Apple Macintosh Powermac Performa 500 series Service Manual

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Service Source

Performa 500 Series

Macintosh Performa 550, Macintosh Performa 560, Macintosh Performa 575, Macintosh Performa 577,
Macintosh Performa 578
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Service Source
Performa 500 Series
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Basics Product Information - 1

Product Information

The Performa 500 Series computers are based on a compact “all-in-one” design. This design incorporates an LC-based microprocessor, 14-inch Trinitron display, CD-ROM drive, hard drive, and floppy drive in one enclosure.
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Basics Product Information - 2

Identifying Features

Performa 550 and 560:
• 68LC030 processor
• Processor-direct slot
• CD-300i drive (caddy required)
The Performa 550 and 560 ship with different software bundles.
Performa 575, 577, 578:
• 68LC040 processor
• Processor-direct and communications slots
• CD-300+i drive (trayloading, caddyless)
• Modem (third-party)
The Performa 575, 577 and 578 ship with slightly different software and hard drive bundles.
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Service Source
Specifications
Performa 500 Series
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Specifications Processor - 1

Processor

Performa 550, 560

Performa 575, 577, 578

Coprocessor

Motorola 68030 microprocessor 33 MHz Built-in memory management unit (MMU)
Motorola 68LC040 microprocessor 33 MHz Built-in memory management unit (MMU)
Socket for optional math coprocessor
Page 7
Specifications Memory - 2

Memory

RAM
ROM

PRAM

Perf 550, 560: 4 MB of dynamic RAM on board Perf 575, 577: 5 MB of dynamic RAM on board Perf 578: 8 MB of dynamic RAM on board Expandable to 36 MB (80 ns or faster SIMMs) 72-pin DRAM SIMM connector
1 MB of ROM
256 bytes of clock/calendar/parameter memory Long-life lithium battery
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Specifications Memory - 3

VRAM

Perf 550, 560: 512K of VRAM on board (up to 256 colors or 8-
bit color) Expandable to 768K (up to 32,000 colors or 16-bit color) 68-pin VRAM SIMM connector
Perf 575, 577,578: 1MB of VRAM onboard Two VRAM SIMM slots
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Specifications Disk Storage - 4

Disk Storage

Floppy Drive

Hard Drive

CD-ROM Drive

Internal 1.4 MB Apple SuperDrive, manual-insert
Perf 550, 560: 80 or 160 MB SCSI Perf 575: 250 MB SCSI Perf 577, 578: 320 MB SCSI
Perf 550, 560: Internal AppleCD 300i, double-speed CD-ROM
drive Perf 575, 577, 578: Internal AppleCD 300+i, double-speed CD-
ROM drive
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Specifications I/O Interfaces - 5

I/O Interfaces

Serial

SCSI

Apple Desktop Bus

Sound

Two RS-232/RS-422 serial ports; mini DIN-8 connectors
One SCSI parallel port; DB-25 connector Connects up to six external SCSI devices
Two Apple Desktop Bus (ADB) ports; mini DIN-4 connectors Maximum of three ADB devices recommended Maximum current draw: 500 mA (Mouse draws 10 mA, keyboard draws 25 mA)
Sound-output port capable of delivering stereo sound Sound-input port for monaural sound input Front headphone jack capable of delivering stereo sound
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Specifications I/O Interfaces - 6

Processor-Direct Slot

Communications Slot (Perf 575,577,
578)
Internal expansion slot for 96 or 114-pin processor-direct
expansion cards
Internal expansion slot for 50-pin modem and Ethernet cards
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Specifications I/O Devices - 7

I/O Devices

Keyboard

Mouse

Microphone

Speaker

Standard 80-key Apple keyboard with numeric keypad; ADB
connector Soft power-on switch
2.5 mm travel, 18 mm vertical and horizontal pitch Two-level tilt adjustment
Apple Desktop Bus Mouse II New, ergonomic design
Built-in electret, omnidirectional microphone
Adjustable sound control on front of bezel
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Specifications Sound and Video - 8

Sound and Video

Sound Generator

Video Display

Records at 11 kHz or 22 kHz sample rate Plays back at 11 kHz or 22 kHz sample rate Two speakers with enhanced stereo sound Allows playback and recording of ordinary audio compact discs
14-in. diagonal, 13-in. viewable screen Trinitron CRT with high-contrast glass .26-mm aperture grille pitch 640 pixels by 480 lines; 70 dpi
Page 14
Specifications Electrical - 9

Electrical

Line V oltage

Frequency

Maximum Power

100–240 VAC; Universal power supply
47–63 Hz, single phase
120 W
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Specifications Physical - 10

Physical

Dimensions

Weight

Height: 17.9 in. (45.5 cm) Width: 13.5 in. (34.4 cm) Depth: 16.5 in. (42.0 cm)
40.5 lb. (18.4 kg)
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Specifications Environmental - 11

Environmental

Operating Temperature

Storage Temperature

Relative Humidity

Altitude

50–104° F (10–40° C)
-40 to 116° F (-40 to 47° C)
20–95% noncondensing
0–15,000 ft. (0–4722 m)
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Service Source

Troubleshooting

Performa 500 Series
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Troubleshooting General/ - 1

General

The Symptom Charts included in this chapter will help you diagnose specific symptoms related to your product. Because cures are listed on the charts in the order of most likely solution, try the first cure first. Verify whether or not the product continues to exhibit the symptom. If the symptom persists, try the next cure. (Note: If you have replaced a module, reinstall the original module before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts do not resolve the problem, refer to the Flowchart for the product family.
For additional assistance, contact Apple Technical Support.
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Troubleshooting Symptom Charts/Video - 2

Symptom Charts

Video

Screen is black, too dark, or too bright; audio and drive operate
Screen is bright and audio is present, but no video information is visible
1 Adjust contrast button on front bezel. 2 Adjust brightness. Use Screen Control Panel. 3 Check yoke cable connection. 4 Perform video adjustments. Refer to “Video” in Adjustments
chapter. 5 Replace analog board. 6 Replace CRT.
1 Perform video adjustments. Refer to “Video” in Adjustments
chapter. 2 Replace analog board. 3 Replace CRT.
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Troubleshooting Symptom Charts/Video
(Continued)
- 3
Single vertical or horizontal line is displayed
Predominant color tint or color cannot be adjusted
Video
Note:
bottom third of a lit screen. This line is inherent in the design of Trinitron monitors. Do not replace modules.
Otherwise,
1 Replace analog board. 2 Replace CRT.
1 Perform video adjustments. Refer to “Video” in Adjustments
2 Replace analog board. 3 Replace CRT if red, green, or blue cannot be turned off using
(Continued)
A thin, gray, horizontal line may be visible across the
chapter.
appropriate controls.
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Troubleshooting Symptom Charts/Video
(Continued)
- 4
Picture breaks into diagonal lines, or picture rolls vertically or horizontally
Out of convergence (color bleeds from text or lines)
Black screen spots (burnt phosphors)
Video
1 Perform video adjustments. Refer to “Video” in Adjustments
2 Replace analog board.
1 Perform convergence adjustment. Refer to “Convergence” in
2 Replace analog board. 3 Replace CRT.
Replace CRT.
(Continued)
chapter.
Adjustments chapter.
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Troubleshooting Symptom Charts/Video
(Continued)
- 5
Video
Screen jitters or flashes
Out of focus 1 Perform focus adjustment. Refer to “Focus” in Adjustments
1 Verify that adjacent computer equipment is properly
2 Check that all ground cables are secure. 3 Replace analog board.
2 Replace analog board. 3 Replace CRT only if one part of display remains out of focus
(Continued)
grounded. Move electrical devices away from monitor.
Temporarily shut off all fluorescent lights in area.
chapter.
despite adjustment of focus controls to their limits.
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Troubleshooting Symptom Charts/Video
(Continued)
- 6
Flashing or wavy screen or monitor emits high-pitched noise
Raster size too short/ tall or narrow/wide
Linearity bad (size of text/graphics differs at top, bottom, or sides of screen)
Video
Replace analog board.
1 Adjust horizontal or vertical size control. Refer to
2 Replace analog board.
1 Perform video adjustments. Refer to “Video” in Adjustments
2 Replace analog board.
(Continued)
Adjustments chapter.
chapter.
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Troubleshooting Symptom Charts/Video
(Continued)
- 7
Raster tilted or shifted
Raster distorted (barrel-shaped, corners not square, stretched or compressed at top of display, or sides not perpendicular)
Video
1 Verify that adjacent computer equipment is properly
2 Perform appropriate geometric adjustments in Adjustments
3 Perform yoke adjustment. Refer to “Yoke” in Adjustments
4 Replace analog board.
1 Verify that adjacent computer equipment is properly
2 Perform appropriate geometric adjustments in Adjustments
3 Replace analog board. 4 Replace CRT (only in rare instances).
(Continued)
grounded. Move electrical devices away from monitor.
Temporarily shut off all fluorescent lights in area.
chapter.
chapter.
grounded. Move electrical devices away from monitor.
Temporarily shut off all fluorescent lights in area.
chapter.
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Troubleshooting Symptom Charts/Video
(Continued)
- 8
Video
Raster not centered 1 Verify that adjacent computer equipment is properly
2 Adjust horizontal or vertical center control. Refer to
3 Replace analog board.
(Continued)
grounded. Move electrical devices away from monitor.
Temporarily shut off all fluorescent lights in area.
Adjustments chapter.
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Troubleshooting Symptom Charts/Floppy Drive - 9

Floppy Drive

Audio and video are present, but internal floppy drive does not operate
Disk ejects; display shows icon with blinking “X”
Unable to insert disk all the way
1 Replace bad disk with known-good disk. 2 Replace floppy drive. 3 Replace logic board. Retain customer’s SIMMs. 4 Replace floppy drive.
1 Replace bad system disk with known-good system disk. 2 Replace floppy drive. 3 Replace logic board. Retain customer’s SIMMs.
1 To eject previously inserted disk, insert opened paper clip
into hole beside floppy drive. 2 Switch off system and hold mouse button down while
switching system on (to complete eject cycle). 3 Replace floppy drive.
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Troubleshooting Symptom Charts/Floppy Drive
(Continued)
- 10
Floppy Drive
Does not eject disk 1 Insert opened paper clip into hole beside floppy drive.
2 Switch off system and hold mouse button down while
switching system on (to complete eject cycle). 3 Replace floppy drive.
Internal floppy drive runs continuously
1 Replace bad disk with known-good disk. 2 Replace floppy drive. 3 Replace logic board. Retain customer’s SIMMs. 4 Replace floppy drive.
(Continued)
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Troubleshooting Symptom Charts/Hard Drive - 11

Hard Drive

Internal or external hard drive does not operate
Works with internal or external SCSI device but does not work with both
1 Verify that SCSI loopback card is not attached. 2 Verify that external drive is properly terminated. 3 Replace hard drive. 4 Replace logic board. Retain customer’s SIMMs. 5 Replace hard drive.
1 Verify that SCSI device ID switch setting on external device
is higher than 0. Also verify that ID switch setting on
external SCSI device does not duplicate ID switch settings on
any other attached external SCSI devices. 2 Replace terminator on external SCSI device. 3 Replace SCSI select cable.
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Troubleshooting Symptom Charts/CD-ROM Drive - 12

CD-ROM Drive

CD-ROM drive does not accept disc
Volume control does not operate correctly
Macintosh cannot mount CD-ROM drive
1 Replace disc (if dirty or damaged). 2 Replace CD-ROM drive mechanism.
Replace chassis harness assembly.
Replace CD-ROM drive mechanism.
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Troubleshooting Symptom Charts/Peripheral - 13

Peripheral

Cursor does not move 1 Check mouse connection.
2 If mouse was connected to keyboard, connect it to rear ADB
port instead. If mouse works, replace keyboard. 3 If mouse does not work in any ADB port, replace mouse. 4 Replace logic board. Retain customer’s SIMMs.
Cursor moves, but clicking mouse button has no effect
1 Replace mouse. 2 Replace logic board. Retain customer’s SIMMs.
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Troubleshooting Symptom Charts/Peripheral
(Continued)
- 14
Cannot double-click to open application, disk, or server
No response to any key on keyboard
Peripheral
1 Remove extra system files on hard drive. 2 Clear parameter RAM. Hold down <Command> <Option> <P>
<R> keys during system startup but before “Welcome to
Macintosh” appears. 3 If mouse was connected to keyboard, connect it to rear ADB
port instead. If mouse works, replace keyboard. 4 If mouse does not work in any ADB port, replace mouse. 5 Replace logic board. Retain customer’s SIMMs.
1 Check keyboard connection to ADB port. 2 Replace keyboard cable. 3 Replace keyboard. 4 Replace logic board. Retain customer’s SIMMs.
(Continued)
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Troubleshooting Symptom Charts/Peripheral
(Continued)
- 15
Known-good ImageWriter or ImageWriter II does not print
Known-good LaserWriter does not print
Peripheral
1 Make sure that Chooser and Control Panel are set correctly. 2 Replace printer driver and system software with known-
good. 3 Replace printer interface cable. 4 Replace logic board. Retain customer’s SIMMs.
1 Make sure that Chooser and Control Panel are set correctly. 2 Replace printer driver and system software with known-
good. 3 Refer to Networks and Communications manual.
(Continued)
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Troubleshooting Symptom Charts/Miscellaneous - 16

Miscellaneous

Clicking, chirping, or thumping sound
Smoke/odor Replace analog board.
No video, no audio, and no drive operation
“Sad Macintosh” icon 1 Replace bad disk with known-good disk.
1 Replace analog board. 2 Replace logic board. Retain customer’s SIMMs.
1 Connect power cord. 2 Switch power on. 3 Replace power cord. 4 Replace analog board. 5 Replace logic board. Retain customer’s SIMMs.
2 Replace RAM SIMMs on logic board. 3 Replace logic board. Retain customer’s SIMMs.
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Troubleshooting Symptom Charts/Miscellaneous
(Continued)
- 17
Screen shows “Sad Macintosh” icon and black vertical lines; screeching sound
Headphone jack does not operate correctly
Speaker jacks do not operate
Miscellaneous
1 Replace RAM SIMMs on logic board. 2 Replace logic board. Retain customer’s SIMMs.
1 Verify that headphone jack is seated properly. 2 Replace chassis harness assembly.
1 Verify that speaker jacks are seated properly. 2 Replace chassis harness assembly.
(Continued)
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Service Source

T ak e Apart

Performa 500 Series
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Take Apart Rear Housing - 1

Rear Housing

Rear Housing
No preliminary steps are required before you begin this procedure.
±
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious personal injury or equipment damage, review CRT safety in Bulletins/Safety.
±
Warning:
grounding wriststrap until after discharging the CRT.
This product
Never use a
Page 37
Take Apart Rear Housing - 2
Note:
If the rear housing has bronze tape on the rear housing shield, remove the tape before removing the rear housing. Bend back the center ground pin on the rear housing shield about 1/8 inch. Do not replace the bronze tape.
Center Ground Pin
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Take Apart Rear Housing - 3
Rear Housing
1 Using a Torx
screwdriver, remove the five screws.
2 Lift off the rear housing.
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Take Apart Fan - 4
Fan
Fan
Before you begin, remove the rear housing.
±
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious personal injury or equipment damage, review CRT safety in Bulletins/Safety.
±
Warning:
grounding wriststrap until after discharging the CRT.
This product
Never use a
Page 40
Take Apart Fan - 5
Latch
Latch
Push out the two latches and remove the fan assembly.
Fan
Page 41
Take Apart Analog Board - 6

Analog Board

Before you begin,
• Remove the rear housing
• Discharge the CRT
• Remove the anode cap
Analog Board
±
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious personal injury or equipment damage, review CRT safety in Bulletins/Safety.
±
Warning:
grounding wriststrap until after discharging the CRT.
This product
Never use a
Page 42
Take Apart Analog Board - 7
1 Disconnect the two
Degauss Panel
ground cables from the degauss panels.
Ground Cable
Ground Cable
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Take Apart Analog Board - 8
2 Disconnect the internal
microphone connector.
Internal Microphone Connector
WARNING: High Voltage Areas
Page 44
Take Apart Analog Board - 9
3 Disconnect the following
cables from the analog board:
• Degauss cable from BP2 (use a small screwdriver to release the latch)
• CRT cable from BD1
Cable Retainer
4 Remove the wires from
the cable retainer.
Replacement Note:
If you are replacing the analog board, remove the cable retainer and reinstall it on the new board.
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Take Apart Analog Board - 10
5
Caution:
Twisting, bending, or applying force to the video board assembly could damage the neck of the CRT. Be
CRT Board Assembly
sure to pull the CRT board assembly straight off the CRT.
Remove the CRT board assembly from the neck of the CRT.
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Take Apart Analog Board - 11
6 Remove the analog board.
Analog Board
Replacement Note:
Perform the cutoff adjustment whenever you replace the analog board. See “Video” in the Adjustments chapter.
Page 47
Take Apart I/O Door - 12

I/O Door

No preliminary steps are required before you begin this procedure.
I/O Door
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Page 48
Take Apart I/O Door - 13
1 Remove the two screws.
2 Push down on the two
tabs and remove the I/O door.
Tab
Tab
I/O Door
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Take Apart Logic Board - 14

Logic Board

Before you begin, remove the I/O door.
Logic Board
Logic Board
Caution:
precautions: use a grounded workbench pad, and always wear a grounding wriststrap.
Pull out the logic board.
Follow proper ESD
Page 50
Take Apart Drive Bezel - 15

Drive Bezel

No preliminary steps are required before you begin this procedure.
Drive Bezel
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Page 51
Take Apart Drive Bezel - 16
Using a flat-blade screwdriver, push up the latch. Pull down and remove the drive bezel.
Latch
Drive Bezel
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Take Apart Floppy Drive - 17

Floppy Drive

Before you begin, remove the drive bezel.
Floppy Drive
Caution:
precautions: use a grounded workbench pad, and always wear a grounding wriststrap.
Follow proper ESD
Page 53
Take Apart Floppy Drive - 18
1 Push down the latch and
pull out the floppy drive.
Floppy Drive
Latch
Page 54
Take Apart Floppy Drive - 19
2 Pull out the floppy
drive connector adapter.
Connector
Adapter
Replacement Note:
Be sure to reinstall the floppy drive connector adapter on the replacement floppy drive.
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Take Apart Floppy Drive - 20
3 Remove the four
Floppy Drive
mounting screws and remove the floppy drive from the carrier.
Manual-inject Floppy Drive
Page 56
Take Apart CD-ROM Drive - 21

CD-ROM Drive

Before you begin, remove the drive bezel.
CD-ROM Drive
Caution:
precautions: use a grounded workbench pad, and always wear a grounding wriststrap.
Follow proper ESD
Page 57
Take Apart CD-ROM Drive - 22
1 Pull up the latch and
pull out the CD-ROM drive.
CD-ROM Drive
Latch
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Take Apart CD-ROM Drive - 23
2 Pull out the CD
connector adapter and the CD audio adapter.
CD Audio Adapter
CD Connector Adapter
Replacement Note:
Be sure to reinstall the CD connector adapter on the replacement CD-ROM drive.
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Take Apart CD-ROM Drive - 24
3 Remove the four
mounting screws and remove the CD-ROM drive from the carrier.
CD-ROM Drive
Replacement Note:
Replace the carrier on the new CD­ROM drive.
Carrier
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Take Apart Hard Drive - 25

Hard Drive

Before you begin, remove the I/O door.
Hard Drive
Caution:
precautions: use a grounded workbench pad, and always wear a grounding wriststrap.
Follow proper ESD
Page 61
Take Apart Hard Drive - 26
1 Push down the latch and
remove the hard drive.
Hard Drive
Latch
Page 62
Take Apart Hard Drive - 27
2 Pull out the hard drive
connector adapter.
Hard Drive
Connector
Adapter
Replacement Note:
Be sure to reinstall the hard drive connector adapter on the replacement hard drive.
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Take Apart Hard Drive - 28
3 Remove the four screws.
4 Remove the hard drive
from the carrier.
Carrier
Hard
Drive
Replacement Note:
Replace the carrier on the new hard drive.
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Take Apart Chassis Harness Assembly - 29

Chassis Harness Assembly

Before you begin, remove the following:
• Drive bezel
• I/O door
• CD-ROM drive
• Floppy drive
• Hard drive
• Logic board
• Rear housing
• Analog board
Chassis Harness
Assembly
Page 65
Take Apart Chassis Harness Assembly - 30
±
Chassis Harness
Assembly
Latches
Warning:
contains high voltage and a high-vacuum picture tube. To prevent serious personal injury or equipment damage, review CRT safety in Bulletins/Safety.
±
Warning:
grounding wriststrap until after discharging the CRT.
1 Discharge the CRT.
This product
Never use a
Latches
2 Press in the four
latches and lift off the chassis harness assembly.
Page 66
Take Apart Chassis Harness Assembly - 31

Chassis Harness Take Apart Strategy

Background
After product introduction, Apple Service adjusted the service strategy for the chassis harness assembly in Mac TV, LC 500 Series, and Performa 500 Series computers. Originally, the chassis harness assembly was a single service assembly. As of November 1994, the chassis harness assembly is divided into several service piece parts.
Identifying the Chassis Harness Assembly
There are three slightly different chassis harness assemblies and Apple service strategy varies with the type of chassis. The three chassis harness assemblies differ according to the combination of floppy and CD-ROM drives they support.
Page 67
Take Apart Chassis Harness Assembly - 32
• Chassis 922-1824 supports the auto-insert Apple SuperDrive and CD-ROM drives earlier than the 300i+. This chassis requires a floppy drive adapter, and the CD­ROM connector bridge is about 1-1/2 inches above the CD-ROM drive bay.
• Chassis 922-0557 supports the manual-insert Apple SuperDrive and CD-ROM drives earlier than the 300i+. This chassis uses a ribbon cable to connect the floppy drive, and the CD-ROM connector bridge is about 1-1/2 inches above the CD-ROM drive bay.
• Chassis 661-1094 supports the manual-insert Apple SuperDrive and the 300i+ CD-ROM drive. This chassis uses a ribbon cable to connect the floppy drive, but the CD-ROM connector bridge is only 1/2 inch above the CD­ROM drive bay.
Page 68
Take Apart Chassis Harness Assembly - 33
For more information, refer to Macintosh Computers, Vol. 3 (1994), page 110.
Apple Service Guide
,
Service Parts Now Available for Chassis 922-1824 and 922-0557
661-0981 Shield Kit (EMI shielding)
922-1825 PCBA Front Panel (front panel control board)
922-1826 Speaker Assembly (speaker and wire)
922-0117 Screw
076-0489 Chassis Kit (bare chassis)
922-0503 FoxConn Cable Assembly (logic board connector and cable assembly)
Page 69
Take Apart Chassis Harness Assembly - 34
Service Parts Now Available for Chassis 661-1094
661-0981 Shield Kit (EMI shielding)
922-1825 PCBA Front Panel (front panel control board)
922-1826 Speaker Assembly (speaker and wire)
922-0117 Screw
Page 70
Take Apart Chassis Harness Assembly - 35

Chassis Harness Take Apart Procedures

First remove the chassis harness assembly.
EMI Shields
1 Remove the EMI shields in this order: lower shield, front
drive and speaker shield, top panel shield.
2 Remove the front panel control board shield if it is
present.
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Take Apart Chassis Harness Assembly - 36
Speaker Assembly
First remove the EMI shields.
Caution: The speaker wire connections on the chassis cable bridge are very fragile. Avoid removing or replacing the speaker wires unless you need to replace the chassis or have isolated the problem to the speaker wires. (That is, replace and test the speakers, front panel control board, and analog board first.)
Page 72
Take Apart Chassis Harness Assembly - 37
1 Disconnect the speaker wire spade connector from the
back of the speaker.
2 Remove the Phillips screws from the front of the
speaker.
Replacement Note: Detach the replacement speaker from its wires and connect the replacement speaker to the original speaker wires.
Speaker Wires
Note: The speaker wire connectors are very fragile.
1 Look down on the chassis cable bridge and locate the
notches in the cable bridge on top of the wire connectors.
2 Using a jeweler's screwdriver, very gently press down
on the tab in the middle of the wire connector. You will feel or hear a snap.
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Take Apart Chassis Harness Assembly - 38
3 Slide out the wire connector.
Replacement Note: The analog board slides into the computer and completes the connection to the speaker wires; thus, the speaker wire connectors must sit securely in the cable bridge.
4 Slide the speaker wire connector into its position in the
cable bridge and press up until the connector is secure. You may need to use a jeweler's screw driver to adjust the small metal tab in the center of the speaker wire connector.
Page 74
Take Apart Chassis Harness Assembly - 39
Front Panel Control Board
First remove the EMI shields.
1 Disconnect the front
panel control cable.
2 Remove the Phillips
screw and remove the board.
Page 75
Take Apart Chassis Harness Assembly - 40
Logic Board Connector and Cable Assembly
First remove the EMI shields, speaker assembly, and front panel control board.
Overview of removal procedures (Detailed steps follow the overview.)
First disconnect all the connections from the top of the chassis. Then route the cables through to the underside of the chassis and disconnect the logic board connector.
Page 76
Take Apart Chassis Harness Assembly - 41
CD-ROM
Connector
Analog
Board
Connector
Bridge
Cable
Floppy Drive Connector
Hard Drive
Connector Left
Speaker Cable Connector
Right
Speaker Cable
Connector
1 Stand at the front of the
chassis, looking down at the top of the chassis, and disconnect the following in the order listed: analog board connector, CD-ROM drive connector, and hard drive connector. (The connector tabs operate much like large­scale SIMM slot connectors on logic boards.)
Page 77
Take Apart Chassis Harness Assembly - 42
2 Route the analog board and the CD-ROM/hard drive
cables through the large square hole behind the CD-ROM drive bay.
3 Push the floppy drive cable (if present) and front panel
control cable to the underside of the chassis.
4 Turn the chassis over and stand at the rear of the chassis.
5 Release the three tabs from the sides and center of the
logic board connector and remove the logic board connector and cable assembly.
Page 78
Take Apart Chassis Harness Assembly - 43
Overview of replacement procedures (Detailed steps follow the overview.)
Connect the logic board connector to the underside of the chassis, route the cables through the appropriate openings, and connect the connectors on the top and front of the chassis. After replacing the logic board connector and cable assembly, replace the speakers, front panel control board, and EMI shields.
1 Place the chassis with the underside facing up and the
speakers facing away from you.
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Take Apart Chassis Harness Assembly - 44
2 Arrange the logic board
connector and cable assembly as shown.
Analog
Board
Connector
Logic
Board
Connector
CD-ROM
Drive Cable/
Hard Drive
Cable
Control Panel Cable
Floppy Drive Cable
3 Face the connector slot of
the logic board connector toward the rear and from the back of the connector route the CD­ROM/hard drive, analog, and floppy drive cables under the connector. Extend the control panel connector cable from the back of the logic board connector toward the front of the chassis.
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Take Apart Chassis Harness Assembly - 45
Logic Board Connector and Cable Assembly
1 Slide the side extension
of the logic board connector down the front side of the small keyed tabs. The logic board connector will snap into place.
Note: Be sure the center tab snaps into place at the same time.
2 Route the front panel
control cable through the hole in the front of the chassis
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Take Apart Chassis Harness Assembly - 46
3 Route the floppy drive cable through its opening at the
back of the floppy drive bay.
4 Carefully route the analog and CD-ROM/hard drive
cables through the large opening behind the CD-ROM drive bay
5 Turn over the chassis so that the top is up and the
speakers are at the front, facing you.
Important: Be sure to reconnect the CD-ROM, hard drive, and analog connectors in the proper order. When you position the CD-ROM, hard drive, and analog connectors, be sure that the power cables are placed toward the outside of the chassis and the data ribbon cables are placed toward the inside of the chassis.
6 Locate the CD-ROM, hard drive, and analog connectors.
7 Position the CD-ROM connector with the connector slot
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Take Apart Chassis Harness Assembly - 47
facing the front of the chassis and the power cables facing toward the outside edge of the chassis. Slip the connector extension through the slot in the side of the chassis and slide the connector into place.
8 Position the hard drive connector with the connector slot
facing the rear of the chassis and the power cables facing toward the outside edge of the chassis. Slip the connector extension through the slot in the side of the chassis and slide the connector into place.
9 Position the analog board connector with the connector
slot facing the rear and the power cables facing toward the outside edge of the chassis. You will have to route the cable under the connector (between the connector and the cable bridge). Slightly push forward one of the keyed tabs and slide the connector into place.
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Take Apart Chassis Harness Assembly - 48
10 To replace the speakers, front control panel board, and
EMI shields, reverse the take-apart procedures above. Pay attention to the caution regarding the fragility of the speaker wire connectors and their replacement procedures.
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Take Apart CRT - 49
CRT
CRT
±
Warning: This product
contains high voltage and a high-vacuum picture tube. To prevent serious injury, review CRT safety in Bulletins/Safety.
Before you begin, remove the following:
• Drive bezel
• I/O door
• CD-ROM drive
• Floppy drive
• Hard drive
• Logic board
• Rear housing
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Take Apart CRT - 50
• Analog board
Mounting Screws
• Chassis harness assembly
Degauss
Panel
Degauss
Panel
±Warning: Never use a
grounding wriststrap until after discharging the CRT.
1 Remove the four
mounting screws and lift off the two degauss panels.
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Take Apart CRT - 51
2 Lift off the CRT.
Replacement Note: Be sure the microphone cable is not caught under the CRT.
CRT
Microphone Cable
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Take Apart Internal Microphone - 52

Internal Microphone

Internal Microphone
Before you begin, remove the following:
• Drive bezel
• I/O door
• CD-ROM drive
• Floppy drive
• Hard drive
• Logic board
• Rear housing
• Analog board
• Chassis harness assembly
• CRT
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Take Apart Internal Microphone - 53
±Warning: This product
contains high voltage and a high-vacuum picture tube. To prevent serious injury, review CRT safety in Bulletins/Safety.
±Warning: Never use a
grounding wriststrap until after discharging the CRT.
1 Push out the two latches
and remove the internal microphone board and the rubber microphone gasket.
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Take Apart Internal Microphone - 54
Replacement Note: Be sure the rubber gasket is in place before replacing the microphone board.
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Take Apart Front Bezel - 55

Front Bezel

Front Bezel
To remove the front bezel, remove the following:
• Drive bezel
• I/O door
• CD-ROM drive
• Floppy drive
• Hard drive
• Logic board
• Rear housing
• Analog board
• Chassis harness assembly
• CRT
• Internal microphone
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Take Apart Front Bezel - 56
±Warning: This product
contains high voltage and a high-vacuum picture tube.
Front Bezel
To prevent serious injury, review CRT safety in Bulletins/Safety.
±Warning: This product
contains high voltage and a high-vacuum picture tube. Never use a grounding wriststrap until after discharging the CRT. Review CRT safety in Bulletins/ Safety.
Page 92
K
Service Source

Upgrades

Performa 500 Series
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Upgrades Macintosh Processor Upgrade - 1
Macintosh
Macintosh Processor Upgrade (including 256K Cache Card)
Processor Upgrade
Before you begin, remove the following:
• I/O door
• Logic board
• Card in PDS slot (if any)
Caution:
precautions in Bulletins/ Safety.
Note:
Processor Upgrade kit allows 68LC040 computers to switch between a PowerPC 601 processor
Review the ESD
The Macintosh
Page 94
Upgrades Macintosh Processor Upgrade - 2
and a 68LC040 processor. The upgrade board includes the PowerPC 601 processor on board and a socket to accept the customer’s 68LC040 processor.
Note:
The Macintosh Processor Upgrade for the Performa 520, 550, and 560 consists of a Macintosh LC 575 logic board, the Macintosh Processor Upgrade Card, a new rear panel, and the 575 product ID label.
To install this upgrade,
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Upgrades Macintosh Processor Upgrade - 3
follow the Macintosh LC 575 Macintosh Processor Upgrade procedures in this topic, substituting the 575 logic board, rear panel, and ID label for those installed on the Performa 550, or
560.
Note:
Refer to the Macintosh Processor Upgrade manual for information about specifications and troubleshooting.
Note:
The Macintosh Processor Upgrade comes packaged with the Macintosh
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Upgrades Macintosh Processor Upgrade - 4
Hook-and-Loop
Fasteners
Macintosh Processor
Upgrade with
256K Cache Card
Spacer
256K Cache Card
Processor Removal Tool
040 Heat Sink
Processor Upgrade board, 256K cache card, 040 heat sink, and hook-and-loop fasteners. If you need to order service replacement parts, order the parts separately.
Note:
To install the upgrade, you will need a processor removal tool. Order the removal tool as a separate service part.
Note:
The cache card comes installed on the upgrade board.
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Upgrades Macintosh Processor Upgrade - 5

Installation Procedure Overview

There are four basic steps to installing the Macintosh Processor Upgrade.
• Remove the 68LC040
processor from the customer’s logic board
• Install the 68LC040
processor on the upgrade board
• Install the upgrade board
on the logic board
• Reinstall the cache card
on the upgrade board
Detailed procedures follow.
Page 98
Upgrades Macintosh Processor Upgrade - 6

Remove the 68LC040 Processor from the Logic Board

1 Locate the 68LC040
processor on the logic board.
68LC040 Processor
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Upgrades Macintosh Processor Upgrade - 7
Processor Removal Tool
Processor
Logic Board Socket
2 Position the teeth of the
processor removal tool in the groove between the processor and the logic board socket.
Caution:
Be sure to lift up on the handle of the processor removal tool. Pressing down could damage components on the logic board.
Note:
This graphic shows the proper way to remove a 68LC040 chip from its logic board. Your logic board may differ somewhat.
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Upgrades Macintosh Processor Upgrade - 8
3
Caution:
side of the processor only slightly to avoid bending the pins.
Gently lift up the processor removal tool handle and pry up each side of the processor from the socket.
4 Remove the processor.
Pry up each
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