine by activating the start and stop device.

Before fitting the insertion tool

Check that the tool shank is of the correct size and length for the chuck used. The shank must be clean and the tool must be in good condition. Shanks which are chipped, rounded, out of square or too hard on the striking end will operate inefficiently and cause premature piston failure.

Inspect the drill steel: A dull drill steel will slow down the drilling speed and overstrain the drill mechanism. When changing drill steel make sure that the new one is the correct size to follow your previous bore.

Before drilling, check that the flushing hole in the drill steel is not blocked.

Original instructions

Safety and operating instructionsDKR 36, 36R

Fitting the insertion tool

Whenever fitting the insertion tool the following instructions must be observed:

Pull the tool retainer and hold it backwards in the direction of the arrow, insert the insertion tool in the chuck at the same time.

When the insertion tool bottoms, lock the tool retainer by releasing it. Check the lock function by pulling the inserted tool sharply outwards.

NOTICE If burrs are raised around the four ball slots in the shank of the insertion tool, polish them smoothly. It will result in easier entry and removal of the insertion tool, and also an efficient operation of the chuck.

Removing the insertion tool

Whenever removing the insertion tool the following instructions must be observed:

Pull the tool retainer and hold it backwards in the direction of the arrow, remove at the same time the insertion tool by pulling it out.

Operation

Preparations before starting

Check the equipment

♦

Check that all of the equipment is in good condition.

♦

Check that the impact surface of the insertion tool shank is flat, with no signs of wear.

♦

Make sure that the air inlet and exhaust ports are free from obstructions.

♦

Check that the flushing hole in the drill steel is not blocked, and that the flushing air flows through without obstruction.

♦

Ensure that the fittings are tight and leak-proof.

DANGER Whipping air hose

A compressed air hose that comes loose can lash around and cause personal injury or death

► Check that the compressed air hose and the

connections are not damaged.

► Check that all compressed air connections are

properly attached.

Blow out the air hose

♦

Every day before using the drill, blow out the air hose to clear it of accumulated dirt and moisture.

Fill the lubricator with oil

♦

Check that the chuck and insertion tool shank are always covered with a film of oil.

Original instructions

DKR 36, 36RSafety and operating instructions

Start and stop

WARNING Involuntary start

Involuntary start of the machine may cause injury.

► Keep your hands away from the start and stop

device until you are ready to start the machine.

► Learn how the machine is switched off in the event

of an emergency.

► Stop the machine immediately in all cases of

power supply interruption.

Start and stop

Start the machine by squeezing the start and stop device while firmly holding the handle.

Stop the machine by releasing the start and stop device. The start and stop device returns automatically to the stop position.

Operating

Starting a cut

♦

Stand in a stable position with your feet well away from the inserted tool.

♦

Press the machine against the working surface before you start.

♦

Start collaring at such a distance from the edge that the machine is capable of breaking the material without levering.

♦

Never try to break off too large pieces. Adjust the breaking distance (A) so that the inserted tool does not get stuck.

Breaking and drilling

♦

Use protective shoes, gloves, helmet, ear protectors, and impact resistant eye protection with side protection.

♦

Avoid working in extremely hard materials for example granite and reinforcing iron (re-bar) which would cause substantial vibrations.

♦

Check regularly that the machine is well lubricated.

♦

When the machine is lifted, the start and stop device must not be activated.

♦

Any form of idling, operating without insertion tool or operating with an uplifted machine must be avoided.

♦

Stand firmly and always hold the machine with both hands.

♦

Hold the inserted tool firmly against the work surface before starting the machine.

♦

Let the machine do the work; do not press too hard.

Breaking and drilling under water

DKR 36 and DKR 36R can be used for operating under water. No special preparations have to be carried out before start operating. In order to make operating under water easier, connect a hose to the exhaust port with a 1/4 in. NPT nipple.

When the machine has been used under water, and is to be used directly afterwards or stored over-night, the following must be done:

1. Rinse the machine externally with fresh water and dry it.

2. Run the machine until no water moisture comes out from the exhaust port.

3. Disconnect the air hose and fill 3-5 centilitres (1-13⁄4oz) of oil directly into the air intake.

Connect the machine to the compressed air supply and run it for a few seconds.

Original instructions

Safety and operating instructionsDKR 36, 36R

If the machine has been used under water, and is to be stored for longer time then over-night, the following must be done:

1. Rinse the machine externally with fresh water and dry it.

2. Run the machine until no water moisture comes out from the exhaust port.

3. Disassemble the machine.

4. Dry the parts and lubricate them with a thin layer of oil.

5. Assemble the machine.

When taking a break

♦

During all breaks you must place the machine in such a way that there is no risk for it to be unintentionally started.

♦

In the event of a longer break or when leaving the workplace: Switch off the power supply and then bleed the machine by activating the start and stop device.

Maintenance

Regular maintenance is a basic requirement for the continued safe and efficient use of the machine. Follow the maintenance instructions carefully.

♦

Before starting maintenance on the machine, clean it in order to avoid exposure to hazard substances. See “Dust and fume hazards”

♦

Use only authorised parts. Any damage or malfunction caused by the use of unauthorised parts is not covered by warranty or product liability.

♦

When cleaning mechanical parts with solvent, comply with appropriate health and safety regulations and ensure there is satisfactory ventilation.

♦

For major service to the machine, contact your nearest authorised workshop.

♦

After each service, check that the machine's vibration level is normal. If not, contact your nearest authorised workshop.

Every day

Before undertaking any maintenance or changing the insertion tool on pneumatic machines, always switch off the air supply and bleed the machine by depressing the start and stop device then disconnect the air hose from the machine.

♦

Clean and inspect the machine and its functions each day before the work commences.

♦

Conduct a general inspection for leaks and damage.

♦

Check that the air inlet nipple is tightened and that the claw coupling is free from damage.

♦

Check the function of the throttle handle. Make sure that it moves freely up and down.

♦

Check the function of the retainer. Make sure that it locks the drill steel.

♦

Change damaged parts immediately.

♦

Replace worn components in good time.

♦

Check the side bolts of the machine. Make sure that they are tightened.

♦

If the machine is equipped with a silencer, check for damage.

Periodic maintenance

After each operating period of approximately 100 working hours or three times a year the machine must be dismantled and all parts be cleaned and checked. This work must be performed by authorized staff, trained for this task.

Tightening torques

16-19 Nm (12-14 ft.lbf)

Side bolt nutDKR 36

16-19 Nm (12-14 ft.lbf)

Side bolt nutDKR 36 R

Assembly

When assembling the machine, be aware of the following:

Original instructions

DKR 36, 36RSafety and operating instructions

♦

Be sure that the straight spline on the piston (A) engages the straight spline on the chuck sleeve (B), and that the spiral spline on the piston (A) engages the spiral spline of the ratchet ring (C).

♦

Assemble the ratchet ring (C) into the fronthead (D), so that the flat surface marked T faces the cylinder (E).

♦

Tighten the side bolts stepwise to the correct torque. After tightening, rotate the chuck manually to make sure that the rotation is free.

Storage

● Clean the machine properly before storage, in

order to avoid hazardous substances. See “Dust and fume hazard”

● Pour approximately

⁄2oz (5 cl) of oil directly into

the air inlet nipple, connect the machine to the compressed air supply and start it for a few seconds.

● Always store the machine in a dry place.

Disposal

A used machine must be treated and disposed of in such a way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible, and in respect to local restrictions.

Original instructions

Safety and operating instructionsDKR 36, 36R

Technical data

Machine data

Overall length

(in.)

Stroke length

mm (in.)

Piston bore

mm (in.)

Weight

(lb)

Shank dimension

mm (in.)Type

375

(143⁄4)

(13⁄8)

31.8

(11⁄4)

4.5

(10)

Round 19 - Hexagon 14.7 x 89 (Round3⁄4- Hexagon9⁄16x 31⁄2)

DKR 36

375

(143⁄4)

(13⁄8)

31.8

(11⁄4)

4.5

(10)

Round 19 x 95

(Round3⁄4x 33⁄4)

DKR 36R

Impact rate

(6 bar)

(bpm)

Air consumption

(6 bar)

l/s

(cfm)

Exhaust port

in.

Air inlet

in.Type

(2820)

(21)

⁄4NPT

⁄8BSPDKR 36

(2820)

(21)

⁄4NPT

⁄8BSPDKR 36R

Noise and vibration declaration statement

Guaranteed sound power level Lw according to ISO 3744 in accordance with directive 2000/14/EC. Sound pressure level Lp according to ISO 11203. Vibration value A and uncertainty B determined according to ISO 20643. See table ”Noise and vibration data”

for the values of A, B, etc. These declared values were obtained by laboratory type testing in accordance with the stated directive or

standards and are suitable for comparison with the declared values of other tools tested in accordance with the same directive or standards. These declared values are not suitable for use in risk assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, in what material the machine is used, as well as upon the exposure time and the physical condition of the user, and the condition of the machine.

We, Atlas Copco Construction Tools AB, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control.

This tool may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to managing hand-arm vibration can be found at http://www.humanvibration.com/EU/VIBGUIDE.htm

We recommend a programme of health surveillance to detect early symptoms which may relate to vibration exposure, so that management procedures can be modified to help prevent future impairment.

Original instructions

DKR 36, 36RSafety and operating instructions

Noise and vibration data

VibrationNoise

Declared valuesDeclared values

Three axis valuesSound powerSound pressure

ISO 206432000/14/ECISO 11203

m/s2spreads

m/s2value

guaranteed dB(A) rel

1pW

r=1m dB(A) rel

20µPaType

2.520.210388DKR 36 (for breaking)

2.621.210388DKR 36 (for drilling)

2.520.210388DKR 36R (for breaking)

2.621.210388DKR 36R (for drilling)

Original instructions

Safety and operating instructionsDKR 36, 36R

EC Declaration of Conformity

EC Declaration of Conformity (EC Directive 2006/42/EC)

We, Atlas Copco Construction Tools AB, hereby declare that the machines listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive).

Pmax (bar)Handheld rotary hammers

7DKR 36 7DKR 36R

Technical Documentation authorised representative:

Erik Sigfridsson Atlas Copco Construction Tools AB Dragonvägen 2 Kalmar

General Manager:

Erik Sigfridsson

Manufacturer:

Atlas Copco Construction Tools AB 105 23 Stockholm Sweden

Place and date:

Kalmar, 2010-01-01

Original instructions

DKR 36, 36RSafety and operating instructions

FRANÇAIS

Sommaire

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

À propos des prescriptions de sécurité et des instructions pour l'opérateur. . . . . . . . . . . 27

Consignes de sécurité. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Indications de sécurité. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Précautions et qualifications du personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Équipement de protection du personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Drogues, alcool ou médicaments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation, précautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Fonctionnement, précautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Maintenance, précautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Stockage, précautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Vue d'ensemble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Conception et fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Principales pièces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Étiquettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Plaque signalétique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Étiquette niveau du bruit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Étiquette de sécurité. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Déballage du marteau perforateur. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Protections en plastique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Lubrification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Flexibles et connexions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Mesures de prévention du gel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Branchement d'un séparateur d'eau. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Graissage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Outil d'insertion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Sélection du bon outil d'insertion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Avant de fixer le fleuret. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Montage de l'outil d'insertion.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Retrait de l'outil d'insertion.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Commande. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Opérations à effectuer avant la mise en service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Contrôler l'équipement de forage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Purger le flexible à air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Remplissez le lubrificateur d'huile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Marche/arrêt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Marche/arrêt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Utilisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Démarrage d'une coupe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Burinage et forage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Burinage et perforation sous l'eau. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Lors des pauses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Chaque jour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Maintenance périodique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Couples de serrage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Assemblage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Stockage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Instructions d’origine

DKR 36, 36RSommaire

Destruction d'une machine usagée. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Caractéristiques techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Caractéristiques de la machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Énoncé déclaratif sur les vibrations et le bruit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Données relatives au bruit et aux vibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Déclaration CE de conformité. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Déclaration CE de conformité (Directive 2006/42/CE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Instructions d’origine

SommaireDKR 36, 36R

Introduction

Nous vous remercions d'avoir choisi un produit Atlas Copco. Depuis 1873, nous nous efforçons de trouver des solutions pertinentes et adaptées aux besoins de nos clients. Au fil des ans, nous avons développé des produits innovants et ergonomiques qui contribuent à l'amélioration et à la rationalisation du travail quotidien de nos clients.

Atlas Copco dispose d'un solide réseau de distribution et de service après-vente, constitué de centres de clientèle et de distributeurs, partout dans le monde. Nos experts sont des professionnels formés, bénéficiant d'un savoir-faire global en termes de produits et d'applications. Aux quatre coins du monde, nous sommes en mesure d'offrir le soutien et l'expérience requis pour garantir à nos clients une efficacité optimale et continue de leur activité.

Pour plus d’informations, veuillez consulter le site Web suivant : www.atlascopco.com

Atlas Copco Construction Tools AB 105 23 Stockholm Sweden

À propos des prescriptions de sécurité et des instructions pour l'opérateur

Le but des instructions est de vous apprendre à utiliser le marteau perforateur d’une manière efficace et en toute sécurité. Les instructions vous donnent également des conseils et vous indiquent comment effectuer la maintenance de routine du marteau perforateur.

Vous devez lire ces instructions attentivement et les comprendre avant d'utiliser le marteau perforateur pour la première fois.

Instructions d’origine

Prescriptions de sécurité et instructions pour

l’opérateur

DKR 36, 36R

Consignes de sécurité

Il convient de lire et d'assimiler les Prescriptions de sécurité et des instructions pour l'opérateur avant toute installation, utilisation, réparation, entretien ou remplacement d'accessoire sur la machine, afin de minimiser le risque de blessures graves ou de dommages pouvant entraîner la mort.

Affichez les Prescriptions de sécurité et instructions pour l'opérateur sur les différents sites de travail ; faites en des copies pour les employés et assurez-vous que chaque personne concernée a bien lu les Prescriptions de sécurité et instructions pour l'opérateur, avant d'utiliser ou d'intervenir sur la machine.

En outre, l'opérateur ou l'employeur doit évaluer les risques spécifiques pouvant survenir à la suite de chaque utilisation de la machine.

Indications de sécurité

Les indications de sécurité Danger, Attention et Prudence ont les sens suivants :

Indique une situation dangereuse qui, si elle n'est pas évitée, terminera par provoquer la mort ou des blessures graves.

DANGER

Indique une situation dangereuse qui, si elle n'est pas évitée, est de susceptible de provoquer la mort ou des blessures graves.

AVERTISSEMENT

Indique une situation dangereuse qui, si elle n'est pas évitée, est de susceptible de provoquer des blessures mineures à modérées.

ATTENTION

Précautions et qualifications du personnel

Seules des personnes qualifiées ou formées peuvent utiliser ou procéder à l'entretien de la machine. Elles doivent être physiquement aptes à manipuler le volume, le poids et la puissance de l'outil. Utilisez toujours votre jugement et votre bon sens.

Équipement de protection du personnel

Utilisez toujours un équipement de protection individuelle homologué. Les opérateurs et toutes autres personnes séjournant sur la zone de travail doivent porter un équipement de protection individuelle, incluant au minimum :

● Casque de protection

● Protections auditives

● Protecteurs des yeux résistants aux chocs avec

protection latérale

● Appareil de protection respiratoire, le cas échéant

● Gants de protection

● Bottes de protection adaptées

● Salopette de travail appropriée ou vêtement

similaire (serré) qui recouvre les bras et les jambes.

Drogues, alcool ou médicaments

AVERTISSEMENT Drogues, alcool ou

médicaments

Les drogues, l'alcool ou les médicaments risquent d'avoir un effet négatif sur votre jugement et votre capacité de concentration. De mauvaises réactions et des évaluations incorrectes peuvent entraîner des accidents graves, voire la mort.

► N'utilisez jamais la machine lorsque vous êtes

fatigué(e) ou sous l'influence de drogues, de l'alcool ou de médicaments.

► L'utilisation de la machine par une personne sous

l'influence de drogues, de l'alcool ou de médicaments est strictement interdite.

Installation, précautions

DANGER Coup de fouet d'un flexible

pneumatique

Un flexible d'air comprimé qui se détache risque de fouetter dans tous les sens et de provoquer des dommages corporels ou la mort. Pour réduire ce risque :

► Vérifiez que le flexible d'air comprimé et les

raccords ne sont pas endommagés. Les remplacer si nécessaire.

► Vérifiez que les raccords d'air comprimé sont

correctement fixés.

► Ne jamais porter une machine pneumatique par

le flexible d'air.

Instructions d’origine

DKR 36, 36RPrescriptions de sécurité et instructions pour

l’opérateur

► Ne jamais essayer de débrancher un flexible d'air

comprimé sous pression. D'abord, coupez l'alimentation en air comprimé au niveau du compresseur, puis purgez la machine en activant le dispositif de marche/arrêt.

► Ne jamais pointer un flexible d'air comprimé sur

quelqu'un ou sur soi. Afin d'éviter tout risque de blessure, ne jamais utiliser l'air comprimé pour nettoyer la poussière, les salissures, etc., sur vos vêtements.

► Chaque fois que des raccords universels (raccords

à griffes) sont utilisés, nous recommandons de monter des goupilles de verrouillage et d’utiliser des câbles de sécurité pour tuyaux flexibles, afin d’empêcher tout relâchement d’un accouplement flexible - outil et tuyau - tuyau.

AVERTISSEMENT Outil d'insertion éjecté

Si la sécurité de l'outil n'est pas verrouillée sur la machine, l'outil d'insertion risque d'être éjecté avec force, et de provoquer des dommages corporels.

► Ne démarrez jamais la machine au moment du

changement de l'outil d'insertion.

► Avant de changer l'outil d'insertion ou un

accessoire, arrêtez la machine, coupez l'alimentation électrique et purgez la machine en activant le dispositif de marche/arrêt.

► Ne jamais pointer l'outil inséré vers soi-même ni

vers autrui.

► Assurez-vous que l'outil d'insertion est entièrement

inséré et que la sécurité de l'outil est en position verrouillée avant tout démarrage de la machine.

► Vérifiez la fonction de verrouillage en tirant

énergiquement l'outil inséré vers l'extérieur.

AVERTISSEMENT Déplacement / glissement

d'outil d'insertion

Une dimension incorrecte de L'emmanchement de l'outil inséré peut induire la perte ou le glissement de ce dernier pendant le fonctionnement. Risque de blessure grave ou d'écrasement des mains et des doigts.

► Vérifiez que l'outil d'insertion utilisé possède la

bonne taille d'emmanchement et les dimensions pour lesquelles la machine est prévue.

► Ne jamais utiliser un outil d'insertion sans collet.

Fonctionnement, précautions

DANGER Danger d'explosion

Si un outil d'insertion chaud entre en contact avec un explosif, cela pourrait provoquer une explosion. Lors de travaux sur certains matériaux et lors d'utilisation de certains matériaux dans les pièces de la machine, des étincelles susceptibles d'enflammer des gaz peuvent provoquer des explosions. Les explosions peuvent provoquer des dommages corporels voire la mort.

► Ne jamais utiliser la machine dans un

environnement explosif quelconque.

► N'utilisez jamais cette machine près de

poussières, d'émanations ou de matériaux inflammables.

► Assurez-vous qu'il n'y a aucune source de gaz

non identifiée ni explosifs dans les environs.

► Ne jamais forer dans un ancien trou.

AVERTISSEMENT Mouvements inopinés

L'outil inséré est soumis à des efforts importants lors de l'utilisation de la machine. L'outil inséré peut se rompre à cause de la fatigue après un certain temps d'utilisation. En cas de rupture ou de blocage de l'outil inséré, des mouvements soudains et imprévus peuvent se produire et entraîner des blessures. Les pertes d'équilibre ou les glissades peuvent également provoquer des blessures.

► Assurez-vous de toujours adopter une position

stable, les pieds dans le prolongement de vos épaules et votre poids bien réparti sur les deux jambes.

► Vérifiez toujours l'équipement avant de l'utiliser.

Évitez d'utiliser l'équipement s'il vous semble endommagé.

► Assurez-vous que les poignées sont toujours bien

propres, sans graisse ni huile.

► Gardez vos pieds éloignés de l'outil inséré. ► Restez bien droit et tenez toujours la machine à

deux mains.

► Ne jamais forer dans un ancien trou. ► Ne mettez pas la machine en marche lorsqu'elle

est posée sur le sol.

► Ne 'chevauchez' jamais la machine, une jambe

passée sur la poignée.

► Ne maltraitez jamais l'équipement. ► Examinez régulièrement l'usure de l'outil

d'insertion et contrôlez la présence éventuelle de signes de détérioration ou de fissures visibles.

Instructions d’origine

Prescriptions de sécurité et instructions pour

l’opérateur

DKR 36, 36R

► Soyez vigilant et concentrez-vous sur ce que vous

faites.

AVERTISSEMENT Danger de calage

Si l'outil d'insertion se bloque durant le fonctionnement, la machine se mettra à tourner sur elle-même si vous ne la tenez pas bien. Cette rotation inattendue de la machine entière peut provoquer des blessures graves, voire la mort.

► Restez bien droit et tenez toujours la machine

avec les deux mains.

► Assurez-vous que les poignées sont toujours bien

propres, sans graisse ni huile.

► Ne jamais forer dans un ancien trou.

AVERTISSEMENT Danger de piégeage

Les vêtements flottants, cheveux, gants, foulards ou écharpes risquent de se prendre sur un outil à insertion ou un accessoire en rotation. Ce type d'incident peut provoquer un étouffement, un scalp, des déchirures voire la mort. Pour réduire ce risque :

► Évitez à tout prix d'agripper ou de toucher un

fleuret en rotation.

► Évitez de porter des vêtements amples, des gants,

des foulards ou écharpes susceptibles de se prendre dans la pièce en rotation.

► Couvrez les cheveux à l'aide d'un filet.

AVERTISSEMENT Dangers liés aux

poussières et aux fumées

Les poussières et/ou de fumées générées ou dispersées lors de l’utilisation de la machine peuvent causer des maladies respiratoires graves et permanentes, ou autre lésion corporelle (par exemple, la silicose ou autre maladie pulmonaire irréversible qui peut être mortelle, cancer, malformations congénitales et/ou inflammation de la peau).

Certaines poussières et fumées créées lors de foration, casse, martelage, sciage, meulage et autres activités de construction, contiennent des substances connues dans l'État de Californie et par d’autres autorités pour provoquer des maladies respiratoires, le cancer, des malformations congénitales ou autres problèmes de reproduction. Quelques exemples de ces substances sont :

● Silice cristalline, ciment et autres produits de

maçonnerie.

● Arsenic et chrome provenant de caoutchouc traité

chimiquement.

● Plomb provenant de peintures à base de plomb.

Les poussières et fumées dans l’air peuvent être invisibles à l’œil nu. Par conséquent, ne comptez pas sur la vue oculaire pour déterminer s'il y a des poussières ou des fumées dans l’air.

Pour réduire les risques d’exposition aux poussières et fumées, effectuez tout ce qui suit :

► Effectuez une évaluation des risques spécifiques

au site. L’évaluation des risques devra inclure les poussières et les vapeurs créées par l’utilisation de la machine et les poussières susceptibles d'incommoder le voisinage.

► Utilisez la sécurité intégrée appropriée pour

minimiser la quantité de poussières et de fumées dans l’air et leur accumulation sur les équipements, les surfaces, les vêtements et les parties du corps. Exemples de mesures applicables : systèmes de ventilation aspirante et de captage des poussières, pulvérisation d'eau et forage humide. Contrôlez si possible les poussières et les fumées à la source. Assurez-vous que les commandes sont correctement installées, entretenues et utilisées.

► Portez, entretenez et utilisez de manière correcte

la protection respiratoire comme indiqué par votre employeur, en respectant les normes de sécurité et de santé au travail. La protection respiratoire doit être efficace pour le type de substance en cause (et le cas échéant, approuvée par l’autorité gouvernementale pertinente).

► Travailler dans une zone bien ventilée.

Instructions d’origine

DKR 36, 36RPrescriptions de sécurité et instructions pour

l’opérateur

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