Alfa Romeo 75 User Manual

5 (1)
Alfa Romeo 75
table of contents
75 ............................................................................................................................................................................................................ 7
BODY............................................................................................................................................................................................ 7
MIRROR .............................................................................................................................................................................. 7
LIGHTNING ........................................................................................................................................................................ 8
BODY PARTS ..................................................................................................................................................................... 9
REPAIR PANELS.............................................................................................................................................................. 10
Gaskets................................................................................................................................................................................ 11
BUMPER/GRILLE/PANEL .............................................................................................................................................. 12
WINDOW REGULATOR ................................................................................................................................................. 13
ENGINE ...................................................................................................................................................................................... 14
SYSTEM AIR..................................................................................................................................................................... 14
V-BELTS............................................................................................................................................................................ 15
1.6/1.8/2.0.................................................................................................................................................................. 15
1.8 Turbo ................................................................................................................................................................... 16
2.0 TS......................................................................................................................................................................... 17
2.5 /3.0 V6................................................................................................................................................................. 18
2.0/2.4 TD.................................................................................................................................................................. 19
ENGINE BLOCK............................................................................................................................................................... 20
PISTON + LINERS................................................................................................................................................... 20
1.8 Turbo .......................................................................................................................................................... 20
2.0 IE TS 88-92 ................................................................................................................................................ 21
2.5 V6............................................................................................................................................................... 22
3.0 V6 12V ....................................................................................................................................................... 23
FUEL SYSTEM ................................................................................................................................................................. 24
1.6/1.8/2.0.................................................................................................................................................................. 24
FUEL PUMP.................................................................................................................................................... 24
1.8 Turbo ................................................................................................................................................................... 25
FUEL PUMP.................................................................................................................................................... 25
2.0 TS......................................................................................................................................................................... 26
FUEL PUMP.................................................................................................................................................... 26
FUEL PUMP.................................................................................................................................................... 27
FUEL MANAGEMENT .................................................................................................................................................... 28
INTAKE MANIFOLD 75 1.6/1.8 CARB................................................................................................................. 28
ENGINE GASKETS .......................................................................................................................................................... 29
1.6/1.8/2.0.................................................................................................................................................................. 29
GASKETS ENGINE ........................................................................................................................................ 29
GASKETS ENGINE ........................................................................................................................................ 30
HEAD SET....................................................................................................................................................... 31
FULL SET........................................................................................................................................................ 32
1.8 Turbo ................................................................................................................................................................... 33
GASKETS ENGINE ........................................................................................................................................ 33
FULL SET........................................................................................................................................................ 34
2.0 TS......................................................................................................................................................................... 35
GASKETS ENGINE ........................................................................................................................................ 35
HEAD SET....................................................................................................................................................... 36
FULL SET........................................................................................................................................................ 37
GASKEZS ENGINE ........................................................................................................................................ 38
HEAD SET....................................................................................................................................................... 39
FULL SET........................................................................................................................................................ 40
2.0/2.4 TD.................................................................................................................................................................. 41
GASKETS ENGINE ........................................................................................................................................ 41
HEADGASKET ............................................................................................................................................... 42
HEAD SET....................................................................................................................................................... 43
HEADSCREW SET......................................................................................................................................... 44
COOLING SYSTEM ......................................................................................................................................................... 45
HOSES....................................................................................................................................................................... 45
HOSES ............................................................................................................................................................. 46
RADIATOR ..................................................................................................................................................... 47
THERMOSTAT............................................................................................................................................... 48
WATERPUMP................................................................................................................................................. 49
1.8 Turbo ................................................................................................................................................................... 50
HOSES ............................................................................................................................................................. 50
RADIATOR ..................................................................................................................................................... 51
THERMOSTAT............................................................................................................................................... 52
WATERPUMP................................................................................................................................................. 53
2.0 TS......................................................................................................................................................................... 54
HOSES ............................................................................................................................................................. 54
RADIATOR ..................................................................................................................................................... 55
THERMOSTAT............................................................................................................................................... 56
WATERPUMP................................................................................................................................................. 57
RADIATOR ..................................................................................................................................................... 58
THERMOSTAT............................................................................................................................................... 59
WATERPUMP................................................................................................................................................. 60
2.0/2.4 TD.................................................................................................................................................................. 61
RADIATOR ..................................................................................................................................................... 61
THERMOSTAT............................................................................................................................................... 62
WATERPUMP................................................................................................................................................. 63
ENGINE MOUNT.............................................................................................................................................................. 64
1.8 Turbo ................................................................................................................................................................... 65
2.0 T.S........................................................................................................................................................................ 66
2.0/2.4 TD.................................................................................................................................................................. 68
VALVE GEAR................................................................................................................................................................... 69
1.6/1.8/2.0.................................................................................................................................................................. 69
CAMSHAFT .................................................................................................................................................... 69
TIMING CHAIN.............................................................................................................................................. 70
VALVE MECHANISM................................................................................................................................... 71
1.8 Turbo ................................................................................................................................................................... 72
CAMSHAFT .................................................................................................................................................... 72
TIMINGCHAIN............................................................................................................................................... 73
VALVE MECHANISM................................................................................................................................... 74
2.0 TS......................................................................................................................................................................... 75
CAMSHAFT .................................................................................................................................................... 75
TIMING CHAIN.............................................................................................................................................. 76
VALVE MECHANISM................................................................................................................................... 77
CAMSHAFT .................................................................................................................................................... 78
VALVE MECHANISM................................................................................................................................... 79
TIMINGBELT.................................................................................................................................................. 80
2.0/2.4 TD.................................................................................................................................................................. 81
CAMSHAFT .................................................................................................................................................... 81
VALVE MECHANISM................................................................................................................................... 82
FILTER........................................................................................................................................................................................ 83
1.6/1.8/2.0........................................................................................................................................................................... 83
1.8 Turbo ............................................................................................................................................................................ 84
2.0 TS.................................................................................................................................................................................. 85
2.5/3.0 V6 ........................................................................................................................................................................... 86
2.0/2.4 TD........................................................................................................................................................................... 87
EXHAUST SYSTEM.................................................................................................................................................................. 88
EXHAUST SYSTEM......................................................................................................................................................... 88
1.6 CARB. ................................................................................................................................................................. 88
1.6 IE KAT................................................................................................................................................................ 90
1.8 CARB. ................................................................................................................................................................. 91
1.8 IE KAT................................................................................................................................................................ 93
1.8 Turbo ................................................................................................................................................................... 94
2.0 TS wo. KAT. ....................................................................................................................................................... 95
2.0 TS KAT. .............................................................................................................................................................. 96
2.5/3.0 V6 wo. KAT.................................................................................................................................................. 97
2.0/2.4 TD.................................................................................................................................................................. 99
LAMBDA PROBE........................................................................................................................................................... 100
INTERIOR................................................................................................................................................................................. 104
CAR MAT........................................................................................................................................................................ 104
DRIVETRAIN........................................................................................................................................................................... 105
DRIVESHAFT ................................................................................................................................................................. 105
GEARBOX....................................................................................................................................................................... 115
CLUTCH .......................................................................................................................................................................... 119
CLUTCH ACTUATION.................................................................................................................................................. 126
SUSPENSION........................................................................................................................................................................... 133
SHOCK ABSORBER 4-Cyl. ........................................................................................................................................... 133
SHOCK ABSORBER 6-Cyl. ........................................................................................................................................... 134
ATTACHMENT FRONT................................................................................................................................................. 135
ATTACHMENT REAR................................................................................................................................................... 136
FRONT STABILISER ..................................................................................................................................................... 137
REAR STABILISER........................................................................................................................................................ 138
WHEEL BEARING ......................................................................................................................................................... 139
STEERING................................................................................................................................................................................ 140
STEERING PARTS ......................................................................................................................................................... 140
BRAKE...................................................................................................................................................................................... 141
BRAKE DISKS................................................................................................................................................................ 141
BRAKE PADS ................................................................................................................................................................. 142
BRAKE PAD ATTACHMENT....................................................................................................................................... 143
CALIPER.......................................................................................................................................................................... 144
BRAKE SERVO/BRAKE MASTER CYL...................................................................................................................... 145
BRAKE VALVE.............................................................................................................................................................. 146
BRAKE HOSES............................................................................................................................................................... 147
BRAKE CABLE............................................................................................................................................................... 148
ELECTRIC................................................................................................................................................................................ 149
SWITCHES ...................................................................................................................................................................... 149
ENGINE ELECTRIC ....................................................................................................................................................... 150
WIPERS..................................................................................................................................................................................... 164
WIPERS............................................................................................................................................................................ 164
LITERATURE........................................................................................................................................................................... 165
75 > BODY > MIRROR
1 ASP31023 Außenspiegel links 75 manuell,blaue s Glas,schwarz 173.37 EUR
2 ASP31024 Außenspiegel rechts 75 manuell,blau es Glas,konvex,schwarz 173.37 EUR
3 ASP31034 ELECTRIC RIGHT OUTSIDE MIRROR 75,BLUE CONVEX GLASS 163.11 EUR
7
75 > BODY > LIGHTNING
1 SW26238 OE. 60526238 HEADLIGHT 75 RIGHT 202.10 EUR
2 SW26240 OE. 60526240 HEADLIGHT 75 LEFT 202.10 EUR
3 BL40850 DIRECTION INDICATOR RIGHT 75 YELLOW 35.39 EUR
4 BL40851 DIRECTION INDICATOR LEFT 75 YELLOW 35.39 EUR
5 BL41111 OE. 60741111 FLAHER 75 R WHITE 49.00 EUR
6 BL41112 OE. 60741112 FLASHER 75 L WHITE 49.00 EUR
7 NSW90066 FOGLAMP(YELLO) SET AR33 (907) 90-94 AR75 88-92 199.00 EUR
7 NSW28792 DIRECTION INDICATOR RIGHT 33 (907),75 WHITE 92.82 EUR
8 NSW28794 FOR LAMP LEFT 33 (907),75 WHITE 92.82 EUR
9 NSW28793 OE.60572893 fog lamp 33 (907), 75, yellow ***
11 ZBL01828 Front fender side lamp 75,33 Spider 90 12.21 EUR
12 RL26243 Rückleuchte links 75 (Blinker gelb) 119.00 EUR
13 RL26242 Rückleuchte rechts 75 (Blinker gelb ) 119.00 EUR
14 RL32805 OE.60532805,TAIL LIGHT 75, LEFT TURN LENS RED COLOR ***
15 RL32804 OE 60532804, TAIL LIGHT 75, RIGHT TURN LENS RED COLOR ***
16 HZB43547 OE. 60543547 TAIL LAMP 75 RED ***
17 HZB43548 TAIL LAMP between the backlights 75 yellow ***
8
75 > BODY > BODY PARTS
1 MH03285 Motorhaube 75 369.30 EUR
2 KF01101 MUDGUARD FRONT LEFT 75 152.86 EUR
3 KF01102 MUDGUARD FRONT RIGHT 75 152.86 EUR
4 FB03205 Frontblech kopl. 75 1.6/1.8 ***
9
75 > BODY > REPAIR PANELS
1 RB03015 ROCKER PANEL 75 LEFT ***
2 RB03016 ROCKER PANEL 75 RIGHT ***
3 RB03585 REAR WHEEL ARCH LEFT 75 43.80 EUR
4 RB03586 REAR WHEEL ARCH RIGHT 75 43.80 EUR
5 RB780031 CONNECTION PLATE LEFT 75 ***
6 RB780032 CONNECTION PLATE RIGHT 75 ***
7 RB780271 EXTERIOR DOOR PANEL FRONT LEFT 75 22.57 EUR
8 RB780272 EXTERIOR DOOR PANEL FRONT RIGHT 75 22.57 EUR
9 RB780371 EXTERIOR DOOR PANEL REAR LEFT 75 22.57 EUR
10 RB780372 EXTERIOR DOOR PANEL REAR RIGHT 75 22.57 EUR
11 RB780471 Türboden VL 75 22.57 EUR
12 RB780472 Türboden VR 75 22.57 EUR
13 RB780571 Türboden HL 75 22.57 EUR
14 RB780572 Türboden HR 75 22.57 EUR
10
75 > BODY > Gaskets
1 18 009 0 0 RUBBER PLUG - FLOOR PANEL 4.50 EUR
2 18 141 0 0 GROMMET FOR HEATER HOSE 5.80 EUR
3 TG27000 Türgriffunterlage Alfa 75 13.49 EUR
11
75 > BODY > BUMPER/GRILLE/PANEL
1 23 033 3 0 ALFA ROMEO-EMBLEM - 75 mm metal OE. 60596492 19.90 EUR
2 KG40981 Chromrahmen für Kühlergitter 75 ***
3 KG22661 FRONT GRILLE 1. Series ***
3 KG22660 FRONT GRILL PRIMED ALFA ROMEO 75 68.12 EUR
4 STF03905 FRONT BUMPER 75 ***
5 STF41341 FRONT BUMPER 75 (SPORT) 435.99 EUR
6 SP41350 Spoiler 75 vorne (Sport) kopl. 429.84 EUR
7 STF29671 OE. 60529671 Shield f. Bumper 75 FR 64.12 EUR
8 STF29672 OE. 60529672 Shield f. Bumper 75 FL ***
9 STF03955 REAR BUMPER 75 302.63 EUR
10 STF41241 REAR BUMPER 75 (SPORT) COMPLETE 497.54 EUR
11 SP41246 Heckschürze 75 (Sport) kopl. 501.64 EUR
12
75 > BODY > WINDOW REGULATOR
1 FH010105 WINDOW REGULATOR COMPLETE 75 L (AFTERMARKET PRODUCT!) 198.99 EUR
1 FH010104 WINDOW REGULATOR COMPLETE 75 R (Aftermarket product) 198.99 EUR
13
75 > ENGINE > SYSTEM AIR
1 LMS34953 OE. 60534953 RIGID SLEEVE 116 6-CYL. 98.00 EUR
1 LMS22878 OE. 60522878 HOSE 116 4-Cylinder ***
2 LMM23386 OE. 60534959 AIR FLOW METER 2.5 V6 75, 90, 6, GTV/6 ***
3 LV23388 OE. 60523388 ELECTRO-VALVE 116 6-Cyl. ***
4 LR66481 OE. 7766481 ELECTRO-VALVE 279.00 EUR
5 LMS34426 Ansaugschlauch f. Luftfilter 116 Verg. 61.04 EUR
14
75 > ENGINE > V-BELTS > 1.6/1.8/2.0
1 03 070 0 0 V-BELT 9.5X825 (SPIDER, GT) 8.70 EUR
2 KR13A1125V-BELT 12.5X1125 75/90 4 CYL. WITH SERVOPUMP, OE.60534452 16.05 EUR
3 KR13A850 V-BELT 12.5X850 75,90, 155 4 CYL. A/C COMPRESSOR 15.34 EUR
15
75 > ENGINE > V-BELTS > 1.8 Turbo
1 03 070 0 0 V-BELT 9.5X825 (SPIDER, GT) 8.70 EUR
2 KR13A1125V-BELT 12.5X1125 75/90 4 CYL. WITH SERVOPUMP, OE.60534452 16.05 EUR
3 KR13A850 V-BELT 12.5X850 75,90, 155 4 CYL. A/C COMPRESSOR 15.34 EUR
16
75 > ENGINE > V-BELTS > 2.0 TS
1 03 070 0 0 V-BELT 9.5X825 (SPIDER, GT) 8.70 EUR
2 KR13A1125V-BELT 12.5X1125 75/90 4 CYL. WITH SERVOPUMP, OE.60534452 16.05 EUR
3 KR13A850 V-BELT 12.5X850 75,90, 155 4 CYL. A/C COMPRESSOR 15.34 EUR
17
75 > ENGINE > V-BELTS > 2.5 /3.0 V6
2 KR10A990 OE. 60534343 V-BELT 10x990 11.23 EUR
3 KR13A890 OE. 60534863 V-BELT 13x888/890 AC 20.35 EUR
18
75 > ENGINE > V-BELTS > 2.0/2.4 TD
1 KR10A1100V-BELT 9.5X100 ALFETTA,75,90 2.4 TD 9.95 EUR
2 KR10A650 Keilriemen 9.5x650 75 2.0/2.4 TD Servopumpe 10.21 EUR
3 KR13A700 Keilriemen 12.5x700 Klimakompr. 75 2.0/2.4 TD 12.83 EUR
19
75 > ENGINE > ENGINE BLOCK > PISTON + LINERS > 1.8 Turbo
1 KB2464 PISTON AND LINER 75/GIULIETTA 1.8 TURBO 167.25 EUR
20
75 > ENGINE > ENGINE BLOCK > PISTON + LINERS > 2.0 IE TS 88-92
1 KB4036 PISTON + LINER 75/164 2.0 TS 1988-92 ORIGINAL ALFA 147.00 EUR
2 KR46450 Piston ring set 75,155/2,0/1,5+1,5+3,5 116.62 EUR
21
75 > ENGINE > ENGINE BLOCK > PISTON + LINERS > 2.5 V6
1 KB4045 PISTON/LINER 6,75,90,155 ALFETTA/GTV 6 2.5 V6 1984-97 175.00 EUR
22
75 > ENGINE > ENGINE BLOCK > PISTON + LINERS > 3.0 V6 12V
1 KB2475 PISTON & LINER V6, 164, 75, RZ/SZ 229.25 EUR
1 KB4044 OE. 71712811 PISTON AND LINER 75, 164, GTV/SPIDER (916) 3.0 V6 12V 247.50 EUR
23
75 > ENGINE > FUEL SYSTEM > 1.6/1.8/2.0 > FUEL PUMP
1 KP3046 FUEL PUMP (116) CARB. 1980> 35.39 EUR
2 07 027 3 0 OE. 60546091 FUEL PUMP 146.99 EUR
2 07 039 0 0 RUBBER FOR ELECTRIC FUEL PUMP SPIDER 90,
33ie,75,155,164,RZ/SZ,GT 03-10
3.78 EUR
24
75 > ENGINE > FUEL SYSTEM > 1.8 Turbo > FUEL PUMP
1 KP6050 FUEL PUMP 75 1.8 TURBO 173.37 EUR
25
75 > ENGINE > FUEL SYSTEM > 2.0 TS > FUEL PUMP
1 KP46091 FUEL PUMP 33 (907), 75,90, RZ, SZ SPIDER'90, GTV/6, ALL FUEL
INJECTED MODELLS, RUBBER-COATED
146.99 EUR
26
75 > ENGINE > FUEL SYSTEM > 2.5/3.0 V6 > FUEL PUMP
1 KP46091 FUEL PUMP 33 (907), 75,90, RZ, SZ SPIDER'90, GTV/6, ALL FUEL
INJECTED MODELLS, RUBBER-COATED
146.99 EUR
27
75 > ENGINE > FUEL MANAGEMENT > INTAKE MANIFOLD 75 1.6/1.8 CARB.
1 ANKD58501Ansaugbrückendichtung Alfetta/Giuli etta,GT/V (116),Spider'90,75,90
Vergaser Neuer Preis!!
17.15 EUR
2 ASG2384 DOUBLE INTAKE RUBBER 116 4 CYL. 06.83>, Spider 1.6 90-93 70.21 EUR
3 ASG2383 SINGLE INTAKE RUBBER 116 4 CYL. 06.83>, SPIDER 1.6 90-93 32.50 EUR
4 02 019 0 0 PAPER GASKET CARBURETTOR MOUNT 40mm 0.87 EUR
5 ASKD18080INFERIOR PAPER GASKET FOR INTAKE RUBBER 116 1.79 EUR
7 02 072 0 0 HOSE AIRBOX-INTAKE FLANGE SPIDER INJECTION 1990-93, 75, 90,
164/SUPER 4-CYLINDER INJECTION
10.50 EUR
8 03 317 0 0 BUSHING FOR INJECTION SYSTEM (STAFF) SPIDER 88-93, AR75 4
CYL.,145/146/147/ 155/156/164/SP. + GT 916, Nuovo GT
29.00 EUR
28
75 > ENGINE > ENGINE GASKETS > 1.6/1.8/2.0 > GASKETS ENGINE
1 02 062 0 0 UPPER OIL PAN GASKET WITH METAL 29.50 EUR
2 01 006 0 0 COPPER WASHER SUMP PLUG 1.50 EUR
3 03 255 0 0 VALVE SEAL WITH SPRING INTAKE AND EXHAUST SIDE (GREEN) 4.86 EUR
3 03 041 0 0 VALVE SEAL std. ***
4 02 036 0 0 Ventildeckeldichtung mit Siliconeinlage org.REINZ
Giulia,Spider,GT,Alfetta, Giulietta,GTV4,75,90
25.89 EUR
4 02 013 0 0 CAM COVER GASKET WITH SILICON STRIP 105, ALFETTA, GIULITTA,
GTV(116) 75,90 div. 4-cylinders
22.90 EUR
5 02 052 0 0 GASKET AIRFILTER-CARBURETTOR 1.95 EUR
6 02 055 0 0 ALUMINIUM WASHER 1.50 EUR
7 02 056 0 0 FIBER WASHER 1.30 EUR
8 02 022 0 0 OIL SEAL (35/50/10) CRANKSHAFT FRONT 7.95 EUR
9 02 047 0 0 WATER PUMP GASKET 2.80 EUR
10 02 048 0 0 FUEL PUMP GASKET 2.18 EUR
11 02 023 0 0 OIL SEAL (82/105/12) CRANKSHAFT REAR 105 MODELS >1989,
ALFETTA, GIULIETTA, 75, 90, GTV (116), MONTREAL
18.30 EUR
12 02 031 0 0 "HALF MOON" RUBBER SEAL CAM COVER 1.75 EUR
13 02 071 0 0 GASKET TACHOMETER DRIVE 1.84 EUR
14 03 158 0 0 RUBBERBAND 5th MAIN BEARING 3.20 EUR
15 02 020 0 0 GASKET EXHAUST MANIFOLD-CYLINDER HEAD 2.50 EUR
16 02 050 0 5 TIMING COVER GASKET 105 2000, LEFT, ALFETTA, GIULIETTA,
GTV(116), 75 1600/1800
4.40 EUR
17 02 050 0 6 TIMING COVER GASKET 1300-2000 RIGHT 4.90 EUR
18 ANKD58501Ansaugbrückendichtung Alfetta/Giuli etta,GT/V (116),Spider'90,75,90
Vergaser Neuer Preis!!
17.15 EUR
19 02 012 0 0 CYLINDER HEAD GASKET 2000 Spesso (italian original equipment
quality)
***
19 02 045 0 0 CYLINDER HEAD GASKET 1750 REINZ ALFETTA, GIULIETTA, GTV (116),
75 1800 >1982
44.90 EUR
19 02 046 0 0 CYLINDER HEAD GASKET 2000 REINZ 55.50 EUR
19 02 159 0 0 HEAD GASKET RACING 2000,SPESSO 1.6 MM 139.00 EUR
19 02 158 0 0 RACE HEAD GASKET 1600 SPESSO 1.6mm 105, ALFETTA, GIULIETTA,
GTV 116
139.00 EUR
29
75 > ENGINE > ENGINE GASKETS > 1.6/1.8/2.0 > GASKETS ENGINE
19 02 075 0 0 COPPER CYLINDER HEAD GASKET 1750 ***
19 02 068 0 0 COPPER CYLINDER HEAD GASKET 2000 61.55 EUR
19 02 067 0 0 COPPER CYLINDER HEAD GASKET 1600 ***
19 ZKD20935 Kopfdichtung Alfetta,Giulietta,GTV (116) 1.8 Bj. 83> 48.22 EUR
19 ZKD20615 Zylinderkopfdichtung Alfetta/Giulie tta/GTV (116) 1.8 Bj. >82 20.00 EUR
19 02 010 0 0 CYLINDER HEAD GASKET 1600 standard ***
19 02 044 0 0 CYLINDER HEAD GASKET 1600 REINZ 41.50 EUR
30
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