Akai PDP-5016 Service Manual
SERVICE MANUAL
Model:
PDP-5016
Safety Precaution
Technical Specifications
Block Diagram
Circuit Diagram
Basic Operations & Circuit Description
Main IC Specifications
Trouble Shooting Manual of PDP Module
Spare Part list
Exploded View
If You Forget Your V-CHIP Password
Software Upgrade
This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing,
by the constant improvement of product.
Safety Precaution
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
The lightning flash with arrowhead symbol,
within an equilateral triangle, is intended to
alert the user to the presence of uninsulated
“dangerous voltage” within the product’s enclo
sure that may be of sufficient magnitude to
constitute a risk of electric shock to persons.
CAUTION: TO REDUCE THE RISK OF
ELECTRIC SHOCK, DO NOT REMOVE COVER
(OR BACK). NO USER-SERVICEABLE PARTS
INSIDE. REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL ONLY.
PRECAUTIONS DURING
SERVICING
1. In addition to safety, other parts and
assemblies are specified for conformance with
such regulations as those applying to spurious
radiation. These must also be replaced only
with specified replacements.
Examples: RF converters, tuner units, antenna
selection switches, RF cables, noise-blocking
capacitors, noise-blocking filters, etc.
2. Use specified internal Wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
3. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulating Tape
2) PVC tubing
3) Spacers (insulating barriers)
4) Insulating sheets for transistors
5) Plastic screws for fixing micro switches
4. When replacing AC primary side components
(transformers, power cords, noise blocking
capacitors, etc.), wrap ends of wires securely
about the terminals before soldering.
5. Make sure that wires do not contact heat
generating parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.)
6. Check if replaced wires do not contact sharply
edged or pointed parts.
7. Make sure that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
The exclamation point within an equilateral
triangle is intended to alert the user to the
presence of important operating and
maintenance (servicing) instructions in the
literature accompanying the appliance.
MAKE YOUR CONTRIBUTION
TO PROTECT THE
ENVIRONMENT
Used batteries with the ISO symbol
for recycling as well as small accumulators
(rechargeable batteries), mini-batteries (cells) and
starter batteries should not be thrown into the
garbage can.
Please leave them at an appropriate depot.
WARNING:
Before servicing this TV receiver, read the
SAFETY INSTRUCTION and PRODUCT
SAFETY NOTICE.
SAFETY INSTRUCTION
The service should not be attempted by anyone
unfamiliar with the necessary instructions on this
apparatus. The following are the necessary
instructions to be observed before servicing.
1. An isolation transformer should be connected in
the power line between the receiver and the
AC line when a service is performed on the
primary of the converter transformer of the set.
2. Comply with all caution and safety related
provided on the back of the cabinet, inside the
cabinet, on the chassis or picture tube.
3. To avoid a shock hazard, always discharge the
picture tube's anode to the chassis ground
before removing the anode cap.
4. Completely discharge the high potential voltage
of the picture tube before handling. The picture
tube is a vacuum and if broken, the glass will
explode.
5. When replacing a MAIN PCB in the cabinet,
always be certain that all protective are
installed properly such as control knobs,
adjustment covers or shields, barriers, isolation
resistor networks etc.
6. When servicing is required, observe the original
lead dressing. Extra precaution should be given
to assure correct lead dressing in the high
voltage area.
7. Keep wires away from high voltage or high
tempera ture components.
8. Before returning the set to the customer,
always perform an AC leakage current check
on the exposed metallic parts of the cabinet,
such as antennas, terminals, screwheads,metal
overlay, control shafts, etc., to be sure the set
is safe to operate without danger of electrical
shock. Plug the AC line cord directly to the
AC outlet (do not use a line isolation
transformer during this check). Use an AC
voltmeter having 5K ohms volt sensitivity or
more in the following manner.
Connect a 1.5K ohm 10 watt resistor paralleled
by a 0.15µF AC type capacitor, between a
good earth ground (water pipe, conductor etc.,)
and the exposed metallic parts, one at a time.
Measure the AC voltage across the combination
of the 1.5K ohm resistor and 0.15 uF
capacitor. Reverse the AC plug at the AC
outlet and repeat the AC voltage measurements
for each exposed metallic part.
The measured voltage must not exceed 0.3V
RMS.
This corresponds to 0.5mA AC. Any value
exceeding this limit constitutes a potential
shock hazard and must be corrected
immediately.
The resistance measurement should be done
between accessible exposed metal parts and
power cord plug prongs with the power switch
"ON". The resistance should be more than
6M ohms.
AC VOLTMETER
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this
apparatus have special safety-related
characteristics.
These characteristics are offer passed
unnoticed by visual spection and the protection
afforded by them cannot necessarily be obtained
by using replacement components rates for a
higher voltage, wattage, etc.
The replacement parts which have these
special safety characteristics are identified by
marks on the schematic diagram and on the parts
list.
Before replacing any of these components,
read the parts list in this manual carefully. The
use of substitute replacement parts which do not
have the same safety characteristics as specified
in the parts list may create shock, fire, or other
hazards.
9. Must be sure that the ground wire of the AC
inlet is connected with the ground of the
apparatus properly.
Good earth ground
such as the water
pipe, conductor,
etc.
AC Leakage Current Check
Place this probe
on each exposed
metallic part
Technical Specifications
MODEL :
PDP-5016
50” Plasma Display
DATE FIRST ISSUED
REVISIONS
ISSUED DATE DESCRIPTION RAISED BY :
ISSUE
1
RAISED BY
CHECKED BY
NUMBER OF PAGES
9
SPECIFICATION AGREED : SIGNATURE DATE
R & D DEPARTMENT
COMMERCIAL DEPARTMENT
PRODUCTION DEPARTMENT
Q/A DEPARTMENT
CUSTOMER
SPECIFICATION APPROVED :
.
NOTE :
Only documents stamped “Controlled Document” to be used for manufacture of production parts.
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DATE :
Technical Specifications
PDP-5016
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1. Standard Test Conditions
All tests shall be performed under the following conditions, unless otherwise specified.
1.1 Ambient light
≦0.1Cd/m
: 150ux (When measuring IB, the ambient luminance
2
)
1.2 Viewing distance
: 50cm in front of PDP
1.3 Warm up time
: 30 minutes
1.4 PDP Panel facing
: no restricted
1.5 Measuring Equipment
: PC, Chroma 2225 signal generator (with Chroma digital
additional card) or equivalent, Minolta CA100 photometer
1.6 Magnetic field
: no restricted
1.7 Control settings
: Brightness, Contrast, Tint, Color set at Center(50)
1.8 Power input
: 100~240Vac
1.9 Ambient temperature : 20°C ± 5°C (68°F ± 9°F)
1.10 Display mode
: 31.5KHz/60Hz (Resolution 1366 x 768)
1.11 Other conditions
:
1.11.1 With image sticking protection of PDP module, the luminance will descend
by time on a same still screen and rapidly go down in 5 minutes. When
measuring the color tracking and luminance of a same still screen, be sure t
o accomplish the measurement in one minute to ensure its accuracy.
1.11.2 Due to the structure of PDP, the extra-high-bright same screen should not
hold over 5 minutes for fear of branding on the panel.
Technical Specifications
PDP-5016
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ELECTRICAL CHARACTERISTICS
2. Power Input
2.1 Voltage
: 100 ~ 240VAC
2.2 Input Current
: 5.0 /2.5A
2.3 Maximum Inrush Current
: <30 A (FOR AC110V ONLY)
Test condition : Measured when switched off for at least 20 mins
2.4 Frequency
: 50Hz to 60Hz(±3Hz)
2.5 Power Consumption
: ≤ 480W
Test condition : full white display with maximum brightness and
contrast
2.6 Power Factor
: Meets IEC1000-3-2
2.7 Withstanding voltage
: 1.5kVac or 2.2kVdc for 1 sec
3. Display
3.1 Screen Size : 50” Plasma display
3.2 Aspect Ratio : 16:9
3.3 Pixel Resolution : 1366x768
3.4 Peak Brightness : 1000 cd/m² (Panel module without filter)
3.5 Contrast Ratio (Dark room) : 4000:1 (Panel module without filter)
3.6 Viewing Angle : Over 160°
3.7 OSD language : English
4. Signal
4.1 AV & Graphic input
4.1.1 TV standard : NTSC,PAL/N,PAL/M
4.1.2 TV Tuning system : PLL 181CH
4.1.3 CATV : 125CH
4.1.4 Composite signal : CVBS
4.1.5 Y,C Signal : S-Video
4.1.6 Component signal : Y, Pb/Cb, Pr/Cr, HDTV compatible
4.1.7 Graphic I/P : Analog: D-sub 15pin detachable cable
Digital: DVI
4.1.8EDID compatibility : DDC 1.3
4.1.9 I/P frequency : f
: 31.5kHz to 60kHz/fV: 56.25Hz to 75Hz (1024X768
H
recommended)
Technical Specifications
PDP-5016
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4.2 Audio input
Audio I/P(L/Rx5) : 1 for DVI / D-Sub
1 for Y/ Pb/Pr
1 for Y/ Cb/Cr
1 for CVBS
1 for S-Video
4.3 AV output
Audio&Video O/P(RCAx3) : Monitor out(Video & Audio L/R)
4.4 Other function
: PIP/POP/PBP, Picture size, Picture Still, Sound mode,Last
memory, Timer, MTS
5. Environment
5.1 Operating environment
5.1.1 Temperature : 5º to 33°C
5.1.2 Relative humidity: 20% to 85%(non-condensing)
5.2 Storage and Transport
5.2.1 Temperature : -20°C to 60°C(-4º to 140°F)
5.2.2 Relative humidity: 5% to 95%
6. Panel Characteristics
6.1 Type : LG50X2
6.2 Size : 50”, 1190mm(width)x7005mm(height)x59mm(depth)±1
mm)
6.3 Aspect ratio : 16:9
6.4 Viewing angle : Over 160°
6.5 Resolution : 1366X768
6.6 Weight : 22.0kg ±0.5 kg (Net)
6.7 Color : 1024(R)X1024(G)X1024(B) COLORS
6.8 Contrast : Average 60:1 (In a bright room with 150Lux at center)
Typical 4000:1 (In a dark room 1/100 White Window
pattern at center).
6.9 Peak brightness : Typical 1000cd/㎡ (1/25 White Window)
6.10 Color Coordinate Uniformity
: Contrast; Brightness and Color control at normal
setting
Test Pattern : Full white pattern
Average of point A,B,C,D and E +/- 0.01
Technical Specifications
PDP-5016
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6.11 Color temperature
: Contrast at center (50); Brightness center (50);
Color temperature set at Natural
x=0.300±0.02
y=0.300±0.02
6.12 Cell Defect Specifications
Subject to Panel supplier specification as appends.
7. Front Panel Control Button
7.1 CH Up / Down Button : Push the key to changing the channel up or down.
When selecting the item on OSD menu.
Volume Up/ Down Button : Push the key to increase the volume up or down.
When selecting the adjusting item on OSD menu
increase or decrease the data-bar.
Menu Button : Enter to the OSD menu.
Source Select Button : Push the key to select the input signals source.
7.2 Stand by Button : Switch on main power, or switch off to enter power
Saving modes.
7.3 Main Power Switch : Turn on or off the unit.
8. OSD Function
8.1 Picture : State (Normal,Dark,Bright,User); Display (Bright,contrast,Color,Hue)
Temp (warm,Cool,Normal,User);
Position (H-posit,V-posit,Phase,H-size,Auto Adjust)
8.2 Sound : Setup (Mode,AVC,Volume,Balance);
Equalizer (120HZ,500HZ,1.5KHZ,5KHZ,10KHZ)
BBE Setup (Gain,Treble,Bass)
8.3 OSD : Size (Panorama,16:9,Normal,Anamorphic,Letter Box,TV Mode)
OSD Set (Language,OSD Position,Time Out)
Option (Burn Protect, Version)
V-Chip , C/C
8.4 Layout : Layout (Full Screen,PIP,Split Screen,Grid,POP 3,POP 12)
PIP Set (Sub Win Source,Sub Win Size,PIP Size.PIP Position)
8.5 Time : Sleep (30Min,60Min,90Min,120Min,180Min)
Wake Up (Time Edit,Volume,TV Mode,Channel)
Time Set
8.6 TV Set : TV Set (Auto Search,Manul Search,System,MTS,Auto Fine,Fine)
CH Edit
Technical Specifications
PDP-5016
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9. Agency Approvals
Safety UL60950
Emissions FCC class B
10. Reliability
11.1 MTBF
: 20,000 hours(Use moving picture signal at 25°C ambient)
11. Accessories : User manual x1, Remote control x1, Stand x1, Power cord x1,
Battery x 2, Accessories box x 1,Speaker x 2,Speaker wire x2
Technical Specifications
12. Support the Signal Mode
A .D-Sub Mode (VGA or DVI)
PDP-5016
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NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Resolution
640 x 400
640 x 480
640 x 480
640 x 480
640 x 480
720 x 400
800 x 600
800 x 600
800 x 600
800 x 600
832 x 624
1024 x 768
1024 x 768
1024 x 768
1152 x 864
1152 x 864
1152 x 864
1280 x 960
1280 x 1024
Horizontal
Frequency
(KHz)
31.47
31.50
35.00
37.50
37.86
31.47
35.16
37.90
46.90
48.08
49.00
48.40
56.50
60.00
54.53
63.86
67.52
60.02
64.00
Vertical
Frequency
(Hz)
70.08
60.00
67.00
75.00
72.81
70.08
56.25
60.32
75.00
72.19
74.00
60.00
70.00
75.00
61.13
70.02
75.02
60.02
60.01
Dot Clock
Frequency
(MHz)
25.17
25.18
30.24
31.50
31.50
28.32
36.00
40.00
49.50
50.00
57.27
65.00
75.00
78.75
80.37
94.51
108.03
108.04
108.00
B.DTV Mode
NO.
1
2
3
4
5
6
7
8
Resolution
480 i
576 i
480p(720x480)
576p(720x576)
720p(1280x720)
720p(1280x720)
1080i(1920x1080)
1080i(1920x1080)
Horizontal
Frequency
(KHz)
15.734
15.625
31.468
31.25
45.00
37.50
28.125
33.75
Vertical
Frequency
(Hz)
59.94
50.00
59.94
50.00
60.00
50.00
50.00
60.00
Dot Clock
Frequency
(MHz)
13.50
13.50
27.00
27.00
74.25
74.25
74.25
74.25
- When the signal received by the Display exceeds the allowed range, a warning message “Out Of Range”
shall appear on the screen.
- You can confirm the input signal format from the “OSD Menu”.
Technical Specifications
13. Remote Control
PDP-5016
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Power ( ): Press to turn on and off.
Mute (
again or press
P.STILL: Press to freeze the picture. Press
again to restore the picture.
P.SIZE: Press to cycles through the picture
size: Normal, Fill Screen, Anamorphic,
Letter Box or TV Mode, Panorama..
P. MODE: Press to cycles through the
picture mode: Normal, Bright, Dark, User.
S.SELE: Press to cycles through the sound
select: Main window sound or Sub window
sound.
PIP: Press to turns on PIP (picture-in picture) feature. Such as Full Screen, PIP or
Split Screen.
SWAP: Press to switches the Main window
or Sub window pictures.
PIP CH+ : Press to select Sub window
Channel Up.
PIP CH- : Press to select Sub window
Channel Down.
TIME: Press to display the current time.
SLEEP: Press repeatedly until it displays
the time in minutes (30 Min, 60 Min, 90 Min,
120 Min, 180 Min or Off ) that you want the
PDP to remain on before shutting off. To
cancel Sleep Time, press SLEEP repeatedly
until Sleep Off appears. And you can press
or to select sleep time shut down.
MTS: Press repeatedly to cycle through the
Multi-channel TV sound (MTS) options:
Mono, Stereo and SAP (Second Audio
Program).
INFO: Press to display on-screen information. Press it again to turn the display off.
CH Erase, CH Save buttons: Press to erase or save channel.
C/C: Press to select the Closed Caption mode.
V-Chip: Press to select the child protect mode.
Number buttons: Press 0~9,100 to select a channel; the channel changes after 2
seconds.
PIP Source: Press to select the signal for Sub Window.(Only for PIP.)
F.WHITE: Press to show a full white picture.
PREV: Press it returns to the last viewed channel.(Only for TV.)
): Press to mute the sound. Press
to restore the sound.
(Continued on next page)
CONTINUATION PAGE
Technical Specifications
SOUND: Press to select different sound system, such as Normal, Flat, News, Cinema,
User or BBE Digital.
PICTURE: Press to select “BRIGHTNESS”, “COLOR”, “CONTRAST”, ”HUE” or
“SHARPNESS”, and you can use
EXIT: Press to return or exit OSD menu.
SOURCE: Press to select the signal sources directly. Such as TV, AV1, S-VIDEO,
YCbCr, YPbPr, Analog RGB or Digital RGB.
MENU: Press to display the OSD Menu.
OK: Press to enter or confirm.
used for the selection of the program when the OSD Menu is not shown on the screen.
used for the adjustment of volume when the OSD Menu is not shown on the screen.
/ : They are used as / buttons in the OSD Menu screen and they can be
/ : They are used as
/ buttons in the OSD Menu screen and they can be
or to adjust.
PDP-5016
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PHYSICAL CHARACTERISTICS
14. Power Cord
Length : 1.8m nominal
Type : optional
15. Cabinet
15.1 Color
: silver colour as defined by colour plaque reference number
15.2 Weight
Net weight : 51.8kg
Gross weight : 74kg
15.3 Dimensions (with stand&speak)
Width : 1227.8mm
Height : 739.8mm
Depth : 120.6mm
Block Diagram
Product Specification of PDP Module
LVDS Input
Control Signal
(Serial Interface)
APL Data
Memory
Input
Controller
Interface
Controller
Driver
Timing
Controller
Display data, Driver timing
Color Plasma Display Panel
1366 X 768 pixels
Scan Driver
Vs(180V~190V)
Va(55V~65V)
Vcc(+5V)
Common sustain driver
Address Driver
☞ Applied Voltage level is specified at the time when Full-White pattern is displayed on the panel.
Block Diagram
Speaker
SCART1
Video2
S-Video
Tuner x 2
Sub Board
TDA8946
Audio AMP
MSP34x0G
Audio Decoder
uPD64083
Separator
M52790
A/V Switch
3D Y/C
Main Board
Z86229
V-Chip / CC
VPC3230D
Vide Decoder
SDA5550
TVText Pro
PW1231
De-
Interlacer
Z86229
V-Chip / CC
VPC3230D
Video Decoder
Processor
PW181
Image
AD9883A
ADC
Sil161B
DVI Receiver
MAX232C
RS232C
W78E65B
System Control
THC63LVDM83
LVDS
Transmitter
YCrCb
YPbPr
D-SUB15
DVI
D-SUB9
IR
Keypad
LED
LDVS
Header
Circuit Diagram
- Power supply board of PDP Module, USP650M-50LP
- Main (Video) board
- Audio/Tuner board
- Keypad board
- Remote control receiver board
- Remote control board
